CN113201864A - Single-layer intelligent garment sewing device and sewing method - Google Patents
Single-layer intelligent garment sewing device and sewing method Download PDFInfo
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- CN113201864A CN113201864A CN202110553282.8A CN202110553282A CN113201864A CN 113201864 A CN113201864 A CN 113201864A CN 202110553282 A CN202110553282 A CN 202110553282A CN 113201864 A CN113201864 A CN 113201864A
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
- D05B1/08—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both for making multi-thread seams
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B27/00—Work-feeding means
- D05B27/02—Work-feeding means with feed dogs having horizontal and vertical movements
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
- D05B29/06—Presser feet
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/02—Work-feeding or -handling elements not otherwise provided for for facilitating seaming; Hem-turning elements; Hemmers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B73/00—Casings
- D05B73/04—Lower casings
- D05B73/12—Slides; Needle plates
Abstract
The invention belongs to the technical field of textile, and particularly discloses a single-layer intelligent garment sewing device which comprises a double-needle sewing machine, a bedplate, a wire conveying mechanism and a sewing and hemming mechanism; the sewing and hemming mechanism comprises an upper garment piece rolling plate, a lower garment piece rolling plate, a guide line cylinder, an upper garment piece adjusting plate and a lower garment piece adjusting plate; the wire conveying mechanism conveys a wire into the wire guide cylinder; the end part of the guide wire cylinder is matched with a presser foot and a needle plate of the double-needle sewing machine. Compared with the prior art, the sewing machine can sew the conducting wire into the sewing head of the clothes smoothly when the clothes are normally sewn, is convenient to operate and is particularly suitable for mass production of large goods. The single-layer intelligent garment sewing method is simple in sewing, low in requirement on staff, high in operation speed, high in production efficiency, strong in production adaptability and good in product quality.
Description
Technical Field
The invention relates to the technical field of textiles, and particularly discloses a single-layer intelligent garment sewing device and a sewing method.
Background
With the development of the times, people not only need to be covered and beautiful, but also put forward higher requirements on the clothes, namely various health, health care and comfort requirements on the human body such as medical care, body temperature regulation, index detection, body massage and the like; meanwhile, the fashionable functions of personal hobbies, such as music playing and the like, can be added; the clothes have the advantages that the personalized requirements of daily life of people are met while people wear the clothes, and accordingly intelligent clothes with different functions are provided. However, any one kind of functional intelligent clothes can not be connected with a power supply and data wire, the market is limited by sewing of the power supply and data wire at present, two kinds of intelligent clothes are provided, one kind of intelligent clothes is simple and easy, various power supply and data wires are attached to the outer layer of the garment fabric, the clothes are simple to manufacture, rough, quite unattractive and infirm to attach, and more importantly, the wires are arranged on the surface of the garment fabric on the outer side, so that potential safety hazards exist for a wearer and a person who touches the garment, great psychological pressure is caused to the wearer, the number of the wearer of the intelligent clothes is small, and the garment is suitable for being worn transiently for body building or other indoor requirements. The other type is double-layer intelligent clothes, in order to prevent the conducting wires from being exposed outside the clothes to affect the appearance, the conducting wires are mainly prevented from being exposed outside and potential safety hazards appear when the intelligent clothes are worn, and power wires and data conducting wires are clamped between the surface and the inside of the intelligent clothes during manufacturing. Although the single-layer intelligent clothes without exposing a power supply and a data wire, particularly the single-layer formal intelligent clothes, are researched by clothes technicians in the industry, due to the influence and limitation of a sewing system and a sewing technical method, the single-layer intelligent clothes, particularly the formal intelligent clothes are not produced so far, and the special single-layer intelligent clothes sewing system and sewing method are not produced, so that the difficulty is brought to the batch production.
Chinese patent CN110693109A discloses an intelligent garment. The garment comprises a garment body, a heater attached to the garment body, a power supply for supplying power to the heater, an inner sensor for monitoring the temperature of a human body in the garment body, an outer sensor for monitoring the ambient temperature outside the garment body, a processor electrically connected with the inner sensor, the outer sensor and the power supply, and a controller electrically connected with the processor and sending a temperature adjusting instruction to the processor. The heater and various power and data wires of the intelligent garment are attached to the outer layer of the sleeve part of the garment body, the intelligent garment is simple to manufacture, rough, quite unaesthetic and infirm in sticking, more importantly, the wires are arranged on the surface of the garment fabric on the outer side, potential safety hazards exist for a wearer and people who touch the garment, great mental pressure is caused to the wearer, the intelligent garment is not suitable for being worn for long-term outdoor activities, the utilization rate is low, the number of wearers is small, the intelligent garment is only formed by simply sticking the conductive and data wires to the surface of the garment, and specific sewing devices and sewing methods specially developed for the intelligent garment are omitted.
Chinese patent CN108813744A discloses a wire system applied to wearable smart clothing and a wiring method thereof. The conducting wire element adopted in the patent is a special conducting wire of a conducting polymer prepared by technological methods such as photocuring, soaking, spraying and the like, the conducting wire has low utilization rate, high cost and narrow popularization degree, and the conducting effect and the conducting safety are to be tested or improved. The wiring modes are respectively as follows: the method comprises the following steps of weaving special conducting wires of conducting polymers and spandex into a whole, printing and wiring the conducting wires on a garment body in a 3D mode, printing, coating, photocuring and photocatalysis wiring the conducting wires on the garment body, and puncturing, threading, sticking and embroidering the conducting wires on the garment body; the wiring mode of the patent adopts the mode that special conducting wires of conductive polymers are decoratively fixed on the surface of the clothes through various methods, the appearance of the wiring modes is relatively good in aesthetic degree, and the wiring modes are improved a little bit, but the problem that the conducting wires are exposed on the surface of the clothes and have potential safety hazards is not solved in any mode; moreover, the mode is integrated with the supporting material of the clothing body, the clothing fabric is very hard, is particularly uncomfortable to wear, and causes great abrasion to human body; more importantly, the intelligent clothes made of the material can not be worn next to the skin and has certain potential safety hazard, and the intelligent clothes made of the material can not be washed, can be worn once and is complex to process, so the cost is higher, and the batch production and popularization are not facilitated.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a single-layer intelligent garment sewing device and a sewing method, which can solve the problem that power supply and data leads of single-layer intelligent garments cannot be clamped and hidden, and provide a device and a technological method for mass production of single-layer intelligent garments, particularly formal single-layer intelligent garments. The sewing device and the sewing method are simple to operate, high in production efficiency and strong in production adaptability.
In order to achieve the purpose, the technical scheme of the invention is as follows:
a single-layer intelligent clothing sewing device comprises a double-needle sewing machine, a bedplate, a wire conveying mechanism and a sewing and hemming mechanism; the sewing and hemming mechanism comprises an upper garment piece rolling plate, a lower garment piece rolling plate, a guide line cylinder, an upper garment piece adjusting plate and a lower garment piece adjusting plate; the upper garment piece rolling plate and the lower garment piece rolling plate are respectively arranged in a U-shaped plate; one plate of the upper garment piece rolling plate is inserted between two plates of the U-shaped plate of the lower garment piece rolling plate in a matched mode; the guide wire cylinder is arranged between the upper garment piece rolling plate and the lower garment piece rolling plate and is arranged on the inner side of the U-shaped plate of the upper garment piece rolling plate and the lower garment piece rolling plate; the upper garment piece adjusting plate is arranged on the outer side of the lower garment piece rolling plate and on the inner side of the upper garment piece rolling plate through bolts; the lower garment piece adjusting plate is arranged on the outer side of the upper garment piece rolling plate and on the inner side of the lower garment piece rolling plate through bolts; the left side and the right side of the outer wall of the end part of the guide wire cylinder are respectively fixed on the upper garment piece rolling plate and the lower garment piece rolling plate; the upper garment piece rolling plate is arranged on the bedplate; the wire conveying mechanism conveys a wire into the wire guide cylinder; the end part of the guide wire cylinder is matched with a presser foot and a needle plate of the double-needle sewing machine. The upper garment piece rolling plate, the lower garment piece rolling plate and the wire barrel are matched, so that intelligent garment wires can be rolled into the seams of the upper garment piece and the lower garment piece, attractiveness and comfortableness of clothes are guaranteed, safety of intelligent garment wire setting is guaranteed, and the intelligent garment wire rolling plate is convenient to operate and particularly suitable for mass production of large goods.
Preferably, the wire conveying mechanism comprises a wire roller, three wire shafts, a wire guide rail, a bracket and a motor; the bracket is detachably arranged on the bedplate; the motor is arranged on the bracket, and the output shaft is connected with the wire guide roller; the three lead shafts are arranged on the bracket in a delta shape; the thread guide rail is detachably arranged on the double-needle sewing machine. The motor rotates and drives the wire guide roller to convey the intelligent clothing wires in a rotating mode, the tightness is adjusted by the aid of three wire guide shafts, and the intelligent clothing wires are conveyed to the wire guide cylinder by the aid of the wire guide rails.
Preferably, the outer side of the lead shaft is sleeved with a rotatable hard plastic layer, so that friction can be reduced, and smooth conveying of the intelligent clothing leads is guaranteed.
Preferably, the presser foot is provided with two strip-shaped needle holes I matched with a sewing needle of a double-needle sewing machine; a first groove is formed in the bottom surface of the presser foot; the front end of the presser foot is integrally provided with a raising foot. The first groove is arranged, so that the intelligent garment wire can be conveniently input.
Preferably, a second groove is formed in the top surface of the needle plate in a matching manner with the first groove; the needle plate is provided with a tooth hole matched with a feed dog of the double-needle sewing machine; and a second needle hole is formed in the needle plate in cooperation with a sewing needle of the double-needle sewing machine. The groove II and the groove I are matched, so that smooth input of the intelligent garment wire is guaranteed.
Preferably, the feed dog comprises a fixed plate and a fine tooth row arranged on the fixed plate; the fine tooth row is provided with four rows, and every two rows of the fine tooth row are matched with one sewing needle of the double-needle sewing machine, so that the stability of cloth conveying is ensured.
Preferably, the width of the first groove is the same as that of the second groove, and is 0.3-1.5cm, so that the input of the intelligent clothing wire is ensured.
Preferably, the depth of the first groove is two thirds of the thickness of the presser foot, so that the phenomenon that the presser foot is supported by an intelligent garment guide wire is avoided, and the phenomenon that the presser foot cannot fall to a needle plate to cause no bottom line during sewing is avoided.
Preferably, openings are respectively arranged on the outer walls of the wire guide cylinder and the wire guide rail, so that the inner diameter can be conveniently changed by extrusion adjustment. Can prevent to make or carry the skew according to intelligent clothing wire thickness regulation bore size, keep intelligent clothing wire at the clothing center of making up the clothes seam all the time, avoid making up intelligent clothing wire, cause the damage, appear unsafe factor.
A single-layer intelligent clothing sewing method uses the single-layer intelligent clothing sewing device; firstly, adjusting the aperture of a wire guide cylinder and a wire guide rail to be 1-10mm larger than the intelligent clothing wire according to the thickness diameter of the intelligent clothing wire; secondly, the intelligent clothing wires are driven by a motor of the wire conveying mechanism to rotate a wire guide roller for uniform conveying; the intelligent clothing wire is S-shaped in three wire shafts to be wound, the tightness is adjusted, and then the intelligent clothing wire enters a wire barrel of the sewing and hemming mechanism through a wire guide rail and penetrates out of the front end of the warped foot of the presser foot. Adjusting the height of the thin tooth row of the feed dog to be 0.2-1.5mm higher than the tooth hole of the needle plate; adjusting the distance from the upper garment piece adjusting plate and the lower garment piece adjusting plate of the sewing and hemming mechanism to the sewing head to be 0.3-2cm by using bolts; rolling the upper garment piece into an upper garment piece rolling plate of a sewing and hemming mechanism, and rolling the lower garment piece into a lower garment piece rolling plate; the upper garment piece, the lower garment piece and the intelligent garment lead are simultaneously plugged between the presser foot and the needle plate for sewing, and the intelligent garment lead is wrapped inside the sewing heads of the upper garment piece and the lower garment piece when passing through the groove of the presser foot; all seams of the intelligent garment are wrapped with the intelligent garment conducting wires in the mode, and sewing of the seams is completed; and finally, leading out one end of the intelligent garment lead at the bottom edge of the garment to be connected with a power supply, and finishing the manufacturing of the intelligent garment.
The invention has the following beneficial effects:
1. the single-layer intelligent garment sewing device meets the sewing requirements of the power supply and the data conducting wire of the single-layer intelligent garment, is particularly suitable for the sewing requirements of the normally-installed intelligent garment, can enable the garment to be sewn normally, and meanwhile, enables the conducting wire to be sewn into the sewing head of the garment smoothly, is convenient to operate and is particularly suitable for mass production of large goods.
2. The sewing method for sewing the intelligent clothes by adopting the single-layer intelligent clothes sewing device has the advantages of simple sewing, low requirement on staff, high operation speed, high production efficiency, strong production adaptability and good product quality. The method has the advantages that the attractiveness and the comfort of the product are improved while the lead is not exposed, the safety of the intelligent garment lead arrangement is ensured, and the method is particularly suitable for production of single-layer formal intelligent garments.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a sewing and hemming mechanism according to an embodiment of the present invention;
FIG. 3 is a schematic front view of a sewing and hemming mechanism according to an embodiment of the present invention;
FIG. 4 is a schematic structural view of a rolled plate for upper garment pieces according to an embodiment of the present invention;
FIG. 5 is a schematic structural view of a lower garment piece rolled sheet according to an embodiment of the present invention;
FIG. 6 is an exploded view of a feed dog, a needle plate, and a presser foot according to an embodiment of the present invention;
FIG. 7 is a schematic view of a presser foot according to an embodiment of the present invention;
description of reference numerals:
1-two-needle sewing machine, 2-table, 3-upper garment piece rolling plate, 4-lower garment piece rolling plate, 5-thread guide cylinder, 6-upper garment piece adjusting plate, 7-lower garment piece adjusting plate, 8-presser foot, 9-needle plate, 10-thread guide roller, 11-thread guide shaft, 12-thread guide rail, 13-bracket, 14-motor, 15-feed dog, 16-intelligent garment thread and 17-L-shaped rod;
801-pinhole one, 802-groove one, 803-raising foot;
901-groove two, 902-tooth hole, 903-pinhole two;
1501-fixed plate, 1502-fine tooth row.
Detailed Description
The present invention is further described below with reference to examples.
Example 1
The single-layer formal intelligent shirt is manufactured, the diameter of an intelligent garment lead 16 is 2mm, and the sewing track of the lead is sequentially shoulder seam passing, rear muff seam, fit side seam and bottom edge seam passing through the back of the shirt.
As shown in fig. 1-5, a single-layer intelligent clothing sewing device comprises a two-needle sewing machine 1 and a bedplate 2, and further comprises a wire conveying mechanism and a sewing and hemming mechanism; the sewing and hemming mechanism comprises an upper garment piece rolling plate 3, a lower garment piece rolling plate 4, a guide wire cylinder 5, an upper garment piece adjusting plate 6 and a lower garment piece adjusting plate 7; the upper garment piece rolling plate 3 and the lower garment piece rolling plate 4 are respectively arranged in a U-shaped plate; one plate of the upper garment piece rolling plate 3 is inserted between two plates of the U-shaped plate of the lower garment piece rolling plate 4 in a matched mode; the guide wire cylinder 5 is arranged between the upper garment piece rolling plate 3 and the lower garment piece rolling plate 4 and is arranged on the inner side of the U-shaped plate of the upper garment piece rolling plate 3 and the lower garment piece rolling plate 4; bosses are respectively arranged outwards at the end parts of the upper garment piece rolling plate 3 and the lower garment piece rolling plate 4, threaded holes are formed in the bosses, and an upper garment piece adjusting plate 6 is inserted into the threaded holes in the bosses through bolts, is arranged at the outer side of the lower garment piece rolling plate 4 and is arranged at the inner side of the upper garment piece rolling plate 3; the lower garment piece adjusting plate 7 is arranged on the outer side of the upper garment piece rolling plate 3 and on the inner side of the lower garment piece rolling plate 4 by penetrating a bolt into a threaded hole in the boss; the left side and the right side of the outer wall of the end part of the guide wire cylinder 5 are respectively fixedly connected with the upper garment piece rolling plate 3 and the lower garment piece rolling plate 4 by utilizing L-shaped rods 17; the upper garment piece rolling plate 3 is arranged on the bedplate 2; the wire conveying mechanism conveys the wire into the wire guide cylinder 5; the end of the thread guide tube 5 is arranged in cooperation with a presser foot 8 and a needle plate 9 of the two-needle sewing machine 1. The upper garment piece rolling plate 3, the lower garment piece rolling plate 4 and the wire cylinder 5 are matched, so that the intelligent garment wire 16 can be rolled into the sewing heads of the upper garment piece and the lower garment piece, the attractiveness and comfort of the garment are guaranteed, the safety of the intelligent garment wire arrangement is guaranteed, and the intelligent garment wire rolling plate is convenient to operate and particularly suitable for mass production of large goods.
The wire conveying mechanism comprises a wire roller 10, three wire shafts 11, a wire guide rail 12, a bracket 13 and a motor 14; the bracket 13 is detachably arranged on the bedplate 2 by using bolts; the motor 14 is arranged on the bracket 13, and the output shaft is connected with the guide roller 10; the three lead shafts 11 are arranged on the bracket 13 in a delta shape; the thread guide rail 12 is detachably mounted on the two-needle sewing machine 1 by means of bolts. The outer side of the wire shaft 11 is sleeved with a hard plastic layer capable of rotating, friction can be reduced, and smooth conveying of intelligent clothing wires is guaranteed. The outer walls of the guide wire barrel 5 and the guide wire rail 12 are respectively provided with an opening, the size of the caliber can be adjusted by using a bolt according to the thickness of the intelligent clothing guide wire 16, sewing or conveying deviation is prevented, the intelligent clothing guide wire 16 is always kept at the center of a clothing sewing seam, and damage and unsafe factors caused by sewing of the intelligent clothing guide wire are avoided. The motor 14 rotates to drive the wire guide roller 10 to rotationally convey the intelligent clothing wires 16, the three wire guide shafts 11 are used for tightness adjustment, and the wire guide rails 12 are used for conveying the intelligent clothing wires 16 to the wire guide cylinder 5.
As shown in fig. 6 and 7, the presser foot 8 is provided with two strip-shaped needle holes 801 matched with a sewing needle of the double-needle sewing machine 1; a first groove 802 is arranged on the bottom surface of the pressure foot 8; the front end of the presser foot 8 is integrally provided with a raising foot 803. The top surface of the needle plate 9 is provided with a second groove 901 in cooperation with the first groove 802; the needle plate 9 is provided with a tooth hole 902 matched with the feed dog 15 of the double-needle sewing machine 1; the needle plate 9 is provided with a second needle hole 903 matched with a sewing needle of the double-needle sewing machine 1. The feed dog 15 includes a fixed plate 1501 and a fine tooth row 1502 provided on the fixed plate 1501; the fine tooth rows 1502 are provided with four rows, every two rows of fine tooth rows 1502 are matched with one sewing needle of the double-needle sewing machine 1, the stability of cloth conveying is guaranteed, no fine tooth row 1502 exists in the center of walking of the intelligent garment wire 16, and the situation that the fine tooth rows 1502 abrade and abrade the intelligent garment wire 16 to form potential safety hazards can be avoided. The width of the first groove 802 is the same as that of the second groove 901, the first groove 802 and the second groove 901 are 0.3cm, and the first groove 802 and the second groove 901 are 1mm wider than the diameter of the lead, so that the input of the intelligent clothing lead 16 is guaranteed. The depth of the first groove 802 is two thirds of the thickness of the presser foot 8, so that the phenomenon that the presser foot 8 is supported by the intelligent garment conducting wire 16 is avoided, and the phenomenon that the presser foot 8 cannot fall to the needle plate 9 to cause no bottom thread feeding during sewing is avoided. The first groove 802 is arranged to facilitate the input of the intelligent garment lead 16. The second groove 901 and the first groove 802 are arranged in a matched mode, so that smooth input of the intelligent garment wire 16 is guaranteed. Wherein the material of the face that contacts with the surface fabric below the presser foot 8 is teflon hard plastic material, adopts teflon material contact surface, makes up the in-process and can reduce the wearing and tearing to intelligent clothing wire 16 and surface fabric, improves product quality and factor of safety.
When the intelligent clothing wire guide device is used, firstly, the aperture of the wire guide cylinder 5 and the aperture of the wire guide rail 13 are adjusted to be larger than the intelligent clothing wire 16 by 1mm according to the thickness diameter of the intelligent clothing wire 16 being 2 mm; the width of the first groove 802 is the same as that of the second groove 901, the first groove 802 is 0.3cm, and the first groove is 1mm wider than the diameter of the lead, so that the input of the intelligent clothing lead 16 is ensured; secondly, the intelligent clothing leads 16 are driven by a motor 14 of a lead conveying mechanism to rotate a lead roller 10 for uniform conveying; the intelligent clothing wire 16 is wound around the three wire shafts 11 in an S shape, the tightness is adjusted, and then the intelligent clothing wire enters the wire cylinder 5 of the sewing and hemming mechanism through the wire guide rail 12 and penetrates out to the front end of the warped foot 803 of the presser foot 8; the height of the fine tooth row 1502 of the feed dog 15 is adjusted to be higher than the tooth hole 902 of the needle plate 9 by 0.2 mm; the distance from a top piece adjusting plate 6 and a bottom piece adjusting plate 7 of the sewing and hemming mechanism to the sewing head is adjusted to be 0.3cm by using bolts; rolling the upper garment piece into an upper garment piece rolling plate 3 of a sewing and hemming mechanism, and rolling the lower garment piece into a lower garment piece rolling plate 4; the upper garment piece, the lower garment piece and the intelligent garment lead 16 are simultaneously plugged between the presser foot 8 and the needle plate 9 for sewing, and the intelligent garment lead 16 is wrapped inside the sewing heads of the upper garment piece and the lower garment piece when passing through the groove I802 of the presser foot 8; all seams of the intelligent garment are wrapped with the intelligent garment lead 16 in such a way, so that the sewing of the seams is completed; and finally, leading out one end of the intelligent garment lead 16 at the bottom edge of the garment to be connected with a power supply, and finishing the manufacturing of the intelligent garment.
Example 2
The method is characterized in that a single-layer leisure intelligent suit is manufactured, the diameter of an intelligent suit lead 16 is 7mm, and the sewing track sequentially comprises the steps of shoulder seam closing, rear armhole seam closing, body fitting side seam closing and bottom edge seam curling above the suit. The aperture of the guide wire cylinder 5 and the guide wire track 13 is adjusted to be larger than that of the intelligent clothing guide wire 16 by 10 mm; the width of the first groove 802 is the same as that of the second groove 901, the first groove 802 is 1.5cm, and the first groove 802 is 8mm wider than the diameter of the wire, so that the input of the intelligent clothing wire 16 is guaranteed. The height of the fine tooth row 1502 of the feed dog 15 is adjusted to be higher than the tooth hole 902 of the needle plate 9 by 1.5 mm; the distance from a top garment piece adjusting plate 6 and a bottom garment piece adjusting plate 7 of the sewing and hemming mechanism to the sewing head is adjusted to be 2cm by using bolts; the rest of the setup was the same as in example 1.
Claims (10)
1. A single-layer intelligent clothing sewing device comprises a double-needle sewing machine (1) and a bedplate (2), and is characterized by also comprising a wire conveying mechanism and a sewing and hemming mechanism; the sewing and hemming mechanism comprises an upper garment piece rolling plate (3), a lower garment piece rolling plate (4), a thread guide cylinder (5), an upper garment piece adjusting plate (6) and a lower garment piece adjusting plate (7); the upper garment piece rolling plate (3) and the lower garment piece rolling plate (4) are respectively arranged in a U-shaped plate; one plate of the upper garment piece rolling plate (3) is inserted between two plates of the U-shaped plate of the lower garment piece rolling plate (4) in a matched mode; the guide wire cylinder (5) is arranged between the upper garment piece rolling plate (3) and the lower garment piece rolling plate (4) and is arranged on the inner side of the U-shaped plate of the upper garment piece rolling plate (3) and the lower garment piece rolling plate (4); the upper garment piece adjusting plate (6) is arranged on the outer side of the lower garment piece rolling plate (4) and on the inner side of the upper garment piece rolling plate (3) through bolts; the lower garment piece adjusting plate (7) is arranged on the outer side of the upper garment piece rolling plate (3) and on the inner side of the lower garment piece rolling plate (4) through bolts; the left side and the right side of the outer wall of the end part of the guide wire cylinder (5) are respectively fixed on the upper garment piece rolling plate (3) and the lower garment piece rolling plate (4); the upper garment piece rolling plate (3) is arranged on the bedplate (2); the wire conveying mechanism conveys a wire into a wire guide cylinder (5); the end part of the guide wire cylinder (5) is matched with a presser foot (8) and a needle plate (9) of the double-needle sewing machine (1).
2. The single-layer intelligent garment sewing device according to claim 1, wherein the thread guide conveying mechanism comprises a thread guide roller (10), three thread guide shafts (11), a thread guide rail (12), a bracket (13) and a motor (14); the support (13) is detachably arranged on the bedplate (2); the motor (14) is arranged on the bracket (13), and an output shaft is connected with the guide roller (10); the three lead shafts (11) are arranged on the bracket (13) in a delta shape; the thread guide rail (12) is detachably arranged on the double-needle sewing machine (1).
3. Single-layer intelligent clothing sewing device according to claim 2, characterized in that the outer side of the thread guide shaft (11) is sleeved with a rotatable hard plastic layer.
4. Single-layer intelligent garment sewing device according to claim 1, characterized in that the presser foot (8) is provided with two elongated needle holes one (801) in cooperation with a sewing needle of a two-needle sewing machine (1); a first groove (802) is formed in the bottom surface of the presser foot (8); the front end of the presser foot (8) is integrally provided with a raising foot (803).
5. The single-layer intelligent garment sewing device according to claim 4, wherein a second groove (901) is arranged on the top surface of the needle plate (9) in cooperation with the first groove (802); the needle plate (9) is provided with a tooth hole (902) matched with a cloth feeding tooth (15) of the double-needle sewing machine (1); and a second needle hole (903) is arranged on the needle plate (9) and matched with a sewing needle of the double-needle sewing machine (1).
6. Single-layer intelligent garment sewing device according to claim 5, characterized in that the feed dog (15) comprises a fixed plate (1501) and a row of fine teeth (1502) arranged on the fixed plate (1501); the fine thread rows (1502) are provided with four rows, and every two rows of the fine thread rows (1502) are matched with one sewing needle of the double-needle sewing machine (1).
7. Single-layer intelligent clothing sewing device according to claim 5, characterized in that the first groove (802) and the second groove (901) have the same width, which is between 0.3-1.5 cm.
8. Single layer intelligent garment sewing device according to claim 4, characterized in that the groove one (802) depth is two thirds of the presser foot (8) thickness.
9. Single-layer intelligent garment sewing device according to claim 2, wherein openings are provided on the outer wall of the thread guiding drum (5) and the thread guiding rail (12), respectively.
10. A single-layer intelligent clothing sewing method is characterized in that the single-layer intelligent clothing sewing device is used; firstly, adjusting the aperture of a wire guide cylinder (5) and a wire guide rail (13) to be 1-10mm larger than the diameter of an intelligent clothing wire (16) according to the thickness and the diameter of the intelligent clothing wire (16); secondly, the intelligent clothing wires (16) are driven by a motor (14) of the wire conveying mechanism to rotate a wire guide roller (10) for uniform conveying; the intelligent clothing wire (16) is wound around the three wire shafts (11) in an S shape, the tightness is adjusted, and then the intelligent clothing wire enters a wire cylinder (5) of a sewing and hemming mechanism through a wire guide rail (12) and penetrates out to the front end of a warped foot (803) of the presser foot (8); the height of the fine tooth row (1502) of the feed dog (15) is adjusted to be 0.2-1.5mm higher than the tooth hole (902) of the needle plate (9); the distance between a top piece adjusting plate (6) and a lower piece adjusting plate (7) of the sewing and hemming mechanism is adjusted to be 0.3-2cm by using bolts; rolling the upper garment piece into an upper garment piece rolling plate (3) of a sewing and hemming mechanism, and rolling the lower garment piece into a lower garment piece rolling plate (4); the upper garment piece, the lower garment piece and the intelligent garment lead (16) are simultaneously plugged into the space between the presser foot (8) and the needle plate (9) for sewing, and when the intelligent garment lead (16) passes through the first groove (802) of the presser foot (8), the intelligent garment lead is wrapped inside the sewing heads of the upper garment piece and the lower garment piece; all seams of the intelligent garment are wrapped with the intelligent garment lead (16) in the mode, and the sewing of the seams is completed; and finally, leading out one end of an intelligent garment lead (16) at the bottom edge of the garment to be connected with a power supply, and finishing the manufacturing of the intelligent garment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110553282.8A CN113201864B (en) | 2021-05-20 | 2021-05-20 | Single-layer intelligent garment sewing device and sewing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110553282.8A CN113201864B (en) | 2021-05-20 | 2021-05-20 | Single-layer intelligent garment sewing device and sewing method |
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| Publication Number | Publication Date |
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| CN113201864A true CN113201864A (en) | 2021-08-03 |
| CN113201864B CN113201864B (en) | 2022-03-08 |
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| CN202110553282.8A Active CN113201864B (en) | 2021-05-20 | 2021-05-20 | Single-layer intelligent garment sewing device and sewing method |
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| US20190169772A1 (en) * | 2017-12-01 | 2019-06-06 | Hsien-Chang Tseng | Knee operated lifting mechanism for a presser foot of a sewing machine |
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| US20100242150A1 (en) * | 2006-04-27 | 2010-09-30 | Chantale Trouillot | Hospital gown |
| US20100100997A1 (en) * | 2008-10-27 | 2010-04-29 | Lee Kang S | Electrical garment and electrical garment and article assemblies |
| US20140112521A1 (en) * | 2009-06-25 | 2014-04-24 | James Wolfe | Garment with built-in audio source wiring |
| CN103541155A (en) * | 2013-10-18 | 2014-01-29 | 鲁泰纺织股份有限公司 | Size-adjustable shoulder seam joining tool |
| US9839125B1 (en) * | 2013-12-09 | 2017-12-05 | Flextronics Ap, Llc | Methods of interconnecting components on fabrics using metal braids |
| CN107440205A (en) * | 2016-05-30 | 2017-12-08 | 金鼎联合科技纤维股份有限公司 | Method for sewing thread |
| US20190169772A1 (en) * | 2017-12-01 | 2019-06-06 | Hsien-Chang Tseng | Knee operated lifting mechanism for a presser foot of a sewing machine |
| CN111459112A (en) * | 2020-04-13 | 2020-07-28 | 南通大学 | Production method of intelligent clothes |
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