CN113199966A - Automatic gasket installation and leveling device - Google Patents
Automatic gasket installation and leveling device Download PDFInfo
- Publication number
- CN113199966A CN113199966A CN202110618526.6A CN202110618526A CN113199966A CN 113199966 A CN113199966 A CN 113199966A CN 202110618526 A CN202110618526 A CN 202110618526A CN 113199966 A CN113199966 A CN 113199966A
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- Prior art keywords
- gasket
- cylinder
- leveling
- swing
- hinge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/20—Arrangements for supporting or suspending trolley wires, e.g. from buildings
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention provides a device for automatically installing and leveling a gasket, which comprises: the leveling gasket placing mechanism, the leveling gasket, the mounting seat and the magnet are arranged on the base; the mounting seats are respectively fixed on the left side and the right side of the upper end face of the fixing plate; the leveling gasket placing mechanism is installed on the installation seat, a flat gasket adsorption plate is arranged at the upper part of the leveling gasket placing mechanism, swing fixing hinge rods are arranged below the front part and the rear part of the flat gasket adsorption plate, and the swing fixing hinge rods are installed on the installation seat through screws; the magnet is arranged on the upper end surface of the flat gasket adsorption plate; the leveling gasket is adsorbed on the upper end face of the magnet. The mechanism for automatically installing the leveling gasket is arranged, and the magnet is used for adsorbing the column leveling gasket to intelligently install the leveling gasket so as to ensure the slope of installation of the tunnel contact net suspension column, so that the installation is flexible and quick, and the accuracy and the working efficiency of the whole work are improved.
Description
Technical Field
The invention relates to the technical field of railway tunnel construction equipment, in particular to a device for automatically installing and leveling a gasket.
Background
The automatic gasket installation and leveling device is used for automatically installing the contact net hanging post of the high-speed rail tunnel, the size consistency of the hanging post can not be ensured due to the fact that cement pouring forming is conducted on the top of the high-speed rail tunnel, the height difference of installation positions needs to be measured before the hanging post is installed in order to meet the requirement of installation slope of the hanging post, and then the gasket with the corresponding thickness is placed according to detection data so as to ensure the installation slope of the hanging post.
However, due to the particularity of the installation of the suspension posts, the gasket cannot be placed in the target position in advance, so that the slope of the installation of the suspension posts is difficult to determine, and the accuracy and the stability of the installation of the suspension posts are affected.
Disclosure of Invention
In order to overcome the defects in the prior art, the device for automatically installing and leveling the gasket is provided so as to solve the problems that the installation slope of the suspension post is difficult to determine and the installation accuracy and stability of the suspension post are influenced because the gasket cannot be placed in a target position in advance due to the installation specificity of the suspension post.
To achieve the above object, there is provided an apparatus for automatically fitting and leveling a gasket, comprising: the leveling device comprises a leveling gasket placing mechanism, a leveling gasket, a lifting column, a mounting seat and a magnet;
the hanging column is clamped in the middle of the fixing plate by other mechanisms;
the mounting seats are respectively fixed on the left side and the right side of the upper end face of the fixing plate;
the leveling gasket placing mechanism is installed on the installation seat, a flat gasket adsorption plate is arranged at the upper part of the leveling gasket placing mechanism, a first air cylinder is arranged below the middle part of the flat gasket adsorption plate, the lower end of the first air cylinder is hinged to the air cylinder installation seat, and the air cylinder installation seat is installed on the installation seat;
swing fixed hinge rods are arranged below the front part and the rear part of the flat gasket adsorption plate, the swing fixed hinge rods are installed on the installation seat through screws, and first swing connection blocks are installed on the swing fixed hinge rods;
the magnet is arranged on the upper end surface of the flat gasket adsorption plate;
and the leveling gasket is adsorbed on the upper end face of the magnet.
Furthermore, the upper end of the first cylinder is provided with a universal ball head, the universal ball head is hinged to the cylinder pin shaft, the left part and the right part of the cylinder pin shaft are respectively sleeved with a second gasket, and the left end and the right end of the cylinder pin shaft are respectively sleeved in the left end and the right end of the cylinder front hinge block.
Furthermore, a swing connecting rod is sleeved in the upper end head of the swing fixing hinge rod, a first swing connecting block is hinged to the swing connecting rod, an air cylinder mounting block is arranged on the upper portion of the first swing connecting block, and a second air cylinder is mounted in the air cylinder mounting block.
Furthermore, the lower end face of the flat gasket adsorption plate is provided with a hinge installation block, a first shaft sleeve is arranged below the hinge installation block, a hinge rod is installed in the first shaft sleeve, two groups of second shaft sleeves and two groups of first shaft sleeves are installed on the front portion and the rear portion of the hinge rod respectively, the two groups of second shaft sleeves are located between the two groups of first shaft sleeves, three groups of cylinder I-shaped joints are installed on the hinge rod, and the first shaft sleeve, the cylinder I-shaped joints and the second shaft sleeves are installed in a staggered mode.
Further, an I-shaped joint of a cylinder mounted in the middle of the hinge rod is mounted with the upper end of a second cylinder, the second cylinder sleeve is arranged in the middle of the cylinder mounting block, a group of self-lubricating shaft sleeves are mounted in the front portion and the rear portion of the cylinder mounting block, guide rods are mounted in the self-lubricating shaft sleeves, and the upper ends of the guide rods on two sides are correspondingly mounted in the I-shaped joints of the cylinder above.
Furthermore, a swing shaft sleeve is sleeved in the lower end of the swing connecting rod, first gaskets are arranged on the front side and the rear side of the swing shaft sleeve, the swing shaft sleeve and the first gaskets are sleeved on a swing pin shaft, and the lower end of the swing connecting rod is in twisting movement on the swing pin shaft.
The automatic leveling device has the advantages that the automatic leveling device is provided with the automatic leveling gasket mechanism, so that the gasket can be intelligently installed, the slope of installation of the tunnel contact net hanging post is ensured, the installation is flexible and quick, and the accuracy and the working efficiency of the whole work are improved.
Drawings
FIG. 1 is a schematic front view of an embodiment of the present invention;
FIG. 2 is a schematic top view of an embodiment of the present invention;
FIG. 3 is a schematic front view of a leveling pad placement mechanism according to an embodiment of the present invention after a first cylinder is retracted;
FIG. 4 is a schematic top view of a leveling pad placement mechanism according to an embodiment of the present invention after a first cylinder is retracted;
FIG. 5 is a left side view of an embodiment of the present invention;
FIG. 6 is a schematic diagram of a leveling pad placement mechanism according to an embodiment of the present invention;
FIG. 7 is an expanded view of the structure at A-A in accordance with an embodiment of the present invention;
FIG. 8 is an expanded view of the structure at B-B according to the embodiment of the present invention;
FIG. 9 is an expanded view of the structure at position C-C according to the embodiment of the present invention.
In the figure: 1. a leveling gasket placing mechanism; 11. a self-lubricating shaft sleeve; 12. a cylinder I-shaped joint; 13. a first bushing; 14. a hinge mounting block; 15. a hinge lever; 16. a second shaft sleeve; 17. swinging the fixed hinge rod; 18. a first swing connecting block; 19. a cylinder mounting block; 110. a flat gasket adsorption plate; 111. a cylinder mounting seat; 112. a first cylinder; 113. a swing link; 114. a second cylinder; 115. a cylinder front hinge block; 116. a universal ball head; 117. a guide bar; 118. swinging the pin shaft; 119. a first gasket; 120. a swing shaft sleeve; 121. a cylinder pin shaft; 122. a second gasket; 2. leveling a gasket; 3. hoisting a column; 4. a mounting seat; 5. a magnet; 6. and (7) fixing the plate.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The invention is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention.
Fig. 1 is a front view, fig. 2 is a top view, fig. 3 is a front view of a leveling pad placement mechanism according to an embodiment of the present invention after a first cylinder is retracted, fig. 4 is a top view of the leveling pad placement mechanism according to the embodiment of the present invention after the first cylinder is retracted, fig. 5 is a left view, fig. 6 is a leveling pad placement mechanism according to an embodiment of the present invention, fig. 7 is an expanded view of a structure at a-a, fig. 8 is an expanded view of a structure at B-B, and fig. 9 is an expanded view of a structure at C-C according to an embodiment of the present invention.
Referring to fig. 1 to 9, the present invention provides an automatic leveling pad device, including: the device comprises a leveling gasket placing mechanism 1, a leveling gasket 2, a lifting column 3, a mounting seat 4 and a magnet 5; the hanging post 3 is clamped in the middle of the fixing plate 6 by other mechanisms; the mounting seats 4 are respectively fixed on the left side and the right side of the upper end face of the fixing plate 6; the leveling gasket placing mechanism 1 is installed on the installation base 4, the upper part of the leveling gasket placing mechanism 1 is provided with a flat gasket adsorption plate 110, a first air cylinder 112 is arranged below the middle part of the flat gasket adsorption plate 110, the lower end of the first air cylinder 112 is hinged on an air cylinder installation base 111, and the air cylinder installation base 111 is installed on the installation base 4; swing fixing hinge rods 17 are arranged below the front part and the rear part of the flat gasket adsorption plate 110, the swing fixing hinge rods 17 are installed on the installation seat 4 through screws, and first swing connection blocks 18 are installed on the swing fixing hinge rods 17; the magnet 5 is arranged on the upper end surface of the flat gasket adsorption plate 110; the leveling shim 2 is attached to the upper end face of the magnet 5.
In this embodiment, the upper end of the first cylinder 112 is provided with a universal ball head 116, and the universal ball head 116 is hinged on the cylinder pin shaft 121, the second gasket 122 is sleeved on both the left part and the right part of the cylinder pin shaft 121, and the left end and the right end of the cylinder pin shaft 121 are respectively sleeved in the left end and the right end of the cylinder front hinge block 115.
As a preferred embodiment, the universal ball head 116 of the present invention is hinged to the cylinder pin 121, so that the universal ball head 116 can be twisted to move, thereby conveniently driving the upper portion of the first cylinder 112 to twist, and the present invention is flexible in use.
In this embodiment, a swing connecting rod 113 is disposed in the upper end of the swing fixing hinge rod 17, a first swing connecting block 18 is hinged to the swing connecting rod 113, a cylinder mounting block 19 is disposed at the upper portion of the first swing connecting block 18, and a second cylinder 114 is mounted in the cylinder mounting block 19.
In a preferred embodiment, the upper end of the fixed hinge rod 17 and the lower end of the first swing link block 18 are cross-hinged to the swing link 113, so that the fixed hinge rod 17 and the first swing link block 18 can move in a twisting manner.
In this embodiment, a hinge mounting block 14 is disposed on a lower end surface of the flat gasket adsorption plate 110, a first shaft sleeve 13 is disposed below the hinge mounting block 14, a hinge rod 15 is mounted in the first shaft sleeve 13, two sets of second shaft sleeves 16 and two sets of first shaft sleeves 13 are mounted on a front portion and a rear portion of the hinge rod 15, the two sets of second shaft sleeves 16 are located between the two sets of first shaft sleeves 13, three sets of cylinder I-shaped joints 12 are mounted on the hinge rod 15, and the first shaft sleeves 13, the cylinder I-shaped joints 12 and the second shaft sleeves 16 are mounted in a staggered manner; the I-shaped joint 12 of the air cylinder mounted in the middle of the hinge rod 15 is mounted together with the upper end of the second air cylinder 114, the second air cylinder 114 is sleeved in the middle of the air cylinder mounting block 19, a set of self-lubricating shaft sleeves 11 are mounted in the front and the rear of the air cylinder mounting block 19, guide rods 117 are mounted in the self-lubricating shaft sleeves 11, and the upper ends of the guide rods 117 on both sides are correspondingly mounted in the set of I-shaped joint 12 of the air cylinder above.
In a preferred embodiment, the upper end of the second cylinder 114 is mounted in the middle cylinder I-shaped joint 12, and the upper ends of the guide rods 117 at both sides of the second cylinder 114 are respectively connected to the cylinder I-shaped joints 12 at both sides, so that the second cylinder 114 always extends and contracts straight during the extension and contraction process to avoid skewing.
In this embodiment, a swing shaft sleeve 120 is disposed in the lower end of the swing link 113, first pads 119 are disposed on both front and rear sides of the swing shaft sleeve 120, the swing shaft sleeve 120 and the first pads 119 are both disposed on the swing pin 118, and the lower end of the swing link 113 is twisted on the swing pin 118.
As a preferred embodiment, the lower end of the swing link 113 is hinged to the swing pin 118, so that the swing link 113 and the swing fixing hinge rod 17 can be twisted to move, and the leveling cushion plate can be conveniently installed under the action of the first cylinder 112, and the use is flexible and convenient.
The automatic leveling mechanism is provided, and the magnet is used for adsorbing the column leveling gasket to intelligently install the leveling gasket so as to ensure the slope of installation of the tunnel contact net suspension column, so that the installation is flexible and quick, and the accuracy and the working efficiency of the whole work are improved.
Claims (6)
1. An automatic leveling pad device, comprising: the leveling device comprises a leveling gasket placing mechanism (1), a leveling gasket (2), a hanging column (3), a mounting seat (4) and a magnet (5);
the hanging column (3) is clamped in the middle of the fixing plate (6) by other mechanisms;
the mounting seats (4) are respectively fixed on the left side and the right side of the upper end face of the fixing plate (6);
the leveling gasket placing mechanism (1) is installed on the installation base (4), a leveling gasket adsorption plate (110) is arranged at the upper part of the leveling gasket placing mechanism (1), a first air cylinder (112) is arranged below the middle part of the leveling gasket adsorption plate (110), the lower end of the first air cylinder (112) is hinged to the air cylinder installation base (111), and the air cylinder installation base (111) is installed on the installation base (4);
swing fixed hinge rods (17) are arranged below the front part and the rear part of the flat gasket adsorption plate (110), the swing fixed hinge rods (17) are installed on the installation seat (4) through screws, and first swing connection blocks (18) are installed on the swing fixed hinge rods (17);
a magnet (5) mounted on the upper end surface of the flat pad adsorption plate (110);
and the leveling gasket (2) is adsorbed on the upper end surface of the magnet (5).
2. The device for automatically installing and leveling the gasket as claimed in claim 1, wherein a universal ball head (116) is arranged at the upper end of the first cylinder (112), the universal ball head (116) is hinged on a cylinder pin shaft (121), the second gasket (122) is sleeved on the left part and the right part of the cylinder pin shaft (121), and the left end and the right end of the cylinder pin shaft (121) are respectively sleeved in the left end and the right end of a cylinder front hinge block (115).
3. The automatic leveling gasket device according to claim 1, wherein a swing connecting rod (113) is sleeved in an upper end of the swing fixing hinge rod (17), a first swing connecting block (18) is hinged on the swing connecting rod (113), an air cylinder mounting block (19) is arranged at the upper part of the first swing connecting block (18), and a second air cylinder (114) is mounted in the air cylinder mounting block (19).
4. The device for automatically installing and leveling the gasket as claimed in claim 1, wherein a hinge mounting block (14) is arranged on the lower end surface of the flat gasket adsorption plate (110), a first shaft sleeve (13) is arranged below the hinge mounting block (14), a hinge rod (15) is installed in the first shaft sleeve (13), two sets of second shaft sleeves (16) and two sets of first shaft sleeves (13) are installed on the front portion and the rear portion of the hinge rod (15), the two sets of second shaft sleeves (16) are located between the two sets of first shaft sleeves (13), three sets of cylinder I-shaped joints (12) are installed on the hinge rod (15), and the first shaft sleeves (13), the cylinder I-shaped joints (12) and the second shaft sleeves (16) are installed in a staggered mode.
5. The automatic leveling gasket device according to claim 4, characterized in that the cylinder I-shaped joint (12) installed in the middle of the hinge rod (15) is installed together with the upper end of the second cylinder (114), the second cylinder (114) is sleeved in the middle of the cylinder installation block (19), a set of self-lubricating bushings (11) are installed in the front and rear parts of the cylinder installation block (19), guide rods (117) are installed in the self-lubricating bushings (11), and the upper ends of the guide rods (117) on both sides are correspondingly installed in the set of cylinder I-shaped joints (12) above.
6. The automatic leveling gasket device of claim 3, wherein a swing shaft sleeve (120) is sleeved in the lower end of the swing connecting rod (113), first gaskets (119) are arranged on the front side and the rear side of the swing shaft sleeve (120), the swing shaft sleeve (120) and the first gaskets (119) are sleeved on a swing pin shaft (118), and the lower end of the swing connecting rod (113) is in twisting motion on the swing pin shaft (118).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110618526.6A CN113199966B (en) | 2021-06-03 | 2021-06-03 | Automatic gasket installation and leveling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110618526.6A CN113199966B (en) | 2021-06-03 | 2021-06-03 | Automatic gasket installation and leveling device |
Publications (2)
| Publication Number | Publication Date |
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| CN113199966A true CN113199966A (en) | 2021-08-03 |
| CN113199966B CN113199966B (en) | 2022-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110618526.6A Active CN113199966B (en) | 2021-06-03 | 2021-06-03 | Automatic gasket installation and leveling device |
Country Status (1)
| Country | Link |
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| CN (1) | CN113199966B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201703271U (en) * | 2010-06-28 | 2011-01-12 | 中铁电气化局集团有限公司 | Tunnel davit bracket mounting rack |
| CN203727197U (en) * | 2014-02-18 | 2014-07-23 | 中铁建电气化局集团南方工程有限公司 | Novel davit inclination adjusting cushion block |
| US20160332023A1 (en) * | 2015-05-12 | 2016-11-17 | Mark Christopher Taylor | Attachment Mechanisms and Methods for an Absorbent Cover |
| CN207128663U (en) * | 2017-07-19 | 2018-03-23 | 中铁二院工程集团有限责任公司 | Electric railway steel pipe is firmly across place's davit mounting structure |
| CN209274408U (en) * | 2018-12-19 | 2019-08-20 | 中铁电气化局集团西安电气化工程有限公司 | Davit installation tool in electric power supply system for subway rigid contact net tunnel |
| CN110194080A (en) * | 2019-07-26 | 2019-09-03 | 中铁建电气化局集团轨道交通器材有限公司 | Railway traffic contact network support pole device |
| CN210617904U (en) * | 2019-08-08 | 2020-05-26 | 湖北鄂电德力电气有限公司 | Adjustable tunnel suspension post for railway |
| CN211468220U (en) * | 2019-11-28 | 2020-09-11 | 中铁建大桥工程局集团电气化工程有限公司 | Contact net suspension installation device in assembled subway station |
| CN211684764U (en) * | 2020-03-10 | 2020-10-16 | 中铁建电气化局集团第三工程有限公司 | Railway contact net davit |
| CN211684760U (en) * | 2020-01-19 | 2020-10-16 | 中铁一局集团电务工程有限公司 | Cantilever davit fixing device |
| CN212243036U (en) * | 2020-06-08 | 2020-12-29 | 中铁二院工程集团有限责任公司 | Special-shaped positive feeder suspension post in tunnel and connecting structure |
-
2021
- 2021-06-03 CN CN202110618526.6A patent/CN113199966B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201703271U (en) * | 2010-06-28 | 2011-01-12 | 中铁电气化局集团有限公司 | Tunnel davit bracket mounting rack |
| CN203727197U (en) * | 2014-02-18 | 2014-07-23 | 中铁建电气化局集团南方工程有限公司 | Novel davit inclination adjusting cushion block |
| US20160332023A1 (en) * | 2015-05-12 | 2016-11-17 | Mark Christopher Taylor | Attachment Mechanisms and Methods for an Absorbent Cover |
| CN207128663U (en) * | 2017-07-19 | 2018-03-23 | 中铁二院工程集团有限责任公司 | Electric railway steel pipe is firmly across place's davit mounting structure |
| CN209274408U (en) * | 2018-12-19 | 2019-08-20 | 中铁电气化局集团西安电气化工程有限公司 | Davit installation tool in electric power supply system for subway rigid contact net tunnel |
| CN110194080A (en) * | 2019-07-26 | 2019-09-03 | 中铁建电气化局集团轨道交通器材有限公司 | Railway traffic contact network support pole device |
| CN210617904U (en) * | 2019-08-08 | 2020-05-26 | 湖北鄂电德力电气有限公司 | Adjustable tunnel suspension post for railway |
| CN211468220U (en) * | 2019-11-28 | 2020-09-11 | 中铁建大桥工程局集团电气化工程有限公司 | Contact net suspension installation device in assembled subway station |
| CN211684760U (en) * | 2020-01-19 | 2020-10-16 | 中铁一局集团电务工程有限公司 | Cantilever davit fixing device |
| CN211684764U (en) * | 2020-03-10 | 2020-10-16 | 中铁建电气化局集团第三工程有限公司 | Railway contact net davit |
| CN212243036U (en) * | 2020-06-08 | 2020-12-29 | 中铁二院工程集团有限责任公司 | Special-shaped positive feeder suspension post in tunnel and connecting structure |
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| CN113199966B (en) | 2022-07-29 |
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