CN113200848A - Novel preparation method of valproic acid - Google Patents

Novel preparation method of valproic acid Download PDF

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Publication number
CN113200848A
CN113200848A CN202110336641.4A CN202110336641A CN113200848A CN 113200848 A CN113200848 A CN 113200848A CN 202110336641 A CN202110336641 A CN 202110336641A CN 113200848 A CN113200848 A CN 113200848A
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acid
valproic acid
cyano
water
phase
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魏正华
韦建国
顾玉仅
叶建忠
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Shanghai Qingping Pharmaceutical Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/08Preparation of carboxylic acids or their salts, halides or anhydrides from nitriles
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/43Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
    • C07C51/44Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C51/00Preparation of carboxylic acids or their salts, halides or anhydrides
    • C07C51/42Separation; Purification; Stabilisation; Use of additives
    • C07C51/487Separation; Purification; Stabilisation; Use of additives by treatment giving rise to chemical modification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a new preparation method of valproic acid, which takes 2-cyano-2-propylvaleric acid as a starting material to prepare the valproic acid by a one-pot method. The method takes 2-cyano-2-propylvaleric acid as a raw material, uses a sulfuric acid aqueous solution as a catalyst, and prepares the valproic acid at the temperature of 120-160 ℃, wherein the reaction yield can reach 80%, and the purity of a valproic acid product can reach 99%; the preparation process is simple, the steps are short, and the labor and equipment cost investment for controlling the intermediate and preparing in industry is greatly reduced. The method adopts a sulfuric acid hydrolysis mechanism of 2-cyano-2-propylvaleric acid, and compared with a traditional mechanism of oxidizing amide with nitrous acid into carboxylic acid, the method avoids the pollution of atmosphere and water body caused by the conversion of sodium nitrite into nitrous acid in an acidic environment and the further conversion of nitrous acid into nitric oxide and nitrogen dioxide gas under an acid condition, improves the operation safety of operators and avoids the corrosion of nitric oxide and nitrogen dioxide to equipment.

Description

Novel preparation method of valproic acid
Technical Field
The invention relates to the technical field of preparation of valproic acid, and particularly relates to a novel preparation method of valproic acid.
Background
The chemical name of the sodium valproate is 2-sodium valproate, and the molecular formula is as follows: the C8H15NaO2 has molecular weight of 166.2, is white odorless crystalline powder easily soluble in water, has strong hygroscopicity, and is suitable for preventing and treating various epileptic seizures, such as petit mal, focal seizure, psychomotor seizure, mixed seizure, status epilepticus and personality behavior disorder caused by epilepsy.
Valproic acid is used as a precursor for preparing sodium valproate, and the preparation method thereof is widely studied. For example: in patent US4127604, cyanoacetate and bromopropane are used as starting materials, sodium alkoxide is used as an alkali reagent to perform a catalytic reaction to prepare 2-cyano-2-propylmethyl valerate, and propionitrile is obtained through hydrolysis, acidification and high-temperature deacidification; valpronitrile is hydrolyzed by 80% sulfuric acid to become valproamide, and valproic acid is obtained after nitrous acid is further added into a reaction system for oxidation, wherein the reaction equation is as follows (wherein the compound A is 2-cyano-2-propyl methyl valerate, the compound B is 2-cyano-2-propyl valeric acid, the compound C is valpronitrile, and the compound D is):
Figure BDA0002997906900000011
however, in the above method, compound B (2-cyano-2-propylpentanoic acid) requires decarboxylation at a high temperature (160 to 190 ℃ C.) to produce valonitrile (compound C); after valproonitrile is hydrolyzed into valproate by 80% sulfuric acid, the reaction mechanism of the reaction system for oxidizing amide to obtain valproic acid by using sodium nitrite aqueous solution under an acidic condition is as follows:
equation 1:
Figure BDA0002997906900000021
equation 2: NaNO2+H2SO4→NaHSO4+HNO2
Equation 3: 2HNO2→NO↑+NO2↑+H2O
During the reaction, sodium nitrite and sulfuric acid react to generate nitrous acid as shown in equation 2, and then are further decomposed into nitric oxide and nitrogen dioxide as shown in equation 3, and the acidic toxic oxides of nitric oxide and nitrogen dioxide corrode metal equipment of plants and plants, and cause great pollution to the environment, so that the method has certain danger from the aspect of operation.
Disclosure of Invention
The invention aims to provide a novel method for preparing valproic acid aiming at the defects in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
the new preparation method of the valproic acid is provided, the new preparation method takes 2-cyano-2-valproic acid as a starting material to prepare the valproic acid by a one-pot method, and comprises the following steps:
adding water, sulfuric acid and 2-cyano-2-propylvaleric acid into a reaction bottle, heating to 120-160 ℃, preserving heat for 15-40 hours, and controlling the temperature until the reaction is finished;
step two, after the reaction is finished, adding water into the reaction liquid for dilution and phase separation, extracting the separated oil phase with water again, adding an alkali aqueous solution into the extracted oil phase, and preserving heat for 4-6 hours at the temperature of 60-65 ℃ to generate a valproate aqueous solution;
extracting the aqueous solution of valproate by using an organic solvent, discarding an oil phase, and adding sulfuric acid into the aqueous phase to neutralize the aqueous phase until the pH value is 1-2; and (4) phase separation is carried out again, the water phase is discarded, and the oil phase is extracted by water and then is subjected to reduced pressure distillation to obtain the valproic acid.
The mechanism of the method for preparing valproic acid is as follows: performing deacidification reaction on 2-cyano-2-propylpentanoic acid at 120-160 ℃ under the condition that sulfuric acid is used as an acid reagent to generate an intermediate product, namely valproonitrile, and releasing carbon dioxide gas; carrying out acid hydrolysis reaction on propionitrile under the catalysis of sulfuric acid at 120-160 ℃ to generate an intermediate product, namely, valeramide; carrying out hydrolysis reaction on valproate at 120-160 ℃ in sulfuric acid serving as an acid reagent to generate a final product, namely a crude valproic acid product and ammonium bisulfate, adding an alkali aqueous solution into the crude valproic acid product to obtain valproate, and extracting, acidifying, phase splitting, washing and distilling the valproic acid product to obtain valproic acid; the preparation of valproic acid from 2-cyano-2-propylpentanoic acid requires only one reaction step, and the reaction mechanism is as follows:
Figure BDA0002997906900000031
further, in the first step, the molar amount of the sulfuric acid is 1.9 to 3 times that of the 2-cyano-2-propylvaleric acid.
Further, in the second step, the alkali in the alkali solution is one or more of sodium carbonate, sodium bicarbonate, potassium hydroxide, potassium carbonate, potassium bicarbonate and lithium hydroxide.
Further, the molar amount of the base in the alkali solution is 1.05 to 1.8 times the molar amount of the 2-cyano-2-propylpentanoic acid.
Further, in the third step, the organic solvent is chloroform, ethyl acetate, isopropyl acetate or toluene.
By adopting the technical scheme, compared with the prior art, the invention has the following technical effects:
the method takes 2-cyano-2-propylvaleric acid as a raw material, uses a sulfuric acid aqueous solution as a catalyst, and prepares the valproic acid at the temperature of 120-160 ℃, wherein the reaction yield can reach 80%, and the purity of a valproic acid product can reach 98%; the preparation process is simple, the steps are short, and the labor and equipment cost investment for controlling the intermediate and preparing in industry is greatly reduced.
The method of the invention adopts a sulfuric acid hydrolysis mechanism of 2-cyano-2-propylvaleric acid, only generates carbon dioxide gas in the reaction process, and compared with the traditional mechanism that nitrous acid oxidizes amide into carboxylic acid, the method avoids the pollution of atmosphere and water body caused by the conversion of sodium nitrite into nitrous acid in an acidic environment and the further conversion of nitrous acid into nitric oxide and nitrogen dioxide gas under an acid condition, improves the operation safety of operators and avoids the corrosion of nitric oxide and nitrogen dioxide to equipment.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
Example 1
Preparation of valproic acid:
adding 231g of water into a reaction bottle, cooling in a water bath, slowly adding 231g of concentrated sulfuric acid (2 eq) while controlling the internal temperature below 60 ℃, adding 200g (1eq) of 2-cyano-2-propylvaleric acid, installing a water separator, changing an oil bath pot, heating, starting to reflux and separate water to 140 ℃, preserving heat at 140 ℃ for 20-40 h, and controlling the temperature until the reaction is finished;
cooling to 30 ℃, slowly adding 350g of water, after phase separation, discarding the water phase, and extracting the oil phase once by using 100g of water; transferring the extracted oil phase to a reaction bottle, slowly adding 265g of 25% sodium hydroxide aqueous solution (sodium hydroxide 1.4eq), keeping the temperature at 60 ℃ for 4 hours, and finishing the reaction to generate a valproate aqueous solution;
the aqueous solution of valproate was cooled to 30 ℃, extracted 3 times with 100ml of dichloromethane, the oil phase was discarded, 81g of concentrated sulfuric acid (98% concentration) was slowly added to the aqueous phase to neutralize the solution to pH 1, the phases were separated, the aqueous phase was discarded, the oil phase was extracted twice with 100ml of water, the phases were separated, and the oil phase was distilled under reduced pressure using an oil pump to give 119g of valproic acid with a yield of 70.2% and a purity of 99%.
Example 2
Preparation of valproic acid:
adding 278g of water into a reaction bottle, cooling in a water bath, slowly adding 278g of concentrated sulfuric acid (2.4 eq) into the reaction bottle, controlling the internal temperature to be below 60 ℃, then adding 200g (1eq) of 2-cyano-2-propylvaleric acid, installing a water separator, changing an oil bath pot, heating, starting to reflux water to 130 ℃, keeping the temperature at 130 ℃ for 20-40 hours, and controlling the temperature until the reaction is finished;
cooling to 30 ℃, slowly adding 350g of water, after phase separation, discarding the water phase, and extracting the oil phase once by using 100g of water; transferring the extracted oil phase to a reaction bottle, slowly adding 265g of 25% sodium hydroxide aqueous solution (sodium hydroxide 1.4eq), keeping the temperature at 60 ℃ for 4 hours, and finishing the reaction to generate a valproate aqueous solution;
the aqueous solution of valproate was cooled to 30 ℃, extracted 3 times with 100ml of dichloromethane, the oil phase was discarded, 81g of concentrated sulfuric acid (98% concentration) was slowly added to the aqueous phase to neutralize the solution to pH 1, the phases were separated, the aqueous phase was discarded, the oil phase was extracted twice with 100ml of water, the phases were separated, and the oil phase was distilled under reduced pressure using an oil pump to give 112.5g of valproic acid in 66% yield and 98% purity.
Example 3
Preparation of valproic acid:
adding 278g of water into a reaction bottle, cooling in a water bath, slowly adding 278g of concentrated sulfuric acid (2.4 eq) into the reaction bottle, controlling the internal temperature to be below 60 ℃, then adding 200g (1eq) of 2-cyano-2-propylvaleric acid, installing a water separator, changing an oil bath pot, heating, starting to reflux water to 140 ℃, keeping the temperature at 140 ℃ for 20-30 hours, and controlling the temperature until the reaction is finished;
cooling to 30 ℃, slowly adding 130g of water, after phase separation, discarding the water phase, and extracting the oil phase once by using 100g of water; transferring the extracted oil phase to a reaction bottle, slowly adding 227g of 25% sodium hydroxide aqueous solution (sodium hydroxide 1.2eq), keeping the temperature at 60 ℃ for 4 hours, and finishing the reaction to generate a valproate aqueous solution;
the aqueous solution of valproate was cooled to 30 ℃, extracted 3 times with 100ml of dichloromethane, the oil phase was discarded, 75g of concentrated sulfuric acid (98% concentration) was slowly added to the aqueous phase to neutralize the solution to pH 1, the phases were separated, the aqueous phase was discarded, the oil phase was extracted twice with 100ml of water, the phases were separated, and the oil phase was distilled under reduced pressure using an oil pump to give 136g of valproic acid with 80% yield and 99% purity.
Example 4
Preparation of valproic acid:
adding 278g of water into a reaction bottle, cooling in a water bath, slowly adding 278g of concentrated sulfuric acid (2.4 eq) into the reaction bottle, controlling the internal temperature to be below 60 ℃, then adding 200g (1eq) of 2-cyano-2-propylvaleric acid, installing a water separator, changing an oil bath pot, heating, starting to reflux water to 150 ℃, keeping the temperature at 150 ℃ for 20-30 hours, and controlling the temperature until the reaction is finished;
cooling to 30 ℃, slowly adding 130g of water, after phase separation, discarding the water phase, and extracting the oil phase once by using 100g of water; transferring the extracted oil phase to a reaction bottle, slowly adding 227g of 25% sodium hydroxide aqueous solution (sodium hydroxide 1.2eq), keeping the temperature at 60 ℃ for 4 hours, and finishing the reaction to generate a valproate aqueous solution;
the aqueous solution of valproate was cooled to 30 ℃, extracted 3 times with 100ml of dichloromethane, the oil phase was discarded, 75g of concentrated sulfuric acid (98% concentration) was slowly added to the aqueous phase to neutralize the solution to pH 1, the phases were separated, the aqueous phase was discarded, the oil phase was extracted twice with 100ml of water, the phases were separated, and the oil phase was distilled under reduced pressure using an oil pump to obtain 141g of valproic acid with 83% yield and 99% purity.
Example 5
Preparation of valproic acid:
adding 325g of water into a reaction bottle, cooling in a water bath, slowly adding 325g of concentrated sulfuric acid (2.8 eq) at an internal temperature of below 60 ℃, adding 200g (1eq) of 2-cyano-2-propylvaleric acid, installing a water separator, changing an oil bath pot, heating, circulating water to 140 ℃, preserving heat at 140 ℃ for 15-30 hours, and controlling the temperature until the reaction is finished;
cooling to 30 ℃, slowly adding 190g of water, after phase separation, discarding the water phase, and extracting the oil phase once by 200g of water; transferring the extracted oil phase to a reaction bottle, slowly adding 217.4g of 25% sodium hydroxide aqueous solution (sodium hydroxide 1.15eq) at 60 ℃, preserving the temperature for 4 hours, and finishing the reaction to generate a valproate aqueous solution;
the aqueous solution of valproate was cooled to 30 ℃, extracted 3 times with 100ml of dichloromethane, the oil phase was discarded, 110g of concentrated sulfuric acid (98% concentration) was slowly added to the aqueous phase to neutralize the solution to pH 1, the phases were separated, the aqueous phase was discarded, the oil phase was extracted twice with 100ml of water, the phases were separated, and the oil phase was distilled under reduced pressure using an oil pump to give 122g of valproic acid with a yield of 72% and a purity of 99%.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (5)

1. A new preparation method of valproic acid is characterized in that 2-cyano-2-valproic acid is used as a starting material to prepare the valproic acid by a one-pot method, and the method comprises the following steps:
adding water, sulfuric acid and 2-cyano-2-propylvaleric acid into a reaction bottle, heating to 120-160 ℃, preserving heat for 15-40 hours, and controlling the temperature until the reaction is finished;
step two, after the reaction is finished, adding water into the reaction liquid for dilution and phase separation, extracting the separated oil phase with water again, adding an alkali aqueous solution into the extracted oil phase, and preserving heat for 4-6 hours at the temperature of 60-65 ℃ to generate a valproate aqueous solution;
extracting the aqueous solution of valproate by using an organic solvent, discarding an oil phase, and adding sulfuric acid into the aqueous phase to neutralize the aqueous phase until the pH value is 1-2; and (4) phase separation is carried out again, the water phase is discarded, and the oil phase is extracted by water and then is subjected to reduced pressure distillation to obtain the valproic acid.
2. The novel method for preparing valproic acid according to claim 1, wherein in step one, the molar amount of sulfuric acid is 1.9 to 3 times that of the 2-cyano-2-propylvaleric acid.
3. The novel method for preparing valproic acid according to claim 1, wherein in step two, the alkali in the alkali solution is one or more of sodium carbonate, sodium bicarbonate, potassium hydroxide, potassium carbonate, potassium bicarbonate and lithium hydroxide.
4. The novel method for producing valproic acid according to claim 1, wherein the molar amount of the base in the alkali solution is 1.05 to 1.8 times the molar amount of the 2-cyano-2-propylvaleric acid.
5. The novel method for preparing valproic acid according to claim 1, wherein in step three, the organic solvent is chloroform, ethyl acetate, isopropyl acetate or toluene.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116143586A (en) * 2022-12-16 2023-05-23 上海青平药业有限公司 Preparation method of 2-ethyl-2-methyl valeric acid

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4127604A (en) * 1977-03-15 1978-11-28 Labaz Process for the preparation of acetic acid derivatives
GB2068962A (en) * 1980-02-13 1981-08-19 Sanofi Sa Process for preparing valproic acid
DE3103776A1 (en) * 1977-03-15 1982-01-07 Sanofi, 75008 Paris Process for the preparation of di-n-propylacetic acid
CN101811982A (en) * 2009-02-19 2010-08-25 中国石油化工股份有限公司 2,3-diisopropyl-2.3-dicyano-diethyl succinate compound, preparation method and application thereof
CN103183599A (en) * 2011-12-30 2013-07-03 北大方正集团有限公司 Method for preparing 2-valproic acid
IN2014MU00486A (en) * 2014-02-11 2015-09-25 Unichem Lab Ltd

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4127604A (en) * 1977-03-15 1978-11-28 Labaz Process for the preparation of acetic acid derivatives
DE3103776A1 (en) * 1977-03-15 1982-01-07 Sanofi, 75008 Paris Process for the preparation of di-n-propylacetic acid
GB2068962A (en) * 1980-02-13 1981-08-19 Sanofi Sa Process for preparing valproic acid
CN101811982A (en) * 2009-02-19 2010-08-25 中国石油化工股份有限公司 2,3-diisopropyl-2.3-dicyano-diethyl succinate compound, preparation method and application thereof
CN103183599A (en) * 2011-12-30 2013-07-03 北大方正集团有限公司 Method for preparing 2-valproic acid
IN2014MU00486A (en) * 2014-02-11 2015-09-25 Unichem Lab Ltd

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116143586A (en) * 2022-12-16 2023-05-23 上海青平药业有限公司 Preparation method of 2-ethyl-2-methyl valeric acid

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Application publication date: 20210803