CN113198189B

CN113198189B - Textile auxiliary concentrator

Info

Publication number: CN113198189B
Application number: CN202110495009.4A
Authority: CN
Inventors: 严丽卫; 张辽丰; 严宝林; 严速来; 吴罕
Original assignee: Shaoxing Keqiao Ouli Auxiliary Agent Co ltd
Current assignee: Shaoxing Keqiao Ouli Auxiliary Agent Co ltd
Priority date: 2021-05-07
Filing date: 2021-05-07
Publication date: 2022-08-09
Anticipated expiration: 2041-05-07
Also published as: CN113198189A

Abstract

The invention discloses textile auxiliary concentrating equipment which comprises a spiral lifter, an evaporator, a condensing device, a water storage tank and a vacuum pump, wherein a first driving motor is fixedly connected to the top end of the evaporator, a first driving rod is fixedly connected to the lower end of the first driving motor, the first driving rod is arranged in the evaporator, a stirring rod is fixedly connected to the rear portion of the first driving rod penetrating through a grinding device, a heater is fixedly installed in the evaporator below the stirring rod, a discharging pipe is fixedly connected to the lower end of the evaporator, the other end of the discharging pipe is connected with the bottom of the spiral lifter, a return pipe is fixedly connected to the outer side wall of the upper end of the spiral lifter, the other end of the return pipe is connected with the grinding device, the upper end of the evaporator is connected with the condensing device through a steam pipe, the other side of the condensing device is connected with the vacuum pump through a vacuum pipe, and the lower end of the condensing device is fixedly connected with the water storage tank. The textile auxiliary agent concentrating equipment provided by the invention is simple to operate, low in working difficulty and low in resource loss, and can improve the product quality.

Description

Textile auxiliary concentrator

Technical Field

The invention relates to the technical field of textile auxiliary processing production, in particular to textile auxiliary concentrating equipment.

Background

Textile auxiliaries are chemicals which are necessary in the production and processing of textiles. The textile auxiliary agent has an indispensable important role in improving the product quality and the added value of the textile, can endow the textile with various special functions and styles, such as softness, crease resistance, shrinkproof property, water resistance, antibiosis, antistatic property, flame retardance and the like, can improve the dyeing and finishing process, and plays roles in saving energy and reducing the processing cost. Textile auxiliaries are crucial to increasing the overall level of the textile industry and their role in the textile industry chain.

Most stoving becomes powdered during the textile auxiliary production, during the use, need add water and dissolve the dilution, but solid-like textile auxiliary dissolves and uses too troublesome, and current textile auxiliary concentration is less, and the cost of transportation is too big, therefore partial production, then concentrate textile auxiliary and store, and current concentrator adopts the mode of direct heating, and the power consumption is higher, and in the production process, textile auxiliary has the material to coagulate into the cubic moreover, makes the product viscosity inhomogeneous, and the production product quality is lower.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide the textile auxiliary concentrating equipment which is simple to operate, low in working difficulty and resource loss and capable of improving the product quality.

The technical scheme adopted by the invention for realizing the purpose is as follows: a textile auxiliary concentrating device comprises a spiral lifter, an evaporator, a condensing device, a water storage tank and a vacuum pump, wherein a first driving motor is fixedly connected to the top end of the evaporator, a first driving rod is fixedly connected to the lower end of a rotating shaft of the first driving motor, the first driving rod is arranged in the evaporator, a stirring rod is fixedly connected to the first driving rod after penetrating through a grinding device, the grinding device is used for grinding and crushing textile auxiliary, the stirring rod is used for stirring textile auxiliary, the peripheral side wall of the grinding device is fixedly connected in the evaporator through a fixing rod, an inlet pipe is fixedly connected to the outer side wall of the evaporator in the same horizontal direction of the stirring rod, a heater is fixedly arranged in the evaporator below the stirring rod, and the heater is used for releasing condensation heat to heat the textile auxiliary in the evaporator, the device is characterized in that a blanking channel is arranged in the middle of the heater in a penetrating manner, the lower end of the evaporator is of a funnel-shaped structure, the bottommost part of the evaporator is fixedly connected with a discharging pipe, the other end of the discharging pipe is connected with the bottom of the spiral lifting device, the outer side wall of the upper end of the spiral lifting device is fixedly connected with a backflow pipe, the other end of the backflow pipe penetrates into the evaporator and then is connected with a grinding device in the evaporator, the spiral lifting device is used for spirally conveying textile auxiliaries at the bottom of the evaporator into the grinding device and re-enters the evaporator for evaporation concentration after grinding, the middle part of the discharging pipe is fixedly connected with a discharging pipe for discharging the concentrated textile auxiliaries, the edge of the upper end of the evaporator is fixedly connected with a steam pipe for steam conveying, the other end of the steam pipe is connected with the side wall of the upper end of the condensing device, and a partition board is fixedly connected in the condensing device, the steam pipe with the condensing equipment of baffle one side is inside to be linked together, the baffle opposite side fixedly connected with vacuum tube on the lateral wall of condensing equipment upper end, vacuum tube other end fixed mounting has the vacuum pump, the inside baffle both sides of condensing equipment fixed mounting respectively have the condenser, the vacuum pump is used for sucking the inside air of condensing equipment through the vacuum tube, and vapor is by the condenser downstream of baffle one side, later passes through the condenser rebound of baffle opposite side, later take out through the vacuum tube, the condenser is used for the condensate vapor, condensing equipment lower extreme fixedly connected with water storage tank, the water storage tank is used for storing the condensate water that the condensation colleted, water storage tank bottom fixed mounting has the drain pipe for the drainage condensate water.

Grinder includes casing, grinding piece, poking bar, the casing bottom is for leaking hopper-shaped structure, the discharge gate has been seted up to the hourglass hopper-shaped bottom of casing, first actuating lever runs through by the casing top and goes into, and by the discharge gate of casing lower extreme is worn out, the casing bottom is provided with the grinding piece that leaks hopper-shaped bottom and laminate mutually, grinding piece fixed connection is in on the first actuating lever, a plurality of poking bars of fixedly connected with on the first actuating lever of grinding piece upper end, poking bar sets up in the casing for the grinding of the interior cubic material of textile auxiliary is smashed.

The outer side wall of the shell is fixedly connected with a plurality of fixing rods, the other ends of the fixing rods are fixedly connected to the inner side wall of the evaporator and used for fixedly mounting the shell in the evaporator, and one end of the return pipe is also connected with the outer side wall of the shell and used for circulating and returning materials.

All fixed mounting has the valve on discharging pipe, inlet pipe, the drain pipe, is used for the mediation and the closure of control material respectively.

The spiral lifting mechanism comprises a material lifting pipe, a second driving motor, a second driving rod and a spiral blade, wherein the second driving motor is fixedly mounted at the top end of the material lifting pipe, the rotating shaft of the second driving motor is arranged in the material lifting pipe, the second driving rod is fixedly connected to the rotating shaft of the second driving motor, and the spiral blade is fixedly connected to the second driving rod and used for lifting and conveying materials of textile auxiliaries.

The outside edge of helical blade with the laminating of material riser inside wall sets up, material riser lower extreme with it is connected to arrange the material pipe, material riser upper end lateral wall with the back flow is connected for improve the material transport efficiency.

The steam heating system is characterized in that a steam inlet pipe is fixedly connected to the upper end of the heater, a condensed water outlet pipe is fixedly connected to the lower end of the heater, and the steam inlet pipe and the condensed water outlet pipe both extend to the outer side wall of the evaporator and are used for steam entering to perform heat conversion.

The condenser upper end fixedly connected with cooling water outlet pipe, condenser lower extreme fixedly connected with cooling water inlet pipe, just the cooling water outlet pipe with the cooling water inlet pipe all extends the condensing equipment lateral wall for the inside cooling of condenser reaches the condensation.

The invention has the beneficial effects that: according to the invention, the pressure in the evaporator can be reduced through the vacuum pump, so that the boiling point of the textile auxiliary agent is reduced, the evaporator can achieve higher evaporation efficiency at lower temperature, and the energy loss is reduced; the device can realize the circulating grinding of the textile auxiliary through the grinding device, is used for grinding and crushing the blocky materials in the textile auxiliary and the blocky coagulants generated in the concentration process, and improves the thickening uniformity of the concentrated solution of the textile auxiliary, thereby improving the product quality; this device passes through condensing equipment and storage water tank, can collect the vapor that produces, reduces the work burden of vacuum pump, is used for the collection utilization of water resource simultaneously.

Drawings

FIG. 1 is a schematic view of the overall cross-sectional structure of the present invention;

FIG. 2 is a schematic cross-sectional view of a polishing apparatus according to the present invention;

FIG. 3 is a schematic cross-sectional view of a spiral lifter according to the present invention.

In the figure: 1 spiral lifting device, 2 evaporator, 3 condensing device, 4 water storage tank, 5 vacuum pump, 6 first driving motor, 7 first driving rod, 8 grinding device, 9 stirring rod, 10 feeding pipe, 11 heater, 12 discharging pipe, 13 return pipe, 14 discharging pipe, 15 steam pipe, 16 partition board, 17 vacuum pipe, 18 condenser, 19 discharging pipe, 20 shell, 21 grinding block, 22 stirring rod, 23 discharging port, 24 fixing rod, 25 material lifting pipe, 26 second driving motor, 27 second driving rod, 28 spiral blade, 29 steam inlet pipe, 30 condensed water outlet pipe, 31 cooling water outlet pipe and 32 cooling water inlet pipe.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, a textile auxiliary concentrating apparatus comprises a spiral lifter 1, an evaporator 2, a condensing device 3, a water storage tank 4, and a vacuum pump 5, wherein a first driving motor 6 is fixedly connected to the top end of the evaporator 2, a first driving rod 7 is fixedly connected to the lower end of the rotating shaft of the first driving motor 6, the first driving rod 7 is arranged in the evaporator 2, a stirring rod 9 is fixedly connected to the first driving rod 7 after penetrating through a grinding device 8, the grinding device 8 is used for grinding and crushing textile auxiliaries, the stirring rod 9 is used for stirring textile auxiliaries, the peripheral side wall of the grinding device 8 is fixedly connected in the evaporator 2 through a fixing rod 24, a feeding pipe 10 is fixedly connected to the outer side wall of the evaporator 2 in the same horizontal direction of the stirring rod 9, a heater 11 is fixedly arranged in the evaporator 2 below the stirring rod 9, the heater 11 is used for heating the textile auxiliaries in the evaporator 2 by heat released by steam condensation, a feeding channel is arranged in the middle of the heater 11 in a penetrating manner, the lower end of the evaporator 2 is of a funnel-shaped structure, the bottommost part of the evaporator is fixedly connected with a discharging pipe 12, the other end of the discharging pipe 12 is connected with the bottom of the spiral lifting device, the outer side wall of the upper end of the spiral lifting device 1 is fixedly connected with a return pipe 13, the other end of the return pipe 13 penetrates into the evaporator 2 and then is connected with a grinding device 8 in the evaporator 2, the spiral lifting device 1 is used for spirally conveying the textile auxiliary at the bottom of the evaporator 2 into the grinding device 8 and then enters the evaporator 2 again for evaporation concentration after grinding, the middle part of the discharging pipe 12 is fixedly connected with a discharging pipe 14 for discharging the concentrated textile auxiliary, the upper end edge of the evaporator 2 is fixedly connected with a steam pipe 15 for steam conveying, the other end of the steam pipe 15 is connected with the upper end side wall of the condensing device 3, and a partition plate 16 is fixedly connected in the condensing device 3, steam pipe 15 is linked together with the condensing equipment 3 inside of baffle 16 one side, fixedly connected with vacuum tube 17 on the condensing equipment 3 upper end lateral wall of baffle 16 opposite side, vacuum tube 17 other end fixed mounting has vacuum pump 5, the inside baffle 16 both sides of condensing equipment 3 fixed mounting respectively have condenser 18, vacuum pump 5 is used for sucking the inside air of condensing equipment 3 through vacuum tube 17, vapor is by the condenser 18 downstream of baffle 16 one side, later 18 rebound through the condenser 18 of baffle 16 opposite side, later take out through vacuum tube 17, condenser 18 is used for the condensate vapor, condensing equipment 3 lower extreme fixedly connected with water storage tank 4, water storage tank 4 is used for storing the condensate that the condensation catched, water storage tank 4 bottom fixed mounting has drain pipe 19, be used for discharging the condensate.

According to the invention, the grinding device 8 comprises a shell 20, a grinding block 21 and stirring rods 22, wherein the bottom of the shell 20 is of a funnel-shaped structure, a discharge hole 23 is formed in the funnel-shaped bottom of the shell 20, a first driving rod 7 penetrates through the top end of the shell 20 and penetrates out of the discharge hole 23 in the lower end of the shell 20, the grinding block 21 with the funnel-shaped bottom attached to the bottom of the shell 20 is arranged at the bottom of the shell 20, the grinding block 21 is fixedly connected to the first driving rod 7, the first driving rod 7 at the upper end of the grinding block 21 is fixedly connected with the stirring rods 22, and the stirring rods 22 are arranged in the shell 20 and used for grinding and crushing blocky materials in the textile auxiliary.

The outer side wall of the shell 20 is fixedly connected with a plurality of fixing rods 24, the other ends of the fixing rods 24 are fixedly connected to the inner side wall of the evaporator 2 and used for fixedly mounting the shell 20 in the evaporator 2, and one end of the return pipe 13 is also connected with the outer side wall of the shell 20 and used for circulating and returning materials.

Valves are fixedly arranged on the discharge pipe 14, the feed pipe 10 and the drain pipe 19 and are respectively used for controlling the dredging and the sealing of materials.

Spiral lifting mechanism 1 includes material riser 25, second driving motor 26, second actuating lever 27, helical blade 28, and material riser 25 top fixed mounting has second driving motor 26, and second driving motor 26's axis of rotation sets up in material riser 25, and fixedly connected with second actuating lever 27 in second driving motor 26's the axis of rotation, fixedly connected with helical blade 28 on the second actuating lever 27 for textile auxiliary's material promotes and carries.

The outer side edge of the helical blade 28 is attached to the inner side wall of the material lifting pipe 25, the lower end of the material lifting pipe 25 is connected with the discharging pipe 12, and the outer side wall of the upper end of the material lifting pipe 25 is connected with the return pipe 13 for improving the material conveying efficiency.

The upper end of the heater 11 is fixedly connected with a steam inlet pipe 29, the lower end of the heater 11 is fixedly connected with a condensed water outlet pipe 30, and the steam inlet pipe 29 and the condensed water outlet pipe 30 both extend to the outer side wall of the evaporator 2 and are used for steam entering for heat conversion.

Condenser 18 upper end fixedly connected with cooling water outlet pipe 31, condenser 18 lower extreme fixedly connected with cooling water inlet pipe 32, and cooling water outlet pipe 31 all extends 3 lateral walls of condensing equipment with cooling water inlet pipe 32 for 18 inside cooling of condenser reaches the condensation.

The working principle of the invention is as follows: when the device is used, textile auxiliary is input into the evaporator 2 through the feeding pipe 10, then the first driving motor 6 is started, the first driving motor 6 stirs the textile auxiliary through the stirring rod 9, meanwhile, the vacuum pump 5 starts to work, air in the evaporator 2 is pumped out along the steam pipe 15, negative pressure is formed inside the evaporator 2, then high-temperature steam is introduced into the heater 11, the textile auxiliary in the evaporator 2 is heated through the characteristic that the steam condenses to release heat in the heater 11, moisture in the textile auxiliary is separated out, and therefore concentration of the textile auxiliary is achieved;

in the process, the spiral lifter 1 conveys the textile auxiliary at the bottom of the evaporator 2 into the grinding device 8, the grinding block 21 is driven by the first driving motor 6 to grind and crush the textile auxiliary in the shell 20, the massive materials in the textile auxiliary and massive coagulants generated in the concentration process can be ground and crushed, the consistency uniformity of the textile auxiliary concentrated solution is improved, the product quality is improved, and the ground and crushed textile auxiliary falls into the evaporator 2 again from the discharge port 23 and is mixed through the stirring rod 9, so that the consistency uniformity is improved;

the water vapor generated in the evaporator 2 enters one side of the upper end of the condensing device 3 along the steam pipe 15 under the action of the suction force of the vacuum pump 5, then moves downwards along the condenser 18 on one side of the partition plate 16 until passing through the bottom of the partition plate 16, then moves upwards along the condenser 18 on the other side of the partition plate 16, and is discharged through the vacuum pipe 17 on the other side of the upper end of the condensing device 3, and in the process of respectively passing through the condenser 18, the water vapor is condensed into water under the action of the low temperature of the condenser 18 and flows downwards along the condenser 18 until falling into the water storage tank from the bottom of the condenser 18 and is stored through the water storage tank.

The invention also comprises a temperature sensor and a pressure sensor which are arranged on the inner wall of the evaporator 2, and a control device which is fixedly arranged outside the device, wherein the temperature sensor is used for detecting the temperature in the evaporator 2 so as to ensure reasonable evaporation rate, the pressure sensor is used for detecting the pressure value in the evaporator 2, and the control device is used for carrying out systematic management and intelligent control on the equipment.

According to the invention, the pressure in the evaporator 2 can be reduced through the vacuum pump 5, so that the boiling point of the textile auxiliary agent is reduced, the evaporator 2 can achieve higher evaporation efficiency at lower temperature, and the energy loss is reduced; the device can also realize the circulating grinding of the textile auxiliary through the grinding device 8, and is used for grinding and crushing the blocky materials in the textile auxiliary and blocky coagulants generated in the concentration process, so that the thickening uniformity of the concentrated solution of the textile auxiliary is improved, and the product quality is improved; this device passes through condensing equipment 3 and storage water tank, can collect the vapor that produces, reduces vacuum pump 5's work burden, is used for the collection utilization of water resource simultaneously.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims

1. The utility model provides a textile auxiliary concentrating equipment, includes spiral lifting mechanism (1), evaporimeter (2), condensing equipment (3), water storage tank (4), vacuum pump (5), its characterized in that: the textile auxiliary grinding device is characterized in that a first driving motor (6) is fixedly connected to the top end of the evaporator (2), a first driving rod (7) is fixedly connected to the lower end of a rotating shaft of the first driving motor (6), the first driving rod (7) is arranged in the evaporator (2), a stirring rod (9) is fixedly connected to the first driving rod (7) after penetrating through a grinding device (8), the grinding device (8) is used for grinding and crushing textile auxiliary, the stirring rod (9) is used for stirring the textile auxiliary, the peripheral side wall of the grinding device (8) is fixedly connected to the evaporator (2) through a fixing rod (24), an inlet pipe (10) is fixedly connected to the outer side wall of the evaporator (2) on the same horizontal direction of the stirring rod (9), and a heater (11) is fixedly mounted in the evaporator (2) below the stirring rod (9), the utility model discloses a textile auxiliary in evaporimeter (2) is heated to heater (11) and is used for steam condensation release heat, heater (11) middle part is run through and is provided with the unloading passageway, evaporimeter (2) lower extreme is for leaking hopper-shaped structure, and bottommost fixedly connected with arranges material pipe (12), arrange the material pipe (12) other end with the bottom of spiral lifting mechanism is connected, spiral lifting mechanism (1) upper end lateral wall fixedly connected with back flow (13), back flow (13) other end penetrates behind evaporimeter (2) with grinder (8) in evaporimeter (2) are connected, spiral lifting mechanism (1) are used for carrying the textile auxiliary spiral of evaporimeter (2) bottom to grinder (8) in, get into evaporimeter (2) again after grinding and carry out the evaporative concentration, arrange material pipe (12) middle part fixedly connected with discharging pipe (14), the textile auxiliary discharging device is used for discharging concentrated textile auxiliary, a steam pipe (15) is fixedly connected to the edge of the upper end of the evaporator (2) and used for conveying steam, the other end of the steam pipe (15) is connected with the side wall of the upper end of the condensing device (3), a partition plate (16) is fixedly connected to the inside of the condensing device (3) on one side of the partition plate (16), a vacuum pipe (17) is fixedly connected to the outer side wall of the upper end of the condensing device (3) on the other side of the partition plate (16), a vacuum pump (5) is fixedly installed at the other end of the vacuum pipe (17), condensers (18) are fixedly installed on two sides of the partition plate (16) inside the condensing device (3) respectively, and the vacuum pump (5) is used for sucking air inside the condensing device (3) through the vacuum pipe (17), the water vapor moves downwards from a condenser (18) on one side of a partition plate (16), then moves upwards through the condenser (18) on the other side of the partition plate (16), and then is pumped out through a vacuum tube (17), the condenser (18) is used for condensing the water vapor, the lower end of the condensing device (3) is fixedly connected with a water storage tank (4), the water storage tank (4) is used for storing condensed water collected by condensation, and a drain pipe (19) is fixedly arranged at the bottom of the water storage tank (4) and used for draining the condensed water; the grinding device (8) comprises a shell (20), a grinding block (21) and stirring rods (22), the bottom of the shell (20) is of a funnel-shaped structure, a discharge hole (23) is formed in the funnel-shaped bottom of the shell (20), a first driving rod (7) penetrates through the top end of the shell (20) and penetrates out of the discharge hole (23) in the lower end of the shell (20), the grinding block (21) with the funnel-shaped bottom attached to the bottom of the shell (20) is arranged at the bottom of the shell (20), the grinding block (21) is fixedly connected to the first driving rod (7), the first driving rod (7) in the upper end of the grinding block (21) is fixedly connected with the stirring rods (22), and the stirring rods (22) are arranged in the shell (20) and used for grinding and crushing of block-shaped materials in a textile auxiliary agent; casing (20) lateral wall fixedly connected with is a plurality of dead lever (24), dead lever (24) other end fixed connection be in on evaporimeter (2) inside wall for casing (20) fixed mounting in evaporimeter (2), back flow pipe (13) one end also with casing (20) lateral wall is connected for the circulation of material flows back, equal fixed mounting has the valve on discharging pipe (14), inlet pipe (10), drain pipe (19), is used for the mediation and the closure of control material respectively.

2. A textile auxiliary concentrating apparatus according to claim 1, wherein: spiral lifting mechanism (1) includes material riser (25), second driving motor (26), second actuating lever (27), helical blade (28), material riser (25) top fixed mounting has second driving motor (26), the axis of rotation setting of second driving motor (26) is in material riser (25), just fixedly connected with second actuating lever (27) in the axis of rotation of second driving motor (26), fixedly connected with on second actuating lever (27) helical blade (28) for textile auxiliary's material promotes and carries.

3. A textile auxiliary concentrating apparatus according to claim 2, wherein: the outer side edge of the spiral blade (28) is attached to the inner side wall of the material lifting pipe (25), the lower end of the material lifting pipe (25) is connected with the discharging pipe (12), and the outer side wall of the upper end of the material lifting pipe (25) is connected with the return pipe (13) and used for improving the material conveying efficiency.

4. A textile auxiliary concentrating apparatus according to claim 1, wherein: heater (11) upper end fixedly connected with steam inlet pipe (29), heater (11) lower extreme fixedly connected with condensate outlet pipe (30), steam inlet pipe (29) with condensate outlet pipe (30) all extend to evaporimeter (2) lateral wall for steam gets into and carries out heat conversion.

5. A textile auxiliary concentrating apparatus according to claim 1, wherein: condenser (18) upper end fixedly connected with cooling water outlet pipe (31), condenser (18) lower extreme fixedly connected with cooling water inlet pipe (32), just cooling water outlet pipe (31) with cooling water inlet pipe (32) all extend condensing equipment (3) lateral wall for condenser (18) inside cooling reaches the condensation.