CN113210479A

CN113210479A - Honeycomb plate edge covering device and edge covering method thereof

Info

Publication number: CN113210479A
Application number: CN202110652809.2A
Authority: CN
Inventors: 张辉
Original assignee: Nanjing Zhongdao Building Decoration Materials Co ltd
Current assignee: Nanjing Zhongdao Building Decoration Materials Co ltd
Priority date: 2021-06-11
Filing date: 2021-06-11
Publication date: 2021-08-06

Abstract

The invention discloses a honeycomb plate edge covering device and an edge covering method thereof, relating to the technical field of honeycomb plate processing assemblies and comprising a workbench, wherein an upper mounting plate is fixedly arranged on the outer wall of one side of the workbench, an x-axis cutting mechanism is fixedly arranged on the upper surface of the upper mounting plate, a lower mounting plate is fixedly arranged on the side wall of the bottom of the workbench, a y-axis cutting mechanism is fixedly arranged on the upper surface of the lower mounting plate, and an extrusion mechanism is fixedly arranged on the upper surface of the lower mounting plate. And the problem of easy opening is solved, and the aesthetic property of the honeycomb plate is improved.

Description

Honeycomb plate edge covering device and edge covering method thereof

Technical Field

The invention relates to the technical field of honeycomb plate processing assemblies, in particular to a honeycomb plate edge covering device and an edge covering method thereof.

Background

The honeycomb panel is a panel made of two relatively thin panels firmly bonded to two sides of a relatively thick honeycomb core. The honeycomb core material is made of kraft paper or aluminum sheet impregnated with synthetic resin (phenolic resin, polyester resin, etc.) and bonded to form a hollow (honeycomb). The panel must be firmly bonded with the core material by using a proper adhesive to exhibit the excellent characteristics of the honeycomb panel, i.e., the panel has various functions of high specific strength, low thermal conductivity, good shock resistance, and the like.

The conventional honeycomb panel shown in fig. 13 has the following drawbacks: 1. the existing honeycomb plate is usually a four-side notch plate, namely no edge is covered, so that a honeycomb core is exposed, the air tightness and the water tightness are poor, and particularly in the north, when rainwater permeates into the honeycomb plate and freezes, the plate surface is easy to deform, or degumming is easy to occur between a panel and the honeycomb core. 2. After the installation joint of the existing honeycomb panel is glued, the width of the joint is mostly more than 20mm, and the joint is easy to crack and stick dust, so that the hidden danger of water leakage is caused. 3. The existing honeycomb plate is usually a four-side notch plate, is not wrapped and has poor appearance.

In order to solve the problems, manufacturers also adopt some edge covering devices to cover the honeycomb plate, but the edge covering devices also adopt glue and edge covering strips to cover the honeycomb plate, but the methods have the defects of complex processing, more edge broken lines, easy degumming and opening of the covered edge and the like.

Disclosure of Invention

The invention aims to solve the defects in the prior art and provides a honeycomb plate edge covering device and an edge covering method thereof.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a honeycomb panel device of borduring, comprises a workbench, one side outer wall fixed mounting of workstation has last mounting panel, the last fixed surface of going up the mounting panel installs x axle cutting mechanism, the bottom lateral wall fixed mounting of workstation has lower mounting panel, the last fixed surface of lower mounting panel installs y axle cutting mechanism, the last fixed surface of lower mounting panel installs extrusion mechanism, the equal fixed mounting of both sides outer wall of workstation has linear guide, linear guide's outer wall sliding connection has linear motor, linear motor's last fixed surface installs the removal frame, the outer wall fixed mounting who removes the frame has clamping mechanism, the outside of workstation is provided with the controller.

Preferably, the workbench, the moving frame and the clamping mechanism are two, and one ends of the two workbenches are fixedly connected with connecting rods.

Preferably, the number of the x-axis cutting mechanisms is two, each x-axis cutting mechanism comprises a first stepping motor, a first output shaft is fixedly connected to the output end of each first stepping motor, a first cutting blade is fixedly mounted at the other end of each first output shaft, and each first stepping motor is electrically connected with the controller.

Preferably, y axle cutting mechanism is two, and y axle cutting mechanism includes second step motor, and the output end fixedly connected with second output shaft of second step motor, the other end fixedly mounted of second output shaft have the second cutting blade, second step motor and controller electric connection.

Preferably, the first cutting blade is vertically distributed with the second cutting blade, the first cutting blade is positioned above the second cutting blade, and the pressing mechanism is positioned at the right side of the x-axis cutting mechanism.

Preferably, the number of the extrusion mechanisms is two, each extrusion mechanism comprises a first mounting frame and a second electric push rod, the output end of each second electric push rod is fixedly connected with a second mounting frame, a third extrusion wheel is fixedly mounted on the upper surface of each second mounting frame, the number of the first mounting frames is two, the tops of the two first mounting frames are respectively and fixedly provided with a first extrusion wheel and a second extrusion wheel, and the second electric push rods are electrically connected with the controller.

Preferably, the second electric push rod is located on the left side of the first mounting frame, and the first extrusion wheel and the second extrusion wheel are arranged in an inclined mode.

Preferably, clamping mechanism includes the shell, and the shell is the U type, and the last fixed surface of shell installs first electric putter, first electric putter's output fixedly connected with fixed plate, first electric putter and controller electric connection.

A honeycomb plate edge covering device provides a honeycomb plate edge covering method, which comprises the following steps:

s1, placing the left side wall of the honeycomb plate into a left clamping mechanism, completing fixed clamping of the honeycomb plate through the clamping mechanism, starting a linear motor, driving a moving frame to move by the linear motor, driving the clamping mechanism to move by the moving frame, and pushing the honeycomb plate to move through the clamping mechanism;

s2, cutting the y-axis rim charge of the honeycomb plate through a y-axis cutting mechanism, and cutting the x-axis rim charge of the honeycomb plate through an x-axis cutting mechanism;

s3, extruding the metal sheets on the two sides of the bottom of the honeycomb plate through an extruding mechanism to enable the metal sheets on the bottom of the honeycomb plate to be tilted upwards, and thus finishing edge covering on the front side and the rear side of the honeycomb plate;

s4, when the honeycomb panel moves to the upper surface of the right workbench, the clamping mechanism on the right workbench completes fixed clamping on the right side of the honeycomb panel, the clamping mechanism on the left side releases the fixed clamping on the left side of the honeycomb panel, the honeycomb panel is dragged through the matched use of the clamping mechanism on the right workbench, the moving frame, the linear guide rail and the linear motor, and the moving frame on the left side drives the clamping mechanism to reset through the linear guide rail and the linear motor;

and S5, when the front side and the rear side of the honeycomb panel are wrapped, repeating the operation, and then wrapping the left side and the right side of the honeycomb panel.

The invention has the beneficial effects that:

1. according to the invention, the whole circumferential edge of the honeycomb plate is wrapped by the metal sheet at the bottom of the honeycomb plate body, the novel edge wrapping technology of the honeycomb plate is adopted, when a customer watches from the front side of the honeycomb plate, the whole circumferential edge of the honeycomb plate is the metal outer plate, and the honeycomb core of the honeycomb plate product cannot be seen, so that the problems that the honeycomb core is exposed due to the fact that the honeycomb plate in the current market is not wrapped, the air tightness and the water tightness of the honeycomb plate are poor, and the honeycomb plate is easy to open are solved, meanwhile, the attractiveness of the honeycomb plate is improved, the grade of the product is improved, and the market competitiveness is improved.

2. According to the invention, the metal sheet at the bottom of the honeycomb plate body wraps the whole periphery of the honeycomb plate, and different from the traditional honeycomb plate edge covering device, the edge covering device has no problems of degumming and the like, is more convenient to process, and greatly reduces edge breakage at the edge covering position seen from top to bottom.

Drawings

Fig. 1 is a schematic structural view of a honeycomb panel edge covering device of the present invention.

Fig. 2 is a schematic view of a part of a honeycomb panel edge covering apparatus of the present invention at a position a in fig. 1.

Fig. 3 is a schematic view of a part of the structure of a honeycomb panel edge covering device in fig. 1 at B.

Fig. 4 is a schematic structural diagram of a y-axis cutting mechanism and an extrusion mechanism of the honeycomb panel edge covering device of the invention.

Fig. 5 is a side view of a honeycomb panel edge covering apparatus of the present invention.

Fig. 6 is a schematic structural view of a clamping mechanism of a honeycomb panel edge covering device of the present invention.

FIG. 7 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; the honeycomb panel is in an initial state.

FIG. 8 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; at the moment, the honeycomb plate is cut by the x-axis cutting mechanism and the y-axis cutting mechanism.

FIG. 9 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; at this time, both sides of the honeycomb panel are cut.

FIG. 10 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; at this time, the metal sheets on both sides of the honeycomb panel are pressed by the third pressing wheel.

FIG. 11 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; the two side metal sheets of the honeycomb panel are then pressed by the second pressing wheel.

FIG. 12 is a flow chart of a method of edge wrapping a honeycomb panel of the present invention; is a schematic structural diagram of the honeycomb plate after edge covering.

Fig. 13 is a perspective view of a prior art cellular board.

Reference numbers in the figures: 1. a work table; 2. a movable frame; 3. a clamping mechanism; 301. a housing; 302. a first electric push rod; 303. a fixing plate; 4. a connecting rod; 5. an upper mounting plate; 6. a lower mounting plate; 7. an x-axis cutting mechanism; 701. a first stepper motor; 702. a first output shaft; 703. a first cutting blade; 8. a y-axis cutting mechanism; 801. a second stepping motor; 802. a second output shaft; 803. a second cutting blade; 9. an extrusion mechanism; 901. a first mounting bracket; 902. a first extrusion wheel; 903. a second extrusion wheel; 904. a second electric push rod; 905. a second mounting bracket; 906. a third extrusion wheel; 10. a controller; 11. a linear guide rail; 12. a linear motor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Example (b):

as shown in figures 1 to 13:

the utility model provides a honeycomb panel device of borduring, including workstation 1, one side outer wall fixed mounting of workstation 1 has last mounting panel 5, the last fixed surface of going up mounting panel 5 installs x axle cutting mechanism 7, the bottom lateral wall fixed mounting of workstation 1 has lower mounting panel 6, the last fixed surface of lower mounting panel 6 installs y axle cutting mechanism 8, the last fixed surface of lower mounting panel 6 installs extrusion mechanism 9, the equal fixed mounting of both sides outer wall of workstation 1 has linear guide 11, linear guide 11's outer wall sliding connection has linear motor 12, linear motor 12's last fixed surface installs and removes frame 2, the outer wall fixed mounting that removes frame 2 has clamping mechanism 3, the outside of workstation 1 is provided with controller 10.

Wherein:

a. workstation 1, removal frame 2, clamping mechanism 3 are two, and the equal fixedly connected with connecting rod 4 of one end of two workstations 1.

b. The number of the x-axis cutting mechanisms 7 is two, each x-axis cutting mechanism 7 comprises a first stepping motor 701, an output end of each first stepping motor 701 is fixedly connected with a first output shaft 702, a first cutting blade 703 is fixedly mounted at the other end of each first output shaft 702, each first stepping motor 701 is electrically connected with the controller 10, and the two x-axis cutting mechanisms 7 are convenient to cut the two sides of the honeycomb panel simultaneously.

c. The number of the y-axis cutting mechanisms 8 is two, each y-axis cutting mechanism 8 comprises a second stepping motor 801, the output end of each second stepping motor 801 is fixedly connected with a second output shaft 802, the other end of each second output shaft 802 is fixedly provided with a second cutting blade 803, and each second stepping motor 801 is electrically connected with the controller 10.

d. The first cutting blade 703 and the second cutting blade 803 are vertically distributed, the first cutting blade 703 is located above the second cutting blade 803, the extruding mechanism 9 is located on the right side of the x-axis cutting mechanism 7, the first cutting blade 703 cuts the x-axis rim charge of the honeycomb plate, the cutting width is equal to the height of the honeycomb plate, the y-axis rim charge of the honeycomb plate is cut by the second cutting blade 803, metal sheets at the bottoms of two sides of the honeycomb plate are separated from a honeycomb core of the honeycomb plate, and the cutting depth is equal to the height of the honeycomb plate.

Wherein:

e. extrusion mechanism 9 is two, extrusion mechanism 9 includes first mounting bracket 901, second electric putter 904, the output end fixedly connected with second mounting bracket 905 of second electric putter 904, the last fixed surface of second mounting bracket 905 installs third extrusion wheel 906, first mounting bracket 901 is two, the top of two first mounting brackets 901 fixed mounting respectively has first extrusion wheel 902, second extrusion wheel 903, second

electric putter

904 and 10 electric connection of controller, carry out the extrusion for the first time to the honeycomb panel after cutting through third extrusion wheel 906, make the upwards perk of bottom both sides sheet metal of honeycomb panel, thereby conveniently carry out the secondary extrusion to the bottom side sheet metal of honeycomb panel.

f. The second electric push rod 904 is located on the left side of the first installation frame 901, the first extrusion wheel 902 and the second extrusion wheel 903 are arranged in an inclined mode, the sheet metal is extruded for the second time through the first extrusion wheel 902, and the sheet metal is extruded for the third time through the second extrusion wheel 903.

g. Clamping mechanism 3 includes shell 301, and shell 301 is the U type, and the fixed surface of shell 301 installs first electric putter 302, and the output fixedly connected with fixed plate 303 of first electric putter 302, first electric putter 302 and controller 10 electric connection, and first electric putter 302 drives fixed plate 303 and descends, uses up the fixed centre gripping of twin honeycomb panel through shell 301 and the cooperation of fixed plate 303.

h. A honeycomb plate edge covering device provides a honeycomb plate edge covering method, which comprises the following steps:

s1, placing the left side wall of the honeycomb panel into the clamping mechanism 3 on the left side, finishing fixed clamping on the honeycomb panel through the clamping mechanism 3, starting the linear motor 12, driving the moving frame 2 to move by the linear motor 12, driving the clamping mechanism 3 to move by the moving frame 2, and pushing the honeycomb panel to move through the clamping mechanism 3;

s2, cutting the y-axis rim charge of the honeycomb plate through the y-axis cutting mechanism 8, and cutting the x-axis rim charge of the honeycomb plate through the x-axis cutting mechanism 7;

s3, extruding the metal sheets on the two sides of the bottom of the honeycomb plate through the extruding mechanism 9 to enable the metal sheets on the bottom of the honeycomb plate to tilt upwards, and thus finishing edge covering on the front side and the rear side of the honeycomb plate;

s4, when the honeycomb panel moves to the upper surface of the right workbench 1, the clamping mechanism 3 on the right workbench 1 completes fixed clamping on the right side of the honeycomb panel, the clamping mechanism 3 on the left side releases the fixed clamping on the left side of the honeycomb panel, the honeycomb panel is dragged through the matched use of the clamping mechanism 3 on the right workbench 1, the moving frame 2, the linear guide rail 11 and the linear motor 12, and the clamping mechanism 3 is driven to reset by the moving frame 2 on the left side through the linear guide rail 11 and the linear motor 12;

The specific use mode and function of the embodiment are as follows:

when the honeycomb plate clamping device is used, the left side wall of a honeycomb plate is placed into the left clamping mechanism 3, the first electric push rod 302 is started, the first electric push rod 302 drives the fixing plate 303 to descend, the fixing plate 303 is matched with the shell 301 to be used to fixedly clamp the honeycomb plate, the linear motor 12 is started, the linear motor 12 drives the moving frame 2 to move, the moving frame 2 drives the clamping mechanism 3 to move, and the clamping mechanism 3 pushes the honeycomb plate to move;

please refer to fig. 1, fig. 5, and fig. 6 for the above structure and process.

The controller 10 controls the first stepping motor 701 and the second stepping motor 801 to start, the second stepping motor 801 drives the second cutting blade 803 to rotate through the second output shaft 802, the second cutting blade 803 cuts the y-axis rim charge of the honeycomb panel, so that metal sheets at the bottoms of two sides of the honeycomb panel are separated from a honeycomb core of the honeycomb panel, the cutting depth is equal to the height of the honeycomb panel, the first stepping motor 701 drives the first cutting blade 703 to rotate through the first output shaft 702, the first cutting blade 703 cuts the x-axis rim charge of the honeycomb panel, and the cutting width is equal to the height of the honeycomb panel at the same time, as shown in fig. 8 and 9;

please refer to fig. 2 and fig. 4 for the above structure and process.

The controller 10 controls the second electric push rod 904 to start, the second electric push rod 904 drives the second mounting rack 905 to move upwards, the second mounting rack 905 drives the third extrusion wheel 906 to move upwards, the cut honeycomb panel is extruded for the first time through the third extrusion wheel 906, and the metal sheets on two sides of the bottom of the honeycomb panel are tilted upwards, so that the metal sheets on the bottom side of the honeycomb panel are extruded for the second time conveniently, as shown in fig. 10;

please refer to fig. 3 and fig. 4 for the above structure and process.

When the tilted metal sheet is firstly contacted with the first extrusion wheel 902, the metal sheet is extruded for the second time by the first extrusion wheel 902, so that the upward tilting angle of the metal sheet at two sides of the bottom of the honeycomb plate is further increased, when the metal sheet is contacted with the second extrusion wheel 903, the metal sheet is extruded for the third time by the second extrusion wheel 903, and at the moment, the metal sheet is perpendicular to the plate center of the honeycomb plate, as shown in fig. 11.

Please refer to fig. 3 and fig. 4 for the above structure and process.

Meanwhile, when the honeycomb panel moves to the upper surface of the right workbench 1, the right side of the honeycomb panel moves into the shell 301 at the moment, the clamping mechanism 3 on the workbench 1 on the right side completes fixed clamping on the right side of the honeycomb panel, the clamping mechanism 3 on the left side releases the fixed clamping on the left side of the honeycomb panel at the moment, the honeycomb panel is dragged through the matched use of the clamping mechanism 3 on the workbench 1 on the right side, the moving frame 2, the linear guide rail 11 and the linear motor 12, and when the edge wrapping of the front side and the rear side of the honeycomb panel is completed, the operations are repeated, so that the edge wrapping of the left side and the right side of the honeycomb panel can be completed.

Please refer to fig. 1 and 5 for the above structure and process.

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.

Claims

1. The utility model provides a honeycomb panel device of borduring, including workstation (1), a serial communication port, one side outer wall fixed mounting of workstation (1) has last mounting panel (5), the last fixed surface who goes up mounting panel (5) installs x axle cutting mechanism (7), the bottom lateral wall fixed mounting of workstation (1) has lower mounting panel (6), the last fixed surface of lower mounting panel (6) installs y axle cutting mechanism (8), the last fixed surface of lower mounting panel (6) installs extrusion mechanism (9), the equal fixed mounting of both sides outer wall of workstation (1) has linear guide (11), the outer wall sliding connection of linear guide (11) has linear electric motor (12), the last fixed surface of linear electric motor (12) installs removal frame (2), the outer wall fixed mounting of removal frame (2) has clamping mechanism (3), the outside of workstation (1) is provided with controller (10).

2. A cellular board edge covering device according to claim 1, characterized in that, the number of the working tables (1), the moving frame (2) and the clamping mechanism (3) is two, and one end of each of the two working tables (1) is fixedly connected with a connecting rod (4).

3. The cellular board edge covering device according to claim 1, wherein the number of the x-axis cutting mechanisms (7) is two, the x-axis cutting mechanisms (7) comprise first stepping motors (701), the output ends of the first stepping motors (701) are fixedly connected with first output shafts (702), the other ends of the first output shafts (702) are fixedly provided with first cutting blades (703), and the first stepping motors (701) are electrically connected with the controller (10).

4. A cellular board edge covering device according to claim 2, characterized in that the number of the y-axis cutting mechanisms (8) is two, the y-axis cutting mechanism (8) comprises a second stepping motor (801), a second output shaft (802) is fixedly connected to the output end of the second stepping motor (801), a second cutting blade (803) is fixedly installed at the other end of the second output shaft (802), and the second stepping motor (801) is electrically connected with the controller (10).

5. A honeycomb panel hemming device according to claim 4 wherein the first cutting blade (703) is vertically arranged with respect to the second cutting blade (803), the first cutting blade (703) is positioned above the second cutting blade (803), and the pressing mechanism (9) is positioned at the right side of the x-axis cutting mechanism (7).

6. The cellular board edge covering device according to claim 1, wherein the number of the extrusion mechanisms (9) is two, each extrusion mechanism (9) comprises a first mounting frame (901) and a second electric push rod (904), the output end of each second electric push rod (904) is fixedly connected with a second mounting frame (905), the upper surface of each second mounting frame (905) is fixedly provided with a third extrusion wheel (906), the number of the first mounting frames (901) is two, the tops of the two first mounting frames (901) are respectively fixedly provided with a first extrusion wheel (902) and a second extrusion wheel (903), and the second electric push rods (904) are electrically connected with the controller (10).

7. A cellular board edge-covering device according to claim 6, characterized in that the second electric push rod (904) is positioned at the left side of the first mounting frame (901), and the first extrusion wheel (902) and the second extrusion wheel (903) are arranged in an inclined way.

8. A cellular board edge covering device according to claim 1, characterized in that the clamping mechanism (3) comprises a shell (301), the shell (301) is U-shaped, a first electric push rod (302) is fixedly installed on the upper surface of the shell (301), the output end of the first electric push rod (302) is fixedly connected with a fixing plate (303), and the first electric push rod (302) is electrically connected with the controller (10).

9. A honeycomb panel hemming device according to claim 1, which proposes a honeycomb panel hemming method comprising the steps of:

s1, placing the left side wall of the honeycomb plate into a clamping mechanism (3) on the left side, finishing fixed clamping on the honeycomb plate through the clamping mechanism (3), starting a linear motor (12), driving a moving frame (2) to move by the linear motor (12), driving the clamping mechanism (3) to move by the moving frame (2), and pushing the honeycomb plate to move through the clamping mechanism (3);

s2, cutting the y-axis rim charge of the honeycomb plate through a y-axis cutting mechanism (8), and cutting the x-axis rim charge of the honeycomb plate through an x-axis cutting mechanism (7);

s3, extruding the metal sheets on the two sides of the bottom of the honeycomb plate through the extruding mechanism (9) to enable the metal sheets on the bottom of the honeycomb plate to tilt upwards, and thus finishing edge wrapping of the front side and the rear side of the honeycomb plate;

s4, when the honeycomb panel moves to the upper surface of the right workbench (1), the clamping mechanism (3) on the right workbench (1) completes fixed clamping on the right side of the honeycomb panel, the clamping mechanism (3) on the left side releases the fixed clamping on the left side of the honeycomb panel, the clamping mechanism (3) on the right workbench (1), the moving frame (2), the linear guide rail (11) and the linear motor (12) are matched for use, dragging of the honeycomb panel is completed, and the moving frame (2) on the left side drives the clamping mechanism (3) to reset through the linear guide rail (11) and the linear motor (12);