CN113192767B - Precision assembly device is used in film capacitor production - Google Patents

Precision assembly device is used in film capacitor production Download PDF

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Publication number
CN113192767B
CN113192767B CN202110412720.9A CN202110412720A CN113192767B CN 113192767 B CN113192767 B CN 113192767B CN 202110412720 A CN202110412720 A CN 202110412720A CN 113192767 B CN113192767 B CN 113192767B
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fixed
groove
clamping
rod
rotating
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CN113192767A (en
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王良国
王军
杨同彬
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Anhui Mascotop Electronic Co ltd
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Anhui Mascotop Electronic Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G13/00Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
    • H01G13/003Apparatus or processes for encapsulating capacitors

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention relates to the field of capacitor production, in particular to a precision assembling device for producing a film capacitor, which comprises a workbench, wherein the top end of the workbench is provided with a first through groove and a second through groove, conveying belts are respectively arranged in the first through groove and the second through groove, the top end of the workbench is fixedly provided with a supporting plate, a hydraulic rod is fixed on the supporting plate, the telescopic ends of the two hydraulic rods are fixedly provided with the same movable rod, the bottom end of the movable rod is rotatably connected with a rotating column, the bottom ends of the rotating columns are respectively fixedly provided with a rotating rod, and a nozzle is fixedly penetrated on each rotating rod; according to the invention, the glue spraying mechanism, the nozzle, the clamping mechanism and the like are added to drive the shell and the core package to move to the specified positions, the nozzle is adjusted to be above the shell, the glue spraying mechanism sprays glue into the shell, at the moment, the clamping mechanism clamps the core package, then, the core package is adjusted to be above the shell, then, the core package moves downwards and extends into the shell, the glue fixes the core package, a plurality of core packages can be fixed in the shell at the same time, and the assembly efficiency is improved.

Description

Precision assembly device is used in film capacitor production
Technical Field
The invention relates to the technical field of film capacitor production, in particular to a precision assembling device for film capacitor production.
Background
Two conductors which are close to each other, with a non-conductive insulating medium in between, constitute a capacitor. When a voltage is applied across the two plates of the capacitor, the capacitor stores charge. The capacitance of the capacitor is numerically equal to the ratio of the amount of charge on one conductive plate to the voltage between the two plates.
In the prior art, in the precision assembly process for producing the film capacitor, the core is firstly placed in the shell and fixed by using glue solution, and then the cover plate is packaged, but at present, the core is manually placed in the glue-filled shell for fixing, and the assembly efficiency is low. Therefore, a precise assembling device for producing the film capacitor is provided.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a precision assembling device for producing a film capacitor, which overcomes the defects of the prior art, has reasonable design and compact structure, and effectively solves the problems mentioned in the background.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a precise assembling device for producing a film capacitor comprises a workbench, wherein a first through groove and a second through groove are sequentially formed in the top end of the workbench in the front-back direction, conveying belts are respectively installed in the first through groove and the second through groove, a shell is arranged on the conveying belt on the front side, a core package is arranged on the conveying belt on the rear side, a supporting plate is fixed at the position, between the first through groove and the second through groove, of the top end of the workbench in the horizontal direction through a stand column, hydraulic rods are symmetrically fixed at the bottom end of the supporting plate, the same moving rod is fixed at the telescopic ends of the two hydraulic rods, the bottom end of the moving rod is connected with a plurality of rotating columns in the horizontal direction in a rotating manner, the rotating columns are in transmission connection through a transmission assembly, rotating rods are fixed at the bottom ends of the rotating columns, nozzles are fixedly penetrated through one side sections of the rotating rods, the same glue spraying mechanism is connected onto the nozzles, and limiting grooves are symmetrically formed in the other side sections of the rotating rods, the positions, located in the limiting grooves, of the top ends of the rotating rods are provided with first clamping mechanisms used for clamping pins of the core package, and the positions, located on the rear side of the first through grooves, of the top ends of the working tables are provided with second clamping mechanisms used for clamping the shell.
Preferably, the transmission assembly is fixed in the worm wheel of a plurality of rotation post outer walls including the cover establishment, and the rear end of a plurality of worm wheels has same worm along the level to the meshing, and the worm passes through a piece rotation with the bottom of carriage release lever to be connected, and the one end of worm is connected with motor two, and motor two and the bottom mounting of carriage release lever.
Preferably, spout gluey mechanism including the liquid storage pot that is fixed in the backup pad top, the transfer line is installed to the one end intercommunication of liquid storage pot, be provided with the glue pump on the transfer line, and the other end of transfer line has the shunt tubes along the level to the intercommunication, the bottom intercommunication of shunt tubes has a plurality of connecting pipes two, the bottom of a plurality of connecting pipes two all runs through the backup pad and the intercommunication has hose two, the other end of a plurality of hoses two all communicates has connecting pipe one, the bottom of a plurality of connecting pipes all runs through the carriage release lever and the intercommunication has hose one, the other end and the nozzle intercommunication of hose one.
Preferably, the bottom end of the liquid storage tank is fixedly provided with a supporting leg, and the bottom end of the supporting leg is fixed with the top end of the supporting plate; the shunt tubes are fixed with the top end of the supporting plate.
Preferably, the first clamping mechanism comprises a first clamping plate fixed at the top end of the rotating rod and close to one side of the limiting groove, a second clamping plate is arranged at the top end of the rotating rod and close to the other side of the limiting groove, a first motor is connected to one side of the bottom end of the second clamping plate, and the first motor is fixedly embedded with the moving rod.
Preferably, the positions of the inner ends of the first clamping plate and the second clamping plate, which correspond to the two limiting grooves, are both set to be concave surfaces.
Preferably, fixture two includes along the level to evenly seting up a plurality of spouts that lead to a rear side position in groove, a plurality of spouts and a plurality of logical groove one-to-one intercommunication, and equal sliding connection has the slider in a plurality of spouts, the top of a plurality of sliders all extends the spout and is fixed with same clamping bar, be provided with the elastic component who is used for the clamping bar to resume the normal position between clamping bar and the workstation, and the clamping bar is located the position of a plurality of logical groove tops and all installs the gyro wheel, the bar groove that runs through the workstation is all seted up to the rear side position of the diapire corresponding slider of a plurality of spouts, the position that the carriage release lever corresponds a plurality of gyro wheels is vertical to being fixed with a plurality of montants, the downside section of a plurality of montants is the slope form, and the montant correspondence stretches into the bar inslot.
Preferably, the elastic component comprises a plurality of springs fixed at the rear ends of the clamping rods along the horizontal direction, supporting blocks are fixed at the rear ends of the springs, and the supporting blocks are fixed with the top end of the workbench.
(III) advantageous effects
The embodiment of the invention provides a precision assembling device for producing a film capacitor, which has the following beneficial effects:
1. the glue spraying mechanism, the nozzle, the clamping mechanism and the like are added, the conveying belt drives the shell and the core package to move to the specified positions, the nozzle is adjusted to be above the shell, the glue spraying mechanism sprays glue into the shell, at the moment, the clamping mechanism clamps the core package, then, the core package is adjusted to be above the shell, the core package moves downwards and extends into the shell, the glue fixes the core package, a plurality of core packages can be fixed in the shell at the same time, and the assembling efficiency is improved;
2. by adding the first clamping mechanism, when the pins of the core bag extend into the limiting grooves, the first motor is started to drive the second clamping plate to rotate, and the pins are clamped between the first clamping plate and the clamping plate, so that the core bag can be clamped;
3. by adding the second clamping mechanism, the movable rod moves downwards to drive the vertical rods to move downwards, the inclined surfaces of the vertical rods are firstly in contact with and extruded by the rollers to drive the clamping rod to move forwards, the sliding block also moves forwards, and the clamping rod and the sliding block clamp the shell, so that the stability during glue pouring is improved;
4. by adding the elastic component, when the vertical rod moves upwards and gradually moves away from the roller, the clamping rod and the sliding block move backwards under the elastic force of the spring, and the conveying belt can drive the shell to move;
5. through adding drive assembly, starter motor two through the transmission of worm and worm wheel, can drive a plurality of rotation posts and dwang simultaneously and rotate simple structure.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the structure A of FIG. 1 according to the present invention;
FIG. 3 is a left side view of a portion of the structure of the present invention;
FIG. 4 is an enlarged view of the structure B in FIG. 2 according to the present invention;
FIG. 5 is a schematic perspective view of a worktable according to the present invention;
FIG. 6 is an enlarged view of the structure C of FIG. 5 according to the present invention;
FIG. 7 is a schematic view of a clamping mechanism according to the present invention.
In the figure: 1-workbench, 2-through groove I, 3-through groove II, 4-conveyer belt, 5-upright post, 6-support plate, 7-hydraulic rod, 8-moving rod, 9-rotating column, 10-rotating rod, 11-limiting groove, 12-clamping mechanism I, 121-clamping plate I, 122-clamping plate II, 123-motor I, 13-glue spraying mechanism, 132-hose I, 133-connecting pipe I, 134-hose II, 135-connecting pipe II, 136-shunt pipe, 137-infusion tube, 138-glue pump, 139-liquid storage tank, 14-worm wheel, 15-worm, 16-motor II, 17-clamping mechanism II, 171-chute, 172-sliding block, 173-clamping rod, 174-roller, 175-vertical rod, 176-strip groove, 177-supporting block, 178-spring, 18-shell, 19-core package and 20-nozzle.
Detailed Description
The invention will be further illustrated with reference to the following figures 1 to 7 and examples:
example 1
In the embodiment, as shown in the figures 1-7, a precision assembling device for producing a film capacitor comprises a workbench 1, wherein a first through groove 2 and a second through groove 3 are sequentially formed in the top end of the workbench 1 along the front-back direction, conveying belts 4 are respectively installed in the first through groove 2 and the second through groove 3, a shell 18 is arranged on the conveying belt 4 at the front side, a core package 19 is arranged on the conveying belt 4 at the rear side, a supporting plate 6 is fixed on the top end of the workbench 1 between the first through groove 2 and the second through groove 3 along the horizontal direction through a stand column 5, hydraulic rods 7 are symmetrically fixed at the bottom end of the supporting plate 6, the telescopic ends of the two hydraulic rods 7 are fixed with the same moving rod 8, the bottom end of the moving rod 8 is rotatably connected with a plurality of rotating columns 9 along the horizontal direction, the plurality of rotating columns 9 are in transmission connection through a transmission assembly, the transmission assembly comprises worm wheels 14 sleeved and fixed on the outer walls of the plurality of the rotating columns 9, and a worm 15 is meshed with the rear ends of the plurality of the worm wheels 14 along the horizontal direction, the worm 15 is rotatably connected with the bottom end of the moving rod 8 through a support block, one end of the worm 15 is connected with a second motor 16, and the second motor 16 is fixed with the bottom end of the moving rod 8. And the bottom of a plurality of rotating columns 9 all is fixed with dwang 10, a side section of a plurality of dwang 10 runs through and is fixed with nozzle 20, be connected with same gluey mechanism 13 that spouts on a plurality of nozzles 20, and spacing groove 11 has been seted up to the opposite side section symmetry of a plurality of dwang 10, the position that the top of a plurality of dwang 10 is located spacing groove 11 all is provided with fixture one 12 that is used for pressing from both sides tight core package 19 pin, the position that the 1 top of workstation is located logical groove one 2 rear side is provided with fixture two 17 that is used for pressing from both sides tight casing 18.
Spout gluey mechanism 13 including the liquid storage pot 139 that is fixed in the backup pad 6 top, the bottom mounting of liquid storage pot 139 has the supporting leg, the bottom of supporting leg is fixed with the top of backup pad 6, the transfer line 137 is installed to the one end intercommunication of liquid storage pot 139, be provided with glue pump 138 on the transfer line 137, and the other end of transfer line 137 has shunt tubes 136 to the intercommunication along the level, shunt tubes 136 are fixed with the top of backup pad 6, the bottom intercommunication of shunt tubes 136 has two 135 of a plurality of connecting pipes, the bottom of two 135 of a plurality of connecting pipes all runs through backup pad 6 and communicates with two 134 of hoses, the other end of two 134 of a plurality of hoses all communicates with one 133 of connecting pipes, the bottom of a plurality of connecting pipes 133 all runs through carriage release lever 8 and communicates with one of hose 132, the other end and the nozzle 20 intercommunication of hose one 132. In this way, when the nozzle 20 is located right above the housing 18, the glue pump 138 is activated, and the glue in the liquid storage tank 139 flows through the liquid conveying pipe 137, the flow dividing pipe 136, the second connecting pipe 135, the second hose 134, the first connecting pipe 133 and the first hose 132 in sequence, and is finally sprayed into the housing 18 from the nozzle 20.
Example 2
On the basis of embodiment 1, the first clamping mechanism 12 includes a first clamping plate 121 fixed on one side of the top end of the rotating rod 10 close to the limiting groove 11, a second clamping plate 122 is arranged on the other side of the top end of the rotating rod 10 close to the limiting groove 11, a first motor 123 is connected to one side of the bottom end of the second clamping plate 122, and the first motor 123 is fixedly embedded in the moving rod 8. The positions of the inner ends of the first clamping plate 121 and the second clamping plate 122, which correspond to the two limiting grooves 11, are both concave surfaces. In this way, when the pins of the core package 19 extend into the limiting groove 11, the first motor 123 is started to drive the second clamping plate 122 to rotate, so that the pins are clamped between the first clamping plate 121 and the clamping plate 122.
Example 3
On embodiment 1's basis, fixture two 17 includes along the level to evenly seting up a plurality of spouts 171 that lead to groove 2 rear side position, a plurality of spouts 171 correspond the intercommunication with a plurality of logical groove 2, and equal sliding connection has slider 172 in a plurality of spouts 171, the top of a plurality of sliders 172 all extends spout 171 and is fixed with same clamping bar 173, be provided with the elastic component who is used for clamping bar 173 to resume the normal position between clamping bar 173 and the workstation 1, and clamping bar 173 is located the position of a plurality of logical groove 2 tops and all installs gyro wheel 174, the bottom wall of a plurality of spouts 171 corresponds the rear side position of slider 172 and all sets up the bar groove 176 that runs through workstation 1, the position that the carriage release lever 8 corresponds a plurality of gyro wheels 174 is along vertical to being fixed with a plurality of montants 175, the downside section of a plurality of montants 175 is the slope form, and montant 175 correspondence stretches into in the bar groove 176. The elastic component comprises a plurality of springs 178 fixed at the rear end of the clamping rod 173 along the horizontal direction, supporting blocks 177 are fixed at the rear ends of the springs 178, and the supporting blocks 177 are fixed with the top end of the workbench 1. In this way, the movable rod 8 moves down to drive the vertical rods 175 to move down, the inclined planes of the vertical rods 175 are firstly contacted with the rollers 174 and extruded to drive the clamping rods 173 to move forward, meanwhile, the sliders 172 also move forward, the clamping rods 173 and the sliders 172 clamp the shell 18, the stability during glue pouring is improved, when the vertical rods 175 move up and gradually keep away from the rollers 174, the clamping rods 173 and the sliders 172 move backward under the elastic action of the springs 178, and the conveying belt 4 can drive the shell 18 to move.
By the precise assembly device for producing the film capacitor provided in the embodiment 1-3, during assembly, the conveyer belt 4 in the first through groove 2 drives the plurality of shells 18 to be transported to a designated position, the conveyer belt 4 in the second through groove 3 drives the plurality of core packages 19 to be transported to a designated position, the hydraulic rod 7 is started, the movable rod 8 moves downwards, the plurality of rotating rods 10 move downwards, the plurality of nozzles 20 are positioned right above the shells 18, meanwhile, the pins of the plurality of core packages 19 extend into the corresponding limiting grooves 11, the pins are clamped by the first clamping mechanism 12, in the process, the second clamping mechanism 17 firstly clamps the shells 18, the stability during glue filling is improved, then the glue spraying mechanism 13 is started, glue enters the shells 18, after the glue filling is finished, the hydraulic rod 7 drives the movable rod 8, the worm wheel 10 and the core packages 19 to move upwards, the second rotating rod 16 is started, and through transmission of the worm 14 and the worm 15, drive dwang 10 and rotate, drive core package 19 then and rotate to casing 18 directly over, control hydraulic stem 7 drives movable rod 8 and moves down, and a plurality of dwang 10 move down, drive core package 19 then move down and stretch out in casing 18, the glue solution is fixed core package 19, can realize that a plurality of core packages 19 are fixed in casing 18 simultaneously in, improved the packaging efficiency.
The embodiments of the present invention are disclosed as the preferred embodiments, but not limited thereto, and those skilled in the art can easily understand the spirit of the present invention and make various extensions and changes without departing from the spirit of the present invention.

Claims (4)

1. The utility model provides a precision assembly device is used in film capacitor production, includes workstation (1), its characterized in that: the top end of the workbench (1) is sequentially provided with a first through groove (2) and a second through groove (3) along the front-back direction, the first through groove (2) and the second through groove (3) are internally provided with a conveyer belt (4), the conveyer belt (4) at the front side is provided with a shell (18), the conveyer belt (4) at the rear side is provided with a core bag (19), the top end of the workbench (1) is fixed with a support plate (6) at a position between the first through groove (2) and the second through groove (3) along the horizontal direction through a stand column (5), the bottom ends of the support plate (6) are symmetrically fixed with hydraulic rods (7), the telescopic ends of the two hydraulic rods (7) are fixed with the same movable rod (8), the bottom end of the movable rod (8) is rotatably connected with a plurality of rotating columns (9) along the horizontal direction, the plurality of rotating columns (9) are connected through a transmission assembly in a transmission manner, and the bottom ends of the plurality of the rotating columns (9) are all fixed with rotating rods (10), one side section of each of the rotating rods (10) is fixedly provided with a nozzle (20) in a penetrating manner, the nozzles (20) are connected with the same glue spraying mechanism (13), the other side section of each of the rotating rods (10) is symmetrically provided with a limiting groove (11), the positions, located in the limiting grooves (11), of the top ends of the rotating rods (10) are respectively provided with a first clamping mechanism (12) for clamping pins of a core cladding (19), and the position, located on the rear side of the through groove (2), of the top end of the workbench (1) is provided with a second clamping mechanism (17) for clamping a shell (18);
the first clamping mechanism (12) comprises a first clamping plate (121) fixed to one side, close to the limiting groove (11), of the top end of the rotating rod (10), a second clamping plate (122) is arranged at the position, close to the other side of the limiting groove (11), of the top end of the rotating rod (10), one side of the bottom end of the second clamping plate (122) is connected with a first motor (123), and the first motor (123) is fixedly embedded with the moving rod (8); the positions, corresponding to the two limiting grooves (11), of the inner ends of the first clamping plate (121) and the second clamping plate (122) are both provided with concave surfaces;
the second clamping mechanism (17) comprises a plurality of sliding grooves (171) which are uniformly arranged at the rear side positions of the first through grooves (2) along the horizontal direction, the plurality of sliding grooves (171) are correspondingly communicated with the plurality of first through grooves (2), sliding blocks (172) are connected in the plurality of sliding grooves (171) in a sliding manner, the top ends of the plurality of sliding blocks (172) extend out of the sliding grooves (171) and are fixed with the same clamping rod (173), an elastic component for restoring the clamping rod (173) to the original position is arranged between the clamping rod (173) and the workbench (1), rolling wheels (174) are arranged at the positions of the clamping rod (173) above the plurality of first through grooves (2), strip-shaped grooves (176) which penetrate through the workbench (1) are formed in the positions of the bottom walls of the plurality of sliding grooves (171) corresponding to the rear side positions of the sliding blocks (172), a plurality of vertical rods (175) are fixed at the positions of the moving rods (8) corresponding to the plurality of rolling wheels (174) along the vertical direction, and the lower side sections of the plurality of vertical rods (175) are inclined, the vertical rod (175) correspondingly extends into the strip-shaped groove (176); the elastic component comprises a plurality of springs (178) fixed at the rear ends of the clamping rods (173) along the horizontal direction, supporting blocks (177) are fixed at the rear ends of the springs (178), and the supporting blocks (177) are fixed at the top ends of the workbench (1).
2. The precision assembling apparatus for producing a film capacitor as claimed in claim 1, wherein: the transmission assembly comprises worm gears (14) fixed on the outer walls of the rotating columns (9) in a sleeved mode, the rear ends of the worm gears (14) are meshed with one worm (15) along the horizontal direction, the worm (15) is connected with the bottom end of the moving rod (8) in a rotating mode through a supporting block, one end of the worm (15) is connected with a second motor (16), and the second motor (16) is fixed to the bottom end of the moving rod (8).
3. The precision assembling apparatus for producing a film capacitor as claimed in claim 1, wherein: spout gluey mechanism (13) including liquid storage pot (139) that is fixed in backup pad (6) top, transfer line (137) are installed to the one end intercommunication of liquid storage pot (139), be provided with glue pump (138) on transfer line (137), and the other end of transfer line (137) has shunt tubes (136) to the intercommunication along the level, the bottom intercommunication of shunt tubes (136) has a plurality of connecting pipes two (135), the bottom of a plurality of connecting pipes two (135) all runs through backup pad (6) and communicates there are hose two (134), the other end of a plurality of hose two (134) all communicates there is connecting pipe one (133), the bottom of a plurality of connecting pipe one (133) all runs through carriage release lever (8) and communicates there is hose one (132), the other end and nozzle (20) intercommunication of hose one (132).
4. A precision assembling apparatus for producing a film capacitor as claimed in claim 3, wherein: the bottom end of the liquid storage tank (139) is fixed with a supporting leg, and the bottom end of the supporting leg is fixed with the top end of the supporting plate (6); the shunt pipe (136) is fixed with the top end of the support plate (6).
CN202110412720.9A 2021-04-16 2021-04-16 Precision assembly device is used in film capacitor production Active CN113192767B (en)

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CN113617591A (en) * 2021-08-12 2021-11-09 安徽自动化仪表有限公司 Connecting plate gluing equipment for mounting polymer cable bridge
CN113628898B (en) * 2021-08-12 2022-10-04 深圳市纬迪实业发展有限公司 Automatic intelligent film capacitor automatic packaging machine capable of automatically identifying model

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US7169450B2 (en) * 2002-05-15 2007-01-30 Mcneil-Ppc, Inc. Enrobed core
CN2859813Y (en) * 2005-11-11 2007-01-17 比亚迪股份有限公司 Vertical antomatic oil spreading device of cylindrical battery
CN105321735B (en) * 2015-06-30 2018-02-06 无锡远创科技有限公司 Electric capacity inserts shell machine
CN208173428U (en) * 2018-06-11 2018-11-30 深圳科易设计服务有限公司 A kind of assembling equipment of capacitor

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