CN113193716A - Winding device for generator stator coil - Google Patents
Winding device for generator stator coil Download PDFInfo
- Publication number
- CN113193716A CN113193716A CN202110507527.3A CN202110507527A CN113193716A CN 113193716 A CN113193716 A CN 113193716A CN 202110507527 A CN202110507527 A CN 202110507527A CN 113193716 A CN113193716 A CN 113193716A
- Authority
- CN
- China
- Prior art keywords
- sleeve
- turntable
- top plate
- axially
- disc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0442—Loop windings
- H02K15/045—Form wound coils
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
Abstract
The invention discloses a winding device for a stator coil of a generator, which comprises a rotary disc and a fixed disc, wherein the rotary disc is provided with a plurality of winding holes; the turntable is connected with a motor for driving the turntable to rotate, and the motor is arranged on a motor mounting frame; the turntable is characterized in that a sleeve is axially arranged on the turntable and is of a hollow structure, a plurality of slots are radially formed in the outer surface of the sleeve, a top plate is arranged in each slot, an elastic ejecting piece for driving the top plate to move is arranged in the sleeve, the elastic ejecting piece axially extends to the outer side of the sleeve, one end, far away from the turntable, of the fixed disc is connected with a cylinder for driving the fixed disc to move axially, the middle of one end, close to the turntable, of the fixed disc is fixedly connected with an installation disc, and a plurality of coil fixing rods are axially arranged on the installation disc in a surrounding mode. The telescopic top plate is arranged, so that the top plate can be wound on when extending out, the wound wires are in a polygonal shape, and when the top plate is accommodated in the sleeve, the coil fixing rod can be conveniently inserted into a gap of a coil corner for loading.
Description
Technical Field
The invention relates to the technical field of generators, in particular to a winding device for a stator coil of a generator.
Background
The generator is generally composed of a stator, a rotor, an end cover, a bearing, and the like. The generator stator consists of a stator core, a coil winding, a base and other structural members for fixing the parts. The clearance of stator coil can't be adjusted to generator stator's wire winding among the prior art to unable adaptation not unidimensional generator stator wire winding uses, therefore need set up a plurality of machines to the generator of different power and comparatively consume the cost.
Disclosure of Invention
The invention aims to solve the problems and provides a winding device for a stator coil of a generator.
In order to achieve the purpose, the invention adopts the following technical scheme:
a winding device for a stator coil of a generator comprises a rotary disc and a fixed disc, wherein the rotary disc and the fixed disc are arranged in parallel;
the turntable is connected with a motor for driving the turntable to rotate, and the motor is arranged on a motor mounting frame;
the turntable is axially provided with a sleeve, the sleeve is of a hollow structure, the outer surface of the sleeve is radially provided with a plurality of slots, a top plate is arranged in each slot, an elastic ejecting piece for driving the top plate to move is arranged in the sleeve, and the elastic ejecting piece axially extends to the outer side of the sleeve;
the fixed disc is kept away from the one end of carousel and is connected with the cylinder of its axial motion of drive, the fixed disc is close to the one end middle part fixedly connected with mounting disc of carousel, the axial is encircleed on the mounting disc and is provided with a plurality of coil dead levers.
Optionally, the number of the slots is the same as the number of the coil fixing bars.
Optionally, the elastic top piece is composed of a top rod, a conical block, a mandrel, a connecting plate, a spring and a shell;
the ejector rod is axially and slidably connected to the sleeve, the ejector rod is positioned at the port of the sleeve and fixedly connected with the conical block, the inclined surface of the conical block faces the top plate, and the conical block is axially and fixedly connected with the mandrel;
the casing fixed connection is on telescopic inner wall, the casing welding has the spring, spring and connecting plate fixed connection, the mandrel clearance extends to in the casing and with connecting plate fixed connection.
Optionally, at least one polish rod is arranged in the shell, two ends of the polish rod are welded to the inner wall of the shell, and the connecting plate is connected to the polish rod in a sliding mode.
Optionally, the number of the top plates is a double number, the top plates are composed of a long top plate and a short top plate, and the long top plate and the short top plate are arranged in a staggered manner.
The invention has the following advantages:
the telescopic top plate is arranged, so that the top plate can be wound on when extending out, the wound wires are in a polygonal shape, and when the top plate is accommodated in the sleeve, the coil fixing rod can be conveniently inserted into a gap of a coil corner for loading.
The invention can control the wire-loading interval between the stator coils by winding the polygonal coils, thereby being suitable for the installation of motors with various powers and effectively solving the problem that the cost is more consumed by arranging a plurality of machines aiming at generators with different powers in the prior art.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of another angular configuration of the present invention;
FIG. 3 is a cross-sectional view of the sleeve of the present invention;
FIG. 4 is a schematic view of the top plate distribution of the present invention;
FIG. 5 is a schematic view of the present invention;
FIG. 6 is a schematic view of the stator wiring of the present invention.
In the figure: 1 rotary table, 2 motor mounting frames, 3 motors, 4 sleeves, 5 grooves, 6 elastic top pieces, 7 coil fixing rods, 8 mounting discs, 9 fixed discs, 10 cylinder mounting frames, 11 cylinders, 12 top plates, 12a long top plate, 12b short top plate, 13 conical blocks, 14 mandrels, 15 shells, 16 polished rods, 17 springs and 18 connecting plates.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-6, a winding device for a stator coil of a generator comprises a rotary table 1 and a fixed table 9, wherein the rotary table 1 and the fixed table 9 are arranged in parallel, and the rotary table 1 is arranged to facilitate subsequent switching of the position of a slot 5.
In the invention, the copper wire is moved along the circumference of the turntable 1 by the common winding equipment on the market to wind the sleeve 4, which is not described again in the prior art.
The turntable 1 is connected with a motor 3 for driving the turntable to rotate, the motor 3 is installed on the motor installation frame 2, and the motor 3 can drive the turntable 1 to switch angles and further drive the slotting and the top plate 12 thereon to switch angles.
The sleeve 4 is axially arranged on the rotary table 1, the sleeve 4 is of a hollow structure, the sleeve 4 is arranged in the hollow structure, parts can be further arranged in the sleeve, on one hand, the space is saved, and on the other hand, the top plate 12 can extend from inside to outside conveniently.
A plurality of flutings 5 have radially been seted up to the surface of sleeve 4, all is provided with roof 12 in every fluting 5, and the setting of roof 12 is convenient for control copper line wire-wound shape.
In this embodiment, the number of the top plates 12 is two, the top plate 12 is composed of two parts, i.e., a long top plate 12a and a short top plate 12b, and the long top plate 12a and the short top plate 12b are arranged alternately, referring to fig. 4 and 5, since the long top plate 12a and the short top plate 12b are arranged alternately, the copper wires wound around the long top plate and the short top plate are in a polygonal shape, and by deflecting the angle of the rotating disk 1, the shape at the rightmost side in fig. 5 can be realized, which is convenient for subsequent loading on the stator.
In the present embodiment, the number of the slots 5 is the same as the number of the coil fixing bars 7, thereby ensuring that the fixing bars 7 are provided in each slot 5.
Be provided with the elasticity ejecting 6 of the motion of drive roof 12 in the sleeve 4, elasticity ejecting 6 axial extension to the sleeve 4 outside, the setting of elasticity ejector pin 6 can need not extra electric drive, triggers when realizing touching with the fixed disk 9.
The elastic top piece 6 is composed of a top rod 19, a conical block 13, a mandrel 14, a connecting plate 18, a spring 17 and a shell 15, and the specific connection mode is as follows:
the ejector rod 19 is axially and slidably connected to the sleeve 4, the ejector rod 19 is located at the port of the sleeve 4 and fixedly connected with the conical block 13, the inclined surface of the conical block 13 faces the top plate 12, the conical block 13 is axially and fixedly connected with the mandrel 14, and the conical block 13 is driven by the ejector rod 19 to move and further push the top plate 12 to move, so that the top plate 12 extends out of the sleeve 4.
Casing 15 fixed connection is on the inner wall of sleeve 4, and casing 15 welding has spring 17, and spring 17 and connecting plate 18 fixed connection, and 14 clearances of mandrel extend to in casing 15 and with connecting plate 18 fixed connection, and spring 17's effect lies in, can drive connecting plate 18, mandrel 14, toper piece 13 and ejector pin 19 and reset.
At least one polished rod 16 is arranged in the shell 15, two ends of the polished rod 16 are welded on the inner wall of the shell 15, the connecting plate 18 is connected to the polished rod 16 in a sliding mode, and the polished rod 16 plays a role in supporting and stabilizing, so that the connecting plate 18 can only realize horizontal linear sliding, and the stability of the matching motion of the conical block 13 and the top plate 12 is guaranteed.
The end of the fixed plate 9 far away from the turntable 1 is connected with a cylinder 11 for driving the fixed plate to move axially, and the cylinder 11 is used for driving the fixed plate 9 to approach one side of the turntable 1 until the mounting plate 8 touches the ejector rod 19, so that the top plate 12 extends out of the slot 5.
The middle part of one end of the fixed disc 9 close to the rotary disc 1 is fixedly connected with a mounting disc 8, a plurality of coil fixing rods 7 are axially arranged on the mounting disc 8 in a surrounding manner, and the coil fixing rods 7 can fix a coil, as shown in fig. 5.
It should be mentioned that the coil fixing rod 7 should be arranged in a staggered manner with the slots 5, and after the staggered arrangement, the protruding part of the coil is convenient to correspond to the position of the coil fixing rod 7, so that the coil (on the left side of fig. 5) wound on the top plate 12 can be directly slid into the space between the coil fixing rods 7 (in the middle of fig. 5), then the driving motor 3 rotates the rotary plate 1, the rotary plate 1 drives the top plate 12 to switch the angle, and the above steps are repeated until the complete winding is completed (on the right side of fig. 5).
After the winding of the coil is finished on the right side of fig. 5, the bent part of the coil can be inserted into different stator dies, the interval can be adjusted, and the winding and installation of the coil are finished finally as shown in fig. 6.
The above description is only a preferred embodiment of the present invention, and not intended to be exhaustive or to limit the scope of the present invention, and any person skilled in the art can substitute or change the technical solution and the inventive concept of the present invention within the technical scope of the present invention. In the present invention, unless otherwise specifically stated or limited, the terms "cover", "fitted", "attached", "fixed", "distributed", and the like are to be understood in a broad sense, and may be, for example, fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Claims (5)
1. A winding device for a stator coil of a generator is characterized by comprising a rotary table (1) and a fixed disc (9), wherein the rotary table (1) and the fixed disc (9) are arranged in parallel;
the turntable (1) is connected with a motor (3) for driving the turntable to rotate, and the motor (3) is arranged on a motor mounting frame (2);
the turntable is characterized in that a sleeve (4) is axially arranged on the turntable (1), the sleeve (4) is of a hollow structure, a plurality of slots (5) are radially formed in the outer surface of the sleeve (4), a top plate (12) is arranged in each slot (5), an elastic jacking piece (6) for driving the top plate (12) to move is arranged in the sleeve (4), and the elastic jacking piece (6) axially extends to the outer side of the sleeve (4);
the fixed disc (9) is kept away from the one end of carousel (1) and is connected with cylinder (11) of its axial motion of drive, fixed disc (9) are close to one end middle part fixedly connected with mounting disc (8) of carousel (1), it is provided with a plurality of coil dead levers (7) to encircle axially on mounting disc (8).
2. The winding device for the stator coil of the generator as claimed in claim 1, wherein the number of the slots (5) is the same as the number of the coil fixing bars (7).
3. The winding device for the stator coil of the generator as claimed in claim 1, wherein the elastic top piece (6) is composed of a top rod (19), a conical block (13), a mandrel (14), a connecting plate (18), a spring (17) and a shell (15);
the ejector rod (19) is axially connected to the sleeve (4) in a sliding mode, the ejector rod (19) is located at the port of the sleeve (4) and fixedly connected with the conical block (13), the inclined surface of the conical block (13) faces the top plate (12), and the conical block (13) is axially fixedly connected with the mandrel (14);
casing (15) fixed connection is on the inner wall of sleeve (4), casing (15) welding has spring (17), spring (17) and connecting plate (18) fixed connection, mandrel (14) clearance extend to in casing (15) and with connecting plate (18) fixed connection.
4. The winding device for the stator coil of the generator as claimed in claim 3, wherein at least one polish rod (16) is disposed in the housing (15), both ends of the polish rod (16) are welded to the inner wall of the housing (15), and the connection plate (18) is slidably connected to the polish rod (16).
5. The winding device for the stator coil of the generator as claimed in claim 1, wherein the number of the top plates (12) is a double number, the top plates (12) are composed of two parts of long top plates (12a) and short top plates (12b), and the long top plates (12a) and the short top plates (12b) are arranged alternately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110507527.3A CN113193716A (en) | 2021-05-10 | 2021-05-10 | Winding device for generator stator coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110507527.3A CN113193716A (en) | 2021-05-10 | 2021-05-10 | Winding device for generator stator coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113193716A true CN113193716A (en) | 2021-07-30 |
Family
ID=76980984
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110507527.3A Pending CN113193716A (en) | 2021-05-10 | 2021-05-10 | Winding device for generator stator coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113193716A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0083827A1 (en) * | 1982-01-08 | 1983-07-20 | Hitachi, Ltd. | Coil winding and inserting machine |
| CN102624165A (en) * | 2012-03-22 | 2012-08-01 | 中山市远东电动工具有限公司 | Male die for winding stator coil of slotless motor |
| CN203283943U (en) * | 2013-06-14 | 2013-11-13 | 谢位强 | Adjustable pay-off spool for pay-off device |
| CN209593221U (en) * | 2019-04-18 | 2019-11-05 | 重庆尚群塑胶制品有限公司 | A kind of fully automatic electric machine stator substandard products recycling excision tooling |
| CN110880844A (en) * | 2019-11-21 | 2020-03-13 | 上海华太信息技术有限公司 | Stator coil tightening device and method for tightening coil |
| CN210984529U (en) * | 2019-12-14 | 2020-07-10 | 深圳市华锐达电子有限公司 | Hollow coil winding jig |
| CN211508860U (en) * | 2020-01-14 | 2020-09-15 | 上海华太信息技术有限公司 | Stator coil tightening device of motor |
-
2021
- 2021-05-10 CN CN202110507527.3A patent/CN113193716A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0083827A1 (en) * | 1982-01-08 | 1983-07-20 | Hitachi, Ltd. | Coil winding and inserting machine |
| CN102624165A (en) * | 2012-03-22 | 2012-08-01 | 中山市远东电动工具有限公司 | Male die for winding stator coil of slotless motor |
| CN203283943U (en) * | 2013-06-14 | 2013-11-13 | 谢位强 | Adjustable pay-off spool for pay-off device |
| CN209593221U (en) * | 2019-04-18 | 2019-11-05 | 重庆尚群塑胶制品有限公司 | A kind of fully automatic electric machine stator substandard products recycling excision tooling |
| CN110880844A (en) * | 2019-11-21 | 2020-03-13 | 上海华太信息技术有限公司 | Stator coil tightening device and method for tightening coil |
| CN210984529U (en) * | 2019-12-14 | 2020-07-10 | 深圳市华锐达电子有限公司 | Hollow coil winding jig |
| CN211508860U (en) * | 2020-01-14 | 2020-09-15 | 上海华太信息技术有限公司 | Stator coil tightening device of motor |
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