CN113233406B - Electric oil drum quick tipping device - Google Patents

Electric oil drum quick tipping device Download PDF

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Publication number
CN113233406B
CN113233406B CN202110498770.3A CN202110498770A CN113233406B CN 113233406 B CN113233406 B CN 113233406B CN 202110498770 A CN202110498770 A CN 202110498770A CN 113233406 B CN113233406 B CN 113233406B
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oil drum
diameter
mandrel
mark
hole
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CN113233406A (en
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陈云飞
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C9/00Devices for emptying bottles, not otherwise provided for

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  • Forklifts And Lifting Vehicles (AREA)
  • Earth Drilling (AREA)

Abstract

The electric oil drum quick-tipping device is mainly applied to electric equipment for quickly tipping an oil drum. < electric oil drum rapid tipping device > main points and application: the structure that < electric oil drum quick tipping device > combines together mechanical and rechargeable big torsion lithium electricity brushless spanner is adopted, drives the speed reducer through rechargeable big torsion lithium electricity brushless spanner, accomplishes oil drum tipping work fast. 2. The rechargeable lithium battery brushless spanner with large torque force can rotate forward and reversely, can regulate speed and torque, and is convenient and quick to use. < electric oil tank quick-tipping device > can tip a heavy-duty oil tank less than or equal to 1.5 tons. And whether the crown block or the forklift is used, the electric oil drum rapid overturning device is used, and the oil drum can be continuously overturned in the whole circle of 360 degrees. < electric oil drum quick tipping device > can not be limited by the limited place, and in theory, the tipping work of the oil drum can be conveniently, quickly and safely completed as long as the working condition of the forklift can be met.

Description

Electric oil drum quick tipping device
Technical field:
the electric equipment is applied to the electric equipment for quickly overturning the oil drum.
The background technology is as follows:
first, the oil drums currently used in factories are classified as open type and closed type in fig. 1. Whether the open type oil drum figure 1 is used for pouring sundries or waste materials or the closed type oil drum figure 1 is used for pouring oil materials, the pouring work can be basically finished only by using crown blocks and forklift auxiliary in workshops. However, when the oil drum logo 1 is overloaded, the oil drum logo 1 is dumped, only a commercial hoisting tool can be adopted, so that the adjustment of the direction and the angle when the oil drum logo 1 is dumped is not easy to control. For example, when the heavy-duty oil drum is toppled over by the mark 1 shown in fig. 1, the lifting belt is easy to slip. Thus the operation is difficult and unsafe ≡!
And secondly, because no proper auxiliary equipment exists, most of the situations are limited by sites, and the dumping task of the oil drum mark 1 in the figure 1 can be completed only by using a crown block or a forklift in a factory building. Even if the fork truck is used for dumping the oil drum with the mark 1 of the figure 1 outdoors, the operation of the dumping task is complex, and the operation is difficult to control and unsafe, so that the more convenient, safer and more rapid the dumping task of the oil drum with the mark 1 of the figure 1 is, the better-!
The invention comprises the following steps:
the state before the operation of the electric oil drum rapid tipping device is as follows: the two clamping points of fig. 3-1 mark 53 and fig. 3-1 mark 52 are in an open state, and the vertical clamp fig. 3 mark 42 is separated from fig. 3 mark 41 and rotated 90 degrees counterclockwise about fig. 3 mark 49. The two planes of fig. 3E and fig. 3F are brought into engagement under compression spring fig. 3 indicia 48. The result is: the dimensional length of the label 52 to the G plane of fig. 3-1 = 868.0 mm, which is much less than the height 895 mm of the label 1 of fig. 1 of the oil drum.
In the first step, whether the crown block or the forklift is used for overturning the heavy-duty oil drum by using the electric oil drum rapid overturning device, as shown in the figure 1, the hand wheel is rotated clockwise to drive the hand wheel as shown in the figure 3-1 to drive the hand wheel as shown in the figure 59 until the two clamping points of the figure 3-1 as shown in the figure 53 and the figure 3-1 as shown in the figure 52 lock the upper edge as shown in the figure 1 as shown in the figure 4. Adjusted to the enlarged view B state of fig. 1-1.
And secondly, lifting the electric oil drum rapid tipping device by using a crown block or a forklift, and driving the oil drum to lift together with the mark 1 in the figure 1. Elevation, height suitable for operating the vertical clamp figure 3, position height of the mark 42.
And thirdly, the starting switch is lightly touched through the mark 16 in the figure 2-1, and the inner arc of the mark 39 in the figure 3 is adjusted to be attached to the outer circular surface of the mark 1 in the figure 1 of the oil drum. This can be used to depress the vertical clamp fig. 3 flag 42, driving fig. 3 flags 49 and 3 flag 50 down. And observe that the mark 50 of fig. 3 descends to a position completely beyond the lower edge of the mark 1 of fig. 1 and the mark 5 of fig. 1 of the oil drum, then rotate 90 degrees clockwise around the mark 49 of fig. 3 as the axis of rotation and drive the mark 49 of fig. 3 and the mark 50 of fig. 3 to rotate 90 degrees together.
Fourth step vertical clamp fig. 3 flag 42 is reset by the compression spring, fig. 3 flag 50 is adjacent to the lower edge of oil drum fig. 1 flag 1 fig. 1-1 flag 5, vertical clamp fig. 3 flag 42 is reset, and the D position of vertical clamp fig. 3 flag 42 is caused to lock fig. 3 flag 41. To this end, the sign 5 of fig. 1-1 is locked by the sign 50 of fig. 3, and the magnitude of the locking force can be adjusted by the adjusting screw of the sign 42 of fig. 3.
And fifthly, carrying the electric oil drum rapid tipping device and the heavy-load oil drum figure 1 to a tipping place by using a crown block or a forklift, driving the coupler figure 2-1 label 17 by clicking a starting switch of the rechargeable large-torque lithium battery brushless spanner figure 2-1 label 16, and transmitting to the speed reducer figure 2 label 6. Meanwhile, under the action of the speed reducer figure 2 and the label 6, the label 20 with the flat key mandrel figure 2-1 is driven to be transmitted to the label 7 (also the integral part of figures 2-3) of figure 2, and the gear speed of the rechargeable lithium battery brushless spanner figure 2-1 and the label 16 of the rechargeable lithium battery brushless spanner is adjusted according to the use requirement, so that the work of turning over the label 1 of the oil drum figure 1 is gradually completed.
And step six, after the work of overturning the oil drum is completed, the posture of the electric oil drum quick overturning device is adjusted through the forward and reverse rotating switch of the rechargeable large-torque lithium-battery brushless spanner shown as the mark 16 in the figure 2-1, so that the unloading of the empty oil drum shown as the mark 1 is facilitated. The crown block or forklift carries the electric oil drum quick tipping device and the empty oil drum fig. 1 sign 1 is lowered to a position height suitable for operating the vertical clamp fig. 3 sign 42.
The seventh step is to press down on the vertical clamp fig. 3 mark 42 to disengage it from fig. 3 mark 41. Then, the vertical clamp is rotated 90 degrees counterclockwise by taking the mark 49 in fig. 3 as an axis and simultaneously driving the mark 42 in fig. 3, the mark 49 in fig. 3 and the mark 50 in fig. 3 to rotate 90 degrees counterclockwise. FIG. 3 shows that the marker 50 is disengaged from the lower edge of the oil drum of FIG. 1 and the marker 5 of FIG. 1 is shown in FIG. 3 with the compression spring of FIG. 3 shows 48 reset, and the two planes of the marker E of FIG. 3 and the marker F of FIG. 3 are attached under the action of the compression spring of FIG. 3 shows 48.
And in the eighth step, the hand wheel mark 57 is rotated anticlockwise to drive the standard M16 socket head cap screw mark 59 in the figure 3-1, so that the two clamping points of the mark 53 in the figure 3-1 and the mark 52 in the figure 3-1 are gradually loosened, the upper edge of the mark 1 in the figure 1 is marked 4in the figure 1, and the mark 1 in the figure 1 is separated from the electric oil drum rapid tipping device until the empty oil drum is marked 1.
Next, the marks 57 and 59 of fig. 3-1 are shown to be inclined 12 degrees clockwise, and the centers of gravity of the marks 57 and 59 of fig. 3-1 are right in view of fig. 3-1, so that the mark 59 of fig. 3-1 cannot fall off from the top thread hole of the mark 60 of fig. 3-1 by loosening the standard M16 socket head cap screw.
The work of the mark 1 of the figure 1 of the tilting oil drum is completed by the < electric oil drum rapid tilting equipment >.
The electric oil drum quick tipping device disclosed by the invention can successfully solve the defects:
the electric oil drum quick tipping device adopts a structure of combining a mechanical and rechargeable large-torque lithium battery brushless wrench (shown as a mark 16 in fig. 2-1), and drives a speed reducer (shown as a mark 6 in fig. 2) through the rechargeable large-torque lithium battery brushless wrench (shown as a mark 16 in fig. 2-1), so that the tipping work of the oil drum shown as a mark 1 in fig. 1 is quickly completed. The electric oil drum rapid tipping device can tip the heavy-load oil drum less than or equal to 1.5 tons and is shown as a mark 1 in fig. 1. And no matter the electric oil drum rapid overturning device is used by a crown block or a forklift, the oil drum mark 1 in the figure 1 can realize 360-degree full-circle continuous overturning.
And (II) the electric oil drum quick tipping device can be free from the limit of a limited field, and can complete the tipping work of the oil drum mark 1 shown in the figure 1 conveniently, quickly and safely in theory as long as a forklift can go to working conditions.
Description of the drawings:
fig. 1 is a schematic diagram of the whole structure of the electric oil drum quick tipping device when the oil drum is locked with the sign 1 of fig. 1.
Fig. 1 a and 1B show jack positions of a forklift, and fig. 1C shows lug positions of a crown block.
The assembly drawing (Bucket electric 399) is divided into three parts, which are: FIG. 1 identifies 1; FIG. 1 identifies 2; fig. 1 identifies 3.
Fig. 1 identifies the 1 drawing name: an oil columns model; oil drum: reiterating that the oil barrels are all expressed in this specification = 200 liter to 208 liter iron barrels, cylindrical, about 895 millimeters in height, about 571.5 millimeters in diameter.
Fig. 1 identifies 2 drawing names: pocket electric 199.
Fig. 1 identifies 3 drawing names: socket 299.
Fig. 1-1 is a left side view of a < electric oil drum quick tipping device > general assembly. The rechargeable lithium battery brushless spanner with large torque force is shown as a mark 16 in fig. 2-1, which is placed on the left side of the electric oil drum rapid tipping device in fig. 1, and is beneficial to convenient operation. FIG. 1-1 is an enlarged view B showing the upper edge of the oil drum of FIG. 1, with the upper edge of FIG. 1-1, with the upper edge of FIG. 4 being clamped by the upper edge of FIG. 3-1, 54 and the lower edge of FIG. 3-1, 61. The clamping points are respectively the mark 52 of fig. 3-1 and the mark 53 of fig. 3-1. FIG. 1-1 is an enlarged view A showing the lower edge of the oil drum of FIG. 1, and the lower edge of FIG. 1-1, and of FIG. 5, locked by the tag 50 of FIG. 3.
The symbol 2 of fig. 1 includes all of the content-related descriptions of fig. 2, fig. 2-1, fig. 2-2, and fig. 2-3.
Fig. 2 identifies the 6 name: WPWEDK 70-120B; speed reducer (commercially available) description: central height = 155.0 mm; reduction ratio=1: 900; a flange with a motor; torque input aperture = 19.0 mm; torque output port through hole = 45.0 millimeters; positioning mounting hole = 220.0 mm x 100.0 mm x M (internal thread); at 1500 rpm, input power=0.75 kw, peak output torque=1166 nm.
A brief description is provided herein: calculated by torque formula t=9550P/N, where T is torque in newton meters; p is the output power, in kilowatts; n is the motor rotation speed per unit revolution/minute; assuming that the input power=4.0 kw for the speed reducer fig. 2, labeled 6, is 1500 rpm, and in fact the speed reducer fig. 2, labeled 6, requires an input torque of about 25.5 nm, the speed reducer fig. 2, labeled 6, outputs about 6218.67 nm. Meaning that the selected rechargeable high torque lithium battery brushless wrench is fully compatible with the use requirements as identified by reference numeral 16 in fig. 2-1.
Fig. 2 identifies 7 drawing names: the socket 14 will be described in detail in fig. 2-3.
Fig. 2 identifies 8 drawing names: socket 21, material=medium carbon steel 45#, outer spherical bearing base with seat; the parallelism with the label 14 of figure 2, the label 21 of figure 2-1 with the outer spherical bearing base is less than or equal to 0.05 mm.
Fig. 2 identifies 9 drawing names: screw gb_t70.1m14x40; for connecting and fixing the speed reducer figure 2 sign 6 and the outer spherical surface belt seat bearing base figure 2-1 sign 21.
Fig. 2 identifies 10 drawing names: socket 15, material=q235a, thickness=15.0 mm; fig. 2 shows 13, fig. 2 shows 14, fig. 2 shows 11 and fig. 2 shows 15 welded according to the relevant dimensions and specifications.
Fig. 2 identifies 11 drawing names: socket 40; crown block shackle, material=q235a, thickness=12.0 mm, welded to the relevant dimensions and specifications for fig. 2, 10, 13 and 14.
Fig. 2 identifies 12 drawing names: UCPA212; outer spherical surface bearing with seat (available in the market): model = UCPA212; center height = 69.9 millimeters; pore diameter=60.0 mm; positioning pitch = M16X114.0 mm; and ensuring that the coaxiality of the 60.0 millimeter reference positioning hole and the 60.0 millimeter reference positioning hole of the mark 18 of the outer spherical surface bearing with the seat in the figure 2-1 is less than or equal to 0.1 millimeter; and also has a mounting orientation coaxiality of 0.05 mm or less with the logo 29 of fig. 2-3.
Fig. 2 identifies 13 drawing names: ISO 657_14-200x100x12-900: profile, full length = 900.0 mm; the welding is carried out with the mark 21 in fig. 2-1, the mark 15 in fig. 2, the mark 10 in fig. 2 and the mark 11 in fig. 2 according to relevant size and technical requirements.
Fig. 2 identifies 14 drawing names: ISO 657_14-200x100x12-900A: profile, full length = 900.0 mm; the welding is carried out according to the relevant size and technical requirements with the mark 8 in fig. 2, the mark 15 in fig. 2, the mark 10 in fig. 2 and the mark 11 in fig. 2 respectively.
Fig. 2 identifies 15 drawing names: socket 17, added strength web, material=q235a, thickness=10.0 mm.
Fig. 2-1 identifies 16 names: hand drawing 18v, rechargeable high torque lithium battery brushless wrench (commercially available) model = RB-818; voltage=21v; battery capacity = 4000/6000mAh; idle revolution = 0-900/0-1200/0-1800; impact frequency = 0-1800/0-2000/0-2200; maximum 1300 nm; three gear adjustable = 650 nm in 1 gear, 900 nm in 2 gear, 1300 nm in 3 gear; the belt is rotated in the forward and reverse directions and stopped; the number of revolutions of the start key is slowly pressed, and the number of revolutions of the start key is accelerated by pressing again; two lithium batteries; net weight = 2.75 kg.
FIG. 2-1 identifies 17 drawing names: hand column 18v 01; the coupling is used for connecting the rechargeable large-torque lithium battery brushless spanner with the mark 16 of the figure 2-1 and the mark 6 of the speed reducer figure 2. One end is a mandrel with a flat key and a diameter of 19 mm, the other end is a pneumatic sleeve with a diameter of 12.7 mm, the two ends are welded, and the coaxiality is less than or equal to 0.05 mm.
Fig. 2-1 identifies 18 names: UCPA212; outer spherical surface bearing with seat (available in the market): model = UCPA212; center height = 69.9 millimeters; pore diameter = 60.0 mm; positioning hole distance= M16X114.0 mm, and ensuring that the coaxiality of the reference positioning precision and the mark 12 of the outer spherical surface bearing with the seat in fig. 2 is less than or equal to 0.1 mm; and also has a mounting orientation coaxiality of 0.05 mm or less with the logo 28 of fig. 2-3.
FIG. 2-1 identifies 19 drawing names: socket 26; flat key = 14.0 mm x 9.0 mm x 123.0 mm; material = Q235A; used in conjunction with the flat key spindle with the label 20 of fig. 2-1.
Fig. 2-1 identifies 20 drawing names: socket 25; a flat key spindle=45.0 mm x 262.0 mm diameter, used in cooperation with flat key fig. 2-1 mark 19, for connecting torque output end aperture=45.0 mm of speed reducer fig. 2 mark 6 and fig. 2-3 mark 28, and mounted and positioned together in the 60.0mm datum location hole of outer spherical band seat bearing fig. 2-1 mark 18; the coaxiality of the positioning hole and the 60.0mm datum positioning hole of the mark 18 of the outer spherical surface bearing with the seat in the figure 2-1 is less than or equal to 0.05 mm.
FIG. 2-1 identifies 21 drawing names: socket 20; material = medium carbon steel 45#, the outer spherical bearing base is welded with the mark 13 of fig. 2 according to relevant size and technical requirements, and the parallelism with the mark 8 of fig. 2 of the outer spherical bearing base is less than or equal to 0.05 mm.
FIG. 2-1 identifies 22 the drawing name: screw gb_t70.1m16x40; the connection secures the outer spherical plain bearing fig. 2-1 sign 18 and the outer spherical plain bearing base fig. 2-1 sign 21. Outer spherical plain bearing base figure 2 sign 8 and outer spherical plain bearing figure 2 sign 12 are likewise fastened by means of the figure 2-1 sign 22 connection. And ensures that the coaxiality of the 60.0 millimeter reference positioning holes of the mark 12 of the outer spherical surface bearing with seat figure 2 and the mark 18 of the outer spherical surface bearing with seat figure 2-1 is less than or equal to 0.1 millimeter.
Fig. 2-2 identifies 23 drawing names: screw gb_t70.1m10x20; for fastening the logo 24 of fig. 2-2 to the outer spherical bearing base of fig. 2-1, the logo 21 has the function of: when the heavy duty < electric oil drum quick tip device > is hoisted by the crown block, the mark 18 of fig. 2-1 is prevented from radial play due to the gravity center action of the outer spherical bearing with seat. This measure is equally applicable to the outer spherical plain bearing base 8 of fig. 2.
Fig. 2-2 identifies 24 drawing names: socket 36; material=q235a, thickness=8.0 mm.
Fig. 2-3 are integral parts of the logo 7 of fig. 2, drawing designations thereof: pocket 14invent.
Fig. 2-3 identify 25 drawing names: screw gb_t70.1m8x20a; is an M8 set screw.
Fig. 2-3 identify 26 drawing names: screw gb_t70.1m6x30b; for fastening and locating the fig. 2-3 logo 27 and the fig. 2-3 logo 29; likewise, FIG. 2-3 identifier 26 is used to secure and locate FIG. 2-3 identifier 27 and FIG. 2-3 identifier 28.
Fig. 2-3 identify 27 drawing names: buchet 12: material = medium carbon steel # 45, tack welded with reference numeral 28 of fig. 2-3 and reference numeral 29 of fig. 2-3, respectively; and simultaneously ensuring the aperture coaxiality of the mark 28 in the fig. 2-3 and the mark 29 in the fig. 2-3 to be less than or equal to 0.05 mm.
Fig. 2-3 identify 28 the drawing name: socket 13; material = medium carbon steel 45#, the inner hole is provided with a flat key groove, and the coaxiality with the mark 29 in fig. 2-3 is less than or equal to 0.05 mm; and also has a coaxiality of less than or equal to 0.05 mm with the 60.0mm datum locating hole of the outer spherical surface bearing with seat 18 of fig. 2-1.
Fig. 2-3 identify 29 drawing names: socket 13; material = medium carbon steel 45#, the inner hole is provided with a flat key groove, and the coaxiality with the mark 28 in fig. 2-3 is less than or equal to 0.05 millimeter; and the coaxial degree is less than or equal to 0.05 millimeter with the aperture 60.0 millimeter of the mark 12 of the outer spherical surface bearing with the seat in figure 2.
The logo 30 of fig. 2-3 is a 60.0mm diameter pilot hole that is positioned to mate with the logo 38 of fig. 3 by a mating tolerance H9/H9 and welded as required by the relevant dimensions and specifications.
Fig. 2-3 label 31, fig. 2-3 label 32, fig. 2-3 label 33, fig. 2-3 label 34, fig. 2-3 label 35, and fig. 2-3 label 36 are all welded using relevant dimensions and specifications.
The reference 3 of fig. 1 contains all of the content-related introductions of fig. 3 and 3-1.
The combination of fig. 3 mark 41, fig. 3 mark 42, fig. 3 mark 43, fig. 3 mark 45, fig. 3 mark 46, fig. 3 mark 47, fig. 3 mark 48, fig. 3 mark 49 and fig. 3 mark 50 of fig. 3 is a safety design for preventing unhooking when the heavy-duty oil drum mark 1 of fig. 1 is tipped over.
A brief description is provided herein: the compression spring fig. 3 mark 48 is used in a manner that the fig. 3 mark 48, the fig. 3 mark 49 and the fig. 3 mark 50 can be contracted to be attached to two planes of the fig. 3 mark E and the fig. 3 mark F when the electric oil drum rapid tipping device is not loaded. When the compression spring diagram 3 mark 48 is in a load state of the < electric type oil drum rapid tipping device >, even if the vertical clamp diagram 3 mark 42 has unexpected situations and is not effectively locked on the diagram 3 mark 41, the condition that the diagram 1-1 mark 5 is attached to the diagram 50 and locked by the diagram 3 mark 50 is always ensured under the tensioning action of the compression spring diagram 3 mark 48 until the diagram 1 of the oil drum is tipped over and safely completed;
next, the vertical clamp fig. 3 flag 42 is reset by the compression spring, the fig. 3 flag 50 is adjacent to the lower edge of the oil drum fig. 1 flag 1 fig. 1-1 flag 5, and the vertical clamp fig. 3 flag 42 is reset, so that the D position of the vertical clamp fig. 3 flag 42 locks the fig. 3 flag 41. Ensuring that the tag 5 of fig. 1-1 is more securely locked by the tag 50 of fig. 3; uses the more safe and reliable-!
In addition, the safety design for preventing unhooking can be disassembled from the mark 42 in fig. 3, the mark 43 in fig. 3, the mark 45 in fig. 3, the mark 46 in fig. 3, the mark 47 in fig. 3, the mark 48 in fig. 3, the mark 49 in fig. 3 and the mark 50 in fig. 3 as long as the screw of the mark 40 in fig. 3 is loosened; the mounting order is reversed. The disassembly and the installation are convenient and quick, so that the fittings can be flexibly replaced and maintained.
Fig. 3 identifies 37 drawing names: socket 1; including relevant content for the enlarged view E of fig. 3-1.
Fig. 3 identifies 38 drawing names: socket 9; is matched with a positioning hole with the diameter of 60.0mm of the mark 30 in the figures 2-3, has the matching tolerance H9/H9 and is welded according to the related size and technical requirements. With the positioning of the tag 44 of fig. 3, it is welded to the tag 61 of fig. 3-1 in accordance with the relevant dimensions and specifications.
Fig. 3 identifies 39 drawing names: oil columns model-2-2; material = wear plate HARDOX400, thickness = 30.0 mm; is matched with the mark 38 in FIG. 3 in a positioning way, has a matching tolerance H9/H9 and is welded according to the related size and technical requirements; the auxiliary supporting function is achieved when the oil drum is loaded with the mark 1 in fig. 1.
Fig. 3 identifies 40 drawing names: CH-10448-ZH 10; is a screw gb_t70.1m6x16 for fastening the positioning bit 3 flag 47.
Fig. 3 identifies 41 drawing names: socket 34; for vertical clamp fig. 3, the locking position is identified 42; welded to the tag 38 of fig. 3 in accordance with the relevant dimensions and specifications.
Fig. 3 identifies 42 drawing names: CH-10448-ZH; vertical clamp (commercially available) =ch-10448-ZH; dongguan Jia Steel mechanical and electrical science and technology development Co., ltd; the clamping force of the vertical clamp is 450 kg; locked in fig. 3 at 41, reset fig. 3 at 42, and fig. 1-1 at 5 locked by fig. 3 at 50.
Fig. 3 identifies the name of the H drawing: CH-10448-ZH 09; standard socket head cap screw gb_t70.1m10x20.
Fig. 3 identifies 43 drawing names: socket 29; positioning base for vertical clamp fig. 3 label 42, material = Q235A, thickness = 25.0 millimeters; the vertical clamp fig. 3 mark 42 is installed on the upper surface and fastened by the hexagon socket head cap screw fig. 3 mark H. Welded to the tag 49 of fig. 3 in accordance with the relevant dimensions and specifications.
Fig. 3 identifies 44 drawing names: socket 10; material = Q235A; for workpiece mounting positioning when welding the identifier 61 of fig. 3-1 and the identifier 38 of fig. 3.
Fig. 3 identifies 45 drawing names: socket 37; lead screw M10x 160.0 mm; is a mandrel that compresses spring chart 3, label 48; material = medium carbon steel 45#.
Fig. 3 identifies 46 drawing names: socket 33; nut = M10, mates with lead screw figure 3 logo 45 and locks figure 3 logo 47.
Fig. 3 identifies 47 drawing names: socket 35; with lead screw figure 3 label 45; in accordance with the related art dimensional requirements, the circumferential groove is fixedly secured by the symbol 40 of fig. 3, and the upper surface is secured by the symbol 46 of fig. 3.
Fig. 3 identifies 48 drawing names: socket 32; compression spring: wire diameter = 1.6 mm; material 65 manganese; free length = 202.0 mm; workload = 50 newtons; outer diameter X inner diameter = 19.2x16.0 (millimeters); effective turns = 23; mounting length=85.0 millimeters.
Fig. 3 identifies 49 drawing names: socket 28; carbon steel No. 45 in the material; and requires a related heat treatment, and is matched with the inner hole of the mark 38 in fig. 3, and the matching tolerance is H9/H9; and the label 50 of fig. 3 are welded according to the relevant dimensions and specifications; the inner bore is provided with a lead screw fig. 3 label 45 and a compression spring fig. 3 label 48. The enlarged view C of FIG. 3 shows the outer diameter M10 of the lead screw of FIG. 3 tab 45 engaging the through hole 11.0 mm.
Fig. 3 identifies 50 drawing names: socket 30; material = wear plate HARDOX400, welded to the relevant dimensions and specifications for reference numeral 49 of fig. 3; for locking the lower edge of the oil drum, reference 1, fig. 1-1, reference 5; positioned at an angle to the reference 43 of fig. 3, and welded according to the dimensions and specifications associated with the reference 62 of fig. 3-1.
Fig. 3 mark 51 is the 11.0 mm diameter through hole location of the fig. 3 mark 49.
The marks 53 and 52 of fig. 3-1 are the clamping points of the upper edge of the mark 1 of fig. 1 and the mark 4 of fig. 1-1, respectively, of the oil drum.
FIG. 3-1 identifies 54 the drawing name: socket 3; material = wear plate HARDOX400.
Fig. 3-1 identifies 55 drawing names: socket 7; a mandrel with the diameter of 20.0 mm is made of carbon steel 45# and is provided with retainer ring grooves for shafts at two ends, and elastic retainer rings GB 894.1-86-20 are used.
Fig. 3-1 label 56 shows fig. 3-1 label 57 and fig. 3-1 label 59 tilted 12 degrees clockwise.
FIG. 3-1 identifies 57 drawing names: socket 4; the hand wheel material Q235A is welded to the M16 lead screw, identified 59 in FIG. 3-1, in accordance with the relevant dimensions and specifications.
FIG. 3-1 identifies 58 drawing names: socket 8; a mandrel with the diameter of 25.0 mm, which is made of carbon steel 45#, and two ends of which are provided with retainer ring grooves for shafts, and elastic retainer rings GB 894.1-86-25 are used; the internally threaded M16 is used in conjunction with the identifier 59 of FIG. 3-1.
FIG. 3-1 identifies 59 drawing names: screw gb_t70.1m16x80; 8.8 stages; is modified by a standard M16 socket head cap screw and is welded with a hand wheel mark 57 shown in figure 3-1 according to relevant size and technical requirements.
Fig. 3-1 identifies 60 drawing names: socket 6; a mandrel with the diameter of 25.0 mm, which is made of carbon steel 45#, and two ends of which are provided with retainer ring grooves for shafts, and elastic retainer rings GB 894.1-86-25 are used; with top thread holes.
Fig. 3-1 identifies 61 drawing names: socket 2; material = wear plate HARDOX400; the mark 44 in fig. 3 is used as a positioning reference and the mark 38 in fig. 3 is installed and positioned, and is welded with the mark 38 in fig. 3 according to relevant size and technical requirements.
In the bottom view of fig. 3-1, indicia 62 is shown at 90 degrees, specifying the weld angle requirements of indicia 50 of fig. 3 and indicia 43 of fig. 3.
The enlarged view I of fig. 3-1, 63, shows 83.5 degrees, specifying the unhooking prevention angular design size requirement of fig. 3, 50.
The specific embodiment is as follows:
the state before the pre-operation of the < electric oil drum rapid tipping device > is as follows: the two clamping points of fig. 3-1 mark 53 and fig. 3-1 mark 52 are in an open state, and the vertical clamp fig. 3 mark 42 is separated from fig. 3 mark 41 and rotated 90 degrees counterclockwise about fig. 3 mark 49. The two planes of fig. 3E and fig. 3F are brought into engagement under compression spring fig. 3 indicia 48. The result is: the dimensional length of the label 52 to the G plane of fig. 3-1 = 868.0 mm, which is much less than the height 895 mm of the label 1 of fig. 1 of the oil drum.
In the first step, whether the crown block or the forklift is used for overturning the heavy-duty oil drum by using the electric oil drum rapid overturning device, as shown in the figure 1, the hand wheel is rotated clockwise to drive the hand wheel as shown in the figure 3-1 to drive the hand wheel as shown in the figure 59 until the two clamping points of the figure 3-1 as shown in the figure 53 and the figure 3-1 as shown in the figure 52 lock the upper edge as shown in the figure 1 as shown in the figure 4. Adjusted to the enlarged view B state of fig. 1-1.
And secondly, lifting the electric oil drum rapid tipping device by using a crown block or a forklift, and driving the oil drum to lift together with the mark 1 in the figure 1. Elevation, height suitable for operating the vertical clamp figure 3, position height of the mark 42.
And thirdly, the starting switch is lightly touched through the mark 16 in the figure 2-1, and the inner arc of the mark 39 in the figure 3 is adjusted to be attached to the outer circular surface of the mark 1 in the figure 1 of the oil drum. This can be used to depress the vertical clamp fig. 3 flag 42, driving fig. 3 flags 49 and 3 flag 50 down. And observe that the mark 50 of fig. 3 descends to a position completely beyond the lower edge of the mark 1 of fig. 1 and the mark 5 of fig. 1 of the oil drum, then rotate 90 degrees clockwise around the mark 49 of fig. 3 as the axis of rotation and drive the mark 49 of fig. 3 and the mark 50 of fig. 3 to rotate 90 degrees together.
Fourth step vertical clamp fig. 3 flag 42 is reset by the compression spring, fig. 3 flag 50 is adjacent to the lower edge of oil drum fig. 1 flag 1 fig. 1-1 flag 5, vertical clamp fig. 3 flag 42 is reset, and the D position of vertical clamp fig. 3 flag 42 is caused to lock fig. 3 flag 41. To this end, the sign 5 of fig. 1-1 is locked by the sign 50 of fig. 3, and the magnitude of the locking force can be adjusted by the adjusting screw of the sign 42 of fig. 3.
And fifthly, carrying the electric oil drum rapid tipping device and the heavy-load oil drum figure 1 to a tipping place by using a crown block or a forklift, driving the coupler figure 2-1 to identify 17 by clicking a starting switch of the rechargeable large-torque lithium battery brushless spanner figure 2-1 to identify 16, and transmitting the starting switch to the speed reducer figure 2 to identify 6. Meanwhile, under the action of the speed reducer figure 2 and the label 6, the label 20 with the flat key mandrel figure 2-1 is driven to be transmitted to the label 7 (also the integral part of figures 2-3) of figure 2, and the gear speed of the rechargeable lithium battery brushless spanner figure 2-1 and the label 16 of the rechargeable lithium battery brushless spanner is adjusted according to the use requirement, so that the work of turning over the label 1 of the oil drum figure 1 is gradually completed.
And step six, after the work of overturning the oil drum is completed, the posture of the electric oil drum quick overturning device is adjusted through the forward and reverse rotating switch of the rechargeable large-torque lithium-battery brushless spanner shown as the mark 16 in the figure 2-1, so that the unloading of the empty oil drum shown as the mark 1 is facilitated. The crown block or forklift carries the electric oil drum quick tipping device and the empty oil drum fig. 1 sign 1 is lowered to a position height suitable for operating the vertical clamp fig. 3 sign 42.
The seventh step is to press down on the vertical clamp fig. 3 mark 42 to disengage it from fig. 3 mark 41. Then, the vertical clamp is rotated 90 degrees counterclockwise by taking the mark 49 in fig. 3 as an axis and simultaneously driving the mark 42 in fig. 3, the mark 49 in fig. 3 and the mark 50 in fig. 3 to rotate 90 degrees counterclockwise. FIG. 3 shows that the marker 50 is disengaged from the lower edge of the oil drum of FIG. 1 and the marker 5 of FIG. 1 is shown in FIG. 3 with the compression spring of FIG. 3 shows 48 reset, and the two planes of the marker E of FIG. 3 and the marker F of FIG. 3 are attached under the action of the compression spring of FIG. 3 shows 48.
And in the eighth step, the hand wheel mark 57 is rotated anticlockwise to drive the standard M16 socket head cap screw mark 59 in the figure 3-1, so that the two clamping points of the mark 53 in the figure 3-1 and the mark 52 in the figure 3-1 are gradually loosened, the upper edge of the mark 1 in the figure 1 is marked 4in the figure 1, and the mark 1 in the figure 1 is separated from the electric oil drum rapid tipping device until the empty oil drum is marked 1.
Next, the marks 57 and 59 of fig. 3-1 are shown to be inclined 12 degrees clockwise, and the centers of gravity of the marks 57 and 59 of fig. 3-1 are right in view of fig. 3-1, so that the mark 59 of fig. 3-1 cannot fall off from the top thread hole of the mark 60 of fig. 3-1 by loosening the standard M16 socket head cap screw.
The electric oil drum rapid tipping device finishes the work of tipping the oil drum.

Claims (3)

1. The electric oil drum rapid overturning device is characterized in that a 1:900 speed reducer (6) at one side of the electric oil drum rapid overturning device is fixedly connected to an outer spherical surface bearing base (21) through screws, and an outer spherical surface bearing (18) is fixedly arranged on the protruding part of the outer spherical surface bearing base (21) through screws; the other side outer spherical surface bearing with a seat (12) is fixed and fastened on the outer spherical surface bearing with a seat base (8) through screws; the coaxiality of the 60.0 millimeter reference positioning holes of the bearing with the seat on the outer spherical surfaces on two sides is less than or equal to 0.1 millimeter; wherein the aperture of the torque output end of the 1:900 speed reducer (6) is 5.0 mm and is provided with an inner hole flat key groove, and the coaxiality of the torque output end of the 1:900 speed reducer (6) and the outer spherical surface bearing (18) is less than or equal to 0.05 mm; the torque input ends of the rechargeable lithium battery brushless spanner (16) with large torque force and the 1:900 speed reducer (6) are connected through a coupler to provide power input for the overturning oil drum; the aperture of the torque output end of the 1:900 speed reducer (6) is connected with one end of a mandrel (20) with a flat key in a matched manner; the other end of the mandrel (20) with the flat key slot is connected with the inner hole flat key slot (28) in a matching way through a flat key; the outer diameter part of the flat key groove (28) is provided with an inner hole and is matched and installed in a 60.0 millimeter reference positioning hole of the outer spherical surface bearing (18); the outer diameter part of the flat key groove (29) is arranged in the 60.0 millimeter reference positioning hole of the outer spherical surface bearing (12) in a matching way; the upper end part (54) and the lower end part (61) of the mechanism for gripping the upper edge (4) of the oil drum are respectively connected in a matched manner through a mandrel (55) with the diameter of 20.0 mm, the two ends of the mandrel (55) with the diameter of 20.0 mm are provided with retainer ring grooves for shafts, and elastic retainers for shafts are arranged; the lower end part (61) of the mechanism for gripping the upper edge (4) of the oil drum is welded with a hollow tube (38) with the diameter of 60.0mm and is fixed; the upper end part (54) of the mechanism for gripping the upper edge (4) of the oil drum can rotate by taking a mandrel (55) with the diameter of 20.0 mm as an axis within a certain range; the right side through hole of the upper end part (54) of the clenching oil drum upper edge (4) mechanism is matched with a mandrel (58) with the diameter of 25.0 mm, check ring grooves for shafts are arranged at two ends of the mandrel (58) with the diameter of 25.0 mm, elastic check rings for shafts are arranged, and a radial internal thread M16 is arranged in the middle of the mandrel (58); the hand wheel (57) is welded with the screw (59); the lower end of the screw (59) is jacked into a jackscrew hole of a mandrel (60) with the diameter of 25.0 mm; the lower end part (61) of the clenching oil drum upper edge (4) mechanism is provided with a 25.0 mm mandrel (60) in a matching way, the 25.0 mm mandrel (60) is made of 45# medium carbon steel, the two ends of the mandrel are provided with retainer ring grooves for shafts, and the elastic retainer rings for shafts are arranged; the middle part of the mandrel (60) is provided with a radial thread ejection hole; the upper end part structure is a mechanism for gripping the upper edge (4) of the oil drum; the hand wheel (57) can be rotated clockwise, the top end of a screw (59) at the lower end of the hand wheel (57) is jacked into a mandrel (60) with the diameter of 25.0 mm to jack a thread hole, the mandrel (58) with the diameter of 25.0 mm at the lower end of the hand wheel (57) is screwed up, a clamping point (53) at the upper end part (54) of a mechanism for clamping the upper edge (4) of the oil drum is clamped by a clamping point (52) which is actively downwards and fixedly moved, and the upper edge (4) of the oil drum is clamped; the hand wheel (57) can be rotated anticlockwise, the lower end of a screw (59) below the hand wheel (57) is always propped in a thread propping hole of a mandrel (60) with the diameter of 25.0 mm, the mandrel (58) with the diameter of 25.0 mm at the lower end of the hand wheel (57) is screwed down, the clamping point (53) of the upper end part (54) of the mechanism of the upper edge (4) of the oil drum is snapped upwards actively and is loosened by the fixed clamping point (52), and the upper edge (4) of the oil drum is separated; the upper end hole of the hollow tube (38) with the diameter of 60.0mm is provided with a radial notch, and the width of the notch is matched and positioned with the width of the lower end part (61) of the mechanism for gripping the upper edge (4) of the oil drum; the upper end hole of the hollow tube (38) with the diameter of 60.0mm is matched and positioned through a positioning block (44) and the lower end part (61) of a mechanism for gripping the upper edge (4) of the oil drum, and the positioned hole is welded at the upper end of the hollow tube (38) with the diameter of 60.0 mm; a through hole screw (40) is arranged in the middle of the hollow tube (38) with the diameter of 60.0mm and is used for fastening and positioning an outer diameter fluted nut (47); the outer diameter welding positioning block (41) of the hollow tube (38) with the diameter of 60.0mm is used for welding the locking position of the vertical clamp (42) in the vertical direction with the radial notch at the upper end of the hollow tube (38) with the diameter of 60.0 mm; the lower end of the hollow tube (38) with the diameter of 60.0mm is provided with a mandrel (49) which is matched with the inner hole of the hollow tube (38) with the diameter of 60.0mm, and the mandrel and the hollow tube are in sliding fit; the bottom end of the mandrel (49) and the inner hole of the wear-resisting plate (50) with the hook are welded according to the coaxiality requirement; wherein the design size of the unhooking prevention angle of the hooked wear plate (50) is 83.5 degrees; a compression spring (48) is arranged in the inner hole of the mandrel (49); the outer circle of the lower end of the mandrel (49) is welded with a positioning base of the vertical clamp (42), and the direction of the positioning base is vertical to the wear-resisting plate (50) with the hook; the screw rod (45) passes through the inner hole of the compression spring (48) and the inner hole of the mandrel (49); the lower end of the screw rod (45) is provided with a bulge, the compression spring (48) is hung, the upper end of the screw rod (45) is screwed with an outer diameter fluted nut (47), the outer diameter fluted nut (47) is provided with an internal thread of M10, and the outer diameter is provided with a circular groove; the outer diameter fluted nut is provided with a back-tight M10 nut; the hollow tube (38) with the diameter of 60.0mm is jacked into an outer diameter circular groove of the outer diameter slotted nut (47) through screws (40) at two sides, so that the lower end part structure is integrally arranged at the lower end of the hollow tube (38) with the diameter of 60.0 mm; when the electric oil drum rapid tipping device is not loaded, the spring (48) can be contracted to the bottom surface of the hollow pipe (38) with the diameter of 60.0mm and the upper surface of the positioning base (43), and the two planes are attached; when the electric oil drum is in a loading state of the equipment for quickly overturning, the spring (48) can always ensure that the lower edge (5) of the oil drum is attached and locked by the wear-resisting plate (50) with the hook under the tensioning action of the spring (48) until the oil drum is overturned, so that the work is safely completed; the electric oil drum rapid tipping device can tip the heavy-load oil drum which is less than or equal to 1.5 tons.
2. The electric oil drum rapid overturning device according to claim 1, wherein the electric driving force source of the electric device is a rechargeable lithium battery brushless wrench.
3. The electric oil drum rapid tipping device according to claim 1, characterized in that: the unhooking prevention mechanism is provided with a vertical clamp and a vertical clamp locking position, and a positioning base is arranged below the vertical clamp.
CN202110498770.3A 2021-04-30 2021-04-30 Electric oil drum quick tipping device Active CN113233406B (en)

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CN202170126U (en) * 2011-07-11 2012-03-21 安徽省思维新型建材有限公司 Lifting rotary proportioning feeding car
CN104591065B (en) * 2015-02-14 2016-10-05 新昌县林昱机械科技有限公司 A kind of safe and reliable armful bucket tilting device
CN209259170U (en) * 2018-12-14 2019-08-16 中鲁科技(福建)有限公司 A kind of transporting oil drum tilting device
CN211034425U (en) * 2019-06-25 2020-07-17 余能仁 Oil tank inclined oiling device
CN210338753U (en) * 2019-08-15 2020-04-17 北川泰和新材料有限公司 Oil drum carrying device capable of being matched with forklift for use

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