CN113234101B - Gas-liquid two-phase synthesis method and reaction device of gamma-chloropropyl trichlorosilane - Google Patents

Gas-liquid two-phase synthesis method and reaction device of gamma-chloropropyl trichlorosilane Download PDF

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CN113234101B
CN113234101B CN202110698394.2A CN202110698394A CN113234101B CN 113234101 B CN113234101 B CN 113234101B CN 202110698394 A CN202110698394 A CN 202110698394A CN 113234101 B CN113234101 B CN 113234101B
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trichlorosilane
gamma
reaction kettle
nano
chloropropyl
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CN113234101A (en
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张俊环
刘嵚
高胜波
王洪涛
郝伟强
陈辉
李庆
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Tangshan Sanfu New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/12Organo silicon halides
    • C07F7/121Preparation or treatment not provided for in C07F7/14, C07F7/16 or C07F7/20
    • C07F7/122Preparation or treatment not provided for in C07F7/14, C07F7/16 or C07F7/20 by reactions involving the formation of Si-C linkages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D5/00Condensation of vapours; Recovering volatile solvents by condensation
    • B01D5/0003Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
    • B01D5/0006Coils or serpentines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J8/00Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
    • B01J8/08Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles
    • B01J8/10Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with moving particles moved by stirrers or by rotary drums or rotary receptacles or endless belts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention discloses a gas-liquid two-phase synthesis method and a reaction device of gamma-chloropropyl trichlorosilane, and relates to the technical field of gamma-chloropropyl trichlorosilane synthesis. The synthesis method uses cis-bis (triphenylphosphine) platinum (II) dichloride as a catalyst, and simultaneously, trichlorosilane is fed into chloropropene, so that side reaction is reduced. The reaction device not only adds the platinum catalyst into the reaction kettle, but also adsorbs the platinum catalyst to the nano-pore material, and the nano-pore material is filled into the gas phase reactor, so that the raw materials can still react in the gas phase, the reaction time is shortened, and the condensation cost is reduced. The method does not need to add various cocatalysts, activators and side reaction inhibitors, is simple to operate, has mild reaction conditions, and has the main product yield as high as 88% -95%.

Description

Gas-liquid two-phase synthesis method and reaction device of gamma-chloropropyl trichlorosilane
Technical Field
The invention relates to the technical field of gamma-chloropropyl trichlorosilane production, in particular to a gas-liquid two-phase synthesis method and a reaction device of gamma-chloropropyl trichlorosilane.
Background
The silane coupling agent is a fourth major organic silicon product after the organic silicon three major products, namely silicone oil, silicone rubber and silicone resin, the position of the silane coupling agent in the organic silicon industry is becoming important, and the silane coupling agent becomes an indispensable matched chemical auxiliary agent in the modern organic silicon industry, organic polymer industry, composite material industry and related high and new technical fields.
The silane coupling agent is an important coupling agent, is used as an auxiliary agent commonly used in composite materials, and can improve the wettability of matrix resin to filler and glass fiber, so that the matrix resin is connected with the filler or the glass fiber through chemical bonds, and further the bending strength, impact strength, water resistance, electrical property and the like of the composite materials are improved. Silane coupling agents are also used as adhesives such as epoxy and nitrile rubber, and tackifiers in sealants such as polyurethane and chloroprene rubber.
The gamma-chloropropyl trichlorosilane is one of gamma-substituted propyl silane coupling agents with the largest domestic yield and the most wide application, is one of the most basic monomers in the silane coupling agents, and can be used as a main production raw material to synthesize dozens of high-grade silane coupling agent products, such as gamma-chloropropyl triethoxysilane, gamma-chloropropyl trimethoxysilane, gamma-aminopropyl triethoxysilane, rubber additives Si69 and Si75, dental composite resin, organosilicon antibacterial finishing agents, optical glass antifogging agents and the like.
At present, the common method is to use chloropropene and trichlorosilane as raw materials and utilize platinum complex to catalyze hydrosilylation reaction to synthesize gamma-chloropropyl trichlorosilane. In the process of catalyzing and synthesizing gamma-chloropropyl trichlorosilane by using traditional chloroplatinic acid as a main catalyst, the following defects exist: (1) Various cocatalysts, activators and side reaction inhibitors need to be added; (2) the cocatalyst n-butylamine belongs to a highly toxic chemical; (3) high reaction temperature, high pressure and long time; (4) low product yield and complex byproduct components.
Disclosure of Invention
In order to solve the technical problems, the invention provides a gas-liquid two-phase synthesis method and a reaction device of gamma-chloropropyl trichlorosilane, which are not applicable to cocatalysts and activators and have mild reaction conditions.
In order to achieve the technical purpose, the method adopts the following scheme: the gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane comprises the following steps:
firstly, loading a platinum catalyst in a nano-pore material of a gas phase reactor;
sequentially adding gamma-chloropropyl trichlorosilane, 3-chloropropene and a platinum catalyst into a reaction kettle, fully stirring, and heating the reaction kettle to 60-70 ℃;
thirdly, pumping trichlorosilane into the reaction kettle by using a feed pump for 1-2 hours, and adjusting the pumping flow rate in real time to control the temperature in the reaction kettle to be kept at 80-100 ℃;
and fourthly, after the trichlorosilane is added, regulating the temperature in the reaction kettle to be 80-90 ℃ by utilizing heat conduction oil of the reaction kettle, and preserving heat for 1-2 hours to obtain the gamma-chloropropyl trichlorosilane product.
Compared with the prior art, the method has the beneficial effects that: the invention provides a gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane, which uses cis-bis (triphenylphosphine) platinum (II) dichloride as a catalyst, and simultaneously adds trichlorosilane into 3-chloropropene in a flowing way, so that side reaction is reduced; a small amount of gamma-chloropropyl trichlorosilane is added into the raw materials, so that the reaction temperature is increased; the method does not need to add various cocatalysts, activators and side reaction inhibitors, is simple to operate, has mild reaction conditions, and has the main product yield as high as 88% -95%.
The method of the invention has the preferable scheme that:
the mol ratio of chloropropene to trichlorosilane is 1-1.2:1; in the second step, a small amount of gamma-chloropropyl trichlorosilane is added for improving the reaction temperature, wherein the addition amount of the gamma-chloropropyl trichlorosilane is 10-20% of the total mass of chloropropene and trichlorosilane.
The platinum catalyst in the first step and the second step is the same medicament, the platinum catalyst is isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride, and the cis-bis (triphenylphosphine) platinum (II) dichloride accounts for 10-30% of the total mass of the solution. .
The nano-pore material is a sintered material with micropores, wherein the sintered material is formed by sintering stainless steel powder and titanium powder, the pore diameter of the micropores is 0.2-60 mu m, the porosity is 40-50%, the compressive strength is 3MPa, and the temperature resistance is 500 ℃; the nano-pore material-loaded platinum catalyst is characterized in that an isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride is adsorbed on the nano-pore material, and the mass ratio of the isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride loaded by the nano-pore material to the nano-pore material is 1:10-100.
The dosage (calculated by Pt) of the platinum catalyst loaded by the nano-pore material is 20-40 ppm of the total mass of 3-chloropropene and trichlorosilane.
In the second step of reaction, the dosage (calculated by Pt) of isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride is 20-40 ppm of the total mass of 3-chloropropene and trichlorosilane.
In the third step of reaction, the pressure in the reaction kettle is-0.01-0.03 MPa micro-positive pressure, so that byproduct hydrogen chloride can be conveniently extracted.
In order to achieve the technical purpose, the device adopts the following scheme: the reaction device used in the gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane comprises a gas phase reactor and a reaction kettle, wherein the gas phase reactor is of a pipe body structure, an upper baffle plate and a lower baffle plate are respectively fixed at the upper part and the lower part in the pipe body, and nano hole materials are plugged between the upper baffle plate and the lower baffle plate; the lower port of the gas phase reactor is connected with a reaction kettle, the inner wall of the reaction kettle is uniformly provided with a baffle plate, and the contact surface of the baffle plate and the material is an arc surface.
Compared with the prior art, the device has the beneficial effects that: the reaction device not only adds the platinum catalyst into the reaction kettle, but also adsorbs the platinum catalyst to the nano-pore material and loads the nano-pore material into the gas phase reactor, so that the raw materials still react in the gas phase, the reaction time is shortened, and the condensation cost is reduced.
Further, the reactor also comprises a condenser, wherein the upper port of the gas phase reactor is connected with one end of the condenser, so that raw material volatilization is prevented, and material leakage is reduced.
Further, a stirring paddle is arranged in the reaction kettle, and the stirring paddle is a double-layer propelling blade.
Drawings
FIG. 1 is a schematic diagram of a gas-liquid two-phase synthesis reaction device for gamma-chloropropyl trichlorosilane provided by the embodiment of the invention;
FIG. 2 is a schematic diagram of a gas phase reactor according to an embodiment of the present invention;
marked in the figure as: 1. a reaction kettle; 2. a striker plate; 3. stirring paddles; 4. a gas phase reactor; 5. a condenser; 6. a heat transfer oil outlet; 7. a conduction oil inlet; 8. a discharge port; 9. a jacket; 10. a condensate inlet; 11. a condensate outlet; 12. a feed inlet; 13. an upper baffle; 14. a nano-pore material; 15. and a lower baffle.
Detailed Description
The present invention will be described in detail with reference to the following embodiments for a full understanding of the objects, features and effects of the present invention, but the present invention is not limited thereto.
Referring to fig. 1, the gas-liquid two-phase synthesis reaction device for gamma-chloropropyl trichlorosilane provided by the invention comprises a gas phase reactor 4, a condenser 5 and a reaction kettle 1, wherein the gas phase reactor 4 is of a pipe body structure, an upper baffle 13 and a lower baffle 15 which are made of stainless steel are respectively fixed on the upper part and the lower part of the inner wall of the pipe body, the sections of the upper baffle 13 and the lower baffle 15 are of a W-shaped structure, through holes are formed in the surfaces of the upper baffle 13 and the lower baffle 15, and nano-pore materials 14 can be supported by the upper baffle 13 and the lower baffle 15 and gas can be permeated. The nano-pore material 14 is plugged between the upper baffle 13 and the lower baffle 15, as shown in fig. 2, the nano-pore material 14 is a sintered material with distributed micropores formed by sintering stainless steel powder and titanium powder, the sintered material is a purchased product, the pore diameter of the micropores is 0.2-60 μm, the porosity is 40-50%, the compressive strength is 3MPa, and the temperature resistance is 500 ℃. Because the boiling point of trichlorosilane is 33 ℃, the boiling point of 3-chloropropene is 44 ℃, and the two raw materials are easy to volatilize, the two raw materials react in a gas phase state and also react in a liquid phase state by utilizing the gas phase reactor 4, the reaction speed is accelerated, the condensation cost is saved, and the material leakage is reduced. The platinum catalyst in the gas phase reactor can be repeatedly used for a plurality of times, and the nano-pore material is sintered and recovered for use after the catalyst is invalid.
The outer wall of reation kettle 1 is provided with and presss from both sides cover 9, and the upper end of pressing from both sides cover 9 is provided with conduction oil export 6, and the lower extreme of pressing from both sides cover 9 is provided with conduction oil import 7, and the upper end of reation kettle 1 sets up feed inlet 12 and connector respectively, and the connector is connected with the lower port of gaseous phase reactor 4, and the lower extreme of reation kettle 1 is provided with discharge gate 8, and the annular equipartition of reation kettle 1 inner wall is fixed with 6 striker plates 2, and striker plate 2 vertical welding is on the inner wall, and striker plate 2 is the arcwall face with the material contact surface, promotes the stirring, makes the material stir abundant, does not have the dead angle. The inside of reation kettle 1 is provided with stirring rake 3, and stirring rake 3 is double-deck propelled blade, and stirring rake 3 comprises pivot, upper blade and lower blade, and the lower blade is fixed in the lower extreme of pivot, and upper blade is parallel to the lower blade and is fixed in the middle part or the lower part of pivot.
A spiral condensing pipe is arranged in the condenser 5, the lower end of the spiral condensing pipe is a condensate inlet 10, the upper end of the spiral condensing pipe is a condensate outlet 11, condensate is conveyed by a low-temperature cooling circulating pump, and the temperature of the condensate is-15 ℃. The condenser 5 is used for preventing raw materials from volatilizing, and waste of the raw materials is caused.
Example 1
Adding 0.8g of isopropanol solution of 10wt% cis-bis (triphenylphosphine) platinum (II) dichloride loaded by a nano-pore material 14 into a gas phase reactor 4, adding 100g of gamma-chloropropyl trichlorosilane, 339g of chloropropene and 0.8g of isopropanol solution of 10wt% cis-bis (triphenylphosphine) platinum (II) dichloride into a reaction kettle 1, stirring and heating to 60 ℃, adding 602g of trichlorosilane in a flowing way, and controlling the reaction temperature to be 80-100 ℃ and finishing the adding in a flowing way for 1 hour; after the trichlorosilane is added, the liquid is kept at 80 ℃ for 1h in the reaction kettle 1. The product was sampled and the yield of gamma-chloropropyl trichlorosilane was 88.7% as measured by TCD gas chromatography external standard method.
Example 2
Adding 0.7g of isopropanol solution of 20wt% cis-bis (triphenylphosphine) platinum (II) dichloride loaded by a nano-pore material 14 into a gas phase reactor 4, adding 150g of gamma-chloropropyl trichlorosilane, 390g of chloropropene and 0.7g of isopropanol solution of 20wt% cis-bis (triphenylphosphine) platinum (II) dichloride into a reaction kettle 1, stirring and heating to 65 ℃, adding 602g of trichlorosilane, and controlling the reaction temperature to be 80-100 ℃ and finishing the feeding for 1.5 hours; after the addition of trichlorosilane is completed, the liquid is kept at 90 ℃ for 1.5 hours in the reaction kettle 1. The product was sampled and the yield of gamma-chloropropyl trichlorosilane was 90.6% as measured by TCD gas chromatography external standard method.
Example 3
Adding 0.6g of isopropanol solution of 25wt% cis-bis (triphenylphosphine) platinum (II) dichloride loaded by a nano-pore material 14 into a gas phase reactor 4, adding 200g of gamma-chloropropyl trichlorosilane, 408g of chloropropene and 0.6g of isopropanol solution of 25wt% cis-bis (triphenylphosphine) platinum (II) dichloride into a reaction kettle 1, stirring and heating to 70 ℃, adding 602g of trichlorosilane for 2h, and controlling the reaction temperature to be 80-100 ℃ and finishing the 1h feeding; after the trichlorosilane is added, the liquid is kept at 100 ℃ for 2 hours in the reaction kettle 1. The product was sampled and the yield of gamma-chloropropyl trichlorosilane was 92.8% as measured by TCD gas chromatography external standard method.
Comparative example
Mixing 408g of chloropropene and 602g of trichlorosilane uniformly, adding 100g of gamma-chloropropyl trichlorosilane and 1.1g of isopropanol solution of 10wt% chloroplatinic acid into a reaction kettle, stirring and heating to 70 ℃, adding the mixture of chloropropene and trichlorosilane for 1h, controlling the reaction temperature to be 100-140 ℃, and controlling the reaction pressure in the reaction kettle to be 3-5 MPa. After the mixture is added, the liquid is kept at 140 ℃ for 2 hours in the reaction kettle. The product was sampled and the yield of gamma-chloropropyl trichlorosilane was 72.5% as measured by TCD gas chromatography external standard method.
Finally, it should be noted that: the above list is only a preferred embodiment of the present invention, and it is understood that those skilled in the art can make modifications and variations thereto, and it is intended that the present invention be construed as the scope of the appended claims and their equivalents.

Claims (6)

1. The gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane is characterized by comprising the following steps of:
firstly, loading a platinum catalyst in a nano-pore material of a gas phase reactor;
the nano-pore material is a sintered material with micropores, wherein the sintered material is formed by sintering stainless steel powder and titanium powder, the pore diameter of the micropores is 0.2-60 mu m, the porosity is 40-50%, the compressive strength is 3MPa, and the temperature resistance is 500 ℃; the nano-pore material-loaded platinum catalyst is characterized in that an isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride is adsorbed on the nano-pore material, and the mass ratio of the isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride loaded by the nano-pore material to the nano-pore material is 1:10-100;
sequentially adding gamma-chloropropyl trichlorosilane, 3-chloropropene and a platinum catalyst into a reaction kettle, fully stirring, and heating the reaction kettle to 60-70 ℃;
the platinum catalyst in the first step and the second step is the same medicament, the platinum catalyst is isopropanol solution of cis-bis (triphenylphosphine) platinum (II) dichloride, and the cis-bis (triphenylphosphine) platinum (II) dichloride accounts for 10-30% of the total mass of the solution;
thirdly, pumping trichlorosilane into the reaction kettle for 1-2 hours, and adjusting the pumping flow rate in real time to control the temperature in the reaction kettle to be kept at 80-100 ℃;
fourthly, after the trichlorosilane is added, regulating the temperature in the reaction kettle to be 80-90 ℃ and preserving heat for 1-2 hours to obtain the gamma-chloropropyl trichlorosilane;
the reaction device used in the gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane comprises a gas phase reactor and a reaction kettle, wherein the gas phase reactor is of a pipe body structure, an upper baffle plate and a lower baffle plate are respectively fixed at the upper part and the lower part in the pipe body, and nano hole materials are plugged between the upper baffle plate and the lower baffle plate; the lower port of the gas phase reactor is connected with a reaction kettle, the inner wall of the reaction kettle is uniformly provided with a baffle plate, and the contact surface of the baffle plate and the material is an arc surface.
2. The gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane according to claim 1, wherein the molar ratio of 3-chloropropene to trichlorosilane is 1-1.2:1; in the second step, the addition amount of the gamma-chloropropyl trichlorosilane is 10-20% of the total mass of the 3-chloropropene and the trichlorosilane.
3. The gas-liquid two-phase synthesis method of gamma-chloropropyl trichlorosilane according to claim 1, wherein the amount of the platinum catalyst loaded by the nano-pore material is 20-40 ppm of the total mass of 3-chloropropene and trichlorosilane calculated by Pt.
4. The method for synthesizing gamma-chloropropyl trichlorosilane according to claim 1, wherein the pressure in the reaction kettle is-0.01-0.03 MPa.
5. The method for synthesizing gamma-chloropropyl trichlorosilane according to claim 1, wherein the reaction device used in the method for synthesizing gamma-chloropropyl trichlorosilane further comprises a condenser, and the upper port of the gas phase reactor is connected with one end of the condenser.
6. The method for synthesizing gamma-chloropropyl trichlorosilane according to claim 1, wherein stirring paddles are arranged in the reaction kettle, and the stirring paddles are double-layer propelling blades.
CN202110698394.2A 2021-06-23 2021-06-23 Gas-liquid two-phase synthesis method and reaction device of gamma-chloropropyl trichlorosilane Active CN113234101B (en)

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