Degradable disposable lunch box intelligent packing machine and preparation method thereof
Technical Field
The invention relates to the field of lunch box production devices, in particular to an intelligent packing machine for degradable disposable lunch boxes and a preparation method thereof.
Background
The degradable tableware is tableware which can generate biochemical reaction under the action of natural environment microorganisms (bacteria, mould and algae) and enzymes to cause the appearance to be mildewed to change the internal quality and finally form carbon dioxide and water.
The green environment-friendly package should accord with three points, firstly easily retrieve, secondly easily handle, and thirdly easily consume, just easily by natural environment fusion, but even degradable tableware, also can not accomplish in the short time. Many degradation products are declared to be degraded for three months to six months, but the degradation is actually determined in a laboratory standard environment, and in a natural environment, the degradation is influenced by various factors such as temperature, humidity and the like, for example, if you put a lunch box in a place without water, the lunch box is difficult to degrade, and in a natural condition, the degradation products need to be degraded at least for one year. But the clearance ware of current cutlery box production packing apparatus still has the processing speed slow, can't process the indentation, and carton packing speed is slow, the problem that production efficiency is low.
Therefore, the invention of the degradable disposable meal box intelligent packaging machine is very necessary.
Disclosure of Invention
The invention aims to provide an intelligent degradable disposable lunch box packing machine and a preparation method thereof, and solves the problems that the existing lunch box production packing device cleaner is still low in processing speed, cannot process indentations, is low in carton packing speed and low in production efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent packing machine of a degradable disposable meal box and a preparation method thereof, comprises a bottom support plate, a main support plate is arranged on the surface of the bottom support plate, a raw material support frame is welded on one side of the main support plate, a waste material support frame is welded on the other side of the main support plate, an adjusting support frame is welded on the upper half part of the main support plate, a pressing support frame is welded on the top of the main support plate, a raw material support roller is arranged at the top end of the raw material support frame through a bearing, a waste material support roller is arranged at the top end of the waste material support frame through a bearing, a slow positioning roller and a fast positioning roller are arranged on the inner side of the adjusting support frame through a rotating shaft, a pressing structure is embedded in the pressing support frame, a support frame is welded on the outer side of the pressing structure, an electric push rod group is arranged below the support frame through a bolt, a support seat is arranged at the bottom of the electric push rod group through a bolt, a bottom support plate is arranged at the bottom of the support seat through a bolt, and a pressing pad is arranged on the surface of the bottom support plate through a bolt;
the waste supporting roller comprises an object placing roller, a connecting bearing, a motor and a motor bracket, wherein the connecting bearing is installed at one end of the object placing roller through a bolt, and the motor is installed at one end of the connecting bearing through a bolt; the motor support is nested on the surface of the motor, and the bottom end of the motor support is arranged on the surfaces of the main support plate and the adjusting support frame through bolts; the waste supporting roller is a cylindrical steel metal roller, sparse steel teeth are arranged on the surface of the waste supporting roller, and the waste supporting roller can actively rotate through a motor inside the waste supporting roller; and the surface of the waste supporting roller fixes the cut waste through the steel teeth on the surface of the waste supporting roller.
Furthermore, the pressing structure comprises a supporting outer frame, a sliding block, a pressing balance weight and a pressing blade, the sliding block is welded on two sides of the supporting outer frame and embedded in the pressing support frame, the pressing balance weight is filled in the supporting outer frame, and the pressing blade is installed at the bottom of the supporting outer frame through a bolt.
Furthermore, the support frame is a rectangular carbon steel metal frame, the support frame is parallel to the ground, and two sides of the support frame are directly welded with the pressing structure; gaps are reserved between the front end and the rear end of the support frame and the pressing structure.
Furthermore, the pressing structure adopts a rectangular carbon steel metal box, the pressing counter weight in the pressing structure adopts a solidified concrete block, and the bottom society of the pressing structure only has a slope with an angle from one degree to another degree; the pressing blade inside the pressing structure comprises a shearing blade and an indentation blade, the shearing blade inside the pressing blade is a sharp blade of the outline shape of the lunch box, and the indentation blade inside the pressing blade is a blunt blade consistent with the bending line
Further, the pressing pad comprises a supporting shell, a base, a vibrating motor, a shaking bottom plate and a cutting gasket, wherein the base is installed inside the supporting shell through bolts, and the vibrating motor is installed on the surface of the base through bolts; the two ends of the vibration motor are installed on the inner wall of the supporting shell through bolts, the shaking bottom plate is installed at the bottom of the supporting shell through bolts, and the cutting gasket is bonded on the surface of the supporting shell.
Furthermore, the pressing pad adopts a rectangular steel metal box, a slope with an angle from one degree to the other degree consistent with the pressing structure is arranged above the pressing pad, and the pressing pad can generate vibration with a certain frequency through a vibration motor in the pressing pad; the cutting pad on the surface of the pressing pad adopts a rectangular chopping block supported by synthetic resin
Furthermore, the slow positioning roller and the fast positioning roller are steel metal rollers with the same diameter, a rubber friction layer is bonded on the surfaces of the slow positioning roller and the fast positioning roller, and damping bearings are arranged at two ends of the slow positioning roller; the slow positioning rollers pull the lunch box raw materials between the slow positioning rollers through the fast positioning rollers to drive the slow positioning rollers to rotate, and the rotating speed of the slow positioning rollers is slower than that of the fast positioning rollers.
A method for preparing a degradable disposable lunch box, which uses an intelligent packer for degradable disposable lunch boxes as claimed in any one of claims 1-7.
Compared with the prior art, the invention has the following beneficial effects:
1. the arrangement of the waste supporting roller is beneficial to serving as a main driving structure of the lunch box raw material, the whole lunch box raw material slowly moves forwards by pulling the waste of the lunch box raw material on the surface of the waste supporting roller, the slow positioning roller and the fast positioning roller have certain inertia, and the pulling force of the waste supporting roller is not high, so that the breakage of the lunch box raw material caused by pulling is avoided.
2. The arrangement of the slow positioning roller and the fast positioning roller is beneficial to enabling the lunch box raw materials to pass through the slow positioning roller and the fast positioning roller under the pulling of the waste supporting roller, the lunch box raw materials pass through the fast positioning roller quickly and pass through the slow positioning roller slowly, so that a speed difference exists between the slow positioning roller and the fast positioning roller, and the lunch box raw materials are tightened between the slow positioning roller and the fast positioning roller under the participation of the speed difference, so that the follow-up processing is facilitated.
3. The arrangement of the supporting frame is beneficial to keeping the pressing structure horizontal all the time when the pressing structure moves up and down, so that the pressing structure is uniform in pulling force and pushing force, and the situation that the processed product is not completely cut off due to deviation in the moving process of the pressing structure is prevented.
4. The pressing structure of the invention is beneficial to moving in the vertical direction under the control of the electric push rod group, cuts the outline of the paper box from the surface of the paper box through the contact of the pressing blade and the raw materials of the lunch box, and can press the indentation required by folding the paper box together, thereby facilitating the forming of the following products.
5. The arrangement of the pressing pad is beneficial to matching with a pressing structure to cut the lunch box raw materials, and the cut paper box can be vibrated down to one direction by the vibration of the pressing pad after the cutting is finished and is collected, so that the subsequent processing is carried out.
Drawings
Fig. 1 is a schematic structural view of the front surface of the present invention.
Fig. 2 is a schematic cross-sectional structure of the present invention.
Fig. 3 is a schematic view of the connection of the main support plate of the present invention.
Fig. 4 is a schematic view of the construction of the waste supporting roller of the present invention.
Fig. 5 is a schematic view of the structure of the pressed structure of the present invention.
Fig. 6 is a schematic view of the structure of the press pad of the present invention.
In the figure:
1-bottom support plate, 2-main support plate, 3-raw material support frame, 4-waste support frame, 5-adjusting support frame, 6-pressing support frame, 7-raw material support roller, 8-waste support roller, 81-storage roller, 82-connecting bearing, 83-motor, 84-motor support frame, 9-slow positioning roller, 10-fast positioning roller, 11-support frame, 12-pressing structure, 121-supporting outer frame, 122-sliding block, 123-pressing counterweight, 124-pressing edge, 13-electric push rod group, 14-supporting base, 15-pressing pad, 151-supporting shell, 152-base, 153-vibrating motor, 154-shaking bottom plate and 155-cutting pad.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in figures 1-6:
the invention provides an intelligent packing machine for degradable disposable meal boxes, which comprises a bottom support plate 1, wherein a main support plate 2 is arranged on the surface of the bottom support plate 1, a raw material support frame 3 is welded on one side of the main support plate 2, a waste material support frame 4 is welded on the other side of the main support plate 2, an adjusting support frame 5 is welded on the upper half part of the main support plate 2, and a pressing support frame 6 is welded on the top of the main support plate 2, namely the pressing support frame 6 is arranged above the whole support frame 5;
a raw material supporting roller 7 is arranged at the top end of the raw material supporting frame 3 through a bearing, a waste material supporting roller 8 is arranged at the top end of the waste material supporting frame 4 through a bearing, and a slow positioning roller 9 and a fast positioning roller 10 are arranged on the inner side of the adjusting supporting frame 5 through a rotating shaft;
the pressing structure 12 is embedded in the pressing support frame 6, the support frame 11 is welded on the outer side of the pressing structure 12, the electric push rod group 13 is installed below the support frame 11 through bolts, the support seat 14 is installed at the bottom of the electric push rod group 13 through bolts, the bottom support plate 1 is installed at the bottom of the support seat 14 through bolts, and the pressing pad 15 is installed on the surface of the bottom support plate 1 through bolts.
The waste supporting roller 8 comprises a storage roller 81, a connecting bearing 82, a motor 83 and a motor bracket 84, wherein the connecting bearing 82 is installed at one end of the storage roller 81 through a bolt, and the motor 83 is installed at one end of the connecting bearing 82 through a bolt; the motor bracket 84 is nested on the surface of the motor 83, and the bottom end of the motor bracket 84 is mounted on the surfaces of the main supporting plate 2 and the adjusting supporting frame 5 through bolts; the main driving structure of the lunch box raw material is favorable for pulling the waste material of the lunch box raw material on the surface of the lunch box raw material to enable the whole lunch box raw material to slowly move forwards, the slow positioning roller and the fast positioning roller have certain inertia, and the pulling force of the waste material supporting roller is not high, so that the breakage of the lunch box raw material caused by pulling can not occur.
Specifically, the slow positioning roller 9 and the fast positioning roller 10 are steel metal rollers with the same diameter, a rubber friction layer is bonded on the surfaces of the slow positioning roller 9 and the fast positioning roller 10, and damping bearings are arranged at two ends of the slow positioning roller 9; the slow positioning rollers 9 pull the lunch box raw materials between the slow positioning rollers through the fast positioning rollers 10 to drive the slow positioning rollers 9 to rotate, the rotating speed of the slow positioning rollers 9 is slower than that of the fast positioning rollers 10, so that the lunch box raw materials are pulled by the waste supporting rollers to pass through the slow positioning rollers and the fast positioning rollers, the lunch box raw materials pass through the fast positioning rollers quickly and pass through the slow positioning rollers slowly, a speed difference exists between the slow positioning rollers and the fast positioning rollers, the lunch box raw materials can be tightened between the slow positioning rollers and the fast positioning rollers under the participation of the speed difference, and subsequent processing is facilitated.
The support frame 11 is a rectangular carbon steel metal frame, the support frame 11 is parallel to the ground, and two sides of the support frame 11 are directly welded with the pressing structure 12; the gaps are reserved between the front end and the rear end of the support frame 11 and the pressing structure 12, so that the pressing structure can be kept horizontal all the time when moving up and down, the pulling force and the pushing force applied to the pressing structure are uniform, and the situation that the processed product is not completely cut off due to deviation in the moving process of the pressing structure is prevented.
Specifically, the pressing structure 12 includes a support frame 121, a slider 122, a pressing weight 123 and a pressing edge 124, and the sliding blocks 122 are welded on both sides of the supporting frame 121, and are embedded inside the pressing supporting frame 6, the pressing weight 123 is filled in the inside of the support frame 121, the pressing blade 124 is installed at the bottom of the support frame 121 by bolts, the pressing blade 124 inside the pressing structure 12 includes a shearing blade and an indentation blade, and the shearing blade inside the pressing blade 124 is a sharp blade with the shape of the outline of the lunch box, the indentation blade inside the pressing blade 124 is a blunt blade consistent with the bending line, so that the lunch box can be cut by the pressing blade 124, the lunch box can be moved in the vertical direction under the control of the electric push rod set, the paper box is cut from the surface of the paper box by the contact of the pressing blade and the raw materials of the lunch box, and the indentation required by folding the paper box can be pressed together, so that the forming of the following products is facilitated.
Specifically, the press pad 15 includes a support housing 151, a base 152, a vibration motor 153, a wobble base 154, and a cutting shim 155, and the base 152 is mounted inside the support housing 151 by bolts, and the vibration motor 153 is mounted on the surface of the base 152 by bolts; both ends of the vibration motor 153 are mounted on the inner wall of the support housing 151 by bolts, and the shaking base plate 154 is mounted on the bottom of the support housing 151 by bolts, and the cutting shim 155 is adhered to the surface of the support housing 151.
Further, the pressing pad 15 is made of a rectangular steel metal box, a slope with an angle of 10 degrees to 15 degrees consistent with the pressing structure 12 is arranged above the pressing pad 15, and the pressing pad 15 can generate vibration with a certain frequency through a vibration motor 153 in the pressing pad 15; the cutting gasket 155 on the surface of the pressing pad 15 adopts a rectangular chopping block supported by synthetic resin, is favorable for matching with a pressing structure, cuts the raw materials of the lunch box, and can vibrate the sheared carton in one direction through the vibration of the cutting gasket to collect the cut carton after the cutting is finished, thereby carrying out subsequent processing.
The use method of the degradable disposable lunch box intelligent packer as claimed in any one of claims 1 to 8, characterized by comprising the following use steps:
1) the debugging of the equipment comprises the steps of completely removing materials on the surfaces of the raw material supporting roller 7 and the waste material supporting roller 8, and removing the pressing blade 124 inside the pressing structure 12 to prevent damage in the test running process.
2) And (2) performing trial operation of the equipment, namely removing the structure mentioned in the step (1), connecting a power supply, turning on a switch, performing trial operation of the equipment, checking whether the waste supporting roller 8 can rotate at a constant speed, checking whether the pressing structure 12 can move in the vertical direction through the electric push rod set 13, maintaining the pressing structure or replacing the equipment if the situation occurs, and turning off the power supply to re-install the pressing blade 124 if the situation does not exist.
3) And (3) putting the semi-finished product, namely, mounting the lunch box raw material roll on the surface of the raw material supporting roller 7, winding one end of the lunch box raw material roll below the slow positioning roller 9 and the fast positioning roller 10, mounting the lunch box raw material roll on the surface of the waste material supporting roller 8, and preferentially rotating the lunch box raw material roll on the surface of the supporting roller 8 for several circles.
4) The processing of carton, after fixing the cutlery box raw materials, connect the power, open the switch, waste material backing roll 8 slowly rotates, and suppression structure 12 begins the upper and lower law motion, cuts out the shape of department carton through suppression sword 124 to shake off the carton downwards through pressing pad 15, collect.
5) And (4) finishing the processing, collecting the processed paper boxes, and performing the next procedure after the processed paper boxes are collected.
6) After the equipment is stored and the machining work is finished, paper scraps on the surface of the equipment are cleaned, and the standby body is covered with a dust cover after being cooled.
A method for preparing a degradable disposable lunch box, which uses an intelligent packer for degradable disposable lunch boxes as claimed in any one of claims 1-7.
All parts used in the application document are standard parts, the specific connection mode of all parts adopts conventional means such as sewing, sticking and the like mature in the prior art, and all structures adopt conventional materials in the prior art, so that detailed description is not given.
In summary, the following steps: this disposable cutlery box intelligence baling press of degradable through setting up waste material backing roll 8, slow registration roller 9, quick registration roller 10, support frame 11, suppression structure 12 and suppression pad 15, it is slow to solve the machining speed that current barbecue device clearance ware still exists, unable processing indentation, and carton packing speed is slow, problem that production efficiency is low.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.