CN113201171A - Method for modifying glass fiber by using cyano silane coupling agent, modified glass fiber reinforced nylon composite material and preparation method thereof - Google Patents
Method for modifying glass fiber by using cyano silane coupling agent, modified glass fiber reinforced nylon composite material and preparation method thereof Download PDFInfo
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- CN113201171A CN113201171A CN202110442370.0A CN202110442370A CN113201171A CN 113201171 A CN113201171 A CN 113201171A CN 202110442370 A CN202110442370 A CN 202110442370A CN 113201171 A CN113201171 A CN 113201171A
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- glass fiber
- silane coupling
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- antioxidant
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 122
- 239000006087 Silane Coupling Agent Substances 0.000 title claims abstract description 57
- 239000004677 Nylon Substances 0.000 title claims abstract description 53
- 229920001778 nylon Polymers 0.000 title claims abstract description 53
- LCHWKMAWSZDQRD-UHFFFAOYSA-N silylformonitrile Chemical compound [SiH3]C#N LCHWKMAWSZDQRD-UHFFFAOYSA-N 0.000 title claims abstract description 48
- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title abstract description 9
- 239000011347 resin Substances 0.000 claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 19
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 15
- 150000001875 compounds Chemical class 0.000 claims abstract description 9
- 238000001354 calcination Methods 0.000 claims abstract description 5
- 238000002791 soaking Methods 0.000 claims abstract description 5
- 239000003963 antioxidant agent Substances 0.000 claims description 29
- 230000003078 antioxidant effect Effects 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 24
- 239000000314 lubricant Substances 0.000 claims description 22
- 239000002216 antistatic agent Substances 0.000 claims description 21
- 239000003063 flame retardant Substances 0.000 claims description 21
- 239000000839 emulsion Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 15
- 239000003795 chemical substances by application Substances 0.000 claims description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 claims description 12
- 239000012760 heat stabilizer Substances 0.000 claims description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 9
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 9
- 239000000835 fiber Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- GBQYMXVQHATSCC-UHFFFAOYSA-N 3-triethoxysilylpropanenitrile Chemical group CCO[Si](OCC)(OCC)CCC#N GBQYMXVQHATSCC-UHFFFAOYSA-N 0.000 claims description 8
- 229920002292 Nylon 6 Polymers 0.000 claims description 8
- 229920002845 Poly(methacrylic acid) Polymers 0.000 claims description 8
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 8
- 229920002635 polyurethane Polymers 0.000 claims description 8
- 239000004814 polyurethane Substances 0.000 claims description 8
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 claims description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 6
- 239000002202 Polyethylene glycol Substances 0.000 claims description 6
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 claims description 6
- AGXUVMPSUKZYDT-UHFFFAOYSA-L barium(2+);octadecanoate Chemical compound [Ba+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O AGXUVMPSUKZYDT-UHFFFAOYSA-L 0.000 claims description 6
- -1 glycerol ester Chemical class 0.000 claims description 6
- 239000008187 granular material Substances 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 229910052698 phosphorus Inorganic materials 0.000 claims description 6
- 239000011574 phosphorus Substances 0.000 claims description 6
- 229920001223 polyethylene glycol Polymers 0.000 claims description 6
- 239000003381 stabilizer Substances 0.000 claims description 5
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical group COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 4
- 239000004359 castor oil Substances 0.000 claims description 4
- 235000019438 castor oil Nutrition 0.000 claims description 4
- 239000008367 deionised water Substances 0.000 claims description 4
- 229910021641 deionized water Inorganic materials 0.000 claims description 4
- 235000019253 formic acid Nutrition 0.000 claims description 4
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 4
- 239000012188 paraffin wax Substances 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- KVUMYOWDFZAGPN-UHFFFAOYSA-N 3-trimethoxysilylpropanenitrile Chemical compound CO[Si](OC)(OC)CCC#N KVUMYOWDFZAGPN-UHFFFAOYSA-N 0.000 claims description 3
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 claims description 3
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 3
- 239000008118 PEG 6000 Substances 0.000 claims description 3
- 229920002614 Polyether block amide Polymers 0.000 claims description 3
- 229920002584 Polyethylene Glycol 6000 Polymers 0.000 claims description 3
- OCKWAZCWKSMKNC-UHFFFAOYSA-N [3-octadecanoyloxy-2,2-bis(octadecanoyloxymethyl)propyl] octadecanoate Chemical group CCCCCCCCCCCCCCCCCC(=O)OCC(COC(=O)CCCCCCCCCCCCCCCCC)(COC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC OCKWAZCWKSMKNC-UHFFFAOYSA-N 0.000 claims description 3
- IHBCFWWEZXPPLG-UHFFFAOYSA-N [Ca].[Zn] Chemical compound [Ca].[Zn] IHBCFWWEZXPPLG-UHFFFAOYSA-N 0.000 claims description 3
- 235000011054 acetic acid Nutrition 0.000 claims description 3
- CEGOLXSVJUTHNZ-UHFFFAOYSA-K aluminium tristearate Chemical compound [Al+3].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CEGOLXSVJUTHNZ-UHFFFAOYSA-K 0.000 claims description 3
- 229940063655 aluminum stearate Drugs 0.000 claims description 3
- 229920001400 block copolymer Polymers 0.000 claims description 3
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 claims description 3
- 239000008116 calcium stearate Substances 0.000 claims description 3
- 235000013539 calcium stearate Nutrition 0.000 claims description 3
- 235000015165 citric acid Nutrition 0.000 claims description 3
- 229920001577 copolymer Polymers 0.000 claims description 3
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 3
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical group O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 claims description 3
- 230000004048 modification Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
- RKISUIUJZGSLEV-UHFFFAOYSA-N n-[2-(octadecanoylamino)ethyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCNC(=O)CCCCCCCCCCCCCCCCC RKISUIUJZGSLEV-UHFFFAOYSA-N 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 229910000166 zirconium phosphate Inorganic materials 0.000 claims description 3
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 claims description 3
- 239000007822 coupling agent Substances 0.000 claims description 2
- 239000003002 pH adjusting agent Substances 0.000 claims description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerol Natural products OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims 2
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Polymers CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 claims 1
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Polymers CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 abstract description 3
- 238000002474 experimental method Methods 0.000 description 12
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000005469 granulation Methods 0.000 description 3
- 230000003179 granulation Effects 0.000 description 3
- 238000001746 injection moulding Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 239000006060 molten glass Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000001878 scanning electron micrograph Methods 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 235000019738 Limestone Nutrition 0.000 description 2
- 229920006197 POE laurate Polymers 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005352 clarification Methods 0.000 description 2
- 239000008395 clarifying agent Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 239000006184 cosolvent Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 239000010459 dolomite Substances 0.000 description 2
- 229910000514 dolomite Inorganic materials 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 239000006028 limestone Substances 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 229910052903 pyrophyllite Inorganic materials 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 125000003700 epoxy group Chemical group 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 125000005456 glyceride group Chemical group 0.000 description 1
- 150000002314 glycerols Chemical class 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 229910000077 silane Inorganic materials 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Images
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/08—Ingredients agglomerated by treatment with a binding agent
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
- C08J5/08—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials glass fibres
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K7/00—Use of ingredients characterised by shape
- C08K7/02—Fibres or whiskers
- C08K7/04—Fibres or whiskers inorganic
- C08K7/14—Glass
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
- C08K9/06—Ingredients treated with organic substances with silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
- C08J2377/06—Polyamides derived from polyamines and polycarboxylic acids
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
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Abstract
A method for modifying glass fiber by a cyano silane coupling agent, a modified glass fiber reinforced nylon composite material and a preparation method thereof relate to a method for modifying glass fiber and a method for modifying a glass fiber reinforced nylon composite material, and belong to the field of preparation of composite materials. The method for modifying the glass fiber comprises the following steps: and calcining the glass fiber, adding the glass fiber into the impregnating compound, soaking and drying to finish the process. The cyano silane coupling agent modified glass fiber reinforced nylon composite material is prepared from nylon resin, cyano silane coupling agent modified glass fiber and other auxiliary agents. The dosage of the cyano silane coupling agent is below 1 percent, so that a very high reinforcing effect can be achieved; compared with a silane coupling agent KH550 and a KH560 modified glass fiber reinforced nylon, the modified glass fiber reinforced nylon has more advantages in mechanical property.
Description
Technical Field
The invention relates to a method for modifying glass fiber and a method for modifying a glass fiber reinforced nylon composite material, belonging to the field of preparation of composite materials.
Background
Compared with other plastics, nylon as engineering plastics has the remarkable characteristics. Nylon is a semi-rigid plastic, tough in texture, has good mechanical properties, particularly impact resistance, and is not comparable to other plastics. It has low friction coefficient and less wear, and may be used as self-lubricating material for making transmission part. In addition, the nylon also has the advantages of excellent chemical corrosion resistance, electrical property, convenient molding and processing, and the like. However, nylon is used as a structural member because of its large creep property, low heat resistance, large shrinkage rate and poor dimensional stability. This limits the range of use of nylon. The glass fiber is adopted for reinforcement, so that the defects can be improved, and the application range is enlarged.
The physical and mechanical properties of the matrix can be improved by matching the glass fiber with the resin, the reinforcing effect mainly depends on the firm adhesion of the fiber material and the matrix, and the silane coupling agents KH550 and KH560 are adopted in patent CN105623250 to treat the glass fiber, so that a good interface is provided for the adhesion between the glass fiber and the polymer matrix, and the purpose of improving the performance of the composite material is achieved. However, the amount of the silane coupling agent is larger and is 1.5-4.0% of the whole component, and patent CN109180027 adopts silane coupling agent with vinyl, epoxy, amino, and amide groups as surface modifier of glass fiber to increase the strength, toughness, and corrosion resistance of glass fiber and increase the application range of glass fiber, but the amount of the silane coupling agent is larger and is 10-20 parts, which results in higher cost, and the common silane coupling agent cannot achieve an optimal bonding force between glass fiber and nylon resin interface, and limits further application in some fields.
Disclosure of Invention
The invention aims to solve the technical problems that the cost is high due to the fact that the use amount of a silane coupling agent is large when the glass fiber is treated by the existing silane coupling agent, and the bonding force of the interface of the existing silane modified glass fiber and nylon resin is relatively poor, and provides a method for modifying the glass fiber by using a cyano silane coupling agent and a method for modifying a glass fiber reinforced nylon composite material by using the cyano silane coupling agent.
The invention firstly uses a cyano silane coupling agent as a glass fiber surface modifier, aims at solving the technical problem of high cost caused by large using amount of a silane coupling agent when the glass fiber is treated by the existing silane coupling agent, and provides a method for modifying the glass fiber by the cyano silane coupling agent.
The preparation method of the glass fiber comprises the following steps:
crushing blocky raw materials of quartz sand, pyrophyllite, limestone and dolomite into powder, adding a cosolvent, a clarifying agent and an oxidant to prepare a batch, then melting into molten glass, clarifying, homogenizing and conditioning the molten glass to 1500-1600 ℃, then flowing into a liquid flow tank, flowing out from a plurality of rows of porous platinum bushing plates to form fibers, cooling to 60-100 ℃ by a cooler, and drawing and winding the fibers into protofilaments by a high-speed rotating drawbench to obtain the continuous glass fibers.
The continuous glass fiber was cut with a special cutting device to obtain a chopped glass fiber (taishan glass fiber T439).
The method for modifying the glass fiber by the cyano silane coupling agent is characterized by comprising the following steps:
calcining the glass fiber at the temperature of 400 ℃ for 2-4h, then adding the glass fiber into the impregnating compound, soaking for 3h at the temperature of 60-100 ℃, taking out, and drying at 100 ℃ for 4-8h to finish the modification of the glass fiber by the cyano silane coupling agent;
the impregnating compound is prepared by dissolving polymethacrylic acid emulsion, polyurethane emulsion, a lubricant, an antistatic agent and a cyano silane coupling agent in deionized water and adjusting the pH value to 3-5 by using a pH value regulator;
wherein the mass concentration of the polymethacrylic acid emulsion is 8-12%, the mass concentration of the polyurethane emulsion is 6-15%, the mass concentration of the lubricant is 0.01-0.07%, the mass concentration of the antistatic agent is 0.01-3%, and the mass concentration of the cyano silane coupling agent is 0.5-2.0%.
The lubricant is paraffin, polyethylene glycol PEG-6000 or glyceride.
The antistatic agent is polyoxyethylene castor oil, polyoxyethylene laurate or polyethylene glycol.
The cyano silane coupling agent is (2-cyanoethyl) triethoxysilane, 2-cyanoethyl trimethoxysilane or (2-cyanoethyl) triethoxysilane.
The pH value regulator is formic acid, acetic acid, citric acid or oxalic acid.
The glass fibers are chopped glass fibers or continuous glass fibers.
The cyano silane coupling agent modified glass fiber reinforced nylon composite material is prepared from 60-95 parts by weight of nylon resin, 5-40 parts by weight of cyano silane coupling agent modified glass fiber and 0-25 parts by weight of other auxiliary agents;
the other auxiliary agents are one or more of a heat stabilizer, an antioxidant, a flame retardant, a lubricant, a glass fiber leakage preventing agent, a compatilizer and an antistatic agent;
according to the parts by weight, 0-5.0 parts of heat stabilizer, 0-2.0 parts of antioxidant, 0-5.0 parts of flame retardant, 0-1.0 part of lubricant, 0-1.0 part of glass fiber leakage preventing agent, 0-10.0 parts of compatilizer and 0-1.0 part of antistatic agent;
the heat stabilizer is one or a mixture of more of a calcium zinc stabilizer, aluminum stearate, barium stearate, talcum powder and nano zirconium phosphate;
the antioxidant is prepared by mixing a main antioxidant and an auxiliary antioxidant according to the mass ratio of 1: 2;
the flame retardant is an organic phosphorus halogen-free flame retardant or a nitrogen halogen-free flame retardant;
The nitrogen-based halogen-free flame retardant is FR 6010;
the lubricant is pentaerythritol tetrastearate, calcium stearate or N, N' -ethylene bisstearamide;
the glass fiber leakage preventing agent is a glass fiber leakage preventing agent TAF;
the compatilizer is maleic anhydride grafted polyethylene-octene copolymer;
the antistatic agent is a polyether amide block copolymer;
the nylon resin is nylon 6 or nylon 66.
The main antioxidant is one or a mixture of two of an antioxidant 1010 and an antioxidant 1098 in any ratio; the auxiliary antioxidant is one or a mixture of two of the antioxidant 626 and the antioxidant 168 according to any ratio.
The preparation method of the cyano silane coupling agent modified glass fiber reinforced nylon composite material comprises the following steps:
firstly, drying 60-95 parts by weight of nylon resin at 80 ℃ for 10 hours in vacuum, and drying 5-40 parts by weight of cyano silane coupling agent modified glass fiber at 60 ℃ for 8 hours;
and secondly, mixing the nylon resin and 0-25 parts by weight of other auxiliary agents in a high-speed mixer for 3-5 minutes to obtain a mixture, adding a cyano silane coupling agent modified glass fiber into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then performing melt blending at 220-260 ℃, extruding and granulating, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150-200r/min, and finally drying the granules in an oven at 80 ℃ for 10 hours to obtain the cyano silane coupling agent modified glass fiber reinforced nylon composite material.
The method of the invention has the following advantages:
(1) the dosage of the cyano silane coupling agent is below 1 percent, so that a very high reinforcing effect can be achieved;
(2) compared with a silane coupling agent KH550 and a KH560 modified glass fiber reinforced nylon, the modified glass fiber reinforced nylon has more advantages in mechanical property.
Drawings
FIG. 1 is a flow chart of a process for making glass fibers according to one embodiment;
FIG. 2 is an SEM micrograph of the impact fracture morphology of the modified glass fiber reinforced nylon composite prepared in experiment one;
FIG. 3 is an SEM micrograph of the impact fracture morphology of the modified glass fiber reinforced nylon composite prepared in experiment two;
FIG. 4 is an SEM micrograph of the impact fracture morphology of the modified glass fiber reinforced nylon composite material prepared in experiment three.
Detailed Description
The technical solution of the present invention is not limited to the following specific embodiments, but includes any combination of the specific embodiments.
The first embodiment is as follows: the preparation method of the glass fiber of the present embodiment with reference to fig. 1 is as follows:
firstly, bulk raw materials of quartz sand, pyrophyllite, limestone and dolomite are fed into a factory, crushed and screened into qualified powder, the qualified powder is conveyed to a large bunker by air, then cosolvent, clarifying agent and oxidizing agent are weighed and mixed to prepare batch mixture, the batch mixture is conveyed to a kiln head bunker kiln by air to be melted, and the batch mixture is put into a unit melting kiln by a spiral batch feeder to be melted into molten glass. The melted glass liquid flows out from the melting part of the unit melting furnace, then enters the main passage (or called clarification homogenization or regulation passage) for further clarification homogenization and temperature regulation to 1500-1600 ℃, then flows into the liquid tank through the transition passage (or called distribution passage) and the operation passage (or called forming passage), and flows out from a plurality of rows of porous platinum bushing plates to form fibers. And cooling the glass fiber by a cooler to 60-100 ℃, coating the sizing agent on a monofilament oiling device, and then drawing and winding the glass fiber into protofilaments by a high-speed rotating drawing machine to obtain the continuous glass fiber. The process flow diagram is shown in figure 1.
The continuous glass fiber was cut with a special cutting device to obtain a chopped glass fiber (taishan glass fiber T439).
The method for modifying the glass fiber by the cyano silane coupling agent comprises the following steps:
calcining the glass fiber at the temperature of 400 ℃ for 2-4h, then adding the glass fiber into the impregnating compound, soaking for 3h at the temperature of 60-100 ℃, taking out, and drying at 100 ℃ for 4-8h to finish the modification of the glass fiber by the cyano silane coupling agent;
the impregnating compound is prepared by dissolving polymethacrylic acid emulsion, polyurethane emulsion, a lubricant, an antistatic agent and a cyano silane coupling agent in deionized water and adjusting the pH value to 3-5 by using a pH value regulator;
wherein the mass concentration of the polymethacrylic acid emulsion is 8-12%, the mass concentration of the polyurethane emulsion is 6-15%, the mass concentration of the lubricant is 0.01-0.07%, the mass concentration of the antistatic agent is 0.01-3%, and the mass concentration of the cyano silane coupling agent is 0.5-2.0%.
The second embodiment is as follows: this embodiment differs from the first embodiment in that the lubricant is paraffin, polyethylene glycol PEG-6000 (le day chemistry) or glycerol esters. The rest is the same as the first embodiment.
The third concrete implementation mode: this embodiment is different from the first or second embodiment in that the antistatic agent is polyoxyethylene castor oil, polyoxyethylene laurate or polyethylene glycol. The others are the same as in the first or second embodiment.
The fourth concrete implementation mode: this embodiment is different from one of the first to third embodiments in that the cyanosilane coupling agent is (2-cyanoethyl) triethoxysilane, 2-cyanoethyltrimethoxysilane, or (2-cyanoethyl) triethoxysilane. The rest is the same as one of the first to third embodiments.
The fifth concrete implementation mode: this embodiment differs from one of the first to fourth embodiments in that the pH adjuster is formic acid, acetic acid, citric acid, or oxalic acid. The rest is the same as one of the first to fourth embodiments.
The sixth specific implementation mode: this embodiment is different from one of the first to fifth embodiments in that the glass fiber is a chopped glass fiber or a continuous glass fiber. The rest is the same as one of the first to fifth embodiments.
The seventh embodiment: the cyano silane coupling agent modified glass fiber reinforced nylon composite material is prepared from 60-95 parts by weight of nylon resin, 5-40 parts by weight of cyano silane coupling agent modified glass fiber and 0-25 parts by weight of other auxiliary agents;
the other auxiliary agents are one or more of a heat stabilizer, an antioxidant, a flame retardant, a lubricant, a glass fiber leakage preventing agent, a compatilizer and an antistatic agent;
according to the parts by weight, 0-5.0 parts of heat stabilizer, 0-2.0 parts of antioxidant, 0-5.0 parts of flame retardant, 0-1.0 part of lubricant, 0-1.0 part of glass fiber leakage preventing agent, 0-10.0 parts of compatilizer and 0-1.0 part of antistatic agent;
the heat stabilizer is one or a mixture of more of a calcium zinc stabilizer, aluminum stearate, barium stearate, talcum powder and nano zirconium phosphate;
the antioxidant is prepared by mixing a main antioxidant and an auxiliary antioxidant according to the mass ratio of 1: 2;
the flame retardant is an organic phosphorus halogen-free flame retardant or a nitrogen halogen-free flame retardant;
the type of the organic phosphorus halogen-free flame retardant isLFR-8003 orLFR-5008, produced by Risk Liscan New materials Ltd;
the nitrogen-based halogen-free flame retardant is FR6010, produced by Guangzhou green Yanyan chemical Co., Ltd;
the lubricant is pentaerythritol tetrastearate (brand: LONZA, USA LONZA, model: lubricant)P; ) Calcium stearate (molecular formula: c17H35COO2Ca) or N, N' -ethylene bis stearamide (type: WAX 2000, series brands: plastic materials ltd, venture success);
the glass fiber leakage preventing agent is a glass fiber leakage preventing agent TAF;
the compatilizer is maleic anhydride grafted polyethylene-octene copolymer;
the antistatic agent is a polyetheramide block copolymer.
In the present embodiment, when the other auxiliary agent and the heat stabilizer are a mixture, the ratio of the components is arbitrary.
The specific implementation mode is eight: the seventh embodiment is different from the first embodiment in that the nylon resin is nylon 6 or nylon 66. The rest is the same as the seventh embodiment.
The specific implementation method nine: the seventh or eighth embodiment is different from the seventh or eighth embodiment in that the primary antioxidant is a mixture of one or two of an antioxidant 1010 and an antioxidant 1098 in any ratio; the auxiliary antioxidant is one or a mixture of two of the antioxidant 626 and the antioxidant 168 according to any ratio. The others are the same as the seventh or eighth embodiments. In this embodiment, the ratio of the components is arbitrary when the primary antioxidant is a mixture, and the ratio of the components is arbitrary when the secondary antioxidant is a mixture.
The detailed implementation mode is ten: the preparation method of the cyano silane coupling agent modified glass fiber reinforced nylon composite material comprises the following steps:
firstly, drying 60-95 parts by weight of nylon resin at 80 ℃ for 10 hours in vacuum, and drying 5-40 parts by weight of cyano silane coupling agent modified glass fiber at 60 ℃ for 8 hours;
and secondly, mixing the nylon resin and 0-25 parts by weight of other auxiliary agents in a high-speed mixer for 3-5 minutes to obtain a mixture, adding a cyano silane coupling agent modified glass fiber into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then performing melt blending at 220-260 ℃, extruding and granulating, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150-200r/min, and finally drying the granules in an oven at 80 ℃ for 10 hours to obtain the cyano silane coupling agent modified glass fiber reinforced nylon composite material.
The following experiments are adopted to verify the effect of the invention:
experiment one:
the method for modifying the glass fiber reinforced nylon composite material in the experiment comprises the following steps:
firstly, 75 parts by weight of nylon 6 are dried for 10 hours under vacuum at 80 ℃, and 22 parts by weight of glass fiber which is subjected to surface treatment by KH550 with the mass concentration of 2.0 percent is dried for 8 hours at 60 ℃;
secondly, mixing the nylon resin and other auxiliary agents in a high-speed mixer for 5 minutes, adding the glass fiber treated in the first step into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then carrying out melt blending at 230 ℃, then carrying out extrusion granulation, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150r/min, and finally drying the granules in an oven at 80 ℃ for 10 hours. And preparing a required sample piece according to the test standard by an injection molding machine.
The other auxiliary agents comprise 2 parts by weight of heat stabilizer barium stearate and 1 part by weight of antioxidant (the antioxidant 1010 and the antioxidant 168 are mixed according to the mass ratio of 1: 2).
Experiment two:
the method for modifying the glass fiber reinforced nylon composite material in the experiment comprises the following steps:
firstly, 75 parts by weight of nylon 6 are dried in vacuum at 80 ℃ for 10 hours, and 22 parts by weight of glass fiber which is subjected to surface treatment by KH560 with the mass concentration of 2.0 percent is dried at 60 ℃ for 8 hours;
secondly, mixing the nylon resin and other auxiliary agents in a high-speed mixer for 5 minutes, adding the glass fiber treated in the first step into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then carrying out melt blending at 230 ℃, then carrying out extrusion granulation, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150r/min, and finally drying the granules in an oven at 80 ℃ for 10 hours. And preparing a required sample piece according to the test standard by an injection molding machine.
The other auxiliary agents comprise 2 parts by weight of stabilizer barium stearate and 1 part by weight of antioxidant (the antioxidant 1010 and the antioxidant 168 are mixed according to the mass ratio of 1: 2).
Experiment three:
the method for modifying the glass fiber by the cyano silane coupling agent comprises the following steps:
calcining the glass fiber at the temperature of 400 ℃ for 3h, then adding the glass fiber into the impregnating compound, soaking for 3h at the temperature of 80 ℃, taking out, and drying at the temperature of 100 ℃ for 4-8h to finish modifying the glass fiber by the cyano silane coupling agent;
the impregnating compound is prepared by dissolving polymethacrylic acid emulsion, polyurethane emulsion, lubricant, antistatic agent and cyano silane coupling agent in deionized water and adjusting the pH value to 3 by using a pH value regulator;
wherein the mass concentration of the polymethacrylic acid emulsion is 10 percent, the mass concentration of the polyurethane emulsion is 10 percent, the mass concentration of the lubricant is 0.06 percent, the mass concentration of the antistatic agent is 1 percent, and the mass concentration of the cyano silane coupling agent is 1.0 percent.
The lubricant is paraffin.
The antistatic agent is polyoxyethylene castor oil.
The cyano silane coupling agent is (2-cyanoethyl) triethoxysilane.
The pH value regulator is formic acid.
The glass fibers are chopped glass fibers.
The method for modifying the glass fiber reinforced nylon composite material in the experiment comprises the following steps:
firstly, 75 parts by weight of nylon 6 are dried for 10 hours under vacuum at 80 ℃, and 22 parts by weight of glass fiber which is subjected to surface treatment by cyanoethyl triethoxysilane with the mass concentration of 1.0 percent is dried for 8 hours at 60 ℃;
secondly, mixing the nylon resin and other auxiliary agents in a high-speed mixer for 5 minutes, adding the glass fiber treated in the first step into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then carrying out melt blending at 230 ℃, then carrying out extrusion granulation, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150r/min, and finally drying the granules in an oven at 80 ℃ for 10 hours. And preparing a required sample piece according to the test standard by an injection molding machine.
The other auxiliary agents comprise 2 parts by weight of stabilizer barium stearate and 1 part by weight of antioxidant (the antioxidant 1010 and the antioxidant 168 are mixed according to the mass ratio of 1: 2).
The properties of the modified glass fiber reinforced nylon 6 composite material prepared in the first experiment to the third experiment are as follows:
TABLE 1
As can be seen from Table 1, the modified glass fiber reinforced nylon 6 composite material prepared by the method of the present invention has improved impact strength, tensile strength and flexural modulus.
Claims (10)
1. The method for modifying the glass fiber by the cyano silane coupling agent is characterized by comprising the following steps:
calcining the glass fiber at the temperature of 400 ℃ for 2-4h, then adding the glass fiber into the impregnating compound, soaking for 3h at the temperature of 60-100 ℃, taking out, and drying at 100 ℃ for 4-8h to finish the modification of the glass fiber by the cyano silane coupling agent;
the impregnating compound is prepared by dissolving polymethacrylic acid emulsion, polyurethane emulsion, lubricant, antistatic agent and cyano silane coupling agent in deionized water and adjusting the pH value to 3-5 by using a pH value regulator;
wherein the mass concentration of the polymethacrylic acid emulsion is 8-12%, the mass concentration of the polyurethane emulsion is 6-15%, the mass concentration of the lubricant is 0.01-0.07%, the mass concentration of the antistatic agent is 0.01-3%, and the mass concentration of the cyano silane coupling agent is 0.5-2.0%.
2. The method of claim 1, wherein the lubricant is paraffin wax, polyethylene glycol PEG-6000 or glycerol ester.
3. The method of claim 1, wherein the antistatic agent is a polyoxyethylated castor oil, a polyoxyethylated laurate or a polyethylene glycol.
4. The method of claim 1, wherein the cyanosilane coupling agent is (2-cyanoethyl) triethoxysilane, 2-cyanoethyltrimethoxysilane, or (2-cyanoethyl) triethoxysilane.
5. The method of claim 1, wherein the pH adjusting agent is formic acid, acetic acid, citric acid, or oxalic acid.
6. The method of claim 1, wherein the glass fiber is chopped glass fiber or continuous glass fiber.
7. The modified glass fiber reinforced nylon composite material is characterized in that the cyano silane coupling agent modified glass fiber reinforced nylon composite material is prepared from 60-95 parts by weight of nylon resin, 5-40 parts by weight of cyano silane coupling agent modified glass fiber and 0-25 parts by weight of other auxiliary agents;
the other auxiliary agents are one or more of a heat stabilizer, an antioxidant, a flame retardant, a lubricant, a glass fiber leakage preventing agent, a compatilizer and an antistatic agent;
0-5.0 parts of heat stabilizer, 0-2.0 parts of antioxidant, 0-5.0 parts of flame retardant, 0-1.0 part of lubricant, 0-1.0 part of glass fiber leakage preventing agent, 0-10.0 parts of compatilizer and 0-1.0 part of antistatic agent;
the heat stabilizer is one or a mixture of more of a calcium zinc stabilizer, aluminum stearate, barium stearate, talcum powder and nano zirconium phosphate;
the antioxidant is prepared by mixing a main antioxidant and an auxiliary antioxidant according to the mass ratio of 1: 2;
the flame retardant is an organic phosphorus halogen-free flame retardant or a nitrogen halogen-free flame retardant;
The nitrogen-based halogen-free flame retardant is FR 6010;
the lubricant is pentaerythritol tetrastearate, calcium stearate or N, N' -ethylene bisstearamide;
the glass fiber leakage preventing agent is a glass fiber leakage preventing agent TAF;
the compatilizer is maleic anhydride grafted polyethylene-octene copolymer;
the antistatic agent is a polyetheramide block copolymer.
8. The modified glass fiber reinforced nylon composite of claim 7, wherein the nylon resin is nylon 6 or nylon 66.
9. The modified glass fiber reinforced nylon composite material as claimed in claim 7, wherein the primary antioxidant is one or a mixture of two of antioxidant 1010 and antioxidant 1098 at any ratio; the auxiliary antioxidant is one or a mixture of two of the antioxidant 626 and the antioxidant 168 according to any ratio.
10. The method for preparing the modified glass fiber reinforced nylon composite material as claimed in claim 7, wherein the method for preparing the modified glass fiber reinforced nylon composite material comprises the following steps:
firstly, 60-95 parts by weight of nylon resin is dried for 10 hours in vacuum at 80 ℃, and 5-40 parts by weight of cyano silane coupling agent modified glass fiber is dried for 8 hours at 60 ℃;
secondly, mixing the nylon resin and 0-25 parts by weight of other auxiliary agents in a high-speed mixer for 3-5 minutes to obtain a mixture, adding the cyano silane coupling agent modified glass fiber into a fiber adding port of a double-screw extruder, adding the mixture into a main material port, then performing melt blending at the temperature of 220-260 ℃, extruding and granulating, wherein the rotating speed of a charging barrel is 15r/min, the rotating speed of a screw is 150-200r/min, and finally drying the granules in an oven at the temperature of 80 ℃ for 10 hours to obtain the cyano silane coupling agent modified glass fiber reinforced nylon composite material.
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