CN113233991A - Method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid - Google Patents

Method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid Download PDF

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CN113233991A
CN113233991A CN202110584418.1A CN202110584418A CN113233991A CN 113233991 A CN113233991 A CN 113233991A CN 202110584418 A CN202110584418 A CN 202110584418A CN 113233991 A CN113233991 A CN 113233991A
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whole
hil
ion exchange
cell catalytic
hydroxyisoleucine
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宁健飞
陈晓双
蔡立明
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Wuxi Jinghai Amino Acid Co ltd
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Wuxi Jinghai Amino Acid Co ltd
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C227/00Preparation of compounds containing amino and carboxyl groups bound to the same carbon skeleton
    • C07C227/38Separation; Purification; Stabilisation; Use of additives
    • C07C227/40Separation; Purification
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P13/00Preparation of nitrogen-containing organic compounds
    • C12P13/04Alpha- or beta- amino acids
    • C12P13/06Alanine; Leucine; Isoleucine; Serine; Homoserine

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Abstract

The invention discloses a method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid, and belongs to the technical field of biology. The method takes recombinant escherichia coli as a catalyst and isoleucine as a substrate to carry out whole-cell catalytic reaction to obtain a mixture containing 4-hydroxyisoleucine; ultrafiltering whole cell catalytic liquid to remove thallus, purifying 4-HIL by ion exchange method, determining the end point of the collected liquid by using sodium hydroxide solution as eluent and conductivity when adopting the ion exchange method, and obtaining the 4-HIL product by decoloring, concentrating and crystallizing, secondary decoloring and concentrating and crystallizing. The conversion rate of the substrate can reach 98 percent, and the purity of the 4-HIL in the product can reach 99.5 percent by combining ultrafiltration and ion exchange means.

Description

Method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid
Technical Field
The invention relates to a method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid, and belongs to the technical field of biology.
Background
4-hydroxyisoleucine ((2S,3R,4S) -4-hydroxyisoeucine, 4-HIL) is a novel insulin secretion promoter, and can be used for treating type II diabetes. L-4-hydroxyisoleucine is a non-proteinogenic amino acid present in Trigonella species, and is predominantly present in the seed of Trigonella, accounting for about 80% of the total free amino acid content of the seed. The traditional Chinese medicine fenugreek is applied to treating late diabetes, dyspepsia, gastric ulcer, digestive disorder, tumor, dysmenorrhea, weakness, allergy, neurasthenia, gout, arthritis and the like.
Besides extraction and separation from fenugreek seeds, the synthesis methods of 4-HIL mainly include a chemical-enzymatic method and an enzymatic method. The chemical-enzymatic synthesis of 4-HIL has complex steps, many intermediate byproducts and low conversion efficiency. And, in the process of separating and extracting the 4-HIL, the 4-HIL needs to be eluted from the ion exchange column by using ammonia water, which causes the generation of waste water containing ammonia nitrogen.
Disclosure of Invention
[ problem ] to
The invention aims to solve the technical problems that the existing chemical-enzymatic method for synthesizing 4-HIL has complex steps and low conversion efficiency, and generates ammonia nitrogen wastewater during separation and extraction.
[ solution ]
The invention provides a method for extracting 4-hydroxyisoleucine from whole-cell catalytic solution, wherein the whole-cell catalytic solution is obtained by mixing recombinant escherichia coli cells, a substrate and a buffer solution, and converting for 20-24 hours at 28-32 ℃; ultrafiltering whole cell catalytic liquid to remove thallus, purifying 4-HIL by ion exchange method, determining the end point of the collected liquid by using sodium hydroxide solution as eluent and conductivity when adopting the ion exchange method, and obtaining the 4-HIL product by decoloring, concentrating and crystallizing, secondary decoloring and concentrating and crystallizing.
The whole cell is recombinant escherichia coli, and escherichia coli BL21(DE3) is used as a host, pET28a is used as a vector to express isoleucine dioxygenase, wherein the isoleucine dioxygenase is derived from bacillus subtilis.
The whole-cell catalytic solution is obtained according to the following method: mixing the somatic cells, a substrate and a buffer solution, and converting for 20-24h at the temperature of 28-32 ℃ to obtain a whole-cell catalytic solution; in the transformation system, the concentration of the bacterial cells is 120-180g/L, the concentration of isoleucine is 80-100g/L, the concentration of alpha-ketoglutaric acid is 80-120g/L, Vc (used as a reducing agent) is 8-12g/L, and the concentration of ferrous sulfate heptahydrate (used as a cofactor) is 0.3-1.0 g/L.
The method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid comprises the following steps:
(1) carrying out ultrafiltration treatment on the whole-cell catalytic liquid (conversion liquid) by using an ultrafiltration membrane to remove protein and thalli to obtain ultrafiltration membrane clear liquid;
(2) carrying out ion exchange treatment on the clear liquid, wherein an adopted ion exchange column is 732 cation exchange resin, after adsorption saturation, washing with water for 4-8 column volumes, then eluting with 1-2% sodium hydroxide solution, and collecting eluent with refraction not less than 0.1 and conductivity not more than 1000 mus/cm;
(3) adding 12-15% active carbon into the eluate, decolorizing at 55-60 deg.C for 30min-60min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL crude product;
(4) adding 10-15 times of water into the crude product, adding 12-15% of active carbon, decolorizing at 55-60 deg.C for 30min-60min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL product.
[ advantageous effects ]
The invention takes the whole cells as the catalyst and the isoleucine as the substrate, the substrate conversion rate can reach 98 percent, and the purity of the 4-HIL in the product can reach 99.5 percent by combining ultrafiltration and ion exchange means.
The invention uses sodium hydroxide to replace ammonia water for elution, so that waste water containing ammonia nitrogen cannot be discharged.
The invention uses the conductivity to accurately judge the collection end point of the eluent.
Detailed Description
The present invention will be further illustrated below with reference to specific examples and comparative examples.
4-detection method of HIL: HPLC; column: c18, wavelength 254nm, flow rate 0.8ml/min, mobile phase methanol: water: phosphoric acid (0.55: 0.45: 0.001) was added in an amount of 10. mu.l.
EXAMPLE 1 cultivation of recombinant E.coli cells
The recombinant Escherichia coli cell expresses isoleucine dioxygenase derived from Bacillus subtilis by using Escherichia coli BL21(DE3) as a host and pET28a as a vector.
Test tube seed culture medium: 10g/L peptone (Oxoid), 5g/L yeast extract (Oxoid), 10g/L sodium chloride, dissolving with tap water, packaging into test tubes (4 mL/tube) after constant volume, and sterilizing at 121 deg.C for 20 min. Kanamycin was added to a final concentration of 50. mu.g/mL prior to use.
Shake flask seed culture medium: 10g/L peptone (Oxoid), 10g/L, NaCl 10g/L yeast extract (Oxoid), dissolved in tap water, and pH adjusted to 7.0 with NaOH. Subpackaging with 500mL shake flask, 100mL each, sterilizing at 121 deg.C for 20 min. Kanamycin (50. mu.g/mL) was added before use.
Initial culture medium of fermentation tank: 5g/L of glycerol, 5g/L of peptone (Oxoid), and 5g/L, Na of yeast extract (Oxoid)2HPO4·12H2O 5g/L、Na2SO4 0.7g/L、KH2PO4 3.4g/L、MgSO4 0.25g/L、NH4Cl 2.7g/L, weighed according to 3L fermentation broth. Adding the weighed culture medium into a 5L fermentation tank, adding 2.8L of tap water, stirring until the mixture is completely dissolved, adding 0.5mL of a defoaming agent, adding sodium hydroxide to adjust the pH value to 7.2-7.3, and sterilizing at 121 ℃ for 20 min.
a. Picking recombinant Escherichia coli single colony with sterilized toothpick, inoculating into test tube containing 4mL seed culture medium, shake culturing at 37 deg.C and 200rpm in shaking table for 10 hr, OD600Reaching above 0.6 (actually measured 1.0), transferring into 500mL Erlenmeyer flask containing 100mL seed culture medium with inoculum size of 2mL, and continuously culturing in shaker at 37 deg.C and 200rpm to OD600Up to about 0.6.
b. And c, inoculating the seed solution obtained in the step a into a fermentation tank culture medium according to the inoculation amount of 7%, setting the temperature of the fermentation tank and the stirring speed to be 37 ℃ and 400rpm respectively, and adjusting the ventilation quantity to be 1vvm (3L/min). After each parameter of the fermentation tank is stable, 200mL of seed liquid is inoculated into the fermentation tank under the protection of flame, and the fermentation is started. Dissolved Oxygen (DO) decreased as the cells grew, and the agitation speed was increased when the DO dropped below 30% to a speed increase of 500 rpm. Acid and alkali are fed during the fermentation process to adjust the pH value to about 7.0. Sampling every 1h after fermentation for 2h, and detecting cell concentration (OD) in the fermentation liquid600). After fermentation culture for 4h, carbon-nitrogen source (feed carbon-nitrogen source: 250g/L glycerin, 60g/L egg) is supplementedWhite peptone, 60g/L yeast extract, 400 mL/jar, pH not adjusted), flow rate 35 mL/h. During fermentation culture for 5h, the temperature of the feed solution in the fermentation tank is adjusted to 25 ℃, and then IPTG aqueous solution (the concentration of the mother solution is 1M, and the final concentration is 0.2mM) is added to perform induction expression on the target protein, and the feeding rate is reduced to 27 mL/h. Sampling every 2h after induction expression, determining OD600After 12h of induction, the fermentation was terminated.
c. And (5) putting the strain into a tank, and centrifugally collecting the strain.
Example 2 method for synthesizing 4-HIL Using recombinant E.coli Whole cell
(1) Weighing isoleucine 90g, alpha-ketoglutaric acid 100.5g, VC10.6g and ferrous sulfate heptahydrate 0.45g, adding tap water for dissolution, pouring into a 5L fermentation tank, adjusting the pH value of the feed liquid to 7.0, adding centrifuged thallus dosage 150g, supplementing tap water to 3L, adding foam enemy 0.5ml, and converting conditions: the reaction was carried out at 30 ℃ and 250rpm with a ventilation of 1vvm for 24 hours, and the resulting conversion solution was collected.
Example 34 extraction of HIL
(1) Carrying out ultrafiltration treatment on the conversion solution obtained in the embodiment 2 by using an ultrafiltration membrane to remove protein and thalli, and obtaining ultrafiltration membrane clear solution;
(2) performing ion exchange treatment on 7L of the clear solution, wherein the adopted ion exchange column is 2L of 732 cation exchange resin (column model 2.5L x 2 in series and WA-2 filler), and the flow rate of sample loading is 1.2L/h; after adsorption saturation, washing with 15L of water, then eluting with 1% sodium hydroxide solution, and collecting 6L of eluent with refraction of not less than 0.1 and conductivity of not more than 1000us/cm, wherein the content of 4-HIL is 3%;
(3) adding 15% of active carbon into the eluent, decoloring for 30min at 60 ℃, filtering, concentrating, crystallizing and drying to obtain 120g of a 4-HIL crude product;
(4) adding 1L water into 100g crude product (water content 20%), adding 15% active carbon, decolorizing at 60 deg.C for 30min, filtering, concentrating, crystallizing, and drying to obtain 40g 4-HIL product. The purification yield was 40g/100g × 80% ═ 50%, and the purity was 99.5%.
Example 44 extraction of HIL
(1) Carrying out ultrafiltration treatment on the conversion solution obtained in the embodiment 2 by using an ultrafiltration membrane to remove protein and thalli, and obtaining ultrafiltration membrane clear solution;
(2) performing ion exchange treatment on 7L of the clear solution, wherein the adopted ion exchange column is 2L of 732 cation exchange resin (column model 2.5L x 2 in series and WA-2 filler), and the flow rate of sample loading is 1.2L/h; after adsorption saturation, washing with 10L of water, then eluting with 2% sodium hydroxide solution, and collecting the eluate with refraction not less than 0.1 and conductivity not more than 1000 us/cm;
(3) adding 12% active carbon into the eluate, decolorizing at 55 deg.C for 50min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL crude product;
(4) adding 12 times of water by mass into the crude product, adding 12% of activated carbon, decolorizing at 55 deg.C for 50min, filtering, concentrating, crystallizing, and drying to obtain 4-HIL product.
Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes and modifications can be made therein by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.

Claims (6)

1. A method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid is characterized by ultrafiltering whole-cell catalytic liquid to remove thallus, purifying 4-HIL by an ion exchange method, judging the end point of a collected liquid by using sodium hydroxide solution as an eluent and utilizing electric conductivity when the ion exchange method is adopted, and then carrying out decoloration, concentrated crystallization, secondary decoloration and concentrated crystallization to obtain a 4-HIL product.
2. The method for extracting 4-hydroxyisoleucine from the whole-cell catalytic solution according to claim 1, wherein the whole-cell catalytic solution is obtained by mixing recombinant escherichia coli cells, a substrate and a buffer solution, and converting the mixture at 28-32 ℃ for 20-24h to obtain a conversion solution; the whole cell is recombinant escherichia coli, and escherichia coli BL21(DE3) is used as a host, pET28a is used as a vector to express isoleucine dioxygenase, wherein the isoleucine dioxygenase is derived from bacillus subtilis.
3. The method for extracting 4-hydroxyisoleucine from the whole-cell catalytic solution according to claim 2, wherein the whole-cell catalytic solution is obtained by the following method: mixing 120-180g/L of thallus cells, 80-100g/L of isoleucine, 80-120g/L, Vc 8-12g/L of alpha-ketoglutaric acid and 0.3-1.0g/L of ferrous sulfate heptahydrate, and converting at 28-32 ℃ for 20-24 h.
4. The method for extracting 4-hydroxyisoleucine from a whole-cell catalytic solution according to any one of claims 1 to 3,
(1) carrying out ultrafiltration treatment on the whole-cell catalytic liquid by using an ultrafiltration membrane to remove protein and thalli to obtain ultrafiltration membrane clear liquid;
(2) carrying out ion exchange treatment on the clear liquid, wherein an adopted ion exchange column is 732 cation exchange resin, after adsorption saturation, washing with water for 4-8 column volumes, then eluting with 1-2% sodium hydroxide solution, and collecting eluent with refraction not less than 0.1 and conductivity not more than 1000 us/cm;
(3) adding 12-15% active carbon into the eluate, decolorizing at 55-60 deg.C for 30min-60min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL crude product;
(4) adding 10-15 times of water into the crude product, adding 12-15% of active carbon, decolorizing at 55-60 deg.C for 30min-60min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL product.
5. The method of claim 4, wherein the extraction of 4-hydroxyisoleucine from the whole-cell catalyst solution,
(1) carrying out ultrafiltration treatment on the whole-cell catalytic liquid by using an ultrafiltration membrane to remove protein and thalli to obtain ultrafiltration membrane clear liquid;
(2) carrying out ion exchange treatment on 7L of clear liquid, wherein the adopted ion exchange column is 2L of 732 cation exchange resin, and the sample loading flow rate is 1.2L/h; after adsorption saturation, washing with 15L of water, then eluting with 1% sodium hydroxide solution, and collecting the eluate with refraction not less than 0.1 and conductivity not more than 1000 us/cm;
(3) adding 15% active carbon into the eluate, decolorizing at 60 deg.C for 30min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL crude product;
(4) adding 10 times of water by mass into 100g of crude product, adding 15% of activated carbon, decolorizing at 60 ℃ for 30min, filtering, concentrating, crystallizing, and drying to obtain the 4-HIL product.
6. The method of claim 4, wherein the extraction of 4-hydroxyisoleucine from the whole-cell catalyst solution,
(1) carrying out ultrafiltration treatment on the whole-cell catalytic liquid by using an ultrafiltration membrane to remove protein and thalli to obtain ultrafiltration membrane clear liquid;
(2) carrying out ion exchange treatment on 7L of clear liquid, wherein the adopted ion exchange column is 2L of 732 cation exchange resin, and the sample loading flow rate is 1.2L/h; after adsorption saturation, washing with 10L of water, then eluting with 2% sodium hydroxide solution, and collecting the eluate with refraction not less than 0.1 and conductivity not more than 1000 us/cm;
(3) adding 12% active carbon into the eluate, decolorizing at 55 deg.C for 50min, vacuum filtering, concentrating, crystallizing, and drying to obtain 4-HIL crude product;
(4) adding 12 times of water by mass into the crude product, adding 12% of activated carbon, decolorizing at 55 deg.C for 50min, filtering, concentrating, crystallizing, and drying to obtain 4-HIL product.
CN202110584418.1A 2021-05-27 2021-05-27 Method for extracting 4-hydroxyisoleucine from whole-cell catalytic liquid Pending CN113233991A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115845936A (en) * 2022-12-22 2023-03-28 无锡晶海氨基酸股份有限公司 Method for reducing ion exchange wastewater amount

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CN101982457A (en) * 2010-09-21 2011-03-02 徐州技源天然保健品有限公司 Preparation technology of 4-hydroxy isoleucine monomer
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CN105566136A (en) * 2016-01-19 2016-05-11 天津科技大学 Method for separating and extracting 4-hydroxyisoleucine from fermentation liquor
CN105779522A (en) * 2016-05-17 2016-07-20 河南巨龙生物工程股份有限公司 Method for producing L-4-hydroxyisoleucine by microbial enzyme conversion method
CN108299220A (en) * 2018-03-27 2018-07-20 河南巨龙生物工程股份有限公司 A kind of method that L-4- hydroxyisoleucines are extracted in fermentation catalytic liquid
CN109504645A (en) * 2018-12-27 2019-03-22 华东理工大学 Isoleucine dioxygenase, mutant and the application in synthesis 4-hydroxyisoleucine
CN109628476A (en) * 2019-02-18 2019-04-16 江南大学 A method of 4-hydroxyisoleucine is produced using resting cell

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CN1800148A (en) * 2005-12-12 2006-07-12 无锡晶海氨基酸有限公司 Cleaning production process of extracting L-isoleucine from fermented liquor using ion-exchange
CN101528940A (en) * 2006-09-28 2009-09-09 味之素株式会社 Method for producing 4-hydroxy-L-isoleucine
CN101982457A (en) * 2010-09-21 2011-03-02 徐州技源天然保健品有限公司 Preparation technology of 4-hydroxy isoleucine monomer
CN104152505A (en) * 2014-08-08 2014-11-19 江南大学 Method for transforming and preparing 4-hydroxyl-L-isoleucine by using recombinant bacterial strains
CN105566136A (en) * 2016-01-19 2016-05-11 天津科技大学 Method for separating and extracting 4-hydroxyisoleucine from fermentation liquor
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CN109628476A (en) * 2019-02-18 2019-04-16 江南大学 A method of 4-hydroxyisoleucine is produced using resting cell

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115845936A (en) * 2022-12-22 2023-03-28 无锡晶海氨基酸股份有限公司 Method for reducing ion exchange wastewater amount

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Application publication date: 20210810