CN113221383A - Management method and management system for special equipment distribution map - Google Patents
Management method and management system for special equipment distribution map Download PDFInfo
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Abstract
The invention discloses a management method and a management system of a special equipment distribution map. The management system comprises a non-pipeline map management module, a non-pipeline equipment management module, a pipeline map management step, a pipeline equipment management module, an information fragment storage module and an information loading module. The management method of the special equipment distribution map and the non-pipeline map of the management system thereof display the inspection state of the non-pipeline equipment in a mode of visually displaying the physical position of the special equipment, thereby realizing the inspection management function; the pipeline map marks the physical position of the pipeline equipment in a simplified and intuitive mode, and optimizes a pipeline inspection management mode through data integration on the premise of not changing the technical data of the bottom layer of the pipeline, so that the management benefit is improved, and the management cost and the inspection cost are saved.
Description
Technical Field
The invention relates to the technical field of special equipment management, in particular to a management method and a management system for a special equipment distribution map.
Background
The special equipment can be divided into pipeline equipment and non-pipeline equipment, and comprises boilers, pressure vessels, pressure pipelines, elevators, hoisting machinery, passenger ropeways, large-scale amusement facilities, special motor vehicles in factories and the like. The special equipment is important equipment for production and life, and the safety of the special equipment also relates to production safety and life and property safety of people.
The existing special equipment management method generally adopts a form recording mode to manage, and records the inspection date of each special equipment, and the method often has the situations of report missing and inspection missing. As for the pressure pipeline, the pressure pipeline is not arranged on the ground like other non-pipeline equipment, and because the pressure pipeline is buried underground, if the table is adopted for recording, the one-to-one corresponding real object positions are difficult to find. In addition, because the inspection date of each special equipment is not necessarily the same, the corresponding special equipment inspection work also faces tens of inspection and even hundreds of inspection, each inspection requires the shutdown of an enterprise, the production efficiency is reduced, and both enterprises and inspection institutions face great difficulty.
Disclosure of Invention
In view of the above-mentioned defects, the present invention aims to provide a management method and a management system for a distribution map of a special equipment, which can avoid the situations of missing report and missing detection, can also clearly know the position of pipeline burying, can optimize the number of times of parking inspection of the pipeline equipment to the maximum extent, and improve the production efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme: a management method of a special equipment distribution map comprises a non-pipeline map management step, a non-pipeline equipment management step, a pipeline map management step, a pipeline equipment management step, an information fragment storage step and an information loading step;
the non-pipeline map management steps are as follows:
a1: forming a non-pipeline map in planar arrangement by taking the actual building layout of a factory as a basis, and displaying each layer in the actual building by utilizing the sub-areas;
the non-pipeline equipment management steps are as follows:
b1: establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
when only one actual non-pipeline device is arranged on the same layer in the actual building, the corresponding virtual non-pipeline device forms a single-layer device, and the single-layer device is in data association with the corresponding sub-region;
when two or more than two actual non-pipeline devices which are overlapped in space are arranged on the same layer in the actual building, the corresponding virtual non-pipeline devices are integrated into a device group with two or more than two layers of devices, and then the device group is subjected to data association with the corresponding sub-area, wherein each layer in the device group is provided with one virtual non-pipeline device;
b2: setting physical position information of the virtual non-pipeline equipment in a corresponding sub-area of the non-pipeline map according to the position of actual non-pipeline equipment in a factory area;
b3: establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline diagram management steps are as follows:
c1: neglecting the actual trend of the actual pipeline in the plant area, and establishing a virtual straight line pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map;
c2: marking identification information on the virtual straight line pipeline;
the pipeline equipment management steps are as follows:
d1: the virtual linear pipeline forms linear pipeline information with pipeline inspection date and pipeline inspection state identification through a compression algorithm and a vector graph svg, and is associated with an inspection database;
d2: dividing the linear pipeline information into a plurality of corrosion loops according to a loop division algorithm;
d3: integrating all linear pipeline information in each corrosion loop into loop recording data through a corrosion loop generator;
the information fragment storage step is as follows:
e1: respectively sequencing the non-pipeline equipment information and the linear pipeline information;
e2: each piece of non-pipeline equipment information is in data association with a corresponding single-layer equipment or equipment group independently, each single-layer equipment or equipment group is in data association with the sub-area independently, each sub-area is in data association with the non-pipeline map independently, and a plurality of pieces of non-pipeline level information are formed; each linear pipeline information is independently subjected to data association with the corresponding corrosion loop, each corrosion loop is independently subjected to data association with the pipeline map, and a plurality of pipeline level information is formed;
e3: storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a sequencing fragmentation mode;
the information loading step comprises the following steps:
f1: selecting one piece of non-pipeline level information, loading a non-pipeline map at an output terminal through a loading priority algorithm, then loading a sub-region corresponding to the non-pipeline level information, then loading single-layer equipment or equipment groups corresponding to the non-pipeline level information, and finally loading the non-pipeline equipment information corresponding to the non-pipeline level information;
f2: selecting one pipeline level information, loading a pipeline map at an output terminal through a priority algorithm, then loading a corrosion loop of the pipeline level information, and finally loading linear pipeline information of the pipeline level information.
For example, in step D2 of the pipeline equipment management step, the loop division algorithm scores each of the linear pipeline information according to the medium identity principle and the enterprise usage habit and cost principle, and then combines the linear pipeline information with similar scores into a corrosion loop.
It should be noted that the non-pipeline device management step further includes a step B4, where the step B4 specifically includes: setting a non-pipe inspection date, which is the earliest due of a plurality of pieces of the non-pipe apparatus information in the sub-area, as a non-pipe unit inspection date;
the step of managing the pipeline equipment further includes a step D4, where the step D4 specifically includes: and setting the pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
Optionally, the non-pipe inspection status identifier in step B3 in the non-pipe device management step is specifically: when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group passes the inspection, calibrating the equipment group information into a first color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for the expiration, calibrating the equipment group information to be a second color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested, calibrating the equipment group information to be a third color;
the pipeline inspection state identifier of step D1 in the pipeline device management step is specifically: when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass the inspection, calibrating the corrosion loop information to be a first color; when actual pipelines corresponding to all linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested, calibrating the corrosion loop information to be a third color.
Specifically, the non-pipeline map management step further includes a step a2, where the step a2 specifically is: and forming an abscissa and an ordinate on the non-pipeline map through a Canvas API, and then positioning the sub-region according to the size, the angle and the offset of the sub-region.
Preferably, the management system for the special equipment distribution map comprises a non-pipeline map management module, a non-pipeline equipment management module, a pipeline map management step, a pipeline equipment management module, an information fragment storage module and an information loading module;
the non-pipeline map management module is used for forming a non-pipeline map in planar arrangement according to the actual building layout of a factory;
also for showing each floor inside the actual building with sub-areas;
the non-pipeline equipment management module is used for establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
the virtual non-pipeline equipment is used for forming single-layer equipment by the corresponding virtual non-pipeline equipment when only one actual non-pipeline equipment is arranged on the same layer in the actual building, and performing data association on the single-layer equipment and the corresponding sub-region;
the virtual non-pipeline equipment group is used for integrating corresponding virtual non-pipeline equipment into an equipment group with two or more layers of equipment when two or more than two actual non-pipeline equipment which are overlapped in space exist on the same layer in the actual building, and then performing data association on the equipment group and the corresponding sub-area, wherein each layer in the equipment group is provided with one virtual non-pipeline equipment;
the virtual non-pipeline device is used for setting the physical position information of the virtual non-pipeline device in the corresponding sub-area of the non-pipeline map according to the position of the actual non-pipeline device in the factory area;
the system is also used for establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline map management module is used for neglecting the actual trend of an actual pipeline in a plant area, and establishing a virtual linear pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map consisting of the virtual linear pipeline and a virtual linear pipeline connection node;
the virtual straight pipeline is also used for marking identification information on the virtual straight pipeline;
the pipeline equipment management module is used for forming the virtual linear pipeline into linear pipeline information with a pipeline inspection date and a pipeline inspection state identifier through a compression algorithm and a vector graph svg;
the linear pipeline information is divided into a plurality of corrosion loops according to a loop division algorithm;
the corrosion loop generator is also used for integrating all the linear pipeline information in each corrosion loop into loop recording data and associating a detection database;
the information fragment storage module is used for respectively sequencing the non-pipeline equipment information and the linear pipeline information;
the non-pipeline device information is also used for enabling each piece of non-pipeline device information to be in data association with the corresponding single-layer device or device group independently, enabling each single-layer device or device group to be in data association with the sub-area independently, enabling each sub-area to be in data association with the non-pipeline map independently, and forming a plurality of pieces of non-pipeline level information;
the system is also used for enabling each linear pipeline information to be in data association with the corresponding corrosion loop independently, enabling each corrosion loop to be in data association with the pipeline map independently, and forming a plurality of pipeline level information;
the hierarchical information is further used for storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a slicing mode;
the information loading module is used for loading a non-pipeline map, loading a sub-area corresponding to the non-pipeline level information, loading single-layer equipment or equipment group corresponding to the non-pipeline level information and loading the non-pipeline equipment information corresponding to the non-pipeline level information at an output terminal through a loading priority algorithm after selecting the non-pipeline level information;
and the system is also used for loading a pipeline map, a corrosion loop of the pipeline level information and linear pipeline information of the pipeline level information at an output terminal through a priority algorithm after one pipeline level information is selected.
For example, the loop division algorithm of the pipeline equipment management module is used for scoring each piece of linear pipeline information according to a medium identity principle and an enterprise use habit and cost principle;
and the system is also used for forming the linear pipeline information with similar scores into a corrosion loop.
It is worth mentioning that the non-pipe device management module is further configured to set a non-pipe inspection date, which is the earliest due of the plurality of non-pipe device information in the sub-area, as a non-pipe unit inspection date;
the pipeline equipment management step module is further used for setting a pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
Optionally, the non-pipeline device management module is further configured to calibrate the device group information to be a first color when actual non-pipeline devices corresponding to all non-pipeline device information of the device group have passed the inspection; and is used for calibrating the equipment group information to be a second color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for expiration; and is used for calibrating the equipment group information to be a third color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested;
the pipeline equipment management module is also used for calibrating the corrosion loop information to be a first color when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass inspection; when actual pipelines corresponding to all the linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and is used for calibrating the corrosion loop information to be a third color when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested.
Specifically, the non-pipeline map management module is further configured to form an abscissa and an ordinate on the non-pipeline map through a Canvas API; and is used to position the sub-region according to its size, angle and offset.
The invention has the beneficial effects that: in the management method of the special equipment distribution map, clear and visible corresponding information of the non-pipeline equipment and the pipeline equipment can be established by utilizing the map management step, the non-pipeline equipment management step and the pipeline equipment management step, and the inspection date and the inspection identifier are matched with the corresponding non-pipeline equipment and the corresponding pipeline equipment, so that the situations of missing report and missing inspection are avoided. The non-pipeline map displays the inspection state of the non-pipeline equipment in a mode of visually displaying the physical position of the special equipment, so that the inspection management function is realized; the pipeline map marks the physical position of the pipeline equipment in a simplified and intuitive mode, and optimizes a pipeline inspection management mode through data integration on the premise of not changing the technical data of the bottom layer of the pipeline, so that the management benefit is improved, and the management cost and the inspection cost are saved.
Because the virtual straight line pipeline is constructed by adopting the method of neglecting the actual trend of the actual pipeline, the positions of the head end and the tail end of each actual pipeline can be known while the actual pipeline with complex bending is prevented from being shown on the pipeline map, so that the position of pipeline burying can be clearly known.
The non-pipeline equipment management step and the pipeline equipment management step are utilized to combine the non-pipeline equipment in a plurality of sub-areas for management and divide the pipeline equipment into a plurality of corrosion loops for management, and the actual non-pipeline equipment corresponding to a plurality of pieces of non-pipeline equipment information in the plurality of sub-areas or the actual pipeline corresponding to all straight line pipeline information of the whole corrosion loop are inspected in each inspection, so that the number of times of parking inspection of the pipeline equipment is optimized to the maximum extent, and the production efficiency is improved.
The information fragment storage step and the information loading step realize the fragment storage and the preferential loading of the information, when a manager needs to check one of the special devices, the system only loads the level information corresponding to the special device, the loading of redundant information is reduced, and the loading speed is increased.
Drawings
Fig. 1 is a flow chart of the management method in one embodiment of the invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
The following disclosure provides many different embodiments or examples for implementing different configurations of embodiments of the invention. In order to simplify the disclosure of embodiments of the invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention. Furthermore, embodiments of the invention may repeat reference numerals and/or reference letters in the various examples, which have been repeated for purposes of simplicity and clarity and do not in themselves dictate a relationship between the various embodiments and/or arrangements discussed. In addition, embodiments of the present invention provide examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
As shown in fig. 1, a method for managing a distribution map of a special device includes a non-pipeline map management step, a non-pipeline device management step, a pipeline map management step, a pipeline device management step, an information fragment storage step, and an information loading step;
the non-pipeline map management steps are as follows:
a1: forming a non-pipeline map in planar arrangement by taking the actual building layout of a factory as a basis, and displaying each layer in the actual building by utilizing the sub-areas;
the non-pipeline equipment management steps are as follows:
b1: establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
when only one actual non-pipeline device is arranged on the same layer in the actual building, the corresponding virtual non-pipeline device forms a single-layer device, and the single-layer device is in data association with the corresponding sub-region;
when two or more than two actual non-pipeline devices which are overlapped in space are arranged on the same layer in the actual building, the corresponding virtual non-pipeline devices are integrated into a device group with two or more than two layers of devices, and then the device group is subjected to data association with the corresponding sub-area, wherein each layer in the device group is provided with one virtual non-pipeline device;
b2: setting physical position information of the virtual non-pipeline equipment in a corresponding sub-area of the non-pipeline map according to the position of actual non-pipeline equipment in a factory area;
b3: establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline diagram management steps are as follows:
c1: neglecting the actual trend of the actual pipeline in the plant area, and establishing a virtual straight line pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map;
c2: marking identification information on the virtual straight line pipeline;
the pipeline equipment management steps are as follows:
d1: the virtual linear pipeline forms linear pipeline information with pipeline inspection date and pipeline inspection state identification through a compression algorithm and a vector graph svg, and is associated with an inspection database;
d2: dividing the linear pipeline information into a plurality of corrosion loops according to a loop division algorithm;
d3: integrating all linear pipeline information in each corrosion loop into loop recording data through a corrosion loop generator;
the information fragment storage step is as follows:
e1: respectively sequencing the non-pipeline equipment information and the linear pipeline information;
e2: each piece of non-pipeline equipment information is in data association with a corresponding single-layer equipment or equipment group independently, each single-layer equipment or equipment group is in data association with the sub-area independently, each sub-area is in data association with the non-pipeline map independently, and a plurality of pieces of non-pipeline level information are formed; each linear pipeline information is independently subjected to data association with the corresponding corrosion loop, each corrosion loop is independently subjected to data association with the pipeline map, and a plurality of pipeline level information is formed;
e3: storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a sequencing fragmentation mode;
the information loading step comprises the following steps:
f1: selecting one piece of non-pipeline level information, loading a non-pipeline map at an output terminal through a loading priority algorithm, then loading a sub-region corresponding to the non-pipeline level information, then loading single-layer equipment or equipment groups corresponding to the non-pipeline level information, and finally loading the non-pipeline equipment information corresponding to the non-pipeline level information;
f2: selecting one pipeline level information, loading a pipeline map at an output terminal through a priority algorithm, then loading a corrosion loop of the pipeline level information, and finally loading linear pipeline information of the pipeline level information.
In the management method of the special equipment distribution map, clear and visible corresponding information of the non-pipeline equipment and the pipeline equipment can be established by utilizing the non-pipeline map management step, the non-pipeline equipment management step, the pipeline map management step and the pipeline equipment management step, and the inspection date and the inspection state identification are matched with the corresponding non-pipeline equipment and the corresponding pipeline equipment, so that the situations of report missing and inspection missing are avoided. The non-pipeline map displays the inspection state of the non-pipeline equipment in a mode of visually displaying the physical position of the special equipment, so that the inspection management function is realized; the pipeline map marks the physical position of the pipeline equipment in a simplified and intuitive mode, and optimizes a pipeline inspection management mode through data integration on the premise of not changing the technical data of the bottom layer of the pipeline, so that the management benefit is improved, and the management cost and the inspection cost are saved.
Because the virtual straight line pipeline is constructed by adopting the method of neglecting the actual trend of the actual pipeline, the positions of the head end and the tail end of each actual pipeline can be known while the actual pipeline with complex bending is prevented from being shown on the pipeline map, so that the position of pipeline burying can be clearly known.
The non-pipeline equipment management step and the pipeline equipment management step are utilized to combine the non-pipeline equipment in a plurality of sub-areas for management and divide the pipeline equipment into a plurality of corrosion loops for management, and the actual non-pipeline equipment corresponding to a plurality of pieces of non-pipeline equipment information in the plurality of sub-areas or the actual pipeline corresponding to all straight line pipeline information of the whole corrosion loop are inspected in each inspection, so that the number of times of parking inspection of the pipeline equipment is optimized to the maximum extent, and the production efficiency is improved. The inspection database is used for storing inspection information corresponding to the non-pipeline equipment and the pipeline equipment.
The information fragment storage step and the information loading step realize the fragment storage and the preferential loading of the information, when a manager needs to check one of the special devices, the system only loads the level information corresponding to the special device, the loading of redundant information is reduced, and the loading speed is increased.
The method comprises the steps that at least one layer of structure is arranged in a building, each layer in the building corresponds to one subarea, the actual non-pipeline equipment is placed in the building to form a hierarchical structure, the information of the non-pipeline equipment corresponding to the actual non-pipeline equipment is integrated into single-layer equipment or equipment groups, the relation between the actual non-pipeline equipment can be clearly embodied on a non-pipeline map, the information of the non-pipeline equipment is distributed in a superposed mode at the same plane position and is virtually displayed by the single-layer equipment or the equipment groups, the details of the equipment are loaded by the subareas, and the equipment on the non-pipeline map corresponds to the actual geographic positions one by one; the actual trend of the actual pipeline comprises elevation, turning and crossing details, the medium flow direction of the pipeline is taken as a clue, actual non-pipeline equipment connected with the pipeline is taken as a node, the trend of the actual pipeline is ignored, the flow schematic diagram of each pipeline is completely drawn, during the period, the buried pipeline and the ground pipeline are distinguished, different lines are adopted for expression, and a network flow schematic diagram reflecting the trends of all the pipelines is formed. The identification information of the virtual straight line pipeline comprises the pipe diameter, the pipeline laying mode and the like, and the information of the figure objects can be matched.
Due to the fact that the number of special equipment of part of enterprises or factories is large, free data is rich, the data of the special equipment can reach hundreds of MB, and if the special equipment is directly loaded at the front end of a browser, the browser is forced to crash. Therefore, the type Array is adopted to be converted into a binary file, and meanwhile, the data file is compressed through a compression algorithm. In addition, a loading priority algorithm is adopted to segment the data and gradually load the data, so that the user experience during loading can be more effectively improved.
Each graph and line in the non-pipeline equipment information and the straight-line pipeline information have multidimensional parameters such as coordinates, angles, sizes, colors, offsets and the like, but not all the parameters are needed for each graph, and compression needs to be performed through a compression algorithm due to the fact that the data size is huge and various redundancies exist. The compression algorithm comprises the following specific processes: firstly, setting parameters necessary for each graph; second, unnecessary parameters are removed when the data is saved.
The specific flow of the loading optimization algorithm is as follows: the data is divided into three types, namely, whole area information (for example, whole factory area), information corresponding to the subareas (for example, production workshops) and special equipment information (for example, the factory number and the factory date of the elevator). The method comprises the steps of firstly displaying the whole position information, loading the non-pipeline map preferentially, loading single-layer equipment or equipment groups of a sub-area when clicking a certain sub-area, clicking specific equipment and then loading detailed information data, and therefore loading of redundant information can be reduced, and loading speed is improved.
The vector graphics svg is an open standard vector graphics language based on XML (extensible Markup language), and can design a high-resolution Web graphics page. The svg can be used for directly describing the image by the code, opening the svg image by any word processing tool, enabling the image to have an interactive function by changing part of the code, and being capable of being inserted into HTML at any time and being viewed through a browser.
In some embodiments, in step D2 of the step of managing the pipeline equipment, the loop division algorithm scores each of the linear pipeline information according to a medium identity rule and an enterprise usage habit and cost rule, and then combines the linear pipeline information with similar scores into a corrosion loop.
The principle of the same medium is the similarity of the flow directions of pipeline media, the pipelines with the same flow directions of the pipeline media are generally communicated with each other, and the pipelines are placed in the same corrosion loop to be tested at the same time, so that the testing times can be reduced; the using habit and the cost principle of the enterprise are the number of pipelines used simultaneously with the pipeline and the number of production lines influenced when the pipeline is stopped, when the pipeline is checked, the pipeline used simultaneously with the pipeline and the production line corresponding to the pipeline are necessarily stopped, and the frequency of stopping the equipment can be reduced by putting the pipeline into the same corrosion loop for checking simultaneously.
For example, the non-pipeline device management step further includes step B4, where step B4 specifically is: setting a non-pipe inspection date, which is the earliest due of a plurality of pieces of the non-pipe apparatus information in the sub-area, as a non-pipe unit inspection date;
the step of managing the pipeline equipment further includes a step D4, where the step D4 specifically includes: and setting the pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
Selecting the time when all projects in a plurality of pieces of non-pipeline equipment information or corrosion loops expire first as the next inspection date of the equipment group or the corrosion loops; a plurality of said non-pipe equipment information or corrosion loop safety rating is also selected to include the lowest pipe work rating. Then, the inspection management takes a plurality of non-pipeline equipment information or corrosion loops as basic units and carries out treatment in a package. After the first period is checked, from the second period, the next non-pipeline check dates or pipeline check dates of the plurality of pieces of non-pipeline equipment information or corrosion loops are unified, and then in the later period, the check dates of the actual non-pipeline equipment corresponding to the plurality of pieces of non-pipeline equipment information or the actual pipeline corresponding to the corrosion loops are on the same day, so that the check is facilitated, and the time is saved.
It should be noted that the non-pipe check status flag in step B3 in the non-pipe device management step is specifically: when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group passes the inspection, calibrating the equipment group information into a first color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for the expiration, calibrating the equipment group information to be a second color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested, calibrating the equipment group information to be a third color;
the pipeline inspection state identifier of step D1 in the pipeline device management step is specifically: when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass the inspection, calibrating the corrosion loop information to be a first color; when actual pipelines corresponding to all linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested, calibrating the corrosion loop information to be a third color.
The special equipment is in a first color when normal, the special equipment which is not inspected for the overdue period is provided with a second color warning mark, and the special equipment which is being inspected is provided with a third color warning mark. The management method is that whether the special equipment is not checked or is being checked for the expiry date is regularly searched every day, if the condition of the expiry date is met, the color parameter of the graph of the equipment is changed into a second color, and the loaded graph is changed into red; when the device is being inspected, changing the color of the device to a third color in the same manner; when the device completes the inspection, the color of the device is changed into the first color, and the dynamic interaction effect is realized.
When the actual building layout of the factory area changes, namely a certain sub-area is increased or decreased, the changed part is converted into a JSON string through a program, information (equipment state, inspection date and the like) of special equipment in the sub-area is judged, inspection identification and warning corresponding to the special equipment are configured into the JSON string, and the JSON string is returned to the front end for display and is stored in a database at the same time.
JSON (JavaScript Object Notation) is a lightweight data exchange format. It is based on a subset of ECMAScript (JS specification set by the european computer association) and uses a text format completely independent of the programming language to store and represent data. The compact and clear hierarchy makes JSON an ideal data exchange language. JSON is easy to read and write by people, is easy to analyze and generate by machines, and effectively improves network transmission efficiency. The method has the advantages of simple data format, small occupied bandwidth, easy analysis, support of multiple languages, convenience for PHP calling, simplification of code development amount and the like. And the graphic element storage of the special equipment adopts a JSON format.
Optionally, the non-pipeline map management step further includes a step a2, where the step a2 specifically is: and forming an abscissa and an ordinate on the non-pipeline map through a Canvas API, and then positioning the sub-region according to the size, the angle and the offset of the sub-region.
The Canvas API provides a way to draw graphics through JavaScript and HTML Canvas elements. By the method, the coordinate position of each sub-area on the non-pipeline map can be accurately obtained, so that a manager can more accurately find special equipment to be searched when the manager uses the non-pipeline map.
The management system comprises a non-pipeline map management module, a non-pipeline equipment management module, a pipeline map management step, a pipeline equipment management module, an information fragment storage module and an information loading module;
the non-pipeline map management module is used for forming a non-pipeline map in planar arrangement according to the actual building layout of a factory;
also for showing each floor inside the actual building with sub-areas;
the non-pipeline equipment management module is used for establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
the virtual non-pipeline equipment is used for forming single-layer equipment by the corresponding virtual non-pipeline equipment when only one actual non-pipeline equipment is arranged on the same layer in the actual building, and performing data association on the single-layer equipment and the corresponding sub-region;
the virtual non-pipeline equipment group is used for integrating corresponding virtual non-pipeline equipment into an equipment group with two or more layers of equipment when two or more than two actual non-pipeline equipment which are overlapped in space exist on the same layer in the actual building, and then performing data association on the equipment group and the corresponding sub-area, wherein each layer in the equipment group is provided with one virtual non-pipeline equipment;
the virtual non-pipeline device is used for setting the physical position information of the virtual non-pipeline device in the corresponding sub-area of the non-pipeline map according to the position of the actual non-pipeline device in the factory area;
the system is also used for establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline map management module is used for neglecting the actual trend of an actual pipeline in a plant area, and establishing a virtual linear pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map consisting of the virtual linear pipeline and a virtual linear pipeline connection node;
the virtual straight pipeline is also used for marking identification information on the virtual straight pipeline;
the pipeline equipment management module is used for forming the virtual linear pipeline into linear pipeline information with a pipeline inspection date and a pipeline inspection state identifier through a compression algorithm and a vector graph svg;
the linear pipeline information is divided into a plurality of corrosion loops according to a loop division algorithm;
the corrosion loop generator is also used for integrating all the linear pipeline information in each corrosion loop into loop recording data and associating a detection database;
the information fragment storage module is used for respectively sequencing the non-pipeline equipment information and the linear pipeline information;
the non-pipeline device information is also used for enabling each piece of non-pipeline device information to be in data association with the corresponding single-layer device or device group independently, enabling each single-layer device or device group to be in data association with the sub-area independently, enabling each sub-area to be in data association with the non-pipeline map independently, and forming a plurality of pieces of non-pipeline level information;
the system is also used for enabling each linear pipeline information to be in data association with the corresponding corrosion loop independently, enabling each corrosion loop to be in data association with the pipeline map independently, and forming a plurality of pipeline level information;
the hierarchical information is further used for storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a slicing mode;
the information loading module is used for loading a non-pipeline map, loading a sub-area corresponding to the non-pipeline level information, loading single-layer equipment or equipment group corresponding to the non-pipeline level information and loading the non-pipeline equipment information corresponding to the non-pipeline level information at an output terminal through a loading priority algorithm after selecting the non-pipeline level information;
and the system is also used for loading a pipeline map, a corrosion loop of the pipeline level information and linear pipeline information of the pipeline level information at an output terminal through a priority algorithm after one pipeline level information is selected.
The management system of the special equipment distribution map has the following functions: the specific position of the special equipment can be displayed, the specific position of the characteristic equipment can be visually displayed, and the condition that the position of the equipment is unclear due to disordered management of a using unit, low responsibility of a manager, leaving of the manager and the like is avoided; displaying general profiles of the special equipment, displaying the total number of the special equipment in the plant, normal states, comprehensive inspection excess quantity, annual inspection excess quantity, outage quantity and unregistered registration quantity, and enabling a manager to know the use and inspection conditions of the special equipment in the whole plant area; prompting the single equipment to check the state: the system can automatically prompt an alarm when the special equipment meets certain conditions, and corresponding warning is generated above the special equipment.
Preferably, the loop division algorithm of the pipeline equipment management module is used for scoring each linear pipeline information according to a medium identity principle and an enterprise use habit and cost principle;
and the system is also used for forming the linear pipeline information with similar scores into a corrosion loop.
The medium same principle is the similarity of the flowing directions of the pipeline media, and the enterprise use habit and cost principle is the number of pipelines which need to be used simultaneously with the pipeline and the number of production lines which are influenced when the pipeline is not used.
In some embodiments, the non-pipe device management module is further configured to set a first-expired non-pipe inspection date of a plurality of the non-pipe device information in the sub-area as a non-pipe unit inspection date;
the pipeline equipment management step module is further used for setting a pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
And the time of the first expiration of all projects in the plurality of pieces of non-pipeline equipment information or corrosion loops is selected as the next inspection date of the plurality of pieces of non-pipeline equipment information or corrosion loops, so that the inspection is facilitated, and the time is saved.
For example, the non-pipeline device management module is further configured to calibrate the device group information to be a first color when actual non-pipeline devices corresponding to all non-pipeline device information of the device group have passed the inspection; and is used for calibrating the equipment group information to be a second color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for expiration; and is used for calibrating the equipment group information to be a third color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested;
the pipeline equipment management module is also used for calibrating the corrosion loop information to be a first color when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass inspection; when actual pipelines corresponding to all the linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and is used for calibrating the corrosion loop information to be a third color when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested.
The first color is preferably green, the second color is preferably red, and the third color is preferably orange. The special equipment is green when normal, the special equipment which is not inspected in an overdue period has a red warning mark, and the special equipment which is being inspected has an orange reminding mark. The management system searches whether the special equipment is not checked or is being checked for the expiry time regularly every day, if the condition of the expiry time is met, the color parameter of the graph of the equipment is changed into red, and the loaded graph is changed into red; when the equipment is being checked, changing the color of the equipment to orange in the same way; when the equipment completes the inspection, the color of the equipment is changed into green, and the dynamic interaction effect is realized.
It is worth to be noted that the non-pipeline map management module is further configured to form an abscissa and an ordinate on the non-pipeline map through a Canvas API; and is used to position the sub-region according to its size, angle and offset.
The management system can accurately obtain the coordinate position of each sub-area on the non-pipeline map, so that a manager can more accurately find special equipment to be searched when in use.
In the description herein, references to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Any process or method descriptions in flow charts or otherwise described herein may be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps of the process, and alternate implementations are included within the scope of the preferred embodiment of the present invention in which functions may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present invention.
In addition, functional units in the embodiments of the present invention may be integrated into one processing module, or each unit may exist alone physically, or two or more units are integrated into one module. The integrated module can be realized in a hardware mode, and can also be realized in a software functional module mode. The integrated module, if implemented in the form of a software functional module and sold or used as a stand-alone product, may also be stored in a computer readable storage medium.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and not to be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. A management method of a special equipment distribution map is characterized by comprising the following steps: the method comprises a non-pipeline map management step, a non-pipeline device management step, a pipeline map management step, a pipeline device management step, an information fragment storage step and an information loading step;
the non-pipeline map management steps are as follows:
a1: forming a non-pipeline map in planar arrangement by taking the actual building layout of a factory as a basis, and displaying each layer in the actual building by utilizing the sub-areas;
the non-pipeline equipment management steps are as follows:
b1: establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
when only one actual non-pipeline device is arranged on the same layer in the actual building, the corresponding virtual non-pipeline device forms a single-layer device, and the single-layer device is in data association with the corresponding sub-region;
when two or more than two actual non-pipeline devices which are overlapped in space are arranged on the same layer in the actual building, the corresponding virtual non-pipeline devices are integrated into a device group with two or more than two layers of devices, and then the device group is subjected to data association with the corresponding sub-area, wherein each layer in the device group is provided with one virtual non-pipeline device;
b2: setting physical position information of the virtual non-pipeline equipment in a corresponding sub-area of the non-pipeline map according to the position of actual non-pipeline equipment in a factory area;
b3: establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline diagram management steps are as follows:
c1: neglecting the actual trend of an actual pipeline in a plant area, and establishing a virtual linear pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map consisting of the virtual linear pipeline and a virtual linear pipeline connection node;
c2: marking identification information on the virtual straight line pipeline;
the pipeline equipment management steps are as follows:
d1: the virtual linear pipeline forms linear pipeline information with pipeline inspection date and pipeline inspection state identification through a compression algorithm and a vector graph svg;
d2: dividing the linear pipeline information into a plurality of corrosion loops according to a loop division algorithm;
d3: integrating all linear pipeline information in each corrosion loop into loop record data through a corrosion loop generator, and associating the loop record data with a detection database;
the information fragment storage step is as follows:
e1: respectively sequencing the non-pipeline equipment information and the linear pipeline information;
e2: each piece of non-pipeline equipment information is in data association with a corresponding single-layer equipment or equipment group independently, each single-layer equipment or equipment group is in data association with the sub-area independently, each sub-area is in data association with the non-pipeline map independently, and a plurality of pieces of non-pipeline level information are formed; each linear pipeline information is independently subjected to data association with the corresponding corrosion loop, each corrosion loop is independently subjected to data association with the pipeline map, and a plurality of pipeline level information is formed;
e3: storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a sequencing fragmentation mode;
the information loading step comprises the following steps:
f1: selecting one piece of non-pipeline level information, loading a non-pipeline map at an output terminal through a loading priority algorithm, then loading a sub-region corresponding to the non-pipeline level information, then loading single-layer equipment or equipment groups corresponding to the non-pipeline level information, and finally loading the non-pipeline equipment information corresponding to the non-pipeline level information;
f2: selecting one pipeline level information, loading a pipeline map at an output terminal through a priority algorithm, then loading a corrosion loop of the pipeline level information, and finally loading linear pipeline information of the pipeline level information.
2. The method for managing the distribution map of the special equipment according to claim 1, wherein the method comprises the following steps: in step D2 of the pipeline equipment management step, the loop division algorithm scores each piece of the linear pipeline information according to the medium identity principle and the enterprise use habit and cost principle, and then combines the linear pipeline information with similar scores into a corrosion loop.
3. The method for managing the distribution map of special equipment according to claim 2, wherein the non-pipeline equipment management step further includes a step B4, and the step B4 specifically includes: setting a non-pipe inspection date, which is the earliest due of a plurality of pieces of the non-pipe apparatus information in the sub-area, as a non-pipe unit inspection date;
the step of managing the pipeline equipment further includes a step D4, where the step D4 specifically includes: and setting the pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
4. The method for managing a distribution map of special equipment according to claim 3, wherein the non-pipeline inspection status flag of step B3 in the non-pipeline equipment management step is specifically: when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group passes the inspection, calibrating the equipment group information into a first color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for the expiration, calibrating the equipment group information to be a second color; when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested, calibrating the equipment group information to be a third color;
the pipeline inspection state identifier of step D1 in the pipeline device management step is specifically: when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass the inspection, calibrating the corrosion loop information to be a first color; when actual pipelines corresponding to all linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested, calibrating the corrosion loop information to be a third color.
5. The method for managing the distribution map of special equipment according to claim 4, wherein the non-pipeline map managing step further includes a step A2, and the step A2 specifically includes: and forming an abscissa and an ordinate on the non-pipeline map through the canvas API, and then positioning the sub-area according to the size, the angle and the offset of the sub-area.
6. A management system of a special equipment distribution map is characterized by comprising a non-pipeline map management module, a non-pipeline equipment management module, a pipeline map management step, a pipeline equipment management module, an information fragment storage module and an information loading module;
the non-pipeline map management module is used for forming a non-pipeline map in planar arrangement according to the actual building layout of a factory;
also for showing each floor inside the actual building with sub-areas;
the non-pipeline equipment management module is used for establishing virtual non-pipeline equipment corresponding to actual non-pipeline equipment;
the virtual non-pipeline equipment is used for forming single-layer equipment by the corresponding virtual non-pipeline equipment when only one actual non-pipeline equipment is arranged on the same layer in the actual building, and performing data association on the single-layer equipment and the corresponding sub-region;
the virtual non-pipeline equipment group is used for integrating corresponding virtual non-pipeline equipment into an equipment group with two or more layers of equipment when two or more than two actual non-pipeline equipment which are overlapped in space exist on the same layer in the actual building, and then performing data association on the equipment group and the corresponding sub-area, wherein each layer in the equipment group is provided with one virtual non-pipeline equipment;
the virtual non-pipeline device is used for setting the physical position information of the virtual non-pipeline device in the corresponding sub-area of the non-pipeline map according to the position of the actual non-pipeline device in the factory area;
the system is also used for establishing non-pipeline equipment information which is in one-to-one correspondence with the virtual non-pipeline equipment and has non-pipeline inspection date and non-pipeline inspection state identification through a compression algorithm and a vector graph svg, and associating an inspection database;
the pipeline map management module is used for neglecting the actual trend of an actual pipeline in a plant area, and establishing a virtual linear pipeline between two actual non-pipeline devices connected with the actual pipeline to form a pipeline map consisting of the virtual linear pipeline and a virtual linear pipeline connection node;
the virtual straight pipeline is also used for marking identification information on the virtual straight pipeline;
the pipeline equipment management module is used for forming the virtual linear pipeline into linear pipeline information with a pipeline inspection date and a pipeline inspection state identifier through a compression algorithm and a vector graph svg;
the linear pipeline information is divided into a plurality of corrosion loops according to a loop division algorithm;
the corrosion loop generator is also used for integrating all the linear pipeline information in each corrosion loop into loop recording data and associating a detection database;
the information fragment storage module is used for respectively sequencing the non-pipeline equipment information and the linear pipeline information;
the non-pipeline device information is also used for enabling each piece of non-pipeline device information to be in data association with the corresponding single-layer device or device group independently, enabling each single-layer device or device group to be in data association with the sub-area independently, enabling each sub-area to be in data association with the non-pipeline map independently, and forming a plurality of pieces of non-pipeline level information;
the system is also used for enabling each linear pipeline information to be in data association with the corresponding corrosion loop independently, enabling each corrosion loop to be in data association with the pipeline map independently, and forming a plurality of pipeline level information;
the hierarchical information is further used for storing the hierarchical information according to the non-pipeline equipment information and the linear pipeline information in a slicing mode;
the information loading module is used for loading a non-pipeline map, loading a sub-area corresponding to the non-pipeline level information, loading single-layer equipment or equipment group corresponding to the non-pipeline level information and loading the non-pipeline equipment information corresponding to the non-pipeline level information at an output terminal through a loading priority algorithm after selecting the non-pipeline level information;
and the system is also used for loading a pipeline map, a corrosion loop of the pipeline level information and linear pipeline information of the pipeline level information at an output terminal through a priority algorithm after one pipeline level information is selected.
7. The management system of a special equipment distribution map according to claim 6, wherein: the loop division algorithm of the pipeline equipment management module is used for scoring each linear pipeline information according to a medium identity principle and an enterprise use habit and cost principle;
and the system is also used for forming the linear pipeline information with similar scores into a corrosion loop.
8. The system for managing the distribution map of the special equipment according to claim 7, wherein: the non-pipeline equipment management module is further used for setting a non-pipeline inspection date which is the earliest due of a plurality of pieces of non-pipeline equipment information in a sub-area as a non-pipeline unit inspection date;
the pipeline equipment management step module is further used for setting a pipeline inspection date which expires first in the loop record data of the corrosion loop as a pipeline unit inspection date.
9. The system for managing the distribution map of the special equipment as claimed in claim 8, wherein: the non-pipeline equipment management module is further used for calibrating the equipment group information to be a first color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group passes the inspection; and is used for calibrating the equipment group information to be a second color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is not checked for expiration; and is used for calibrating the equipment group information to be a third color when actual non-pipeline equipment corresponding to all non-pipeline equipment information of the equipment group is being tested;
the pipeline equipment management module is also used for calibrating the corrosion loop information to be a first color when actual pipelines corresponding to all linear pipeline information of the corrosion loop pass inspection; when actual pipelines corresponding to all the linear pipeline information of the corrosion loop are not inspected in an overdue mode, calibrating the corrosion loop information to be a second color; and is used for calibrating the corrosion loop information to be a third color when the actual pipelines corresponding to all the linear pipeline information of the corrosion loop are being tested.
10. The system for managing the distribution map of the special equipment according to claim 9, wherein: the non-pipeline map management module is also used for forming an abscissa and an ordinate on the non-pipeline map through the canvas API; and is used to position the sub-region according to its size, angle and offset.
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