CN113213494A - Method for producing white carbon black by alkaline leaching desilication slag with waste denitration catalyst - Google Patents

Method for producing white carbon black by alkaline leaching desilication slag with waste denitration catalyst Download PDF

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CN113213494A
CN113213494A CN202110509712.6A CN202110509712A CN113213494A CN 113213494 A CN113213494 A CN 113213494A CN 202110509712 A CN202110509712 A CN 202110509712A CN 113213494 A CN113213494 A CN 113213494A
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silicic acid
carbon black
white carbon
denitration catalyst
alkaline leaching
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朱日龙
胡小冬
祝红福
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Hunan University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/113Silicon oxides; Hydrates thereof
    • C01B33/12Silica; Hydrates thereof, e.g. lepidoic silicic acid
    • C01B33/18Preparation of finely divided silica neither in sol nor in gel form; After-treatment thereof
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/60Optical properties, e.g. expressed in CIELAB-values
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity

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  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses a method for producing white carbon black by alkaline leaching desilication residues with a waste denitration catalyst, which comprises the following steps: s1: mixing the waste denitration catalyst alkaline leaching desilication residue with softened water in a ratio of 1: 3-5, and heating to 60-80 ℃ to form silicon slag slurry; s2: adding a pH regulator into the silicon slag slurry to regulate the pH to 0.5-1.5 to obtain a pH regulation slurry; s3: filtering the pH adjusting slurry to obtain crude silicic acid precipitate; s4: mixing the crude silicic acid precipitate with hydrochloric acid solution with the content of 3% -5%, adding 0.1% -0.5% of dispersing agent, stirring at normal temperature, washing, standing for 4-8 hours, and filtering and separating by a centrifuge to obtain washing silicic acid; s5: washing silicic acid, and drying at 100 ℃ to obtain the high-quality white carbon black. The method for producing the white carbon black by using the alkaline leaching desiliconized slag has the advantages of low energy consumption, low medicament consumption, low cost and simple process operation, can improve the economic benefit and simultaneously recycle and reduce hazardous wastes, and plays a good ecological and environment-friendly benefit.

Description

Method for producing white carbon black by alkaline leaching desilication slag with waste denitration catalyst
Technical Field
The invention relates to the field of uniaxial compression tests of transparent rock masses, in particular to a method for producing white carbon black by using alkali-leaching desilication slag of a waste denitration catalyst.
Background
White carbon black is an older variety of silicon compounds and is white highly dispersed amorphous powder or flocculent powder in appearance. The internal surface area is large, the application is wide, the dispersing power in the crude rubber is large, and the rubber can be used as a reinforcing filler, a thickening agent or a thickening agent of rubber, plastics and the like, a blending agent and a delustering agent of paint, a casting release agent and the like.
The production method of the white carbon black mainly comprises a precipitation method and a gas phase method. The raw materials used in the precipitation method are cheap and easy to obtain, the production process and equipment are simpler, and the product has low price and occupies the leading position of production. At present, the raw materials for preparing the white carbon black mainly comprise fly ash, coal gangue, bentonite, silicon tetrafluoride in phosphate fertilizer plants, copper-smelting water slag or iron-smelting water slag, zirconium silicon slag, wollastonite and the like.
The traditional precipitation method adopts quartz sand, soda ash, industrial hydrochloric acid or sulfuric acid or carbon dioxide. The process route is mainly as follows: the industrial water glass is prepared by reacting quartz sand with soda ash at high temperature, the industrial water glass is prepared into dilute solution with certain concentration by using water, then certain acid is added under certain conditions to precipitate silicon dioxide, and then the product white carbon black is prepared by cleaning, filtering, drying and crushing. However, the method has the problems of high medicament cost, high water treatment cost, high energy consumption, complex operation, high wastewater treatment difficulty and the like.
The waste denitration catalyst contains 3-6% of silicon, in the resource utilization process, the alkali is added for roasting to extract tungsten and vanadium, the alkali leaching solution contains silicon with higher concentration, alkali leaching desilication slag is generated in the purification process, and the desilication slag contains aluminum, titanium, sodium, magnesium, tungsten, trace heavy metals and other impurity elements, which belongs to dangerous waste, but at present, no good treatment method is available for the desilication slag, and the environment can be greatly influenced after the desilication slag is discarded.
Disclosure of Invention
In order to solve the problems, the invention provides a method for producing white carbon black by using waste denitration catalyst alkaline leaching desilication slag, which has the advantages of low energy consumption, low medicament consumption, low cost and simple process operation, can improve the economic benefit and simultaneously recycle and reduce hazardous waste, and has good ecological and environment-friendly benefits.
The invention is realized by the following technical scheme:
a method for producing white carbon black by using waste denitration catalyst alkaline leaching desilication slag comprises the following steps:
s1: mixing the waste denitration catalyst alkaline leaching desilication residue with softened water in a ratio of 1: 3-5, and heating to 60-80 ℃ to form silicon slag slurry;
s2: adding a pH regulator into the silicon slag slurry to regulate the pH to 0.5-1.5 to obtain a pH regulation slurry;
s3: filtering the pH adjusting slurry to obtain crude silicic acid precipitate;
s4: mixing the crude silicic acid precipitate with hydrochloric acid solution with the content of 3% -5%, adding 0.1% -0.5% of dispersing agent, stirring at normal temperature, washing, standing for 4-8 hours, and filtering and separating by a centrifuge to obtain washing silicic acid;
s5: mixing 60 ℃ softened water in a ratio of 1: spraying a small amount of the mixture in a ratio of 1-1:2 into a centrifuge for multiple times, and centrifuging for multiple times to obtain pure silicic acid;
s6: and drying the pure silicic acid at 100 ℃ to obtain the high-quality white carbon black.
The pH regulator adopts oxalic acid, citric acid or tartaric acid.
Mixing 60 ℃ softened water in a ratio of 1: 1-2, spraying on the washing silicic acid obtained in step S4 in a centrifuge for multiple times in a small amount, and centrifuging for multiple times to obtain pure silicic acid; drying the pure silicic acid.
The dosage ratio of the hydrochloric acid to the crude silicic acid precipitate is 1: 10-20, wherein the dosage ratio of the dispersing agent to the crude silicic acid precipitate is 1: 20-100.
The dispersant is sodium dodecyl sulfate.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the method for producing the white carbon black by using the waste denitration catalyst alkaline leaching desiliconized slag, the waste denitration catalyst alkaline leaching desiliconized slag is used as a raw material, and the white carbon black can be prepared by adding less acid, so that the waste is changed into valuable, the energy consumption and the medicament cost are low, and the operation is simple;
2. according to the method for producing the white carbon black by using the waste denitration catalyst alkaline leaching desilication residue, only a part of the PH regulator and the hydrochloric acid are needed to be added in the whole process, the harmfulness of the generated waste liquid is small, the treatment is simple, and good ecological and environment-friendly benefits are achieved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not used as limitations of the present invention.
Example 1
200g of waste denitration catalyst alkali leaching desilication slag is mixed with 600mL of softened water and fully stirred (350r/min), the temperature is increased to 80 ℃, oxalic acid is added after 0.5 hour to adjust the pH value to 0.5, the temperature is kept and stirring is carried out continuously, and crude silicic acid precipitate is obtained by suction filtration in a vacuum filtration bottle after 1 hour; mixing the crude silicic acid precipitate with 600mL of 3% hydrochloric acid and 0.5% sodium dodecyl sulfate solution, stirring at normal temperature for 2 hours, standing for 8 hours, then pouring out supernatant, and vacuum filtering the residual slurry to obtain washing silicic acid; spraying softened water of 60 ℃ on the filter cake for a few times, and filtering and separating; and finally, drying the obtained pure silicic acid in a vacuum drying oven at 100 ℃, and grinding to obtain the white carbon black product.
Example 2
200g of waste denitration catalyst alkali leaching desilication slag is mixed with 600mL of softened water and fully stirred (350r/min), the temperature is raised to 60 ℃, citric acid is added after 0.5 hour to adjust the pH value to 1, the temperature is kept and stirring is carried out continuously, and after 1 hour, a vacuum filtration bottle is adopted for suction filtration to obtain crude silicic acid precipitate; mixing the crude silicic acid precipitate with 600mL of 5% hydrochloric acid and 0.3% sodium dodecyl sulfate solution, stirring at normal temperature for 2 hours, standing for 8 hours, then pouring out supernatant, and vacuum filtering the residual slurry to obtain washing silicic acid; spraying softened water of 60 ℃ on the filter cake for a few times, and filtering and separating; and finally, drying the obtained pure silicic acid in a vacuum drying oven at 100 ℃, and grinding to obtain the white carbon black product.
Example 3
200g of waste denitration catalyst alkali leaching desilication slag is mixed with 600mL of softened water and fully stirred (350r/min), the temperature is increased to 80 ℃, tartaric acid is added after 0.5 hour to adjust the pH value to 0.5, the temperature is kept and stirring is carried out continuously, and crude silicic acid precipitate is obtained by suction filtration in a vacuum suction bottle after 1 hour; mixing the crude silicic acid precipitate with 600mL of 4% hydrochloric acid and 0.5% sodium dodecyl sulfate solution, stirring at normal temperature for 2 hours, standing for 8 hours, then pouring out supernatant, and vacuum filtering the residual slurry to obtain washing silicic acid; spraying softened water of 60 ℃ on the filter cake for a few times, and filtering and separating; and finally, drying the obtained pure silicic acid in a vacuum drying oven at 100 ℃, and grinding to obtain the white carbon black product.
Example 4
200g of waste denitration catalyst alkali leaching desilication slag is mixed with 600mL of softened water and fully stirred (350r/min), the temperature is increased to 80 ℃, tartaric acid is added after 0.5 hour to adjust the pH value to 1, the mixture is kept warm and continuously stirred, and after 1 hour, a vacuum filtration bottle is adopted for suction filtration to obtain crude silicic acid precipitate; mixing the crude silicic acid precipitate with 600mL of 3% hydrochloric acid and 0.5% sodium dodecyl sulfate solution, stirring at normal temperature for 2 hours, standing for 8 hours, then pouring out supernatant, and vacuum filtering the residual slurry to obtain washing silicic acid; spraying softened water of 60 ℃ on the filter cake for a few times, and filtering and separating; and finally, drying the obtained pure silicic acid in a vacuum drying oven at 100 ℃, and grinding to obtain the white carbon black product.
The white carbon black powder prepared in the examples 1 to 4 is SiO of the product according to the requirements of the chemical industry standard HG/T3061-2The purity, specific surface area, total iron content, color, pH, heating loss and ignition loss were tested and the results are given in the following table:
Figure BDA0003059822670000031
from the results, it can be seen that the main indexes of the white carbon black prepared by the invention all meet the requirements of the chemical industry standard HG/T3061-one 2009.
Therefore, the waste denitration catalyst alkaline leaching desiliconized slag is used as a raw material, the white carbon black meeting the requirements can be prepared by adding less acid, waste materials are changed into valuable materials, the energy consumption and the medicament cost are low, and the operation is simple; meanwhile, only partial PH regulator and hydrochloric acid are needed to be added in the whole process, the produced waste liquid has small harmfulness and simple treatment, and good ecological and environmental protection benefits are achieved.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (5)

1. A method for producing white carbon black by using waste denitration catalyst alkaline leaching desilication slag is characterized by comprising the following steps:
s1: mixing the waste denitration catalyst alkaline leaching desilication residue with softened water in a ratio of 1: 3-5, and heating to 60-80 ℃ to form silicon slag slurry;
s2: adding a pH regulator into the silicon slag slurry to regulate the pH to 0.5-1.5 to obtain a pH regulation slurry;
s3: filtering the pH adjusting slurry to obtain crude silicic acid precipitate;
s4: mixing the crude silicic acid precipitate with hydrochloric acid solution with the content of 3% -5%, adding 0.1% -0.5% of dispersing agent, stirring at normal temperature, washing, standing for 4-8 hours, and filtering and separating by a centrifuge to obtain washing silicic acid;
s5: washing silicic acid, and drying at 100 ℃ to obtain the high-quality white carbon black.
2. The method for producing white carbon black by using the spent denitration catalyst alkaline leaching desilication slag as claimed in claim 1, wherein the pH regulator is oxalic acid, citric acid or tartaric acid.
3. The method for producing white carbon black by using the spent denitration catalyst alkaline leaching desilication slag as claimed in claim 1, wherein the ratio of 60 ℃ softened water to 1: 1-2, spraying on the washing silicic acid obtained in step S4 in a centrifuge for multiple times in a small amount, and centrifuging for multiple times to obtain pure silicic acid; drying the pure silicic acid.
4. The method for producing white carbon black by using the spent denitration catalyst alkaline leaching desilication residue as claimed in claim 1, wherein the dosage ratio of the hydrochloric acid solution to the crude silicic acid precipitate is 1: 10-20, wherein the dosage ratio of the dispersing agent to the crude silicic acid precipitate is 1: 20-100.
5. The method for producing white carbon black by using the spent denitration catalyst alkaline leaching desilication slag as claimed in claim 1, wherein the dispersant is sodium dodecyl sulfate.
CN202110509712.6A 2021-05-11 2021-05-11 Method for producing white carbon black by alkaline leaching desilication slag with waste denitration catalyst Pending CN113213494A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1121098A (en) * 1995-01-17 1996-04-24 魏晓军 Method for production of silica white using industrial sludge
CN102259872A (en) * 2011-06-22 2011-11-30 武汉大学 Method for preparing white carbon black by utilizing vanadium ore waste residue
CN102502662A (en) * 2011-11-09 2012-06-20 段甲明 Method for preparing precipitated white carbon black by using waste slag for producing ferrovanadium
WO2013155975A1 (en) * 2012-04-19 2013-10-24 浙江宇达化工有限公司 Preparation method for precipitated silica
CN104709911A (en) * 2015-03-04 2015-06-17 江苏理工学院 Electric furnace waste residue comprehensive utilization method
CN105197940A (en) * 2015-10-09 2015-12-30 中国地质大学(武汉) Method for preparing white carbon black from water-quenched blast furnace slag
US20180169636A1 (en) * 2015-08-18 2018-06-21 Bp Corporation North America Inc. Desilicated zsm-5 catalysts for xylene isomerization
CN110385044A (en) * 2019-07-24 2019-10-29 中国科学院过程工程研究所 A kind of method of useless SCR catalyst dearsenification desiliconization
CN112408397A (en) * 2020-10-21 2021-02-26 斯瑞尔环境科技股份有限公司 Method for producing white carbon black for high oil absorption rubber by using waste catalyst

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1121098A (en) * 1995-01-17 1996-04-24 魏晓军 Method for production of silica white using industrial sludge
CN102259872A (en) * 2011-06-22 2011-11-30 武汉大学 Method for preparing white carbon black by utilizing vanadium ore waste residue
CN102502662A (en) * 2011-11-09 2012-06-20 段甲明 Method for preparing precipitated white carbon black by using waste slag for producing ferrovanadium
WO2013155975A1 (en) * 2012-04-19 2013-10-24 浙江宇达化工有限公司 Preparation method for precipitated silica
CN104709911A (en) * 2015-03-04 2015-06-17 江苏理工学院 Electric furnace waste residue comprehensive utilization method
US20180169636A1 (en) * 2015-08-18 2018-06-21 Bp Corporation North America Inc. Desilicated zsm-5 catalysts for xylene isomerization
CN105197940A (en) * 2015-10-09 2015-12-30 中国地质大学(武汉) Method for preparing white carbon black from water-quenched blast furnace slag
CN110385044A (en) * 2019-07-24 2019-10-29 中国科学院过程工程研究所 A kind of method of useless SCR catalyst dearsenification desiliconization
CN112408397A (en) * 2020-10-21 2021-02-26 斯瑞尔环境科技股份有限公司 Method for producing white carbon black for high oil absorption rubber by using waste catalyst

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