CN113214531B - Hydrophobic/hydrophilic interpenetrating network resin and preparation and application thereof - Google Patents

Hydrophobic/hydrophilic interpenetrating network resin and preparation and application thereof Download PDF

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CN113214531B
CN113214531B CN202110592485.8A CN202110592485A CN113214531B CN 113214531 B CN113214531 B CN 113214531B CN 202110592485 A CN202110592485 A CN 202110592485A CN 113214531 B CN113214531 B CN 113214531B
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resin
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mother liquor
porogen
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张军伟
贾彩敬
刘月朗
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Jiangnan University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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    • C08J2333/14Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing halogen, nitrogen, sulfur, or oxygen atoms in addition to the carboxy oxygen
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Abstract

The invention discloses a method for refining and decoloring xylose mother liquor by utilizing hydrophobic/hydrophilic interpenetrating network resin, which comprises the following steps: (1) adding the oil phase mixture into the water phase to prepare macroporous resin; (2) swelling the prepared macroporous resin, putting the swollen macroporous resin into a polyvinyl alcohol solution, reacting, washing with water, extracting a pore-forming agent, and drying to obtain the double-hydrophobic interpenetrating network resin; (3) and (3) adding a trimethylamine hydrochloride solution into the interpenetrating network resin prepared in the step (2) to carry out amination reaction, and washing with water to neutrality after leaching to obtain the hydrophobic/hydrophilic type interpenetrating network resin. The hydrophobic/hydrophilic interpenetrating network resin prepared by the invention has stable adsorption performance, decolouring rate of xylose mother liquor of more than 97 percent, strong selectivity, reducing sugar retention rate of more than 99 percent, simple operation, good effect and low cost.

Description

一种疏/亲水型互贯网络树脂及其制备和应用A kind of hydrophobic/hydrophilic interpenetrating network resin and its preparation and application

技术领域technical field

本发明涉及树脂制备技术领域,特别涉及一种疏/亲水型互贯网络树脂及其制备和应用。The invention relates to the technical field of resin preparation, in particular to a hydrophobic/hydrophilic interpenetrating network resin and its preparation and application.

背景技术Background technique

功能性糖,具有低热量、能提供营养、促进改善生理机能、提高人体免疫力等功效,以功能性糖醇,功能性膳食纤维和功能性低聚糖为主要代表。功能性糖醇中,木糖醇是最具代表性的物质,工业上一般由木糖经催化加氢后制得。用于生产还原木糖的生物质包括秸秆类农林废弃物、核壳类农林废弃物、农林茎块类物等,其中以秸秆类农林废弃物占比最大。Functional sugar has the functions of low calorie, can provide nutrition, promote the improvement of physiological function, and improve human immunity. It is mainly represented by functional sugar alcohol, functional dietary fiber and functional oligosaccharide. Among the functional sugar alcohols, xylitol is the most representative substance, which is generally prepared by catalytic hydrogenation of xylose in industry. The biomass used to produce reduced xylose includes straw agricultural and forestry wastes, core-shell agricultural and forestry wastes, and agricultural and forestry stems and tubers, among which straw agricultural and forestry wastes account for the largest proportion.

农林废弃物经稀酸水解或酶解获得木糖水解液,再经过精制、浓缩和结晶制取木糖,此过程中会产生大量剩余的深棕色粘稠液体即木糖母液。若按质量分数计,木糖母液中木糖含40%~52%、阿拉伯糖含25%~32%、葡萄糖含10%~18%、半乳糖含10%~16%和杂质含3%~7%。由于木糖母液中含有大量还原单糖且色泽较深,使所含木糖无法结晶或色谱分离回收,仅能以结晶木糖10%的价格出售给焦糖色素企业,大大降低了木糖生产的经济效益。鉴于此,有效去除木糖母液中的色源物,充分回收母液中的还原单糖组分,提高木糖生产效益,是功能糖产业必须要关注的问题。The xylose hydrolyzate is obtained by dilute acid hydrolysis or enzymatic hydrolysis of agricultural and forestry waste, and then xylose is produced by refining, concentration and crystallization. During this process, a large amount of remaining dark brown viscous liquid, namely xylose mother liquor, will be produced. If calculated by mass fraction, the xylose mother liquor contains 40% to 52% of xylose, 25% to 32% of arabinose, 10% to 18% of glucose, 10% to 16% of galactose and 3% to 32% of impurities. 7%. Because the xylose mother liquor contains a large amount of reducing monosaccharides and the color is darker, the xylose contained cannot be crystallized or separated and recovered by chromatography. It can only be sold to caramel color enterprises at the price of 10% of the crystalline xylose, which greatly reduces the production of xylose. economic benefits. In view of this, effectively removing the color source in the xylose mother liquor, fully recovering the reduced monosaccharide components in the mother liquor, and improving the production efficiency of xylose are the issues that the functional sugar industry must pay attention to.

木糖母液中的色素可用活性炭吸附、膜分离、离子交换树脂等方法去除。Pigment in xylose mother liquor can be removed by activated carbon adsorption, membrane separation, ion exchange resin and other methods.

活性炭是高度芳构化的碳质材料,具有发达的内部孔隙结构、较大的比表面积,能够有效、有选择性的消除水解液中的抑制剂,具有安全无毒、高吸附性等特点,对下游工段糖液的浓缩不会产生影响,是国内外制糖生产领域中重要的脱色剂。CN107893132A公开了一种木糖的生产方法及装置,以玉米芯、甘蔗渣等木质纤维为原料经酸水解得到木糖水解液,经活性炭脱色后,再通过色谱和纳滤膜进行水解液的二次除杂脱色。然而,所述工艺较为繁琐,水解液经活性炭脱色后,还需通过纳滤膜进行二次精制。Activated carbon is a highly aromatized carbonaceous material with well-developed internal pore structure and large specific surface area, which can effectively and selectively eliminate inhibitors in the hydrolyzate. It will not affect the concentration of sugar liquid in the downstream section, and is an important decolorizing agent in the field of sugar production at home and abroad. CN107893132A discloses a production method and device for xylose, which uses lignocellulose such as corn cob and bagasse as raw materials to obtain xylose hydrolyzed liquid through acid hydrolysis, decolorized by activated carbon, and then passes through chromatographic and nanofiltration membrane to carry out the second phase of the hydrolyzed liquid. Secondary removal of impurities and decolorization. However, the process is relatively complicated, and after the hydrolyzate is decolorized by activated carbon, it needs to be purified twice by a nanofiltration membrane.

以孔径筛分机制为基础的膜分离是糖液脱色精制的新应用,在驱动力(如压力差、浓度差、电位差)作用下部分物质透过膜层、部分物质被截留,实现组分回收或料液提浓。该技术在脱色过程中避免了消耗酸或活性炭,在浓缩过程中避免了蒸发浓缩过程的大量相变能。CN111440903A公开了一种利用玉米芯生产木糖产品的工艺及系统,预处理的木糖水解液经过连续色谱分离和反渗透浓缩处理后,送入纳滤膜设备进行脱色除胶处理,得到的糖液透光率为65%~75%。所述方法及其所用装置虽可有效脱酸,但是工序较多,操作繁琐,且不能较好地除去色素及分离糖组分。Membrane separation based on pore size sieving mechanism is a new application of decolorization and purification of sugar liquid. Under the action of driving force (such as pressure difference, concentration difference, potential difference), some substances pass through the membrane layer, and some substances are trapped to realize the composition. Recovery or feed liquid concentration. This technology avoids the consumption of acid or activated carbon in the decolorization process, and avoids a large amount of phase transition energy in the evaporative concentration process during the concentration process. CN111440903A discloses a process and system for using corncob to produce xylose products. The pretreated xylose hydrolyzate is subjected to continuous chromatographic separation and reverse osmosis concentration treatment, and then sent to nanofiltration membrane equipment for decolorization and degumming treatment. The obtained sugar Liquid transmittance is 65% to 75%. Although the method and the device used in the method can effectively remove acid, there are many processes and complicated operations, and the pigments and sugar components cannot be removed well.

离子交换树脂是一种人工合成的球状聚合物,具表面上带有一定可交换的功能基团;当其表面与溶液接触时,由于表面能的作用,使溶质聚集到固液表面上产生吸附作用;具有稳定的机械强度、离子交换与吸附双重作用、再生性能良好等优势,是制糖领域精制脱色的主流方法。离子交换树脂孔径合适,又具有适当的功能基,与糖液中的色素既可通过化学吸附又可通过物理吸附(如疏水作用、π-π堆积作用等),从而将有色物质除去。同时离子交换树脂还能吸附其它的杂质(如盐类物质、有机酸等),使脱色后糖液的纯度提高。Ion exchange resin is a synthetic spherical polymer with certain exchangeable functional groups on its surface; when its surface is in contact with a solution, due to the action of surface energy, the solute aggregates on the solid-liquid surface to generate adsorption It has the advantages of stable mechanical strength, dual effects of ion exchange and adsorption, and good regeneration performance. It is the mainstream method of refining and decolorization in the field of sugar production. The ion exchange resin has a suitable pore size and appropriate functional groups, and can remove the colored substances by chemical adsorption and physical adsorption (such as hydrophobic interaction, π-π stacking, etc.) with the pigment in the sugar solution. At the same time, the ion exchange resin can also adsorb other impurities (such as salts, organic acids, etc.), so that the purity of the sugar solution after decolorization is improved.

CN 103614435 A公开了一种从甘蔗渣制备低聚木糖的方法,酶解处理得到粗木聚糖溶液,通过活性炭柱与阴阳离子交换柱串联的脱色脱盐系统,得到纯化的糖溶液。然而,所述方法需串联活性炭柱,存在固废处理问题,且未研究脱盐脱色中糖分损失的问题,也未给出再生树脂的性能衰减情况。CN 103614435 A discloses a method for preparing xylo-oligosaccharide from bagasse, wherein a crude xylan solution is obtained by enzymatic hydrolysis, and a purified sugar solution is obtained through a decolorization and desalination system in which an activated carbon column and an anion and cation exchange column are connected in series. However, the method requires a series of activated carbon columns, which has the problem of solid waste treatment, and the problem of sugar loss in desalination and decolorization is not studied, and the performance degradation of the regenerated resin is not given.

综上,常规的脱色精制方法虽可有效去除色素、无机离子等,但是缺点也非常明显,如脱色率低、选择性差、糖分损失率高、脱色剂等。作为人工设计的、结构可调的离子交换树脂一直被视为最具潜质脱色介质,但关键问题是对特定化合物的吸附能力。木糖母液中的色素既有亲水部位又有疏水结构,常用的脱色树脂结构较为单一,对色素吸附容量较低且选择性较差。因此,设计合成具有吸附容量高、选择性强的木糖母液脱色树脂是本领域研究的重点。To sum up, although the conventional decolorization and purification methods can effectively remove pigments, inorganic ions, etc., they have obvious shortcomings, such as low decolorization rate, poor selectivity, high sugar loss rate, decolorizing agent, etc. As artificially designed and tunable ion exchange resins, they have always been regarded as the most potential decolorizing media, but the key issue is the adsorption capacity of specific compounds. The pigment in the xylose mother liquor has both a hydrophilic part and a hydrophobic structure. The commonly used decolorizing resin has a single structure, low adsorption capacity and poor selectivity for pigment. Therefore, the design and synthesis of xylose mother liquor decolorization resin with high adsorption capacity and strong selectivity is the focus of research in this field.

发明内容SUMMARY OF THE INVENTION

针对现有技术的不足,本发明提供了一种疏/亲水型互贯网络树脂及其制备和应用。本发明制备的疏/亲水型互贯网络树脂的吸附性能稳定,对木糖母液的脱色率可达97%以上,选择性强,还原糖的保留率99%以上,操作简单、效果好、成本低。In view of the deficiencies of the prior art, the present invention provides a hydrophobic/hydrophilic interpenetrating network resin and its preparation and application. The hydrophobic/hydrophilic type interpenetrating network resin prepared by the invention has stable adsorption performance, decolorization rate to xylose mother liquor can reach more than 97%, strong selectivity, retention rate of reducing sugar is more than 99%, simple operation, good effect, low cost.

本发明的技术方案如下:The technical scheme of the present invention is as follows:

一种疏/亲水型互贯网络树脂的制备方法,所述制备方法包括如下步骤:A preparation method of sparse/hydrophilic interpenetrating network resin, the preparation method comprises the steps:

(1)将油相混合物加入水相中进行悬浮聚合,水洗后,提取致孔剂,干燥即得大孔树脂;(1) adding the oil phase mixture to the water phase to carry out suspension polymerization, after washing with water, extracting the porogen, and drying to obtain a macroporous resin;

(2)将步骤(1)制备的大孔树脂溶胀后,投入到聚乙烯醇溶液中,搅拌的同时升温至80~90℃,反应后,水洗,提取致孔剂,干燥即得双疏水型互贯网络树脂;(2) After swelling the macroporous resin prepared in step (1), put it into a polyvinyl alcohol solution, and heat up to 80-90° C. while stirring, after the reaction, wash with water, extract the porogen, and dry to obtain a double-hydrophobic type Interpenetrating network resin;

(3)向步骤(2)制备的双疏水型互贯网络树脂中加入盐酸三甲胺溶液进行胺化反应,再用HCl溶液淋洗后,水洗至中性,最后用NaOH溶液淋洗后,水洗至中性即得疏/亲水型互贯网络树脂。(3) adding trimethylamine hydrochloride solution to the double-hydrophobic interpenetrating network resin prepared in step (2) to carry out amination reaction, then rinsed with HCl solution, washed with water until neutral, and finally rinsed with NaOH solution, washed with water To neutrality, a sparse/hydrophilic interpenetrating network resin is obtained.

进一步地,步骤(1)中,所述油相混合物与水相的质量比为(0.5~1):(2~3)。Further, in step (1), the mass ratio of the oil phase mixture to the water phase is (0.5-1):(2-3).

进一步地,步骤(1)中,所述油相混合物由单体、致孔剂和引发剂组成,单体、致孔剂与引发剂的质量比为1:(2~3):(0.005~0.02)。Further, in step (1), the oil phase mixture is composed of monomer, porogen and initiator, and the mass ratio of monomer, porogen and initiator is 1:(2~3):(0.005~ 0.02).

进一步地,所述单体为二乙烯苯;所述致孔剂由甲苯、二甲苯和正庚烷组成,甲苯、二甲苯与正庚烷的质量比为(1~3):(1~3):1;所述引发剂为过氧化二苯甲酰。Further, the monomer is divinylbenzene; the porogen is composed of toluene, xylene and n-heptane, and the mass ratio of toluene, xylene and n-heptane is (1-3): (1-3) : 1; the initiator is dibenzoyl peroxide.

进一步地,步骤(1)中,所述水相由聚乙烯醇和NaCl溶液组成,水相中聚乙烯醇的质量浓度为0.5~2%;水相中NaCl的质量浓度为2~5%。Further, in step (1), the water phase is composed of polyvinyl alcohol and NaCl solution, the mass concentration of polyvinyl alcohol in the water phase is 0.5-2%; the mass concentration of NaCl in the water phase is 2-5%.

进一步地,步骤(1)中,所述悬浮聚合方法为:按质量比,将油相混合物加入水相中,140~170r/min搅拌的同时,20~30℃/h升温至90~98℃后,恒温反应5~8h;所述水洗是使用70~80℃的水洗涤2~5次。Further, in step (1), the suspension polymerization method is as follows: adding the oil phase mixture to the water phase according to the mass ratio, while stirring at 140-170 r/min, the temperature is raised to 90-98 ℃ at 20-30 ℃/h Then, the reaction is performed at a constant temperature for 5 to 8 hours; the water washing is to use water at 70 to 80° C. for 2 to 5 times.

进一步地,步骤(1)与步骤(2)中,所述提取致孔剂是在索式提取器中进行,所用试剂为丙酮、石油醚中的一种或几种;所述干燥温度为40~60℃,干燥时间为10~15h。Further, in step (1) and step (2), the extraction of the porogen is carried out in a Soxhlet extractor, and the reagent used is one or more of acetone and petroleum ether; the drying temperature is 40 ℃ ~60℃, drying time is 10~15h.

进一步地,步骤(2)中,所述溶胀所用的试剂由致孔剂和单体组成;致孔剂与单体的质量比为(1.5~3):1,单体由甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯、三烯丙基异氰脲酸酯与步骤(1)制备的大孔树脂的质量比为(7~9):(1~3):10,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯与正庚烷的质量比为(2~4):1;所述溶胀的时间为15~24h;所述聚乙烯醇溶液的质量浓度为0.5~2%;所述搅拌的速度为100~150r/min;所述升温的速度为1~3℃/min;所述反应的时间为10~15h;所述水洗是使用70~80℃的水洗涤2~5次。Further, in step (2), the reagent used for the swelling is composed of a porogen and a monomer; the mass ratio of the porogen to the monomer is (1.5-3):1, and the monomer is composed of glycidyl methacrylate ester and triallyl isocyanurate, the mass ratio of glycidyl methacrylate, triallyl isocyanurate and the macroporous resin prepared in step (1) is (7~9):( 1-3): 10, the porogen is composed of butyl acetate and n-heptane, and the mass ratio of butyl acetate and n-heptane is (2-4): 1; the swelling time is 15-24 h; the The mass concentration of the polyvinyl alcohol solution is 0.5-2%; the stirring speed is 100-150r/min; the heating speed is 1-3°C/min; the reaction time is 10-15h; the Washing with water is 2 to 5 times using water at 70 to 80°C.

进一步地,步骤(3)中,所述盐酸三甲胺溶液的质量浓度为40~60%;所述胺化反应的温度为70~90℃,反应时间为9~12h;所述HCl溶液的摩尔浓度为0.5~1.5mol/L;所述NaOH溶液的摩尔浓度为0.5~1.5mol/L;所述淋洗的时间均为1~3h。Further, in step (3), the mass concentration of the trimethylamine hydrochloride solution is 40-60%; the temperature of the amination reaction is 70-90° C., and the reaction time is 9-12 h; the molar mass of the HCl solution is The concentration is 0.5-1.5mol/L; the molar concentration of the NaOH solution is 0.5-1.5mol/L; the leaching time is 1-3h.

一种所述疏/亲水型互贯网络树脂的应用,所述疏/亲水型互贯网络树脂可用于木糖母液的脱色,具体方法为:A kind of application of described sparse/hydrophilic interpenetrating network resin, described sparse/hydrophilic interpenetrating network resin can be used for decolorization of xylose mother liquor, and the concrete method is:

(1)将制备的疏/亲水型互贯网络树脂以高径比为(15~25):1,装入吸附柱;(1) The prepared sparse/hydrophilic interpenetrating network resin is loaded into an adsorption column with an aspect ratio of (15~25):1;

(2)将木糖母液过滤去除不溶杂质,用水稀释木糖母液至25~30°Bx;(2) the xylose mother liquor is filtered to remove insoluble impurities, and the xylose mother liquor is diluted with water to 25~30°Bx;

(3)取15~20BV步骤(2)预处理的木糖母液在40℃工作温度下,以1~4BV/h的流速通过步骤(1)制备的吸附柱,收集通过吸附柱的木糖母液;(3) Take 15-20 BV of the xylose mother liquor pretreated in step (2) and pass it through the adsorption column prepared in step (1) at a flow rate of 1 to 4 BV/h at a working temperature of 40 °C, and collect the xylose mother liquor passing through the adsorption column ;

(4)用洗脱剂对树脂进行解吸再生;(4) desorb and regenerate the resin with eluent;

所述洗脱剂为NaOH溶液和无水乙醇以体积比(4~6):1组成的水溶液,NaOH溶液的质量浓度为1~3%;所述洗脱剂的用量为3~5BV;所述解吸的流速为3~6BV/h。The eluent is an aqueous solution composed of NaOH solution and absolute ethanol in a volume ratio of (4 to 6): 1, and the mass concentration of the NaOH solution is 1 to 3%; the consumption of the eluent is 3 to 5 BV; The desorption flow rate is 3-6 BV/h.

本发明有益的技术效果在于:The beneficial technical effects of the present invention are:

(1)本发明制备的疏/亲水型互贯网络树脂,吸附性能稳定,利用疏水(或π-π堆积作用)、静电、氢键等作用吸附色源物,极大地提升了树脂对木糖母液中色素物质的吸附容量。糖液脱色率可达97%以上,且选择性强,还原糖的保留率达99%以上,克服了传统脱色树脂的缺点,有效地解决了常用树脂脱色率低,选择性差、抗污染能力弱等缺陷。(1) The hydrophobic/hydrophilic interpenetrating network resin prepared by the present invention has stable adsorption performance, and uses hydrophobic (or π-π stacking), electrostatic, hydrogen bonding and other effects to adsorb color sources, which greatly improves the resin's ability to absorb wood. Adsorption capacity of pigment substances in sugar mother liquor. The decolorization rate of sugar solution can reach more than 97%, and the selectivity is strong, and the retention rate of reducing sugar is more than 99%, which overcomes the shortcomings of traditional decolorizing resins, and effectively solves the problems of low decolorization rate, poor selectivity and weak anti-pollution ability of commonly used resins. and other defects.

(2)本发明的疏/亲水型互贯网络树脂易再生,洗脱液使用较低浓度的氢氧化钠,酸碱耗费量低,且再生性能良好,循环使用5次以上后脱色率依然保持在95%以上,为木糖母液的脱色精制提供了一种新型的替代吸附脱色介质。(2) the sparse/hydrophilic interpenetrating network resin of the present invention is easy to regenerate, and the eluent uses sodium hydroxide with a lower concentration, the acid-base consumption is low, and the regeneration performance is good, and the decolorization rate is still more than 5 times after recycling It is maintained at more than 95%, which provides a new alternative adsorption and decolorization medium for the decolorization and purification of xylose mother liquor.

(3)本发明克服了现有技术中存在的某些不足,比表面积适中,孔径分布合适又能较好的降低糖分在精制过程中的损失,操作简单、效果好、成本低。(3) The present invention overcomes some deficiencies in the prior art, has moderate specific surface area, suitable pore size distribution, and can better reduce the loss of sugar in the refining process, with simple operation, good effect and low cost.

附图说明Description of drawings

图1为本发明实施例1所制备的疏/亲水型互贯网络树脂红外光谱图。Fig. 1 is the infrared spectrum diagram of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 1 of the present invention.

图2为本发明实施例1所制备的疏/亲水型互贯网络树脂孔径分布图。2 is a pore size distribution diagram of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 1 of the present invention.

图3为本发明实施例2所制备的树脂对木糖母液脱色前后的紫外谱图。Fig. 3 is the ultraviolet spectrum before and after decolorization of xylose mother liquor by the resin prepared in Example 2 of the present invention.

图4为本发明实施例2所制备的疏/亲水型互贯网络树脂对木糖母液中色素的吸附等温线。Fig. 4 is the adsorption isotherm of the phobic/hydrophilic interpenetrating network resin prepared in Example 2 of the present invention to the pigment in the xylose mother liquor.

图5为本发明实施例3所制备的疏/亲水型互贯网络树脂对木糖母液中色素的吸附动力学。Fig. 5 is the adsorption kinetics of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 3 of the present invention to the pigment in the xylose mother liquor.

图6为本发明实施例3所制备的疏/亲水型互贯网络树脂对木糖母液脱色的重复使用结果。Fig. 6 is the repeated use result of decolorization of xylose mother liquor by the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 3 of the present invention.

具体实施方式Detailed ways

下面结合附图和实施例,对本发明进行具体描述。The present invention will be described in detail below with reference to the accompanying drawings and embodiments.

实施例1Example 1

一种疏/亲水型互贯网络树脂,所述网络树脂的制备方法包括以下步骤:A sparse/hydrophilic interpenetrating network resin, the preparation method of the network resin comprising the following steps:

将质量比为1:2:0.005的单体、致孔剂与引发剂组成的油相混合物,加入到含0.5%聚乙烯醇和2%NaCl的水相中进行悬浮聚合,其中油相混合物与水相的质量比为0.5:2,单体为二乙烯苯,致孔剂为甲苯、二甲苯和正庚烷,甲苯、二甲苯与正庚烷的质量比为1:1:1,引发剂为过氧化二苯甲酰。所述悬浮聚合为:以140r/min搅拌的同时,以20℃/h速度升温至90℃后,恒温反应5h。反应结束后,用70℃热水洗涤2次,使用索式提取器提取致孔剂,所用溶剂为丙酮,40℃下干燥10h即得大孔树脂;将制备的大孔树脂溶胀15h,溶胀所用的试剂由单体和致孔剂组成;致孔剂与单体的质量比为1.5:1,单体由甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯、三烯丙基异氰脲酸酯与大孔树脂的质量比为9:1:10,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯和正庚烷的质量比为2:1。加入质量浓度0.5%的聚乙烯醇溶液,100r/min搅拌的同时以1℃/min升温至80℃,反应10h,用70℃热水洗涤2次后,使用索式提取器提取致孔剂,所用溶剂为丙酮,最后于40℃下干燥10h即得疏/亲水型互贯网络树脂;向制备的疏/亲水型互贯网络树脂溶中加入40%的盐酸三甲胺溶液进行胺化反应,于70℃反应9h,用0.5mol/L HCl淋洗1h,水洗至中性,用0.5mol/LNaOH淋洗1h,水洗至中性后即得疏/亲水型互贯网络树脂。The oil phase mixture composed of monomers, porogens and initiators with a mass ratio of 1:2:0.005 was added to the water phase containing 0.5% polyvinyl alcohol and 2% NaCl to carry out suspension polymerization, wherein the oil phase mixture was mixed with water The mass ratio of the phase is 0.5:2, the monomer is divinylbenzene, the porogen is toluene, xylene and n-heptane, the mass ratio of toluene, xylene and n-heptane is 1:1:1, and the initiator is perylene glycol. Dibenzoyl oxide. The suspension polymerization is as follows: while stirring at 140 r/min, the temperature is raised to 90° C. at a speed of 20° C./h, and then the reaction is performed at a constant temperature for 5 hours. After the reaction, wash twice with hot water at 70°C, use a Soxhlet extractor to extract the porogen, the solvent used is acetone, and dry at 40°C for 10 hours to obtain a macroporous resin; The reagent is composed of monomer and porogen; the mass ratio of porogen to monomer is 1.5:1, the monomer is composed of glycidyl methacrylate and triallyl isocyanurate, methacrylate is glycidyl The mass ratio of glyceride, triallyl isocyanurate and macroporous resin is 9:1:10, the porogen is composed of butyl acetate and n-heptane, and the mass ratio of butyl acetate and n-heptane is 2: 1. A polyvinyl alcohol solution with a mass concentration of 0.5% was added, and the temperature was raised to 80 °C at 1 °C/min while stirring at 100 r/min, reacted for 10 h, washed twice with 70 °C hot water, and used a Soxhlet extractor to extract the porogen. The solvent used is acetone, and finally dried at 40°C for 10 h to obtain a hydrophobic/hydrophilic interpenetrating network resin; 40% trimethylamine hydrochloride solution is added to the prepared hydrophobic/hydrophilic interpenetrating network resin solution to carry out amination reaction , react at 70°C for 9h, rinse with 0.5mol/L HCl for 1h, wash with water until neutral, rinse with 0.5mol/L NaOH for 1h, and wash with water until neutral to obtain a sparse/hydrophilic interpenetrating network resin.

将制备的疏/亲水型互贯网络树脂以高径比为15:1,装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至25°Bx得到预处理的木糖母液,将预处理的15BV木糖母液在40℃工作温度下,以1BV/h的流速通过吸附柱,收集脱色后的木糖母液,测定其吸光度(A450nm),计算脱色率以及还原糖保留率;洗脱液为1%NaOH溶液与无水乙醇,体积比为4:1,以3BV/h的流速对树脂进行解吸再生,洗脱剂用量为3BV。The prepared sparse/hydrophilic interpenetrating network resin is 15:1 with a height-diameter ratio, loaded into an adsorption column, the xylose mother liquor is filtered to remove insoluble impurities, and the xylose mother liquor is diluted with water to 25 ° Bx to obtain pretreated xylose. Mother liquor, the pretreated 15BV xylose mother liquor is passed through the adsorption column at a flow rate of 1BV/h at a working temperature of 40 °C, the decolorized xylose mother liquor is collected, its absorbance (A 450nm ) is measured, and the decolorization rate and reducing sugar retention are calculated. The eluent was 1% NaOH solution and absolute ethanol, the volume ratio was 4:1, the resin was desorbed and regenerated at a flow rate of 3BV/h, and the amount of eluent was 3BV.

实施例2Example 2

一种疏/亲水型互贯网络树脂,所述网络树脂的制备方法包括以下步骤:A sparse/hydrophilic interpenetrating network resin, the preparation method of the network resin comprising the following steps:

将质量比为1:2.5:0.015的单体、致孔剂与引发剂组成的油相混合物,加入到含1.5%聚乙烯醇和4%NaCl的水相中进行悬浮聚合,其中油相混合物与水相的质量比为0.75:2.5,单体为二乙烯苯,致孔剂为甲苯、二甲苯和正庚烷,甲苯、二甲苯与正庚烷的质量比为2:2:1,引发剂为过氧化二苯甲酰。所述悬浮聚合为:以155r/min搅拌的同时,以25℃/h速度升温至94℃后,恒温反应6h。反应结束后,用75℃热水洗涤3次,使用索式提取器提取致孔剂,所用溶剂为石油醚,50℃下干燥13h即得大孔树脂;将制备的大孔树脂溶胀20h,溶胀所用的试剂由单体和致孔剂组成;致孔剂与单体的质量比为2:1,单体由甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯、三烯丙基异氰脲酸酯与大孔树脂的质量比为8:2:10,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯和正庚烷的质量比为3:1。加入质量浓度1.5%的聚乙烯醇溶液,125r/min搅拌的同时以2℃/min升温至85℃,反应13h,用75℃热水洗涤3次后,使用索式提取器提取致孔剂,所用溶剂为石油醚,最后于50℃下干燥13h即得疏/亲水型互贯网络树脂;向制备的疏/亲水型互贯网络树脂中加入50%的盐酸三甲胺溶液进行胺化反应,于80℃反应11h,用1.0mol/L HCl淋洗2h,水洗至中性,用1.0mol/L NaOH淋洗2h,水洗至中性后即得疏/亲水型互贯网络树脂。The oil phase mixture composed of monomers, porogens and initiators with a mass ratio of 1:2.5:0.015 was added to the water phase containing 1.5% polyvinyl alcohol and 4% NaCl for suspension polymerization, wherein the oil phase mixture was mixed with water The mass ratio of the phase is 0.75:2.5, the monomer is divinylbenzene, the porogen is toluene, xylene and n-heptane, the mass ratio of toluene, xylene and n-heptane is 2:2:1, and the initiator is perylene glycol. Dibenzoyl oxide. The suspension polymerization is as follows: while stirring at 155 r/min, the temperature is raised to 94° C. at a rate of 25° C./h, and then the reaction is performed at a constant temperature for 6 hours. After the reaction, wash with 75 ℃ hot water for 3 times, use a Soxhlet extractor to extract the porogen, the solvent used is petroleum ether, and dry at 50 ℃ for 13 hours to obtain a macroporous resin; The reagent used consists of monomer and porogen; the mass ratio of porogen to monomer is 2:1, the monomer consists of glycidyl methacrylate and triallyl isocyanurate, methacrylic acid The mass ratio of glycidyl ester, triallyl isocyanurate and macroporous resin is 8:2:10, the porogen is composed of butyl acetate and n-heptane, and the mass ratio of butyl acetate and n-heptane is 3 :1. A polyvinyl alcohol solution with a mass concentration of 1.5% was added, and the temperature was raised to 85°C at 2°C/min while stirring at 125 r/min, reacted for 13 hours, washed with 75°C hot water for 3 times, and used a Soxhlet extractor to extract the porogen. The solvent used is petroleum ether, and finally dried at 50°C for 13 hours to obtain a hydrophobic/hydrophilic interpenetrating network resin; 50% trimethylamine hydrochloride solution is added to the prepared hydrophobic/hydrophilic interpenetrating network resin to carry out amination reaction , reacted at 80°C for 11h, rinsed with 1.0mol/L HCl for 2h, washed with water until neutral, rinsed with 1.0mol/L NaOH for 2h, and washed with water until neutral to obtain a sparse/hydrophilic interpenetrating network resin.

将制备的疏/亲水型互贯网络树脂以高径比为20:1,装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至27.5°Bx得到预处理的木糖母液,将预处理的17BV木糖母液在40℃工作温度下,以3BV/h的流速通过吸附柱,收集脱色后的木糖母液,测定其吸光度(A450nm),计算脱色率以及还原糖保留率,洗脱液为2%NaOH溶液与无水乙醇,体积比为5:1,以5BV/h的流速对树脂进行解吸再生,洗脱剂用量为4BV。The prepared sparse/hydrophilic interpenetrating network resin is 20:1 with a height-diameter ratio, loaded into an adsorption column, the xylose mother liquor is filtered to remove insoluble impurities, and the xylose mother liquor is diluted with water to 27.5 ° Bx to obtain pretreated xylose Mother liquor, the pretreated 17BV xylose mother liquor was passed through the adsorption column at a flow rate of 3BV/h at a working temperature of 40 °C, the decolorized xylose mother liquor was collected, its absorbance (A 450nm ) was measured, and the decolorization rate and reducing sugar retention were calculated. The eluent was 2% NaOH solution and absolute ethanol, the volume ratio was 5:1, the resin was desorbed and regenerated at a flow rate of 5BV/h, and the amount of eluent was 4BV.

实施例3Example 3

一种疏/亲水型互贯网络树脂,所述网络树脂的制备方法包括以下步骤:A sparse/hydrophilic interpenetrating network resin, the preparation method of the network resin comprising the following steps:

将质量比为1:3:0.02的单体、致孔剂与引发剂组成的油相混合物,加入到含2%聚乙烯醇和5%NaCl的水相中进行悬浮聚合,其中油相混合物与水相的质量比为1:3,单体为二乙烯苯,致孔剂为甲苯、二甲苯和正庚烷,甲苯、二甲苯与正庚烷的质量比为3:3:1,引发剂为过氧化二苯甲酰。所述悬浮聚合为:以170r/min搅拌的同时,以30℃/h速度升温至98℃后,恒温反应8h。反应结束后,用80℃热水洗涤5次,使用索式提取器提取致孔剂,所用溶剂为石油醚,60℃下干燥15h即得大孔树脂;将制备的大孔树脂溶胀24h,溶胀所用的试剂由致孔剂和单体组成;致孔剂与单体的质量比为3:1,单体由甲基丙烯酸甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯、三烯丙基异氰脲酸酯与大孔树脂的质量比为7:3:10,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯和正庚烷的质量比为4:1。加入质量浓度2%的聚乙烯醇溶液,150r/min搅拌的同时以3℃/min升温至90℃,反应15h,用80℃热水洗涤5次后,使用索式提取器提取致孔剂,所用溶剂为石油醚,最后于60℃下干燥15h即得疏/亲水型互贯网络树脂;向制备的疏/亲水型互贯网络树脂中加入60%的盐酸三甲胺溶液进行胺化反应,于90℃反应12h,用1.5mol/L HCl淋洗3h,水洗至中性,用1.5mol/L NaOH淋洗3h,水洗至中性后即得疏/亲水型互贯网络树脂。The oil phase mixture composed of monomers, porogens and initiators with a mass ratio of 1:3:0.02 was added to the water phase containing 2% polyvinyl alcohol and 5% NaCl for suspension polymerization, wherein the oil phase mixture was mixed with water. The mass ratio of the phase is 1:3, the monomer is divinylbenzene, the porogen is toluene, xylene and n-heptane, the mass ratio of toluene, xylene and n-heptane is 3:3:1, and the initiator is perylene glycol. Dibenzoyl oxide. The suspension polymerization is as follows: while stirring at 170 r/min, the temperature is raised to 98° C. at a speed of 30° C./h, and then the reaction is performed at a constant temperature for 8 hours. After the reaction, wash with 80°C hot water for 5 times, use a Soxhlet extractor to extract the porogen, the solvent used is petroleum ether, and dry at 60°C for 15h to obtain a macroporous resin; the prepared macroporous resin is swollen for 24h, and then swollen. The reagent used is composed of porogen and monomer; the mass ratio of porogen to monomer is 3:1, the monomer is composed of glycerol methacrylate and triallyl isocyanurate, and methacrylic acid is shrunk The mass ratio of glyceride, triallyl isocyanurate and macroporous resin is 7:3:10, the porogen is composed of butyl acetate and n-heptane, and the mass ratio of butyl acetate and n-heptane is 4: 1. A polyvinyl alcohol solution with a mass concentration of 2% was added, and the temperature was raised to 90 °C at 3 °C/min while stirring at 150 r/min, reacted for 15 h, washed with 80 °C hot water for 5 times, and used a Soxhlet extractor to extract the porogen. The solvent used is petroleum ether, and finally dried at 60°C for 15 hours to obtain a hydrophobic/hydrophilic interpenetrating network resin; 60% trimethylamine hydrochloride solution is added to the prepared hydrophobic/hydrophilic interpenetrating network resin to carry out amination reaction , reacted at 90°C for 12h, rinsed with 1.5mol/L HCl for 3h, washed with water until neutral, rinsed with 1.5mol/L NaOH for 3h, and washed with water until neutral to obtain a sparse/hydrophilic interpenetrating network resin.

将制备的疏/亲水型互贯网络树脂以高径比为25:1,装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至30°Bx得到预处理的木糖母液,将预处理的20BV木糖母液在40℃工作温度下,以4BV/h的流速通过吸附柱,收集脱色后的木糖母液,并测定其吸光度(A450nm),计算脱色率以及还原糖保留率,洗脱液为3%NaOH溶液与无水乙醇,体积比为6:1,以6BV/h的流速对树脂进行解吸再生,洗脱剂用量为5BV。The prepared sparse/hydrophilic interpenetrating network resin is 25:1 with a height-diameter ratio, loaded into an adsorption column, the xylose mother liquor is filtered to remove insoluble impurities, and the xylose mother liquor is diluted with water to 30 ° Bx to obtain pretreated xylose Mother liquor, pass the pretreated 20BV xylose mother liquor through the adsorption column at a working temperature of 40°C at a flow rate of 4BV/h, collect the decolorized xylose mother liquor, and measure its absorbance (A 450nm ), calculate the decolorization rate and reducing sugar Retention rate, the eluent is 3% NaOH solution and absolute ethanol, the volume ratio is 6:1, the resin is desorbed and regenerated at a flow rate of 6BV/h, and the amount of eluent is 5BV.

对比例1Comparative Example 1

一种大孔树脂,其制备方法包括如下步骤:A kind of macroporous resin, its preparation method comprises the steps:

将质量比为1:2.5:0.015的单体、致孔剂与引发剂组成的油相混合物,加入到含1.5%聚乙烯醇和4%NaCl的水相中进行悬浮聚合,其中油相混合物与水相的质量比为0.75:2.5,单体为二乙烯苯,致孔剂为甲苯、二甲苯和正庚烷,甲苯、二甲苯与正庚烷的质量比为2:2:1,引发剂为过氧化二苯甲酰。所述悬浮聚合为:以155r/min搅拌的同时,以25℃/h速度升温至94℃后,恒温反应6h。反应结束后,用75℃热水洗涤3次,使用索式提取器提取致孔剂,所用溶剂为石油醚,50℃下干燥13h即得大孔树脂。The oil phase mixture composed of monomers, porogens and initiators with a mass ratio of 1:2.5:0.015 was added to the water phase containing 1.5% polyvinyl alcohol and 4% NaCl for suspension polymerization, wherein the oil phase mixture was mixed with water The mass ratio of the phase is 0.75:2.5, the monomer is divinylbenzene, the porogen is toluene, xylene and n-heptane, the mass ratio of toluene, xylene and n-heptane is 2:2:1, and the initiator is perylene glycol. Dibenzoyl oxide. The suspension polymerization is as follows: while stirring at 155 r/min, the temperature is raised to 94° C. at a rate of 25° C./h, and then the reaction is performed at a constant temperature for 6 hours. After the reaction, wash with 75 ℃ hot water for 3 times, use a Soxhlet extractor to extract the porogen, the solvent used is petroleum ether, and dry at 50 ℃ for 13 hours to obtain a macroporous resin.

将制备的大孔树脂以高径比20:1装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至27.5°Bx得到预处理的木糖母液,将预处理的17BV木糖母液在40℃工作温度下,以3BV/h流速通过柱床,收集脱色后的木糖母液,并测定其吸光度(A450nm)。The prepared macroporous resin is loaded into an adsorption column with a height-to-diameter ratio of 20:1, the xylose mother liquor is filtered to remove insoluble impurities, the xylose mother liquor is diluted with water to 27.5 ° Bx to obtain a pretreated xylose mother liquor, and the pretreated 17BV wood The sugar mother liquor was passed through the column bed at a working temperature of 40°C at a flow rate of 3BV/h, the decolorized xylose mother liquor was collected, and its absorbance (A 450nm ) was measured.

对比例2Comparative Example 2

聚甲基丙烯酸强碱树脂,其制备方法包括如下步骤:Polymethacrylic acid strong base resin, its preparation method comprises the steps:

制备质量比为2:1的致孔剂与单体,单体由甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯的质量比为8:2,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯与正庚烷的质量比为3:1,投入到质量浓度1.5%的聚乙烯醇溶液中,125r/min搅拌的同时以2℃/min升温至85℃,反应13h,用75℃热水洗涤3次后,使用索式提取器提取致孔剂,所用溶剂为石油醚,干燥即得聚甲基丙烯酸缩水甘油酯树脂;向制备的树脂中加入50%的盐酸三甲胺溶液进行胺化反应,于80℃反应11h,用1.0mol/L HCl淋洗2h,水洗至中性,用1.0mol/L NaOH淋洗2h,水洗至中性后即得亲水型强碱树脂。A 2:1 mass ratio of porogen to monomer was prepared, the monomer was composed of glycidyl methacrylate and triallyl isocyanurate, glycidyl methacrylate and triallyl isocyanurate The mass ratio of the acid ester is 8:2, the porogen is composed of butyl acetate and n-heptane, the mass ratio of butyl acetate and n-heptane is 3:1, put into a polyvinyl alcohol solution with a mass concentration of 1.5%, While stirring at 125 r/min, the temperature was raised to 85 °C at 2 °C/min, reacted for 13 h, washed with 75 °C hot water for 3 times, and then extracted the porogen using a Soxhlet extractor. The solvent used was petroleum ether, and dried to obtain polymethyl methacrylate. base glycidyl acrylate resin; add 50% trimethylamine hydrochloride solution to the prepared resin for amination reaction, react at 80 °C for 11 h, rinse with 1.0 mol/L HCl for 2 h, wash with water until neutral, and use 1.0 mol/L HCl for 11 h. Rinse with 1 L NaOH for 2h, and wash with water until neutral to obtain a hydrophilic strong base resin.

将制备的树脂装入吸附柱,高径比为20:1,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至27.5°Bx得到预处理的木糖母液,将预处理的17BV木糖母液在40℃工作温度下,以3BV/h流速通过柱床,收集脱色后的木糖母液,并测定450nm下的吸光度。The prepared resin is loaded into an adsorption column with a height-to-diameter ratio of 20:1, the xylose mother liquor is filtered to remove insoluble impurities, the xylose mother liquor is diluted with water to 27.5°Bx to obtain a pretreated xylose mother liquor, and the pretreated 17BV xylose The mother liquor was passed through the column bed at a working temperature of 40 °C at a flow rate of 3 BV/h, the decolorized xylose mother liquor was collected, and the absorbance at 450 nm was measured.

对比例3Comparative Example 3

将市售的201×7树脂以高径比20:1装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至27.5°Bx得到预处理的木糖母液,将预处理的17BV木糖母液在40℃工作温度下,以3BV/h流速通过柱床,收集脱色后的木糖母液,并测定450nm下的吸光度。The commercially available 201×7 resin was loaded into the adsorption column with a height-to-diameter ratio of 20:1, the xylose mother liquor was filtered to remove insoluble impurities, and the xylose mother liquor was diluted with water to 27.5°Bx to obtain the pretreated xylose mother liquor. The 17BV xylose mother liquor was passed through the column bed at a working temperature of 40°C at a flow rate of 3BV/h, the decolorized xylose mother liquor was collected, and the absorbance at 450 nm was measured.

对比例4Comparative Example 4

将糖用活性炭粉末以高径比20:1装入吸附柱,将木糖母液过滤去除不溶杂质,用水稀释木糖母液至27.5°Bx得到预处理的木糖母液,将预处理的17BV木糖母液在40℃工作温度下,以3BV/h流速通过柱床,收集脱色后的木糖母液,并测定450nm下的吸光度。The sugar activated carbon powder is loaded into the adsorption column with a height-to-diameter ratio of 20:1, the xylose mother liquor is filtered to remove insoluble impurities, the xylose mother liquor is diluted with water to 27.5 ° Bx to obtain a pretreated xylose mother liquor, and the pretreated 17BV xylose is mixed. The mother liquor was passed through the column bed at a working temperature of 40 °C at a flow rate of 3 BV/h, the decolorized xylose mother liquor was collected, and the absorbance at 450 nm was measured.

测试例:Test case:

利用全自动比表面积及空隙分析仪对实施例1-3制备的疏/亲水型互贯网络树脂及对比例1-2制备的树脂的孔径、粒径等性能进行测试,测试结果如表1所示。The pore size, particle size and other properties of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 1-3 and the resin prepared in Comparative Example 1-2 were tested by using an automatic specific surface area and void analyzer. The test results are shown in Table 1. shown.

对木糖母液的脱色率和糖分保留率的测定:Determination of decolorization rate and sugar retention rate of xylose mother liquor:

收集实施例1-3及对比例1-4中脱色前后的木糖母液,利用紫外分光光度计测定脱色前后木糖母液的吸光度(A450nm),通过吸光度计算脱色率,脱色率的计算公式如式(1)所示。Collect the xylose mother liquor before and after decolorization in embodiment 1-3 and comparative example 1-4, utilize ultraviolet spectrophotometer to measure the absorbance (A 450nm ) of xylose mother liquor before and after decolorization, calculate decolorization rate by absorbance, the calculation formula of decolorization rate is as follows Formula (1) is shown.

Figure BDA0003089759560000091
Figure BDA0003089759560000091

式中,A0为脱色前的木糖母液在450nm下的吸光度值,A为脱色后的木糖母液在450nm下的吸光度值。In the formula, A 0 is the absorbance value of the xylose mother liquor before decolorization at 450 nm, and A is the absorbance value of the xylose mother liquor after decolorization at 450 nm.

收集实施例1-3及对比例1-4中脱色前后的木糖母液,利用高效液相色谱测定脱色前后木糖母液的糖分的含量,计算糖分保留率,计算公式如下式(2)所示:Collect the xylose mother liquor before and after decolorization in Example 1-3 and Comparative Example 1-4, utilize high performance liquid chromatography to measure the sugar content of the xylose mother liquor before and after decolorization, calculate the sugar retention rate, and the calculation formula is shown in the following formula (2) :

Figure BDA0003089759560000092
Figure BDA0003089759560000092

式中,C0为脱色前糖分的含量,C为脱色后糖分的含量,单位为mg/mL。In the formula, C 0 is the sugar content before decolorization, C is the sugar content after decolorization, and the unit is mg/mL.

木糖母液的脱色率和糖分保留率的测定结果如表1所示。The measurement results of the decolorization rate and sugar retention rate of the xylose mother liquor are shown in Table 1.

表1Table 1

Figure BDA0003089759560000093
Figure BDA0003089759560000093

Figure BDA0003089759560000101
Figure BDA0003089759560000101

本发明实施例1所制备的疏/亲水型互贯网络树脂的红外光谱图,如图1所示,互贯后的聚二乙烯基苯/聚甲基丙烯酸缩水甘油酯胺化树脂(PDVB/PMATAM)的红外光谱图既保留了聚二乙烯基苯(PDVB)的特征吸收峰,又在1728cm-1处出现了羰基的特征吸收峰,且在3500cm-1处出现宽峰,为-OH的伸缩振动吸收峰,而1058cm-1处的伸缩振动峰则为树脂胺化反应后产生的C-N键,表明所制备的树脂既有聚二乙烯基苯树脂(PDVB)网络的性质(即疏水作用、π-π堆积作用),又具有聚甲基丙烯酸缩水甘油酯胺化后的树脂(PMATAM)网络的性质(即静电、氢键等作用)。表明本申请所制备的疏/亲水型互贯网络树脂既可通过疏水作用、π-π堆积作用吸附色素中的带有疏水结构的物质(如具有苯环结构的色素),又可通过静电、氢键等作用吸附糖液中的有机酸、糠醛等物质。因此该树脂的脱色能力强,吸附容量大。此外,本发明制备的疏/亲水型互贯网络树脂的比表面积适中,又使得还原糖组分可以很好的保留。脱色前的木糖母液的总糖分为288.9mg/mL,其中包括葡萄糖34.7mg/mL,阿拉伯糖52mg/mL,木糖202.2mg/mL,脱色后木糖母液的总糖分>287mg/mL,其中,葡萄糖34.4mg/mL,阿拉伯糖51.7mg/mL,木糖202mg/mL。The infrared spectrum of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 1 of the present invention, as shown in Figure 1, the interpenetrated polydivinylbenzene/polyglycidyl methacrylate aminated resin (PDVB /PMATAM) infrared spectrum not only retains the characteristic absorption peak of polydivinylbenzene (PDVB), but also has the characteristic absorption peak of carbonyl at 1728cm- 1 , and a broad peak at 3500cm -1 , which is -OH The stretching vibration absorption peak at 1058 cm -1 is the CN bond generated after the resin amination reaction, indicating that the prepared resin has the properties of the polydivinylbenzene resin (PDVB) network (i.e. the hydrophobic interaction , π-π stacking effect), and has the properties of the resin (PMATAM) network after amination of polyglycidyl methacrylate (ie, electrostatic, hydrogen bonding, etc.). It shows that the hydrophobic/hydrophilic interpenetrating network resin prepared in the present application can adsorb substances with hydrophobic structure in pigments (such as pigments with benzene ring structure) through hydrophobic interaction and π-π stacking interaction, and can also adsorb pigments with hydrophobic structure through electrostatic interaction and π-π stacking interaction. , hydrogen bond and other functions to adsorb organic acids, furfural and other substances in sugar liquid. Therefore, the resin has strong decolorization ability and large adsorption capacity. In addition, the specific surface area of the hydrophobic/hydrophilic interpenetrating network resin prepared by the present invention is moderate, and the reducing sugar component can be well retained. The total sugar content of the xylose mother liquor before decolorization is 288.9mg/mL, including glucose 34.7mg/mL, arabinose 52mg/mL, xylose 202.2mg/mL, and the total sugar content of the xylose mother liquor after decolorization> 287mg/mL, wherein , glucose 34.4mg/mL, arabinose 51.7mg/mL, xylose 202mg/mL.

图2为本申请实施例1所制备的疏/亲水型互贯网络树脂互贯前后的孔径分布图。由图2可知,所制备树脂孔径多分布在介孔范围,且含有丰富的微孔,特殊的孔结构使得该树脂脱色能力强,糖分保留率高。Fig. 2 is the pore size distribution diagram before and after the interpenetration of the hydrophobic/hydrophilic interpenetrating network resin prepared in Example 1 of the application. It can be seen from Figure 2 that the pore size of the prepared resin is mostly distributed in the mesopore range, and contains abundant micropores. The special pore structure makes the resin have strong decolorization ability and high sugar retention rate.

图3为本发明实施例2所制备的树脂对木糖母液脱色前后的紫外对比图,从图中可看出,脱色后的木糖母液在400-600nm范围内的吸光度有明显下降。Fig. 3 is the UV contrast diagram before and after decolorization of the xylose mother liquor by the resin prepared in Example 2 of the present invention. As can be seen from the figure, the absorbance of the decolorized xylose mother liquor in the range of 400-600 nm has a significant decrease.

图4为实施例2所制备的疏/亲水型互贯网络树脂对木糖母液中色素的吸附等温线,由图可知,升温有利于树脂的吸附,且吸附曲线更符合Langmuir模型。Fig. 4 is the adsorption isotherm of the sparse/hydrophilic interpenetrating network resin prepared in Example 2 to the pigment in the xylose mother liquor. As can be seen from the figure, the temperature rise is conducive to the adsorption of the resin, and the adsorption curve is more in line with the Langmuir model.

图5为实施例3所制备的疏/亲水型互贯网络树脂对木糖母液中色素的吸附动力学,由图可知,在10min糖液的脱色率就达到了90%以上,说明本发明制备的疏/亲水型互贯网络树脂的吸附速率极快。Fig. 5 is the adsorption kinetics of the sparse/hydrophilic interpenetrating network resin prepared in Example 3 to the pigment in the xylose mother liquor, as can be seen from the figure, the decolorization rate of the sugar liquor in 10min has reached more than 90%, illustrating the present invention The adsorption rate of the prepared hydrophobic/hydrophilic interpenetrating network resin is extremely fast.

图6为实施例3所制备的疏/亲水型互贯网络树脂对木糖母液脱色的重复使用结果,如图所示,在循环使用5次后,脱色率依然保持在95%以上,总糖保留率高于98%,同时也说明树脂结构稳定,重复性好,易于再生。Figure 6 is the result of repeated use of the sparse/hydrophilic interpenetrating network resin prepared in Example 3 to decolorize the xylose mother liquor. As shown in the figure, after 5 times of recycling, the decolorization rate still remains above 95%, and the total The sugar retention rate is higher than 98%, which also shows that the resin structure is stable, repeatable and easy to regenerate.

虽然本发明已以较佳实施例公开如上,但其并非用以限定本发明,任何熟悉此技术的人,在不脱离本发明的精神和范围内,都可做各种的改动与修饰,因此本发明的保护范围应该以权利要求书所界定的为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with this technology can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention should be defined by the claims.

Claims (7)

1.一种疏/亲水型互贯网络树脂的制备方法,其特征在于,所述制备方法包括如下步骤:1. a preparation method of sparse/hydrophilic type interpenetrating network resin, is characterized in that, described preparation method comprises the steps: (1)将油相混合物加入水相中进行悬浮聚合,水洗后,提取致孔剂,干燥即得大孔树脂;(1) adding the oil phase mixture to the water phase to carry out suspension polymerization, after washing with water, extracting the porogen, and drying to obtain a macroporous resin; (2)将步骤(1)制备的大孔树脂溶胀后,投入到聚乙烯醇溶液中,搅拌的同时升温至80~90℃,反应后,水洗,提取致孔剂,干燥即得双疏水型互贯网络树脂;(2) After swelling the macroporous resin prepared in step (1), put it into a polyvinyl alcohol solution, and heat up to 80-90° C. while stirring, after the reaction, wash with water, extract the porogen, and dry to obtain a double-hydrophobic type Interpenetrating network resin; (3)向步骤(2)制备的互贯网络树脂中加入盐酸三甲胺溶液进行胺化反应,再用HCl溶液淋洗后,水洗至中性,最后用NaOH溶液淋洗后,水洗至中性即得疏/亲水型互贯网络树脂;(3) adding trimethylamine hydrochloride solution to the interpenetrating network resin prepared in step (2) to carry out amination reaction, then rinsing with HCl solution, washing with water until neutrality, and finally rinsing with NaOH solution, washing with water until neutrality That is, a sparse/hydrophilic interpenetrating network resin is obtained; 步骤(1)中,所述油相混合物由单体、致孔剂和引发剂组成,单体、致孔剂与引发剂的质量比为1:(2~3):(0.005~0.02);In step (1), the oil phase mixture is composed of monomer, porogen and initiator, and the mass ratio of monomer, porogen and initiator is 1:(2-3):(0.005-0.02); 所述单体为二乙烯苯;所述致孔剂由甲苯、二甲苯和正庚烷组成,甲苯、二甲苯与正庚烷的质量比为:(1~3):(1~3):1;所述引发剂为过氧化二苯甲酰;The monomer is divinylbenzene; the porogen is composed of toluene, xylene and n-heptane, and the mass ratio of toluene, xylene and n-heptane is: (1~3):(1~3):1 ; Described initiator is dibenzoyl peroxide; 步骤(2)中,所述溶胀所用的试剂由致孔剂和单体组成;致孔剂与单体的质量比为(1.5~3):1,单体由甲基丙烯酸缩水甘油酯和三烯丙基异氰脲酸酯组成,甲基丙烯酸缩水甘油酯、三烯丙基异氰脲酸酯与步骤(1)制备的大孔树脂的质量比为(7~9):(1~3):10,致孔剂由乙酸丁酯和正庚烷组成,乙酸丁酯与正庚烷的质量比为(2~4):1;所述溶胀的时间为15~24h;所述聚乙烯醇溶液的质量浓度为0.5~2%;所述搅拌的速度为100~150r/min;所述升温的速度为1~3℃/min;所述反应的时间为10~15h;所述水洗是使用70~80℃的水洗涤2~5次。In step (2), the reagent used for the swelling is composed of a porogen and a monomer; the mass ratio of the porogen to the monomer is (1.5-3):1, and the monomer is composed of glycidyl methacrylate and triglyceride. Allyl isocyanurate is composed, and the mass ratio of glycidyl methacrylate, triallyl isocyanurate and the macroporous resin prepared in step (1) is (7-9): (1-3 ): 10, the porogen is composed of butyl acetate and n-heptane, and the mass ratio of butyl acetate to n-heptane is (2-4): 1; the swelling time is 15-24 h; the polyvinyl alcohol The mass concentration of the solution is 0.5-2%; the stirring speed is 100-150r/min; the heating speed is 1-3°C/min; the reaction time is 10-15h; Wash 2 to 5 times with water at 70 to 80 °C. 2.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,所述油相混合物与水相的质量比为(0.5~1):(2~3)。2 . The preparation method according to claim 1 , wherein in step (1), the mass ratio of the oil phase mixture to the water phase is (0.5~1):(2~3). 3 . 3.根据权利要求1所述的制备方法,其特征在于,步骤(1)中,所述水相由聚乙烯醇和NaCl溶液组成,水相中聚乙烯醇的质量浓度为0.5~2%;水相中NaCl的质量浓度为2~5%;所述悬浮聚合方法为:按质量比,将油相混合物加入水相中,140~170r/min搅拌的同时,20~30℃/h升温至90~98℃后,恒温反应5~8h;所述水洗是使用70~80℃的水洗涤2~5次。3. preparation method according to claim 1, is characterized in that, in step (1), described water phase is made up of polyvinyl alcohol and NaCl solution, and the mass concentration of polyvinyl alcohol in water phase is 0.5~2%; The mass concentration of NaCl in the phase is 2-5%; the suspension polymerization method is as follows: according to the mass ratio, add the oil-phase mixture to the water phase, and while stirring at 140-170 r/min, the temperature is raised to 90° C./h at 20-30° C. After ~98°C, constant temperature reaction is performed for 5-8 hours; the water washing is to use water at 70-80°C for 2 to 5 times. 4.根据权利要求1所述的制备方法,其特征在于,步骤(1)与步骤(2)中,所述提取致孔剂是在索式提取器中进行,所用试剂为丙酮、石油醚中的一种或几种;所述干燥温度为40~60℃,干燥时间为10~15h。4. preparation method according to claim 1, is characterized in that, in step (1) and step (2), described extraction porogen is carried out in Soxhlet extractor, and used reagent is acetone, petroleum ether One or more of the above; the drying temperature is 40~60℃, and the drying time is 10~15h. 5.根据权利要求1所述的制备方法,其特征在于,步骤(3)中,所述盐酸三甲胺溶液的质量浓度为40~60%;所述胺化反应的温度为70~90℃,反应时间为9~12h;所述HCl溶液的摩尔浓度为0.5~1.5mol/L;所述NaOH溶液的摩尔浓度为0.5~1.5mol/L;所述淋洗的时间均为1~3h。5. The preparation method according to claim 1, wherein in step (3), the mass concentration of the trimethylamine hydrochloride solution is 40-60%; the temperature of the amination reaction is 70-90°C, The reaction time is 9-12 h; the molar concentration of the HCl solution is 0.5-1.5 mol/L; the molar concentration of the NaOH solution is 0.5-1.5 mol/L; the leaching time is 1-3 h. 6.一种权利要求1~5任一项所述的制备方法制备的疏/亲水型互贯网络树脂。6. A hydrophobic/hydrophilic interpenetrating network resin prepared by the preparation method according to any one of claims 1 to 5. 7.一种权利要求6所述疏/亲水型互贯网络树脂的应用,其特征在于,所述疏/亲水型互贯网络树脂可用于木糖母液的脱色,具体方法为:7. an application of the described sparse/hydrophilic type interpenetrating network resin of claim 6, is characterized in that, described sparse/hydrophilic type interpenetrating network resin can be used for the decolorization of xylose mother liquor, and concrete method is: (1)将制备的疏/亲水型互贯网络树脂以高径比为(15~25):1,装入吸附柱;(1) The prepared sparse/hydrophilic interpenetrating network resin is loaded into an adsorption column with an aspect ratio of (15~25):1; (2)将木糖母液过滤去除不溶杂质,用水稀释木糖母液至25~30°Bx;(2) the xylose mother liquor is filtered to remove insoluble impurities, and the xylose mother liquor is diluted with water to 25~30°Bx; (3)取15~20BV步骤(2)预处理的木糖母液在40℃工作温度下,以1~4BV/h的流速通过步骤(1)的吸附柱,收集通过吸附柱的木糖母液。(3) Take 15-20 BV of the xylose mother liquor pretreated in step (2) and pass it through the adsorption column of step (1) at a flow rate of 1-4 BV/h at a working temperature of 40°C, and collect the xylose mother liquor passing through the adsorption column.
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