CN113199443A - Novel emergency maintenance vehicle - Google Patents
Novel emergency maintenance vehicle Download PDFInfo
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- CN113199443A CN113199443A CN202110301538.6A CN202110301538A CN113199443A CN 113199443 A CN113199443 A CN 113199443A CN 202110301538 A CN202110301538 A CN 202110301538A CN 113199443 A CN113199443 A CN 113199443A
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- 238000012423 maintenance Methods 0.000 title claims abstract description 179
- 238000004519 manufacturing process Methods 0.000 claims abstract description 55
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 54
- 239000011521 glass Substances 0.000 claims abstract description 47
- 230000000712 assembly Effects 0.000 claims abstract description 20
- 238000000429 assembly Methods 0.000 claims abstract description 20
- 230000000694 effects Effects 0.000 claims description 16
- 230000002457 bidirectional effect Effects 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 230000008859 change Effects 0.000 claims description 2
- 238000000926 separation method Methods 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000008439 repair process Effects 0.000 description 5
- 230000006978 adaptation Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/08—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for attachment of work holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B1/00—Vices
- B25B1/02—Vices with sliding jaws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/10—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with provision for adjusting holders for tool or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H1/00—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby
- B25H1/12—Work benches; Portable stands or supports for positioning portable tools or work to be operated on thereby with storage compartments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H5/00—Tool, instrument or work supports or storage means used in association with vehicles; Workers' supports, e.g. mechanics' creepers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Liquid Crystal (AREA)
Abstract
The invention discloses a novel emergency maintenance vehicle, which comprises a liquid crystal glass production equipment fault emergency maintenance assembly, wherein two groups of maintenance tool placing platform assemblies are rotatably arranged in the liquid crystal glass production equipment fault emergency maintenance assembly, the maintenance tools in the inner part are conveniently observed and taken through the rotation of a maintenance tool placing circular table disc, the positions of the maintenance tool placing circular table disc after rotation are stabilized through the abutting and meshing of an upper movable gear ring, a lower movable gear ring and a top fixed gear ring, a special-shaped workpiece clamping and fixing space is formed between two groups of special-shaped workpiece auxiliary clamping assemblies, the clamping and fixing space between the two groups of special-shaped workpiece auxiliary clamping assemblies is automatically matched with the appearance of the special-shaped workpiece through elastic expansion, the adjustment of the orientation of the maintenance bench clamp assemblies is realized through the movement of movable ball heads of the bench clamps in the orientation adjusting base assemblies, the orientation of the maintenance bench clamp assemblies is changed through the orientation changing matching of the maintenance bench clamp assemblies, the device is convenient for maintenance personnel to fix parts with different sizes and shapes during threading and cutting.
Description
Technical Field
The invention belongs to the technical field of liquid crystal glass production and maintenance, and particularly relates to a novel emergency maintenance vehicle.
Background
The liquid crystal glass production often has equipment sudden failure, needs urgent maintenance, and personnel need arrive the scene earlier in the maintenance process, after confirming the instrument that needs to use, return team and take the instrument, meet that the scene can't be processed, still need disassemble the part and take back to the internal processing of group, still need return to the scene after processing is accomplished.
The prior art has the following problems: this kind of maintenance mode has not only lengthened maintenance duration, probably causes the influence to production continuity, causes maintenance inefficiency moreover, and when meetting needs bench vice to add man-hour, need disassemble the part and take back, has greatly prolonged maintenance duration, but if carry whole instruments and arrive the scene, then can appear carrying inconveniently, cause the situation that the instrument was lost easily, more serious is, if the instrument that loses drops in the switch board, still probably causes the equipment short circuit, perhaps more serious consequence.
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a novel emergency maintenance vehicle which has the characteristics of convenience, practicability, strong reliability and convenience in adjustment.
In order to achieve the purpose, the invention provides the following technical scheme: a novel emergency maintenance vehicle comprises a liquid crystal glass production equipment fault emergency maintenance assembly, wherein two sets of maintenance tool placing platform assemblies are rotatably arranged inside the liquid crystal glass production equipment fault emergency maintenance assembly, a bench clamp direction adjusting base assembly is fixedly arranged on one side of the top of the liquid crystal glass production equipment fault emergency maintenance assembly, a maintenance bench clamp assembly is fixedly arranged on the bench clamp direction adjusting base assembly in a clamping mode, and special-shaped workpiece auxiliary clamping assemblies are tightly clamped on two clamping transverse plates of the maintenance bench clamp assembly;
the liquid crystal glass production equipment fault emergency maintenance assembly comprises a liquid crystal glass production equipment fault emergency maintenance car cabinet, moving wheels are fixedly arranged at the bottom of the liquid crystal glass production equipment fault emergency maintenance car cabinet, a push-pull rod is fixedly arranged at the top of one end of the liquid crystal glass production equipment fault emergency maintenance car cabinet, and a maintenance car cabinet door is rotatably arranged on one side of the liquid crystal glass production equipment fault emergency maintenance car cabinet;
the maintenance tool placing table component comprises a placing table supporting main rod, a plurality of layers of maintenance tool placing circular table discs are fixedly arranged on the placing table supporting main rod through bottom supporting rib plates, an internal division plate is fixedly arranged inside the maintenance tool placing circular table disc, a supporting main rod limiting circular disc is fixedly arranged on a top rod body of the supporting main rod of the placing table, and a meshing jacking spring, an up-down movable gear ring and a top fixed gear ring are sleeved on the top rod body of the supporting main rod of the placing table, the two sides of the top rod body of the supporting main rod of the placing table are both provided with vertical guide grooves which can move up and down, the outer part of the top fixed gear ring is symmetrically and fixedly provided with two arc-shaped fixed plates, the bottom of the upper and lower movable gear rings is fixedly provided with a movable gear ring jacking disc, two upper and lower movable guide lugs are symmetrically distributed and fixedly arranged on the inner side surface of the upper and lower movable gear rings;
the vise orientation adjusting base assembly comprises an orientation adjusting base, a base guide square groove is formed in one side of the orientation adjusting base, an orientation adjusting fixed block is fixedly arranged at one end of the top of the orientation adjusting base, a first hemispherical groove is formed in the orientation adjusting fixed block, a furling threaded rod is rotatably arranged on the inner side of the bottom of the orientation adjusting fixed block through a bearing seat, an orientation adjusting movable block is arranged on the furling threaded rod in a threaded mode, a square furling guide convex block is fixedly arranged at the bottom of the orientation adjusting movable block, and a second hemispherical groove is formed in the orientation adjusting movable block;
the maintenance bench clamp assembly comprises a maintenance bench clamp body, a bench clamp movable ball head is fixedly arranged at the bottom of the maintenance bench clamp body through a bench clamp supporting main rod, and a first clamping transverse plate and a second clamping transverse plate are respectively arranged on two sides of the top of the maintenance bench clamp body;
the clamping component is assisted to heterotypic work piece includes the tight board in U type top, the front end of the tight board in U type top is provided with the supplementary grip block of heterotypic work piece through the fixed tight board connecting block in top, and the one end screw thread of the tight board in U type top is provided with the tight board threaded rod in top, the fixed tight disc in top that is provided with of one end of the tight board threaded rod in top, the fixed interior pole in multirow multiseriate heterotypic work piece top that is provided with on the inboard panel body of the supplementary grip block of heterotypic work piece, the outside cover of the tight pole in heterotypic work piece top is equipped with the tight outer tube in heterotypic work piece top, the tight pole in heterotypic work piece top and the tight outer tube in heterotypic work piece top are fixed between the tight outer tube in heterotypic work piece top.
Preferably, when the emergent maintenance subassembly of liquid crystal glass production facility trouble and repair tools place a subassembly assembly use, the top and the bottom body of rod of placing a support mobile jib all rotate through the top and the bottom cabinet body of bearing frame with the emergent maintenance cabinet of liquid crystal glass production facility trouble and are connected, the fixed ring gear in top passes through the camber fixed plate to be fixed on the emergent maintenance cabinet body of top of liquid crystal glass production facility trouble, movable gear ring cover is established when placing the top body of rod of platform support mobile jib from top to bottom, activity direction lug slides from top to bottom in the vertical slot from top to bottom, the one end of meshing top tight spring is contradicted on the tight disc in activity ring gear top, and the other end of meshing top tight spring is contradicted on supporting the spacing disc of mobile jib.
Preferably, when the orientation adjusting movable block moves on the gathering threaded rod in a threaded manner, the square gathering guide projection moves in a guide square groove of the base in a guide manner, gathering clamping or gathering clamping release between the orientation adjusting fixed block and the orientation adjusting movable block is realized through bidirectional rotation of the gathering threaded rod, and after the gathering clamping is realized, one end of a handle of the gathering threaded rod is fixedly tied on the push-pull rod through a steel wire rope.
Preferably, when the maintenance bench vice assembly is installed on the bench vice orientation adjusting base assembly, the movable ball head of the bench vice moves in all directions on the orientation adjusting fixed block and the orientation adjusting movable block through the first hemispherical groove and the second hemispherical groove, and the maintenance bench vice assembly is fixed when installed on the bench vice orientation adjusting base assembly through the folding and clamping between the orientation adjusting fixed block and the orientation adjusting movable block.
Preferably, when the two groups of the auxiliary clamping assemblies for the special-shaped workpieces are arranged on the first clamping transverse plate and the second clamping transverse plate on the maintenance bench clamp assembly, the threaded rods of the jacking plates are screwed down, and the two U-shaped jacking plates are respectively and tightly clamped on the first clamping transverse plate and the second clamping transverse plate through jacking of the jacking plates and the clamping discs.
Preferably, a special-shaped workpiece clamping and fixing space is formed between the two groups of special-shaped workpiece auxiliary clamping assemblies, elastic expansion between the special-shaped workpiece abutting inner rod and the special-shaped workpiece abutting outer tube is realized through the special-shaped workpiece abutting spring, and when the special-shaped workpiece clamp is fastened, automatic adaptation between the clamping and fixing space between the two groups of special-shaped workpiece auxiliary clamping assemblies and the appearance of the special-shaped workpiece is realized through the elastic expansion, so that the reliability and effectiveness of contact when the special-shaped workpiece is clamped and fixed are ensured.
Preferably, through place the rotation of platform support mobile jib in the emergent maintenance car cabinet of liquid crystal glazing production facility trouble, realize the multilayer maintenance tool places the rotation of platform dish in the emergent maintenance car cabinet of liquid crystal glazing production facility trouble, through maintenance tool places the rotation of platform dish, conveniently observes and takes the maintenance tool who leans on in, through the tight spring in meshing top's top makes be in the tight meshing state in top all the time between activity ring gear and the fixed ring gear in top from top to bottom, through the tight meshing in top of activity ring gear and the fixed ring gear in top from top to bottom stabilizes maintenance tool places the position after the platform dish rotates.
Preferably, the direction of the maintenance bench clamp assembly is adjusted by adjusting the movement of the movable ball head of the bench clamp in the bench clamp direction adjusting base assembly, and maintenance personnel can conveniently fix parts with different sizes and shapes during threading and cutting through the matching of the changed direction of the maintenance bench clamp assembly.
Compared with the prior art, the invention has the beneficial effects that: when the invention is used, the maintenance vehicle is pushed to a place needing maintenance, maintenance tools prepared in time are placed on the multilayer maintenance tool placing circular table disc in a classified manner, when the liquid crystal glass production equipment failure emergency maintenance assembly and the maintenance tool placing table assembly are assembled for use, the top and bottom rod bodies of the placing table supporting main rod are rotatably connected with the top and bottom cabinet bodies of the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet through the bearing seats, the rotation of the placing table supporting main rod in the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet is realized, the multilayer maintenance tool placing circular table disc rotates in the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet, the maintenance tools close to the inner side are convenient to observe and take through the rotation of the maintenance tool placing circular table disc, and the upper movable gear ring, the lower movable gear ring and the top fixed gear ring are always in a top tight meshing state through the meshing of the meshing top tightening springs, through the tight meshing in top of activity ring gear and the fixed ring gear in top from top to bottom, stabilize the position after the maintenance tool places the platform dish and rotates, through this kind of mode, not only conveniently observe and take the maintenance tool who leans on the lining, can stabilize the maintenance tool in real time and place the position after the platform dish rotates, form heterotypic work piece between two sets of heterotypic work piece auxiliary clamping components and press from both sides tight fixed space, through heterotypic work piece top tight spring, realize elastic expansion between heterotypic work piece top tight interior pole and the heterotypic work piece top tight outer tube, when heterotypic work piece presss from both sides the fastening, through this kind of elastic expansion, realize the tight fixed space of clamp between two sets of heterotypic work piece auxiliary clamping components and the automatic adaptation of heterotypic work piece appearance, thereby guarantee reliability and validity of contact when heterotypic work piece presss from both sides tight fixed, when maintenance bench vice subassembly is installed on bench vice orientation adjustment base subassembly, bench vice activity bulb passes through first hemisphere groove and second hemisphere groove and adjusts the fixed block and orientation adjustment activity All-round activity on the piece, it is tight to adjust drawing in between fixed block and the orientation regulation movable block through the orientation, realize the fixed when maintenance bench vice subassembly is installed on bench vice orientation adjustment base subassembly, through the activity of adjusting bench vice activity bulb in the bench vice orientation adjustment base subassembly, realize the regulation of maintenance bench vice subassembly orientation, through the cooperation that maintenance bench vice subassembly orientation changed, make things convenient for the maintenance personal mantle fiber, fix the spare part of equidimension and appearance when cutting.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view from another perspective of the present invention;
FIG. 3 is a perspective view of the vise orientation adjustment base assembly, the maintenance vise assembly, and the auxiliary clamping assembly for the special shaped workpiece of the present invention;
FIG. 4 is a perspective view of a failure emergency maintenance assembly of the liquid crystal glass production apparatus of the present invention;
FIG. 5 is a perspective view of the service tool stand assembly of the present invention;
FIG. 6 is a perspective view of another perspective of the service tool stand assembly of the present invention;
FIG. 7 is a perspective view of a portion of the construction of the service tool stand assembly of the present invention;
FIG. 8 is an exploded view of a portion of the construction of the service tool park bench assembly of the present invention;
FIG. 9 is a perspective view of the vise orientation adjustment base assembly of the present invention;
FIG. 10 is an exploded view of the vise orientation adjustment base assembly of the present invention;
FIG. 11 is a perspective view of a service vise assembly of the present invention;
FIG. 12 is a perspective view of the auxiliary clamping assembly for profiled workpieces according to the present invention;
FIG. 13 is an exploded view of a portion of the structure of the auxiliary clamping assembly for profiled workpieces according to the present invention;
in the figure: 1. a liquid crystal glass production equipment fault emergency maintenance component; 101. a failure emergency maintenance car cabinet of liquid crystal glass production equipment; 102. a push-pull rod; 103. maintaining the car cabinet door; 104. a moving wheel; 2. a service tool holding table assembly; 201. the placing table supports the main rod; 202. the maintenance tool is placed on the circular table plate; 203. an internal partition plate; 204. bottom support rib plates; 205. a limiting disc of the support main rod; 206. meshing and jacking the spring; 207. an upper movable gear ring and a lower movable gear ring; 208. the top is fixed with a gear ring; 209. an arc-shaped fixing plate; 210. a vertical guide groove is movable up and down; 211. a guide projection is movable up and down; 212. the movable gear ring tightly pushes the disc; 3. the vise faces the adjustment base assembly; 301. an orientation adjustment base; 302. a base guide square groove; 303. an orientation adjusting fixed block; 304. a first hemispherical groove; 305. drawing in the threaded rod; 306. an orientation adjustment movable block; 307. a second hemispherical groove; 308. a square furling guide projection; 4. maintaining the bench clamp assembly; 401. maintaining the bench clamp body; 402. the bench clamp supports the main rod; 403. a movable ball head of the bench clamp; 404. a first clamping transverse plate; 405. a second clamping transverse plate; 5. the special-shaped workpiece auxiliary clamping component; 501. a U-shaped jacking plate; 502. a connecting block of a jacking plate; 503. an auxiliary clamping plate for the special-shaped workpiece; 504. tightly pushing the plate threaded rod; 505. the jacking plate jacks the disc tightly; 506. the special-shaped workpiece tightly props up the inner rod; 507. the special-shaped workpiece tightly props against the outer pipe; 508. the special-shaped workpiece tightly pushes the spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-13, the present invention provides the following technical solutions: a novel emergency maintenance vehicle comprises a liquid crystal glass production equipment fault emergency maintenance assembly 1, wherein two groups of maintenance tool placing platform assemblies 2 are rotatably arranged inside the liquid crystal glass production equipment fault emergency maintenance assembly 1, a bench clamp direction adjusting base assembly 3 is fixedly arranged on one side of the top of the liquid crystal glass production equipment fault emergency maintenance assembly 1, a maintenance bench clamp assembly 4 is fixedly clamped and arranged on the top of the bench clamp direction adjusting base assembly 3, and a special-shaped workpiece auxiliary clamping assembly 5 is tightly clamped and arranged on two clamping transverse plates of the maintenance bench clamp assembly 4;
the liquid crystal glass production equipment fault emergency maintenance assembly 1 comprises a liquid crystal glass production equipment fault emergency maintenance car cabinet 101, the bottom of the liquid crystal glass production equipment fault emergency maintenance car cabinet 101 is fixedly provided with a moving wheel 104, the top of one end of the liquid crystal glass production equipment fault emergency maintenance car cabinet 101 is fixedly provided with a push-pull rod 102, and one side of the liquid crystal glass production equipment fault emergency maintenance car cabinet 101 is rotatably provided with a maintenance car cabinet door 103;
the maintenance tool placing table component 2 comprises a placing table supporting main rod 201, a multilayer maintenance tool placing circular table disc 202 is fixedly arranged on the placing table supporting main rod 201 through a bottom supporting rib plate 204, an internal separation plate 203 is fixedly arranged inside the maintenance tool placing circular table disc 202, a supporting main rod limiting disc 205 is fixedly arranged on the top rod body of the placing table supporting main rod 201, and the top rod body of the placing table supporting main rod 201 is sleeved with a meshing jacking spring 206, an up-down movable gear ring 207 and a top fixed gear ring 208, two sides of the top rod body of the placing table supporting main rod 201 are respectively provided with an up-down movable guide vertical groove 210, the outer part of the top fixed gear ring 208 is symmetrically distributed and fixedly provided with two arc-shaped fixing plates 209, the bottom of the up-down movable gear ring 207 is fixedly provided with a movable gear ring jacking disc 212, two upper and lower movable guide lugs 211 are symmetrically distributed and fixedly arranged on the inner side surface of the upper and lower movable gear ring 207;
the vise orientation adjusting base component 3 comprises an orientation adjusting base 301, a base guide square groove 302 is formed in one side of the orientation adjusting base 301, an orientation adjusting fixed block 303 is fixedly arranged at one end of the top of the orientation adjusting base 301, a first hemispherical groove 304 is formed in the interior of the orientation adjusting fixed block 303, a furling threaded rod 305 is rotatably arranged on the inner side of the bottom of the orientation adjusting fixed block 303 through a bearing seat, an orientation adjusting movable block 306 is arranged on the furling threaded rod 305 in a threaded manner, a square furling guide convex block 308 is fixedly arranged at the bottom of the orientation adjusting movable block 306, and a second hemispherical groove 307 is formed in the interior of the orientation adjusting movable block 306;
the maintenance bench clamp assembly 4 comprises a maintenance bench clamp body 401, a bench clamp movable ball 403 is fixedly arranged at the bottom of the maintenance bench clamp body 401 through a bench clamp supporting main rod 402, and a first clamping transverse plate 404 and a second clamping transverse plate 405 are respectively arranged on two sides of the top of the maintenance bench clamp body 401;
the special-shaped workpiece auxiliary clamping assembly 5 comprises a U-shaped jacking plate 501, the front end of the U-shaped jacking plate 501 is fixedly provided with a special-shaped workpiece auxiliary clamping plate 503 through a jacking plate connecting block 502, a jacking plate threaded rod 504 is arranged at one end of the U-shaped jacking plate 501, a jacking plate jacking disc 505 is fixedly arranged at one end of the jacking plate threaded rod 504, a multi-row and multi-column special-shaped workpiece jacking inner rod 506 is fixedly arranged on the inner side panel body of the special-shaped workpiece auxiliary clamping plate 503, a special-shaped workpiece jacking outer tube 507 is sleeved outside the special-shaped workpiece jacking inner rod 506, and a special-shaped workpiece jacking spring 508 is fixedly arranged between the special-shaped workpiece jacking inner rod 506 and the special-shaped workpiece jacking outer tube 507.
In this embodiment, preferably, when the emergency maintenance component 1 for the failure of the liquid crystal glass production equipment and the maintenance tool placing platform component 2 are assembled for use, the top and the bottom rod bodies of the placing platform supporting main rod 201 are both rotationally connected with the top and the bottom cabinet bodies of the emergency maintenance cabinet 101 for the failure of the liquid crystal glass production equipment through bearing seats, the top fixing gear ring 208 is fixed on the top cabinet body of the emergency maintenance cabinet 101 for the failure of the liquid crystal glass production equipment through the arc-shaped fixing plate 209, the upper and lower movable gear rings 207 are sleeved on the top rod body of the placing platform supporting main rod 201, the upper and lower movable guide protrusions 211 slide up and down in the upper and lower movable guide vertical grooves 210, one end of the meshing jacking spring 206 is abutted on the movable gear ring jacking disk 212, and the other end of the meshing jacking spring 206 is abutted on the supporting main rod limiting disk 205.
In this embodiment, preferably, when the folding threaded rod 305 moves in a threaded manner toward the adjusting movable block 306, the square folding guide projection 308 moves in the square base guide groove 302 in a guiding manner, and the folding clamping or the unfolding clamping between the adjusting fixed block 303 and the adjusting movable block 306 is realized through the bidirectional rotation of the folding threaded rod 305, and after the folding clamping, one end of the handle of the folding threaded rod 305 is fixedly tied to the push-pull rod 102 through a wire rope.
In this embodiment, preferably, when the maintenance vise assembly 4 is installed on the vise orientation adjustment base assembly 3, the vise movable ball 403 moves in all directions on the orientation adjustment fixing block 303 and the orientation adjustment movable block 306 through the first hemispherical groove 304 and the second hemispherical groove 307, and the maintenance vise assembly 4 is fixed when installed on the vise orientation adjustment base assembly 3 by drawing and clamping between the orientation adjustment fixing block 303 and the orientation adjustment movable block 306.
In this embodiment, preferably, when the two sets of the auxiliary clamping assemblies 5 for the special-shaped workpieces are mounted on the first clamping transverse plate 404 and the second clamping transverse plate 405 of the maintenance vise assembly 4, the tightening plate threaded rod 504 is screwed down, and the two U-shaped tightening plates 501 are respectively tightened and clamped on the first clamping transverse plate 404 and the second clamping transverse plate 405 by tightening the tightening plate tightening disk 505.
In this embodiment, preferably, a special-shaped workpiece clamping fixing space is formed between the two sets of special-shaped workpiece auxiliary clamping assemblies 5, elastic expansion and contraction between the special-shaped workpiece abutting inner rod 506 and the special-shaped workpiece abutting outer tube 507 are realized through the special-shaped workpiece abutting spring 508, and when the special-shaped workpiece clamp is fastened, the automatic adaptation of the clamping fixing space between the two sets of special-shaped workpiece auxiliary clamping assemblies 5 to the appearance of the special-shaped workpiece is realized through the elastic expansion and contraction, so that the reliability and effectiveness of contact when the special-shaped workpiece is clamped and fixed are ensured.
In this embodiment, it is preferred, through placing the rotation of a platform support mobile jib 201 in emergent maintenance car cabinet 101 of liquid crystal glazing production facility trouble, realize that multilayer repair tools places the rotation of platform dish 202 in emergent maintenance car cabinet 101 of liquid crystal glazing production facility trouble, place the rotation of platform dish 202 through repair tools, conveniently observe and take the repair tools who leans on the lining, tight through the top of meshing top tight spring 206, be in the tight meshing state in top all the time between activity ring gear 207 and the fixed ring gear 208 in top from top to bottom, through the tight meshing in top of activity ring gear 207 and the fixed ring gear 208 in top from top to bottom, stabilize the repair tools and place the position behind the rotation of platform dish 202.
In this embodiment, preferably, the movable ball 403 of the bench clamp is adjusted to move in the bench clamp direction adjusting base component 3, so as to adjust the direction of the maintenance bench clamp component 4, and the maintenance personnel can conveniently fix parts with different sizes and shapes during threading and cutting through the cooperation of the changed direction of the maintenance bench clamp component 4.
The maintenance bench clamp body 401 is a known technology widely used in daily life and disclosed, is sy001 in model number, and can prevent the off-threading rotation of the collected threaded rod 305 through other limiting structures after being collected and clamped between the orientation regulating fixed block 303 and the orientation regulating movable block 306.
The working principle and the using process of the invention are as follows: when the invention is used, the maintenance vehicle is pushed to a place needing maintenance, maintenance tools prepared in time are placed on the multilayer maintenance tool placing circular table disc 202 in a classified manner, when the liquid crystal glass production equipment failure emergency maintenance assembly 1 and the maintenance tool placing table assembly 2 are assembled for use, the top and bottom rod bodies of the placing table supporting main rod 201 are rotatably connected with the top and bottom cabinet bodies of the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet 101 through the bearing seats, the multilayer maintenance tool placing circular table disc 202 rotates in the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet 101 through the rotation of the placing table supporting main rod 201 in the liquid crystal glass production equipment failure emergency maintenance vehicle cabinet 101, the rotation of the maintenance tool placing circular table disc 202 is convenient for observing and taking the maintenance tools inside, and the upper movable gear ring 207, the lower movable gear ring and the top fixed gear ring 208 are always in a top meshing state through the meshing of the meshing top tightening spring 206, the position of the rotating maintenance tool placing circular table disc 202 is stabilized through the abutting engagement of the upper movable gear ring 207, the lower movable gear ring 207 and the top fixed gear ring 208, through the mode, the inner maintenance tool can be conveniently observed and taken, meanwhile, the position of the rotating maintenance tool placing circular table disc 202 can be stabilized in real time, a special-shaped workpiece clamping and fixing space is formed between the two groups of special-shaped workpiece auxiliary clamping components 5, through the special-shaped workpiece abutting spring 508, the elastic expansion between the special-shaped workpiece abutting inner rod 506 and the special-shaped workpiece abutting outer tube 507 is realized, when the special-shaped workpiece clamp is fastened, through the elastic expansion, the automatic adaptation between the clamping and fixing space between the two groups of special-shaped workpiece auxiliary clamping components 5 and the appearance of the special-shaped workpiece is realized, so that the contact reliability and effectiveness when the special-shaped workpiece is clamped and fixed are ensured, when the maintenance bench clamp component 4 is installed on the bench clamp facing the adjusting base component 3, the bench clamp movable ball head 403 can move in all directions on the orientation adjusting fixed block 303 and the orientation adjusting movable block 306 through the first hemispherical groove 304 and the second hemispherical groove 307, the fixed position of the maintenance bench clamp assembly 4 when the maintenance bench clamp assembly 4 is installed on the bench clamp orientation adjusting base assembly 3 is realized through folding and clamping between the orientation adjusting fixed block 303 and the orientation adjusting movable block 306, the adjustment of the orientation of the maintenance bench clamp assembly 4 is realized through the movement of the adjustment bench clamp movable ball head 403 in the bench clamp orientation adjusting base assembly 3, the matching of the orientation change of the maintenance bench clamp assembly 4 is realized, the threading of maintenance personnel is facilitated, and parts with different sizes and shapes are fixed during cutting.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a novel emergent maintenance car, includes emergent maintenance subassembly of liquid crystal glazing production facility trouble (1), its characterized in that: two groups of maintenance tool placing table assemblies (2) are rotatably arranged inside the liquid crystal glass production equipment fault emergency maintenance assembly (1), one side of the top of the liquid crystal glass production equipment fault emergency maintenance assembly (1) is fixedly provided with a bench clamp direction adjusting base assembly (3), the bench clamp direction adjusting base assembly (3) is clamped and fixedly provided with a maintenance bench clamp assembly (4), and two clamping transverse plates of the maintenance bench clamp assembly (4) are respectively and tightly clamped with a special-shaped workpiece auxiliary clamping assembly (5);
the liquid crystal glass production equipment fault emergency maintenance assembly (1) comprises a liquid crystal glass production equipment fault emergency maintenance car cabinet (101), a moving wheel (104) is fixedly arranged at the bottom of the liquid crystal glass production equipment fault emergency maintenance car cabinet (101), a push-pull rod (102) is fixedly arranged at the top of one end of the liquid crystal glass production equipment fault emergency maintenance car cabinet (101), and a maintenance car cabinet door (103) is rotatably arranged on one side of the liquid crystal glass production equipment fault emergency maintenance car cabinet (101);
the maintenance tool placing table component (2) comprises a placing table supporting main rod (201), a multilayer maintenance tool placing table disc (202) is fixedly arranged on the placing table supporting main rod (201) through a bottom supporting rib plate (204), an internal separation plate (203) is fixedly arranged in the maintenance tool placing table disc (202), a supporting main rod limiting disc (205) is fixedly arranged on a top rod body of the placing table supporting main rod (201), a meshing jacking spring (206), an up-and-down movable gear ring (207) and a top fixed gear ring (208) are sleeved on a top rod body of the placing table supporting main rod (201), up-and-down movable guide vertical grooves (210) are formed in two sides of the top rod body of the placing table supporting main rod (201), two arc-shaped fixing plates (209) are fixedly arranged in the external symmetrical distribution of the top fixed gear ring (208), and a movable gear ring jacking disc (212) is fixedly arranged at the bottom of the up-and down movable gear ring (207), two up-down movable guide lugs (211) are symmetrically distributed and fixedly arranged on the inner side surface of the up-down movable gear ring (207);
the vice orientation adjusting base component (3) comprises an orientation adjusting base (301), a base guide square groove (302) is formed in one side of the orientation adjusting base (301), an orientation adjusting fixed block (303) is fixedly arranged at one end of the top of the orientation adjusting base (301), a first hemispherical groove (304) is formed in the orientation adjusting fixed block (303), a furling threaded rod (305) is rotatably arranged on the inner side of the bottom of the orientation adjusting fixed block (303) through a bearing seat, an orientation adjusting movable block (306) is arranged on the furling threaded rod (305) in a threaded manner, a furling guide convex block (308) is fixedly arranged at the bottom of the orientation adjusting movable block (306), and a second hemispherical groove (307) is formed in the square orientation adjusting movable block (306);
the maintenance bench clamp assembly (4) comprises a maintenance bench clamp body (401), a bench clamp movable ball head (403) is fixedly arranged at the bottom of the maintenance bench clamp body (401) through a bench clamp supporting main rod (402), and a first clamping transverse plate (404) and a second clamping transverse plate (405) are respectively arranged on two sides of the top of the maintenance bench clamp body (401);
the clamping component (5) is assisted to heterotypic work piece includes U type top tight board (501), the front end of U type top tight board (501) is provided with heterotypic work piece assistance grip block (503) through pushing up tight board connecting block (502) is fixed, and the one end screw thread of U type top tight board (501) is provided with top tight board threaded rod (504), the fixed tight disc (505) in top tight board that is provided with in one end of top tight board threaded rod (504), the fixed multirow multiseriate heterotypic work piece top tight pole (506) that is provided with on the inboard panel body of heterotypic work piece assistance grip block (503), the outside cover of the tight pole (506) in heterotypic work piece top is equipped with heterotypic work piece top tight outer tube (507), fixed heterotypic work piece top tight spring (508) that is provided with between tight outer tube (507) in heterotypic work piece top tight pole (506) and the tight outer tube in heterotypic work piece top.
2. The novel emergency maintenance vehicle of claim 1, wherein: when the liquid crystal glass production equipment failure emergency maintenance component (1) and the maintenance tool placing table component (2) are assembled for use, the top and bottom rod bodies of the placing table supporting main rod (201) are rotatably connected with the top and bottom cabinet bodies of the liquid crystal glass production equipment failure emergency maintenance cabinet (101) through bearing seats, the top fixed gear ring (208) is fixed on the top car body of the liquid crystal glass production equipment failure emergency maintenance car cabinet (101) through an arc-shaped fixing plate (209), when the up-down movable gear ring (207) is sleeved on the top rod body of the placing table supporting main rod (201), the up-down movable guide convex block (211) slides up and down in the up-down movable guide vertical groove (210), one end of the meshing puller spring (206) is propped against the movable gear ring puller disc (212), and the other end of the meshing jacking spring (206) is propped against the limiting disc (205) of the supporting main rod.
3. The novel emergency maintenance vehicle of claim 1, wherein: when the orientation adjusting movable block (306) moves on the gathering threaded rod (305) in a threaded manner, the square gathering guide projection (308) moves in a guide square groove (302) of the base, gathering clamping or gathering clamping release between the orientation adjusting fixed block (303) and the orientation adjusting movable block (306) is realized through bidirectional rotation of the gathering threaded rod (305), and after gathering clamping, one end of a handle of the gathering threaded rod (305) is fixedly tied on the push-pull rod (102) through a steel wire rope.
4. The novel emergency maintenance vehicle of claim 1, wherein: when maintenance bench vice subassembly (4) are installed on bench vice orientation adjustment base subassembly (3), all-round activity on fixed block (303) is adjusted in the orientation and movable block (306) is adjusted in the orientation through first hemisphere groove (304) and second hemisphere groove (307) to bench vice activity bulb (403), through orientation adjustment fixed block (303) and orientation adjustment between the movable block (306) draw in tightly, realize maintenance bench vice subassembly (4) are installed fixedly when adjusting on base subassembly (3) towards the bench vice.
5. The novel emergency maintenance vehicle of claim 1, wherein: when the two groups of auxiliary clamping assemblies (5) for the special-shaped workpieces are arranged on a first clamping transverse plate (404) and a second clamping transverse plate (405) on the maintenance bench clamp assembly (4), the tightening plate threaded rod (504) is screwed down, and the U-shaped tightening plates (501) are respectively tightened and clamped on the first clamping transverse plate (404) and the second clamping transverse plate (405) through tightening of the tightening plate tightening disc (505).
6. The novel emergency maintenance vehicle of claim 1, wherein: the special-shaped workpiece clamping device is characterized in that a special-shaped workpiece clamping fixing space is formed between the two special-shaped workpiece auxiliary clamping assemblies (5), elastic expansion between the special-shaped workpiece abutting inner rod (506) and the special-shaped workpiece abutting outer tube (507) is realized through the special-shaped workpiece abutting spring (508), and when the special-shaped workpiece is clamped and fastened, the two special-shaped workpiece auxiliary clamping assemblies (5) are automatically matched with the special-shaped workpiece in shape through the elastic expansion, so that the contact reliability and effectiveness are guaranteed when the special-shaped workpiece is clamped and fixed.
7. The novel emergency maintenance vehicle of claim 1, wherein: through place the rotation of platform support mobile jib (201) in emergent maintenance car cabinet (101) of liquid crystal glazing production facility trouble, realize the multilayer maintenance tool places the rotation of platform dish (202) in emergent maintenance car cabinet (101) of liquid crystal glazing production facility trouble, through maintenance tool places the rotation of platform dish (202), conveniently observes and takes the maintenance tool who leans on in, through the top of tight spring (206) in meshing top is tight, makes be in the tight meshing state in top between the fixed ring gear in upper and lower activity ring gear (207) and top (208) all the time, through the tight meshing in top of the fixed ring gear in top (208) of activity ring gear (207) and top from top to bottom, firmly the maintenance tool places the position after platform dish (202) rotates.
8. The novel emergency maintenance vehicle of claim 1, wherein: the adjustment of the orientation of the maintenance bench clamp assembly (4) is realized by adjusting the movement of the movable ball head (403) of the bench clamp in the bench clamp orientation adjusting base assembly (3), and the components with different sizes and shapes can be conveniently fixed by maintenance personnel during threading and cutting through the cooperation of the orientation change of the maintenance bench clamp assembly (4).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110301538.6A CN113199443A (en) | 2021-03-22 | 2021-03-22 | Novel emergency maintenance vehicle |
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|---|---|---|---|
| CN202110301538.6A CN113199443A (en) | 2021-03-22 | 2021-03-22 | Novel emergency maintenance vehicle |
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