CN113191245B - Migration intelligent diagnosis method for multi-source rolling bearing health state fusion - Google Patents

Migration intelligent diagnosis method for multi-source rolling bearing health state fusion Download PDF

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CN113191245B
CN113191245B CN202110449135.6A CN202110449135A CN113191245B CN 113191245 B CN113191245 B CN 113191245B CN 202110449135 A CN202110449135 A CN 202110449135A CN 113191245 B CN113191245 B CN 113191245B
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雷亚国
赵军
杨彬
李乃鹏
王文彬
何平
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Xian Jiaotong University
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Abstract

Firstly, simultaneously training a plurality of local distribution adaptation submodels constructed by a single source rolling bearing-target rolling bearing vibration signal sample set pair to obtain a health state diagnosis result of the target rolling bearing based on each source rolling bearing, wherein for each local distribution adaptation submodel, the method comprises a domain sharing depth residual error network for extracting depth migration characteristics and a domain confusion network for extracting parameter sharing of the domain confusion characteristics; finally, through training of a multi-rolling bearing fusion migration diagnosis model, a final diagnosis result of the health state of a target rolling bearing vibration signal sample set is obtained by fusing diagnosis results of different source rolling bearings to the target rolling bearing; the method overcomes the influence that the diagnosis knowledge of the source rolling bearing cannot cover the fault type of the target rolling bearing and the unbalance of the vibration signal sample of the target rolling bearing, and obviously improves the diagnosis precision of the migration diagnosis model.

Description

Migration intelligent diagnosis method for multi-source rolling bearing health state fusion
Technical Field
The invention belongs to the technical field of rolling bearing fault diagnosis, and particularly relates to a migration intelligent diagnosis method for multi-source rolling bearing health state fusion.
Background
The rolling bearing is one of the key parts with the highest use frequency in various rotary mechanical equipment, plays an important role in the mechanical industrial production, is used as a mechanical 'joint' and bears the important work of maintaining the normal rotating function, so the health condition of the rolling bearing is directly related to the performance of the mechanical equipment. The working environment of mechanical equipment is complex and variable, so that the health condition of the rolling bearing is easy to generate faults along with the extension of the running time, and the research on the fault diagnosis technology of the rolling bearing is necessary for improving the safety and the reliability of the mechanical equipment.
In recent years, attention has been paid to intelligent fault diagnosis of rolling bearings, which can provide intuitive diagnosis results without relying too much on expert diagnosis knowledge, and particularly, with the rapid development of machine learning, deep learning is introduced into intelligent fault diagnosis of rolling bearings, and some excellent results are obtained. However, the basic assumption of the conventional rolling bearing intelligent diagnosis method is that the training data and the test data are required to obey the same probability distribution, and in many practical problems, the assumption cannot be met, so that the performance of the methods is reduced remarkably. The transfer learning method can alleviate this problem by realizing knowledge transfer between different fields, and therefore the rolling bearing fault diagnosis method based on the transfer learning has attracted much attention in recent years.
However, the existing rolling bearing migration diagnostic techniques have significant limitations: 1) The health state set of the source rolling bearing should overlap with the health state set of the target rolling bearing; 2) The number of target rolling bearing samples is balanced between the healthy states. However, in practical applications, such assumptions are difficult to hold: first, the target rolling bearing inevitably suffers from the type of failure that the source rolling bearing has never experienced, and therefore diagnostic knowledge from a single source rolling bearing is insufficient to identify target rolling bearing samples taken from all health states; secondly, the target rolling bearing is in a normal state for a long time in the life cycle, so the collected target rolling bearing data set consists of a large number of healthy samples and a small number of fault samples, and the two factors reduce the diagnosis precision of the traditional migration diagnosis technology on the faults of the rolling bearing.
The performance of existing migration intelligent diagnostic techniques is significantly degraded by the effect that diagnostic knowledge from the source rolling bearing may not cover all fault types of the target rolling bearing and target rolling bearing sample imbalances.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a migration intelligent diagnosis method for multi-source rolling bearing health state fusion, which improves the precision of the migration diagnosis of the rolling bearing under the condition that the diagnosis knowledge of the source rolling bearing possibly cannot cover all fault types of the target rolling bearing and the target rolling bearing sample is unbalanced, and promotes the practical application of the intelligent diagnosis technology.
In order to achieve the purpose, the invention adopts the technical scheme that:
a migration intelligent diagnosis method for multi-source rolling bearing health state fusion comprises the following steps:
1) Acquiring a plurality of source rolling bearing vibration signal sample sets and a target rolling bearing vibration signal sample set;
2) Constructing a local distribution adaptation sub-model by using a single-source rolling bearing-target rolling bearing vibration signal sample set pair;
3) Training a plurality of local distribution adapter models simultaneously;
4) Repeating the step 3 to the network parameter [ theta ] sk |s k E is converged by S;
5) And fusing the diagnosis results of the target rolling bearing based on different source rolling bearings to obtain the final diagnosis result of the health state of the target rolling bearing vibration signal sample set:
Figure GDA0004018962480000031
wherein,
Figure GDA00040189624800000312
representing the health state diagnosis result of the ith sample in the target rolling bearing vibration signal sample set,
Figure GDA0004018962480000032
denotes the s th k Status labels of the individual source rolling bearing vibration signal sample sets,
Figure GDA0004018962480000033
the step 1) is specifically as follows: obtaining N source rolling bearing vibration signal sample sets
Figure GDA0004018962480000034
Wherein it is present>
Figure GDA0004018962480000035
Denotes the s th k A sample set of vibration signals of a source rolling bearing, the sample set comprising samples of the amount
Figure GDA0004018962480000036
Denotes the s th k Status label of the individual source rolling bearing vibration signal sample set, based on the status label>
Figure GDA0004018962480000037
Wherein->
Figure GDA0004018962480000038
Denotes the th s k The total number of state types of the vibration signal sample set of the source rolling bearing; acquisition target rolling bearing vibration signal sample set>
Figure GDA0004018962480000039
Wherein->
Figure GDA00040189624800000310
A sample set of vibration signals representing a target rolling bearing, containing a sample number n t
The step 2) is specifically as follows: pairing N source rolling bearing vibration signal sample sets with a single target rolling bearing vibration signal sample set to form N pairs
Figure GDA00040189624800000311
And constructing N local distribution adaptation submodels which correspond to the N source rolling bearing-target rolling bearing vibration signal sample sets one to one.
The step 3) is specifically as follows: the following steps are executed to train the N local distribution adaptation submodels simultaneously to the s th k Vibration signal sample set pair of source rolling bearing and target rolling bearing
Figure GDA0004018962480000041
Each partial section is illustratedThe training process of the cloth adaptation submodel comprises the following steps:
3.1 Calculate the s-th k Deep migration fault characteristics of individual source rolling bearing-target rolling bearing vibration signal sample set pairs:
at the same time from the s k Method for extracting deep migration fault features from vibration signal samples of individual source rolling bearing and target rolling bearing in concentrated mode
Figure GDA0004018962480000042
Wherein it is present>
Figure GDA0004018962480000043
Is the s k Depth migration fault feature of ith sample of vibration signal sample set of individual source rolling bearing>
Figure GDA0004018962480000044
For the depth migration fault characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower index F 2 F representing a domain-shared deep residual network 2 A layer;
3.2 Predict the probability distribution of the healthy state:
simultaneously inputting the extracted features into F 3 Layer, wherein F corresponds to the target rolling bearing 3 The number of layer neurons is
Figure GDA0004018962480000045
Denotes the s th k The total number of status categories of the individual rolling bearing vibration signal sample sets is then ^ H>
Figure GDA0004018962480000046
Each neuron represents the unknown health state of the target rolling bearing; prediction of domain-shared depth residual error network F by using Softmax activation function 3 The layer characteristics belong to the probability distribution of the healthy state of the vibration signal sample set of the source rolling bearing>
Figure GDA0004018962480000047
Probability distribution pertaining to an unknown health state of a target rolling bearing>
Figure GDA0004018962480000048
Wherein it is present>
Figure GDA0004018962480000049
Is the s k The ith sample in the vibration signal sample set of the rolling bearing belongs to the probability distribution of the healthy state of the vibration signal sample set of the source rolling bearing, and is matched with the healthy state of the vibration signal sample set of the source rolling bearing>
Figure GDA00040189624800000410
The probability distribution that the ith sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set is determined, and the ith sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set>
Figure GDA00040189624800000411
The ith sample in the target rolling bearing vibration signal sample set belongs to the probability distribution of unknown health state, and the upper/lower index F 3 Output layer F representing a domain-shared deep residual network 3 A layer; outputting a diagnosis that the target sample belongs to an unknown health state according to the following formula:
Figure GDA0004018962480000051
wherein m represents the sample size input by the network in each training;
Figure GDA0004018962480000052
the diagnosis result indicating that the ith sample in the target rolling bearing vibration signal sample set belongs to the unknown health state, 1 indicates that the ith sample belongs to the unknown health state, and 0 indicates that the ith sample does not belong to the unknown health state;
3.3 Compute domain shared depth residual network prediction loss:
3.3.1 Respectively calculating the cross entropy and the information entropy loss of the domain-shared depth residual error network prediction source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set belonging to the health state of the source rolling bearing vibration signal sample set:
Figure GDA0004018962480000053
Figure GDA0004018962480000054
wherein,
Figure GDA0004018962480000055
represents the predicted s k The vibration signal sample set of the source rolling bearing belongs to the cross entropy loss of the health state of the vibration signal sample set of the source rolling bearing, and is subjected to judgment>
Figure GDA0004018962480000056
Representing the information entropy loss of the health state of the vibration signal sample set of the source rolling bearing belonging to the vibration signal sample set of the prediction target rolling bearing, j representing the j-th health state in the vibration signal sample set of the source rolling bearing, I (·) representing an indication function, and/or>
Figure GDA0004018962480000057
Denotes the s th k The ith sample in the vibration signal sample set of the source rolling bearing belongs to the diagnosis result of the health state of the vibration signal sample set of the source rolling bearing;
3.3.2 Computing cross entropy loss of a domain sharing depth residual error network prediction target rolling bearing vibration signal sample set belonging to an unknown health state:
Figure GDA0004018962480000061
wherein,
Figure GDA0004018962480000062
representing the cross entropy loss of predicting that the target rolling bearing vibration signal sample set belongs to an unknown health state;
3.3.3 Minimizing cross-entropy loss of the above equation, updating domain-shared depth residual network parameters
Figure GDA0004018962480000063
Namely: />
Figure GDA0004018962480000064
3.4 ) constructing a field confusion network with shared parameters and updating network parameters by iteration for a plurality of times:
constructing a field confusion network with shared parameters, wherein the parameter to be trained of the field confusion network is theta adv The input of the network is a deep migration fault feature
Figure GDA0004018962480000065
Output as a field obfuscating feature>
Figure GDA0004018962480000066
Wherein it is present>
Figure GDA0004018962480000067
Is the s k Field confusion characteristics of the ith sample in the vibration signal sample set of the individual source rolling bearing>
Figure GDA0004018962480000068
For the field confusion characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower index adv represents a field confusion network; maximizing the parameter θ of the objective function update domain confusion network adv Namely:
Figure GDA0004018962480000069
iteratively updating n adv Sub-domain confusion network parameter θ adv After each iteration update, the parameter theta to be trained of the domain confusion network adv Truncation is in the range { - ξ, ξ };
3.5 Calculating local distribution difference of the depth migration fault characteristics of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set:
3.5.1 Calculating a weighting coefficient of the target rolling bearing vibration signal sample set balance guide:
Figure GDA00040189624800000610
wherein,
Figure GDA00040189624800000611
a weighting factor representing the ith sample of the set of samples of vibration signals for the target rolling bearing>
Figure GDA0004018962480000071
For the field confusion feature of the ith sample of the target rolling bearing vibration signal sample set, based on the comparison result>
Figure GDA0004018962480000072
The ith sample in the target rolling bearing vibration signal sample set belongs to the probability distribution of unknown health state, and the upper/lower index F 3 Output layer (F) representing a domain-shared deep residual network 3 Layer), σ s () represents an activation function;
3.5.2 Weighting the deep migration fault characteristics of the target rolling bearing vibration signal sample set, and calculating the maximum mean difference of local distribution:
Figure GDA0004018962480000073
wherein,
Figure GDA0004018962480000074
representing a polynomial kernel maximum mean difference function;
3.6 Multi-rolling bearing fusion migration diagnosis model training:
3.6.1 Carrying out feature distribution adaptation on the depth migration fault features of the target rolling bearing learned based on the health state knowledge of the vibration signal sample sets of different source rolling bearings, and calculating the maximum mean difference as follows:
Figure GDA0004018962480000075
wherein S = { S = 1 ,s 2 ,...,s N Denotes N sample sets of source rolling bearing vibration signals,
Figure GDA0004018962480000076
are respectively expressed as being based on i 、s j Depth migration fault characteristics, upper/lower index F, of target rolling bearing vibration signal sample set extracted from individual source rolling bearing vibration signal sample set knowledge 2 F representing a domain-shared deep residual network 2 A layer;
3.6.2 Minimizing an objective function to simultaneously update parameter sets of an N-domain shared depth residual network
Figure GDA0004018962480000077
Namely: />
Figure GDA0004018962480000078
Where λ, β, γ are trade-off parameters.
The beneficial effects of the invention are as follows: the invention provides a migration intelligent diagnosis method for multi-source rolling bearing health state fusion, on one hand, the health state of a target rolling bearing is diagnosed by fusing the health state knowledge of a plurality of source rolling bearings, and the problem that the diagnosis knowledge of the source rolling bearing possibly cannot cover all fault types of the target rolling bearing is solved; on the other hand, the problem of unbalanced target rolling bearing samples is solved by calculating the weighting coefficient of the balance guide of the target rolling bearing vibration signal sample set and weighting the deep migration fault characteristics of the target rolling bearing vibration signal sample set in the characteristic distribution adaptation, and the diagnosis precision of the existing migration intelligent diagnosis technology is further improved.
Drawings
FIG. 1 is an overall flow chart of the present invention.
FIG. 2 is based on the s k And (3) constructing a local distribution adapter model frame diagram by the source rolling bearing-target rolling bearing vibration signal sample set.
FIG. 3 is a frame diagram of a multi-rolling bearing fusion migration diagnostic model.
Detailed Description
The invention is described in further detail below with reference to the figures and examples.
As shown in fig. 1, a migration intelligent diagnosis method for multi-source rolling bearing health state fusion comprises the following steps:
1) Obtaining a plurality of source rolling bearing vibration signal sample sets and a target rolling bearing vibration signal sample set:
obtaining N source rolling bearing vibration signal sample sets
Figure GDA0004018962480000081
Wherein +>
Figure GDA0004018962480000082
Denotes the s th k Individual source rolling bearing sample sets which contain a number of samples in->
Figure GDA0004018962480000083
Denotes the th s k A status label for each sample set of source rolling bearings,
Figure GDA0004018962480000091
wherein->
Figure GDA0004018962480000092
Denotes the th s k The total number of state types of the sample set of the source rolling bearings; acquiring vibration signal sample set of target rolling bearing>
Figure GDA0004018962480000093
Wherein->
Figure GDA0004018962480000094
Sample set, bag, representing target rolling bearingContaining a sample of n t
2) Constructing a local distribution adaptation submodel by using a single-source rolling bearing-target rolling bearing vibration signal sample set pair, as shown in FIG. 2;
pairing N source rolling bearing vibration signal sample sets with a single target rolling bearing vibration signal sample set to form N pairs
Figure GDA0004018962480000095
Constructing N local distribution adaptation submodels as shown in FIG. 2, and corresponding to the N source rolling bearing-target rolling bearing vibration signal sample sets in a one-to-one manner;
3) Training a plurality of local distribution adapter models simultaneously:
the following steps are executed to train the N local distribution adaptation submodels simultaneously to the s th k Vibration signal sample set pair of source rolling bearing and target rolling bearing
Figure GDA0004018962480000096
The training process of each local distribution adapter submodel is explained in detail, and comprises the following steps:
3.1 Calculate the s th k Deep migration fault characteristics of individual source rolling bearing-target rolling bearing vibration signal sample set pairs:
at the same time from the s k Method for extracting deep migration fault features from vibration signal samples of individual source rolling bearing and target rolling bearing in concentrated mode
Figure GDA0004018962480000097
Wherein it is present>
Figure GDA0004018962480000098
Is the th s k Depth migration fault feature of ith sample of vibration signal sample set of individual source rolling bearing>
Figure GDA0004018962480000099
For the depth migration fault characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower index F 2 Representing domain shared depth residualsF of a bad network 2 A layer;
3.2 Predict the probability distribution of healthy states:
inputting the extracted features into F at the same time 3 Layer, wherein F corresponds to the target rolling bearing 3 The number of layer neurons is
Figure GDA0004018962480000101
Denotes the s th k The total number of status categories of the individual rolling bearing vibration signal sample sets is then ^ H>
Figure GDA0004018962480000102
Each neuron represents the unknown health state of the target rolling bearing; predicting domain-shared depth residual network F using Softmax activation function 3 The layer characteristics belong to the probability distribution of the healthy state of the vibration signal sample set of the source rolling bearing>
Figure GDA0004018962480000103
Probability distribution belonging to an unknown healthy state of a target rolling bearing>
Figure GDA0004018962480000104
Wherein it is present>
Figure GDA0004018962480000105
Is the th s k The ith sample in the vibration signal sample set of the rolling bearing belongs to the probability distribution of the healthy state of the vibration signal sample set of the source rolling bearing, and is matched with the healthy state of the vibration signal sample set of the source rolling bearing>
Figure GDA0004018962480000106
The probability distribution that the ith sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set is determined, and the result is combined>
Figure GDA0004018962480000107
The ith sample in the target rolling bearing vibration signal sample set belongs to the probability distribution of unknown health state, and the upper/lower index F 3 Output layer F representing a domain-shared deep residual network 3 A layer; according to the following formula, output the objectiveThe standard sample belongs to the diagnosis result of unknown health state:
Figure GDA0004018962480000108
wherein m represents the sample size input by each training of the network;
Figure GDA0004018962480000109
the diagnosis result indicating that the ith sample in the target rolling bearing vibration signal sample set belongs to the unknown health state, 1 indicates that the ith sample belongs to the unknown health state, and 0 indicates that the ith sample does not belong to the unknown health state;
3.3 Computing domain shared depth residual network prediction loss:
3.3.1 Respectively calculating the cross entropy and the information entropy loss of the domain-shared depth residual error network prediction source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set belonging to the health state of the source rolling bearing vibration signal sample set:
Figure GDA0004018962480000111
Figure GDA0004018962480000112
wherein,
Figure GDA0004018962480000113
represents the predicted s k The vibration signal sample set of the source rolling bearing belongs to the cross entropy loss of the health state of the vibration signal sample set of the source rolling bearing, and is subjected to judgment>
Figure GDA0004018962480000114
Information entropy loss representing the health state of a predicted target rolling bearing vibration signal sample set belonging to a source rolling bearing vibration signal sample set, j represents the jth health state in the source rolling bearing vibration signal sample set, I (·) represents an indication function, and/or>
Figure GDA0004018962480000115
Denotes the s th k The ith sample in the vibration signal sample set of the source rolling bearing belongs to the diagnosis result of the health state of the vibration signal sample set of the source rolling bearing;
3.3.2 Computing cross entropy loss of a domain-shared depth residual error network prediction target rolling bearing vibration signal sample set belonging to an unknown health state:
Figure GDA0004018962480000116
wherein,
Figure GDA0004018962480000117
representing the cross entropy loss of the prediction target rolling bearing vibration signal sample set belonging to the unknown health state;
3.3.3 Minimizing cross-entropy loss of the above equation, updating domain-shared depth residual network parameters
Figure GDA0004018962480000118
Namely:
Figure GDA0004018962480000119
3.4 ) construct a domain confusion network for parameter sharing and update network parameters for multiple iterations:
constructing a field confusion network with shared parameters, wherein the parameter to be trained of the field confusion network is theta adv The input of the network is a deep migration fault feature
Figure GDA00040189624800001110
Output as a field obfuscating feature>
Figure GDA00040189624800001111
Wherein +>
Figure GDA00040189624800001112
Is the s k Field confusion characteristics of the ith sample in the vibration signal sample set of the individual source rolling bearing>
Figure GDA0004018962480000121
For the field confusion characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower index adv represents a field confusion network; maximizing the parameter θ of the objective function update domain confusion network adv Namely:
Figure GDA0004018962480000122
iteratively updating n adv Sub-domain confusion network parameter θ adv After each iteration update, the parameter theta to be trained of the domain confusion network adv Truncation is in the range { - ξ, ξ };
3.5 Calculating the local distribution difference of the depth migration fault characteristics of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set:
3.5.1 Calculating a weighting coefficient of the target rolling bearing vibration signal sample set balance guide:
Figure GDA0004018962480000123
wherein,
Figure GDA0004018962480000124
a weighting factor representing the ith sample of the set of samples of the vibration signal of the target rolling bearing, < >>
Figure GDA0004018962480000125
For the field confusion feature of the ith sample of the target rolling bearing vibration signal sample set, based on the comparison result>
Figure GDA0004018962480000126
Belongs to unknown health state for ith sample in target rolling bearing vibration signal sample setProbability distribution, upper/lower index F 3 Output layer (F) representing a domain-shared deep residual network 3 Layer), σ s (. -) represents an activation function;
3.5.2 Weighting the deep migration fault characteristics of the target rolling bearing vibration signal sample set, and calculating the maximum mean difference of local distribution:
Figure GDA0004018962480000127
wherein,
Figure GDA0004018962480000128
representing a polynomial kernel maximum mean difference function;
3.6 As shown in fig. 3), the multi-rolling bearing fusion migration diagnostic model trains:
3.6.1 Carrying out feature distribution adaptation on the depth migration fault features of the target rolling bearing learned based on the health state knowledge of the vibration signal sample sets of different source rolling bearings, and calculating the maximum mean difference as follows:
Figure GDA0004018962480000131
wherein S = { S = 1 ,s 2 ,...,s N Denotes N sample sets of source rolling bearing vibration signals,
Figure GDA0004018962480000132
are respectively expressed as being based on i 、s j Depth migration fault characteristics, upper/lower index F, of target rolling bearing vibration signal sample set extracted from individual source rolling bearing vibration signal sample set knowledge 2 F representing a domain-shared deep residual network 2 A layer;
3.6.2 Minimizing an objective function to simultaneously update parameter sets of an N-domain shared depth residual network
Figure GDA0004018962480000133
Namely:
Figure GDA0004018962480000134
where λ, β, γ are trade-off parameters.
4) Repeating the step 3) to the network parameters
Figure GDA0004018962480000135
Converging;
5) And fusing the diagnosis results of the target rolling bearing based on different source rolling bearings to obtain the final diagnosis result of the health state of the target rolling bearing vibration signal sample set:
Figure GDA0004018962480000136
wherein,
Figure GDA0004018962480000137
representing the health state diagnosis result of the ith sample in the target rolling bearing vibration signal sample set,
Figure GDA0004018962480000138
denotes the th s k Status labels of the individual source rolling bearing vibration signal sample sets,
Figure GDA0004018962480000139
the embodiment is as follows: and the feasibility of the invention is verified by applying three groups of rolling bearing vibration signal sample sets.
Data set D comes from an accelerated life test stand OF a rolling bearing, an accelerometer is used for monitoring the degradation condition OF a tested bearing (LDK UER 204), during the test, the speed OF an alternating current motor for driving the tested bearing is set to 2400r/min, a hydraulic cylinder provides 11kN radial load on an outer ring OF the bearing, a sampling frequency is set to 25.6kHz, an experimenter stops and inspects the tested bearing after the test stand fails, cracks OF the outer ring OF the bearing are confirmed, therefore, collected data have degradation information from a normal (N) stage to an outer ring failure (OF) stage, data OF the whole early life stage OF the bearing in a healthy state and data OF a final stage OF the bearing in a failure state are marked, 724 samples exist in the data set D, the 724 samples are balanced in the healthy state and the failure state, and each sample comprises 1200 sampling points.
Data set E was provided by the mechanical failure prevention technical association, which was equipped with RBC NICE bearings that were healthy or contained inner ring failure (IF), engineers simulated rolling bearing inner ring wear in the laboratory, input shaft speed was set to 1500r/min, normal samples were taken under a load of 270lbs at a sampling frequency of 97.656kHz, IF samples were taken under loads of 200lbs, 250lbs and 300lbs at a sampling frequency of 48.828kHz. Data set E contains 732 samples, with a balanced number of samples.
Data set F comes from a locomotive bearing automatic test bench (197726) which can directly test a locomotive wheel pair provided with a bearing, the tested bearing is driven by a hydraulic motor and loaded by a hydraulic cylinder, and three wheel pairs are provided: the test rotating speed of a common wheel set and the wheel set with a polished surface on the inner ring or the outer ring of a bearing are 450r/min, the radial load is 680kg, a vibration sensor collects monitoring data at the sampling frequency of 76.8kHz, as shown in Table 1, a data set F is composed of three samples in health states, wherein 832 samples in health states and 1664 x m% in fault states, attention is paid to that m belongs to% and (0,1) enables the data set F to be in different imbalance levels, and detailed information is shown in Table 1:
TABLE 1 detailed information of three sets of bearing data sets
Figure GDA0004018962480000151
Note that: the m% ∈ (0,1) error sample is randomly selected to unbalance data set F.
A multi-source transfer learning task (D, E) → F is created to validate the proposed method. It is used to simulate the transfer of diagnostic knowledge from the laboratory to the real world situation, because there are not enough labeled samples at all times in the engineering scenario, the source bearing dataset D or dataset E cannot provide sufficient diagnostic knowledge required for the target bearing dataset F, and furthermore, the samples in dataset F are unbalanced between health states, taking m =20, i.e. dataset F has a sample imbalance of 20%. F-scan, mean average precision (mAP) and AUC classification indexes are selected to quantify the effect of the method on the migration diagnosis task, the experiment is repeated for 10 times, and the statistical value of the diagnosis result is calculated, as shown in Table 2, the three indexes of the method are 0.936, 0.983 and 0.968 respectively, the indexes are close to 1, which shows that the method has high diagnosis accuracy, and the feasibility of the method in the migration diagnosis under the condition that the source domain health state type cannot cover the target domain health state type and the target domain sample is unbalanced in engineering practice is verified.
TABLE 2 comparison of the diagnostic results of the different methods
Figure GDA0004018962480000161
And comparing the effect of the method of the invention with that of a common ResNet method by selecting P-ResNet, wherein the average precision mean value of P-ResNet is 0.516, which is close to a random diagnosis model, F-score and AUC are both obviously lower than that of the method of the invention, and the average precision mean value, F-score and AUC of the common ResNet method are the lowest among the three methods.
By comparing the method with a common migration diagnosis method (P-ResNet) and a common deep intelligent diagnosis method (ResNet), the method provided by the invention is shown to effectively overcome the influence that the source domain health state type cannot cover the target domain health state type and the target domain sample is unbalanced, and improve the performance of a migration diagnosis model.

Claims (1)

1. A multi-source rolling bearing health state fusion migration intelligent diagnosis method is characterized by comprising the following steps:
1) Acquiring a plurality of source rolling bearing vibration signal sample sets and a target bearing vibration signal sample set;
2) Constructing a local distribution adaptation sub-model by using a single-source rolling bearing-target rolling bearing vibration signal sample set pair;
3) Training a plurality of local distribution adapter models simultaneously;
4) Repeating the step 3 to the network parameters
Figure FDA0004018962470000011
Converging;
5) And fusing the diagnosis results of the target rolling bearing based on different source rolling bearings to obtain the final diagnosis result of the health state of the target rolling bearing vibration signal sample set:
Figure FDA0004018962470000012
wherein,
Figure FDA00040189624700000111
representing the health state diagnosis result of the ith sample in the target rolling bearing vibration signal sample set,
Figure FDA0004018962470000013
denotes the th s k A status signature of the individual source rolling bearing vibration signal sample set,
Figure FDA0004018962470000014
the step 1) is specifically as follows: obtaining N source rolling bearing vibration signal sample sets
Figure FDA0004018962470000015
Wherein +>
Figure FDA0004018962470000016
Denotes the th s k A sample set of vibration signals of a source rolling bearing, which sample set comprises samples in a quantity of->
Figure FDA0004018962470000017
Figure FDA0004018962470000018
Denotes the th s k Status label of the individual source rolling bearing vibration signal sample set, based on the status label>
Figure FDA0004018962470000019
Wherein +>
Figure FDA00040189624700000110
Denotes the th s k The state category total number of the vibration signal sample set of the source rolling bearing; acquiring a vibration signal sample set of a target rolling bearing>
Figure FDA0004018962470000021
Wherein +>
Figure FDA0004018962470000022
A sample set of vibration signals representing a target rolling bearing, containing a sample number n t
The step 2) is specifically as follows: pairing N source rolling bearing vibration signal sample sets with a single target rolling bearing vibration signal sample set to form N pairs
Figure FDA0004018962470000023
Constructing N local distribution adapter submodels which are in one-to-one correspondence with the N source rolling bearing-target rolling bearing vibration signal sample sets;
the step 3) is specifically as follows: the following steps are executed to train the N local distribution adaptation submodels simultaneously to the s th k Individual source rolling bearing-target rolling bearing vibration signal sample set pair
Figure FDA0004018962470000024
The training process of each local distribution adaptation submodel is explained, and comprises the following steps:
3.1 Calculate the s th k Deep migration fault characteristics of individual source rolling bearing-target rolling bearing vibration signal sample set pairs:
at the same time from the s k Source rolling bearing and target rolling shaftMethod for extracting deep migration fault features from vibration bearing signal samples in concentrated mode
Figure FDA0004018962470000025
Wherein +>
Figure FDA0004018962470000026
Is the s k Depth migration fault feature of ith sample of vibration signal sample set of individual source rolling bearing>
Figure FDA0004018962470000027
For the depth migration fault characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower index F 2 F representing a domain-shared deep residual network 2 A layer;
3.2 Predict the probability distribution of healthy states:
inputting the extracted features into F at the same time 3 Layer, wherein F corresponds to the target rolling bearing 3 The number of layer neurons is
Figure FDA0004018962470000028
Figure FDA0004018962470000029
Denotes the s th k The total number of status categories of individual rolling bearing vibration signal sample sets>
Figure FDA00040189624700000210
Each neuron represents the unknown health state of the target rolling bearing; predicting domain-shared depth residual network F using Softmax activation function 3 Layer characteristics belong to a probability distribution in the healthy state of a sample set of vibration signals of a source rolling bearing>
Figure FDA00040189624700000211
Probability distribution pertaining to an unknown health state of a target rolling bearing>
Figure FDA0004018962470000031
Wherein +>
Figure FDA0004018962470000032
Is the th s k The ith sample in the vibration signal sample set of the rolling bearing belongs to the probability distribution of the healthy state of the vibration signal sample set of the source rolling bearing, and the probability distribution is combined>
Figure FDA0004018962470000033
The probability distribution that the ith sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set is determined, and the ith sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set>
Figure FDA0004018962470000034
The ith sample in the target rolling bearing vibration signal sample set belongs to the probability distribution of unknown health state, and the upper/lower index F 3 Output layer F representing a domain-shared deep residual network 3 A layer; outputting a diagnosis that the target sample belongs to an unknown health state according to the following formula:
Figure FDA0004018962470000035
wherein m represents the sample size input by the network in each training;
Figure FDA0004018962470000036
the diagnosis result that the ith sample in the target rolling bearing vibration signal sample set belongs to the unknown health state is shown, 1 represents that the ith sample belongs to the unknown health state, and 0 represents that the ith sample does not belong to the unknown health state;
3.3 Compute domain shared depth residual network prediction loss:
3.3.1 Respectively calculating cross entropy and information entropy loss of a domain sharing depth residual error network prediction source rolling bearing vibration signal sample set and a target rolling bearing vibration signal sample set belonging to the health state of the source rolling bearing vibration signal sample set:
Figure FDA0004018962470000037
Figure FDA0004018962470000038
wherein,
Figure FDA0004018962470000039
represents the predicted s k The vibration signal sample set of the source rolling bearing belongs to the cross entropy loss of the health state of the vibration signal sample set of the source rolling bearing, and is subjected to judgment>
Figure FDA00040189624700000310
Information entropy loss representing the health state of a predicted target rolling bearing vibration signal sample set belonging to a source rolling bearing vibration signal sample set, j represents the jth health state in the source rolling bearing vibration signal sample set, I (·) represents an indication function, and/or>
Figure FDA0004018962470000041
Denotes the s th k The ith sample in the vibration signal sample set of the source rolling bearing belongs to the diagnosis result of the health state of the vibration signal sample set of the source rolling bearing;
3.3.2 Computing cross entropy loss of a domain sharing depth residual error network prediction target rolling bearing vibration signal sample set belonging to an unknown health state:
Figure FDA0004018962470000042
wherein,
Figure FDA0004018962470000043
representing the cross entropy loss of predicting that the target rolling bearing vibration signal sample set belongs to an unknown health state;
3.3.3)minimizing cross entropy loss in the above manner, updating domain shared depth residual network parameters
Figure FDA0004018962470000044
Namely: />
Figure FDA0004018962470000045
3.4 ) construct a domain confusion network for parameter sharing and update network parameters for multiple iterations:
constructing a field confusion network with shared parameters, wherein the parameter to be trained of the field confusion network is theta adv The input of the network is a deep migration fault feature
Figure FDA0004018962470000046
Output as a field obfuscation feature>
Figure FDA0004018962470000047
Wherein it is present>
Figure FDA0004018962470000048
Is the th s k Field confusion characteristics of the ith sample in the vibration signal sample set of the individual source rolling bearing>
Figure FDA0004018962470000049
For the field confusion characteristics of the ith sample of the target rolling bearing vibration signal sample set, the upper/lower mark adv represents a field confusion network; maximizing the parameter θ of the objective function update domain confusion network adv Namely:
Figure FDA00040189624700000410
iteratively updating n adv Sub-domain confusion network parameter θ adv After each iteration update, the parameter theta to be trained of the domain confusion network adv Truncation is in the range { - ξ, ξ };
3.5 Calculating the local distribution difference of the depth migration fault characteristics of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set:
3.5.1 Calculating a weighting coefficient of the target rolling bearing vibration signal sample set balance guide:
Figure FDA0004018962470000051
wherein,
Figure FDA0004018962470000052
a weighting factor representing the ith sample of the set of samples of the vibration signal of the target rolling bearing, < >>
Figure FDA0004018962470000053
For the field confusion feature of the ith sample of the target rolling bearing vibration signal sample set, based on the comparison result>
Figure FDA0004018962470000054
The ith sample in the target rolling bearing vibration signal sample set belongs to the probability distribution of unknown health state, and the upper/lower index F 3 Output layer F representing a domain-shared deep residual network 3 Layer, σ s (. -) represents an activation function;
3.5.2 Weighting the deep migration fault characteristics of the target rolling bearing vibration signal sample set, and calculating the maximum mean difference of local distribution:
Figure FDA0004018962470000055
wherein,
Figure FDA0004018962470000056
representing a polynomial kernel maximum mean difference function;
3.6 Multiple rolling bearing fusion migration diagnostic model training:
3.6.1 Carrying out feature distribution adaptation on the depth migration fault features of the target rolling bearing learned based on the health state knowledge of the vibration signal sample sets of different source rolling bearings, and calculating the maximum mean difference as follows:
Figure FDA0004018962470000057
wherein S = { S = 1 ,s 2 ,...,s N Denotes N sample sets of source rolling bearing vibration signals,
Figure FDA0004018962470000058
are respectively expressed as being based on i 、s j Depth migration fault characteristics, upper/lower index F, of target rolling bearing vibration signal sample set extracted from individual source rolling bearing vibration signal sample set knowledge 2 F representing a domain-shared deep residual network 2 A layer;
3.6.2 Minimizing an objective function to simultaneously update parameter sets of an N-domain shared depth residual network
Figure FDA0004018962470000061
Namely: />
Figure FDA0004018962470000062
Where λ, β, γ are trade-off parameters.
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