CN113201109B - Method for preparing benzoxazine resin based composite material by in-situ dispersion of carbon material - Google Patents
Method for preparing benzoxazine resin based composite material by in-situ dispersion of carbon material Download PDFInfo
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- CN113201109B CN113201109B CN202110499410.5A CN202110499410A CN113201109B CN 113201109 B CN113201109 B CN 113201109B CN 202110499410 A CN202110499410 A CN 202110499410A CN 113201109 B CN113201109 B CN 113201109B
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G14/00—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00
- C08G14/02—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes
- C08G14/04—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols
- C08G14/06—Condensation polymers of aldehydes or ketones with two or more other monomers covered by at least two of the groups C08G8/00 - C08G12/00 of aldehydes with phenols and monomers containing hydrogen attached to nitrogen
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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- C08K3/042—Graphene or derivatives, e.g. graphene oxides
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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Abstract
The invention relates to the field of resin synthesis and modification, in particular to a method for preparing a benzoxazine resin based composite material by in-situ dispersion of a carbon material; the preparation method comprises the steps of dispersing a carbon material in m-cresol by ultrasonic and stirring for 1 hour, then reacting the m-cresol with a well-dispersed carbon material as a phenol source and primary amine as an amine source with paraformaldehyde to synthesize a benzoxazine monomer with the carbon material dispersed in situ, and performing thermocuring to obtain the carbon material/benzoxazine resin matrix composite material. The resin has the advantages of easily obtained raw materials, simple steps, environmental friendliness, no need of any solvent, optimized preparation process and easy realization of industrial production.
Description
Technical Field
The invention relates to the field of resin synthesis and modification, in particular to a method for preparing a benzoxazine resin based composite material by using an in-situ dispersed carbon material.
Background
Benzoxazines are a new class of thermosetting phenolic resins with many attractive properties, such as no by-products during curing, very low melt viscosity, good adhesion properties, high glass transition temperature of the polymer, high thermal stability, good mechanical strength and modulus, low dielectric constant and high resistance to combustion and chemicals. The extremely low melt viscosity and good adhesion of benzoxazine resins allow them to be easily wetted and mixed with fillers during the molding compound preparation process, with excellent matrix material properties, especially for the manufacture of highly filled composites. The carbon material mainly comprises activated carbon, carbon fiber, graphene, graphite, a carbon nanotube, diamond, fullerene and the like. The carbon material has a series of excellent characteristics of small density, high strength, good rigidity, high temperature resistance, chemical corrosion resistance, radiation resistance, fatigue resistance, high electric conductivity, high heat conductivity, ablation resistance, small thermal expansion, good physiological compatibility and the like, is a new material for military and civil use, and is called as a fourth type industrial material. The material is widely applied to the fields of metallurgy, chemical industry, machinery, automobiles, medical treatment, environmental protection, daily life of buildings and the like, and is an indispensable engineering structure material for doors of the aerospace and nuclear industries.
However, difficult dispersion and high cost are key factors affecting the use performance and application of carbon materials. It is difficult to obtain a uniformly dispersed carbon material even in an organic solvent having good dispersibility. Meanwhile, the carbon material is incompatible with most organic polymers, and is easy to agglomerate in the organic polymers with high viscosity, and the thermal and electrical properties of the carbon material/resin composite material are greatly reduced due to the serious agglomeration problem.
The existing method for improving the dispersibility of the carbon material is mainly to modify the carbon material by surface functionalization. Acid-base treatment, covalent or non-covalent modification are reported to be important methods for surface modification. However, it is a great problem to sufficiently remove the solvent used for modification in the case of ensuring that the carbon material is well dispersed without affecting the polymerization of the resin. The other method is to prepare a high-porosity graphene three-dimensional network in advance to improve the dispersibility of the graphene and form a heat-conducting through network. For example, graphene sponge, foam, aerogel, etc. are first prepared, followed by impregnation of the polymer. However, the preparation processes of the methods are complex and long in period, and the method is not beneficial to large-scale preparation of the carbon material resin matrix composite material.
Disclosure of Invention
The invention aims to provide a method for preparing a benzoxazine resin based composite material by using an in-situ dispersed carbon material. The carbon material/benzoxazine resin based composite material with good dispersion is obtained by a low-cost and simple method, so that the problems in the prior art are solved, and the carbon material forms a perfect and uniform inorganic network in the composite material. The results of electric conduction and heat conduction tests show that compared with the method for preparing the benzoxazine resin based composite material by using other dispersed carbon materials, the electric conduction and heat conduction properties of the benzoxazine resin based composite material prepared by using the in-situ dispersed carbon material are obviously improved.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
a method for preparing a benzoxazine resin based composite material by in-situ dispersing a carbon material comprises the steps of dispersing the carbon material in m-cresol by ultrasound and stirring for 1 hour, then taking the m-cresol of the well-dispersed carbon material as a phenol source, taking primary amine as an amine source, reacting with paraformaldehyde to synthesize a benzoxazine monomer of the in-situ dispersed carbon material, and thermally curing to obtain the carbon material/benzoxazine resin based composite material.
Further, the carbon material is graphene or carbon nanotubes.
Further, the amine source is one of aniline, methylamine, n-propylamine, cyclohexylamine, benzylamine, diaminophenylmethane, diaminodiphenyl ether, diaminodiphenyl sulfone or hexamethylenediamine.
Further, the mass ratio of the carbon material to m-cresol is 1: 100 to 1: 10, respectively.
Further, the mol ratio of the m-cresol to the primary amine to the paraformaldehyde is 1: 2: 1.
further, m-cresol, primary amine and paraformaldehyde react to synthesize the benzoxazine monomer of the in-situ dispersed carbon material by a solvent-free method of heating and stirring at 95 ℃ for 1 hour.
Further, the synthesized benzoxazine monomer was subjected to vacuum drying at 100 ℃ for 2 hours before thermal curing.
Further, the thermal curing condition is that the benzoxazine monomer is thermally cured for two hours at 160 ℃ and 170 ℃.
The invention also provides the carbon material/benzoxazine resin based composite material prepared by the preparation method.
In addition, the invention also provides application of the carbon material/benzoxazine resin based composite material in preparation of electric and heat conducting materials.
Compared with the prior art, the invention has the following beneficial effects:
the benzoxazine resin prepared by the invention is uniformly and stably dispersed with carbon materials, and the carbon materials form a perfect and uniform inorganic network in the composite material, so that the electric conduction and heat conduction properties of the benzoxazine resin based composite material are obviously improved.
The resin has the advantages of easily obtained raw materials, simple steps, environmental friendliness, no need of any solvent, optimized preparation process and easy realization of industrial production.
Drawings
FIG. 1 is a nuclear magnetic hydrogen spectrum diagram of a carbon material/benzoxazine resin based composite material prepared by in-situ dispersion of graphene (in FIG. 1, hydrogen atoms in methyl groups on 2.18ppm of m-cresol, 4.58ppm is-CH)2H atom in-N-, 5.32ppm of-O-CH2H atom in N-, 6.7 to 7.3ppm is proton absorption peak on benzene ring).
Fig. 2 is a real object diagram of the benzoxazine monomer prepared by in-situ dispersion of graphene (after 6 months of the benzoxazine monomer prepared by in-situ dispersion of a carbon material, the graphene still maintains good dispersibility in the benzoxazine monomer).
FIG. 3 is a diagram of a sample prepared by in-situ dispersing graphene and carbon nanotubes to obtain a benzoxazine resin based composite material (wherein the left and right diagrams are respectively a wafer with a diameter of 2cm and a thickness of 1mm, which is prepared by in-situ dispersing graphene and carbon nanotubes to prepare the benzoxazine resin based composite material).
Detailed Description
The present invention is further illustrated by the following specific examples.
Example 1
Firstly, mixing graphene and m-cresol in a mass ratio of 1: dispersing the mixture in m-cresol by 20 ultrasonic waves and stirring for 1 hour, and then reacting the m-cresol with a well-dispersed carbon material as a phenol source and aniline as an amine source with paraformaldehyde, wherein the molar ratio of the m-cresol to the aniline to the paraformaldehyde is 1: 2: 1, synthesizing a benzoxazine monomer (shown in figure 2) of an in-situ dispersed carbon material by a solvent-free method under the condition of heating at 95 ℃ for 1 hour, drying the benzoxazine monomer in vacuum at 100 ℃ for 1 hour, and then thermally curing the benzoxazine monomer at 160 ℃ and 170 ℃ for two hours respectively to obtain the carbon material/benzoxazine resin matrix composite material (a real object is shown in figure 3, and a nuclear magnetic hydrogen spectrum of the composite material is shown in figure 1). The measured thermal conductivity coefficient is as high as 2.06W/mK, and the maximum in-plane electrical conductivity is 3.53S/cm. The thermal conductivity of pure polybenzoxazine is only 0.17W/mK. The benzoxazine resin based composite material prepared by physically blending and dispersing the same content of graphene has the measured thermal conductivity coefficient of 0.42W/mK and the highest in-plane conductivity of 1.52S/cm.
Example 2
Firstly, mixing carbon nano tubes and m-cresol according to a mass ratio of 1: 10, dispersing in m-cresol by ultrasonic and stirring for 1 hour, and then reacting with paraformaldehyde by taking the m-cresol with well dispersed carbon nano tubes as a phenol source and aniline as an amine source, wherein the molar ratio of the m-cresol to the aniline to the paraformaldehyde is 1: 2: 1, synthesizing a benzoxazine monomer of an in-situ dispersed carbon material by a solvent-free method under the condition of heating at 95 ℃ for 1 hour, and then thermally curing the benzoxazine monomer at 160 ℃ and 170 ℃ for two hours respectively to obtain the carbon material/benzoxazine resin-based composite material (a substance is shown in figure 3). The measured thermal conductivity coefficient is as high as 2.52W/mK, and the highest in-plane electrical conductivity is 3.91S/cm. The thermal conductivity of pure polybenzoxazine is only 0.17W/mK. The benzoxazine resin based composite material prepared by physically blending and dispersing the carbon nano tubes with the same content has the measured thermal conductivity coefficient of 0.58W/mK and the highest in-plane conductivity of 2.03S/cm.
Claims (9)
1. A method for preparing a benzoxazine resin based composite material by in-situ dispersing a carbon material is characterized in that the carbon material is dispersed in m-cresol by ultrasonic and stirring for 1 hour, then the m-cresol of the well-dispersed carbon material is taken as a phenol source, primary amine is taken as an amine source, and reacts with paraformaldehyde to synthesize a benzoxazine monomer of the in-situ dispersed carbon material, and the benzoxazine monomer is thermally cured to obtain the carbon material/benzoxazine resin based composite material; the carbon material is graphene or carbon nanotubes.
2. The method for preparing the benzoxazine resin based composite material according to claim 1, wherein the amine source is one of aniline, methylamine, n-propylamine, cyclohexylamine, benzylamine, diaminodiphenyl ether, diaminodiphenyl sulfone or hexamethylenediamine.
3. The method for preparing the benzoxazine resin based composite material according to claim 1, wherein the mass ratio of the carbon material to m-cresol is 1: 100 to 1: 10, respectively.
4. The method for preparing the benzoxazine resin based composite material according to claim 1, wherein the molar ratio of m-cresol, primary amine and paraformaldehyde is 1: 2: 1.
5. the method for preparing the benzoxazine resin based composite material according to claim 1, wherein the reaction of m-cresol, primary amine and paraformaldehyde is performed by heating and stirring at 95 ℃ for 1 hour by a solvent-free method to synthesize the benzoxazine monomer of the in-situ dispersed carbon material.
6. The method for preparing the benzoxazine resin based composite material according to claim 1, wherein the synthesized benzoxazine monomer is subjected to vacuum drying at 100 ℃ for 2 hours before thermal curing.
7. The method for preparing the benzoxazine resin based composite material according to claim 1, wherein the thermal curing condition is that benzoxazine monomers are thermally cured at 160 ℃ and 170 ℃ for two hours respectively.
8. A carbon material/benzoxazine resin based composite material produced by the production method according to any one of claims 1 to 7.
9. Use of the carbon material/benzoxazine resin based composite material according to claim 8 in the preparation of an electrically and thermally conductive material.
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CN105111437A (en) * | 2015-09-28 | 2015-12-02 | 中国地质大学(武汉) | Functionalized graphene oxide enhanced benzoxazine-based composite resin and preparation method thereof |
CN107973888A (en) * | 2017-12-05 | 2018-05-01 | 武汉理工大学 | A kind of functional graphene oxide/full bio-based benzoxazine colophony composite material and preparation method thereof |
CN109180889A (en) * | 2018-08-31 | 2019-01-11 | 淮北绿洲新材料有限责任公司 | A kind of preparation method and applications of full biological source benzoxazine resin |
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CN105111437A (en) * | 2015-09-28 | 2015-12-02 | 中国地质大学(武汉) | Functionalized graphene oxide enhanced benzoxazine-based composite resin and preparation method thereof |
CN107973888A (en) * | 2017-12-05 | 2018-05-01 | 武汉理工大学 | A kind of functional graphene oxide/full bio-based benzoxazine colophony composite material and preparation method thereof |
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