CN113191245B - Migration intelligent diagnosis method for multi-source rolling bearing health state fusion - Google Patents
Migration intelligent diagnosis method for multi-source rolling bearing health state fusion Download PDFInfo
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Abstract
一种多源滚动轴承健康状态融合的迁移智能诊断方法,首先,同时训练多个由单一源滚动轴承‑目标滚动轴承振动信号样本集对构建的局部分布适配子模型,获得目标滚动轴承基于每个源滚动轴承的健康状态诊断结果,其中对于每一个局部分布适配子模型,包括用于提取深度迁移特征的域共享深度残差网络和用于提取领域混淆特征的参数共享的领域混淆网络;最后,通过对多滚动轴承融合迁移诊断模型的训练,融合基于不同源滚动轴承对目标滚动轴承的诊断结果获取目标滚动轴承振动信号样本集健康状态的最终诊断结果;本发明克服源滚动轴承的诊断知识无法涵盖目标滚动轴承的故障类型和目标滚动轴承振动信号样本不平衡的影响,显著提高了迁移诊断模型的诊断精度。
A migration intelligent diagnosis method for multi-source rolling bearing health state fusion. First, multiple local distribution adaptation submodels constructed from a single source rolling bearing-target rolling bearing vibration signal sample set are trained simultaneously to obtain the target rolling bearing based on each source rolling bearing. Health status diagnosis results, where for each local distribution fit sub-model, including a domain-shared deep residual network for extracting deep transfer features and a parameter-shared domain confusion network for extracting domain confusion features; finally, by pairing multiple The training of the rolling bearing fusion migration diagnosis model, the final diagnosis result of the health state of the target rolling bearing vibration signal sample set is obtained by fusing the diagnostic results of the target rolling bearing based on different source rolling bearings; the present invention overcomes that the diagnostic knowledge of the source rolling bearing cannot cover the fault type and target The influence of the unbalanced sample of the vibration signal of the rolling bearing significantly improves the diagnostic accuracy of the migration diagnostic model.
Description
技术领域Technical Field
本发明属于滚动轴承故障诊断技术领域,具体涉及一种多源滚动轴承健康状态融合的迁移智能诊断方法。The present invention belongs to the technical field of rolling bearing fault diagnosis, and in particular relates to a migration intelligent diagnosis method for multi-source rolling bearing health status fusion.
背景技术Background Art
滚动轴承是各类旋转机械设备中使用频率最高的关键部件之一,在机械工业生产中起着重要的作用,它作为机械的“关节”,承担着维持旋转功能正常的重要工作,因此,滚动轴承的健康状况直接关系着机械设备的性能。机械设备工作环境复杂多变,导致滚动轴承的健康状况随着运行时间的延长,容易发生故障,为了提高机械设备的安全性和可靠性,研究滚动轴承的故障诊断技术十分必要。Rolling bearings are one of the most frequently used key components in various types of rotating mechanical equipment. They play an important role in the production of mechanical industry. As the "joint" of the machine, they undertake the important work of maintaining the normal rotation function. Therefore, the health of rolling bearings is directly related to the performance of mechanical equipment. The working environment of mechanical equipment is complex and changeable, which leads to the health of rolling bearings being prone to failure as the running time increases. In order to improve the safety and reliability of mechanical equipment, it is necessary to study the fault diagnosis technology of rolling bearings.
近年来,滚动轴承的智能故障诊断无需过分依赖专家诊断知识就能提供直观的诊断结果而备受关注,特别是随着机器学习的快速发展,深度学习被引入到滚动轴承智能故障诊断中,并取得了一些出色的成果。但传统的滚动轴承智能诊断方法的基本假设是要求训练数据与测试数据服从相同的概率分布,在很多实际问题中,这个假设常不能被满足,使得这些方法的性能显著下降。迁移学习方法通过实现不同领域之间的知识迁移可以缓解这个问题,因此基于迁移学习的滚动轴承故障诊断方法近年来受到广泛关注。In recent years, intelligent fault diagnosis of rolling bearings has attracted much attention because it can provide intuitive diagnostic results without relying too much on expert diagnostic knowledge. In particular, with the rapid development of machine learning, deep learning has been introduced into intelligent fault diagnosis of rolling bearings and has achieved some outstanding results. However, the basic assumption of traditional intelligent diagnosis methods for rolling bearings is that the training data and test data must follow the same probability distribution. In many practical problems, this assumption is often not met, which significantly reduces the performance of these methods. Transfer learning methods can alleviate this problem by realizing knowledge transfer between different fields. Therefore, rolling bearing fault diagnosis methods based on transfer learning have received widespread attention in recent years.
然而,现有的滚动轴承迁移诊断技术存在显著的局限性:1)源滚动轴承的健康状态集应与目标滚动轴承的健康状态集重叠;2)目标滚动轴承样本的数量在健康状态之间保持平衡。但是,在实际应用中,此类假设很难成立:首先,目标滚动轴承不可避免地会遭受源滚动轴承从未经历过的故障类型的困扰,因此,来自单个源滚动轴承的诊断知识不足以识别从所有健康状态中提取的目标滚动轴承样本;其次,目标滚动轴承在寿命周期内长期处于正常状态,因此,收集的目标滚动轴承数据集由大量健康样本和少量故障样本组成,上述两点因素降低了传统迁移诊断技术对滚动滚动轴承故障的诊断精度。However, existing rolling bearing migration diagnosis techniques have significant limitations: 1) the health state set of the source rolling bearing should overlap with the health state set of the target rolling bearing; 2) the number of target rolling bearing samples should be balanced between the health states. However, in practical applications, such assumptions are difficult to hold true: first, the target rolling bearing will inevitably suffer from fault types that the source rolling bearing has never experienced, so the diagnostic knowledge from a single source rolling bearing is not sufficient to identify the target rolling bearing samples extracted from all health states; second, the target rolling bearing is in a normal state for a long time during its life cycle, so the collected target rolling bearing dataset consists of a large number of healthy samples and a small number of faulty samples. The above two factors reduce the diagnostic accuracy of traditional migration diagnosis techniques for rolling bearing faults.
受来自源滚动轴承的诊断知识可能无法涵盖目标滚动轴承的所有故障类型和目标滚动轴承样本不平衡的影响,现有迁移智能诊断技术的性能显著下降。Due to the fact that the diagnostic knowledge from the source rolling bearing may not cover all fault types of the target rolling bearing and the imbalance of the target rolling bearing samples, the performance of existing migration intelligent diagnosis technology is significantly reduced.
发明内容Summary of the invention
为了克服上述现有技术的缺点,本发明的目的在于提出一种多源滚动轴承健康状态融合的迁移智能诊断方法,提高源滚动轴承的诊断知识可能无法涵盖目标滚动轴承的所有故障类型和目标滚动轴承样本不平衡条件下滚动轴承迁移诊断的精度,推动智能诊断技术的实际应用。In order to overcome the shortcomings of the above-mentioned prior art, the purpose of the present invention is to propose a migration intelligent diagnosis method that integrates the health status of multiple source rolling bearings, improve the accuracy of rolling bearing migration diagnosis under the condition that the diagnostic knowledge of the source rolling bearing may not cover all fault types of the target rolling bearing and the target rolling bearing sample is unbalanced, and promote the practical application of intelligent diagnosis technology.
为了达到上述目的,本发明采取的技术方案为:In order to achieve the above object, the technical solution adopted by the present invention is:
一种多源滚动轴承健康状态融合的迁移智能诊断方法,包括以下步骤:A migration intelligent diagnosis method for multi-source rolling bearing health status fusion includes the following steps:
1)获取多个源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集;1) Acquire multiple source rolling bearing vibration signal sample sets and target rolling bearing vibration signal sample sets;
2)由单一源滚动轴承-目标滚动轴承振动信号样本集对构建局部分布适配子模型;2) constructing a local distribution adapter model from a single source rolling bearing-target rolling bearing vibration signal sample set;
3)同时训练多个局部分布适配子模型;3) Training multiple local distribution adapter models simultaneously;
4)重复执行步骤3至网络参数{θsk|sk∈S}收敛;4) Repeat step 3 until the network parameters {θ sk |s k ∈S} converge;
5)融合基于不同源滚动轴承对目标滚动轴承的诊断结果获取目标滚动轴承振动信号样本集健康状态的最终诊断结果:5) The final diagnosis result of the health status of the target rolling bearing vibration signal sample set is obtained by fusing the diagnosis results of the target rolling bearing based on different source rolling bearings:
其中,表示目标滚动轴承振动信号样本集中第i个样本健康状态诊断结果,表示第sk个源滚动轴承振动信号样本集的状态标签, in, represents the health status diagnosis result of the i-th sample in the target rolling bearing vibration signal sample set, represents the state label of the s kth source rolling bearing vibration signal sample set,
所述的步骤1)具体为:获取N个源滚动轴承振动信号样本集其中,表示第sk个源滚动轴承振动信号样本集,包含的样本量为表示第sk个源滚动轴承振动信号样本集的状态标签,其中表示第sk个源滚动轴承振动信号样本集的状态类别总数;获取目标滚动轴承振动信号样本集其中表示目标滚动轴承振动信号样本集,包含的样本量为nt。The step 1) is specifically as follows: obtaining N source rolling bearing vibration signal sample sets in, represents the s kth source rolling bearing vibration signal sample set, which contains the number of samples: represents the state label of the s kth source rolling bearing vibration signal sample set, in Represents the total number of state categories of the s kth source rolling bearing vibration signal sample set; obtains the target rolling bearing vibration signal sample set in represents the target rolling bearing vibration signal sample set, which contains n t samples.
所述的步骤2)具体为:将N个源滚动轴承振动信号样本集与单一目标滚动轴承振动信号样本集配对,共组成N对构建N个局部分布适配子模型与这N个源滚动轴承-目标滚动轴承振动信号样本集对一一对应。The step 2) is specifically as follows: pairing N source rolling bearing vibration signal sample sets with a single target rolling bearing vibration signal sample set to form a total of N pairs. N local distribution adapter sub-models are constructed to correspond one-to-one to the N source rolling bearing-target rolling bearing vibration signal sample set pairs.
所述的步骤3)具体为:执行如下步骤同时训练这N个局部分布适配子模型,以第sk个源滚动轴承-目标滚动轴承振动信号样本集对说明每个局部分布适配子模型的训练过程,包括如下步骤:The step 3) is specifically as follows: perform the following steps to simultaneously train the N local distribution adapter sub-models, using the s kth source rolling bearing-target rolling bearing vibration signal sample set pair The training process of each local distribution adapter model is described, including the following steps:
3.1)计算第sk个源滚动轴承-目标滚动轴承振动信号样本集对的深度迁移故障特征:3.1) Calculate the deep migration fault feature of the s kth source rolling bearing-target rolling bearing vibration signal sample set pair:
同时从第sk个源滚动轴承与目标滚动轴承振动信号样本集中提取深度迁移故障特征其中,为第sk个源滚动轴承振动信号样本集第i个样本的深度迁移故障特征,为目标滚动轴承振动信号样本集第i个样本的深度迁移故障特征,上/下标F2代表域共享深度残差网络的F2层;At the same time, deep migration fault features are extracted from the vibration signal sample sets of the s kth source rolling bearing and the target rolling bearing. in, is the deep migration fault feature of the ith sample of the s k th source rolling bearing vibration signal sample set, is the deep migration fault feature of the i-th sample in the target rolling bearing vibration signal sample set, and the superscript/subscript F 2 represents the F 2 layer of the domain-shared deep residual network;
3.2)预测健康状态的概率分布:3.2) Predict the probability distribution of health status:
将提取的特征同时输入到F3层,其中,目标滚动轴承对应的F3层神经元个数为表示第sk个滚动轴承振动信号样本集的状态类别总数,则第个神经元代表目标滚动轴承未知健康状态;利用Softmax激活函数预测域共享深度残差网络F3层特征属于源滚动轴承振动信号样本集健康状态的概率分布属于目标滚动轴承未知健康状态的概率分布其中,为第sk个滚动轴承振动信号样本集中第i个样本属于源滚动轴承振动信号样本集健康状态的概率分布,为目标滚动轴承振动信号样本集中第i个样本属于源滚动轴承信号集健康状态的概率分布,为目标滚动轴承振动信号样本集中第i个样本属于未知健康状态概率分布,上/下标F3代表域共享深度残差网络的输出层F3层;根据下式,输出目标样本属于未知健康状态的诊断结果:The extracted features are simultaneously input into the F3 layer, where the number of neurons in the F3 layer corresponding to the target rolling bearing is represents the total number of state categories of the s kth rolling bearing vibration signal sample set, then The neurons represent the unknown health status of the target rolling bearing; the Softmax activation function is used to predict the probability distribution of the health status of the three- layer feature of the domain-sharing deep residual network F belonging to the source rolling bearing vibration signal sample set. Probability distribution of unknown health states of target rolling bearing in, is the probability distribution that the i-th sample in the s k -th rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing vibration signal sample set, is the probability distribution that the i-th sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set, is the probability distribution of the i-th sample in the target rolling bearing vibration signal sample set belonging to the unknown health state. The superscript/subscript F 3 represents the output layer F 3 of the domain-shared deep residual network. According to the following formula, the diagnostic result that the target sample belongs to the unknown health state is output:
其中,m表示网络每次训练输入的样本量;表示目标滚动轴承振动信号样本集中第i个样本属于未知健康状态的诊断结果,1表示属于未知健康状态,0表示不属于未知健康状态;Among them, m represents the number of samples input into the network for each training; Indicates the diagnosis result that the i-th sample in the target rolling bearing vibration signal sample set belongs to an unknown health state, 1 indicates that it belongs to an unknown health state, and 0 indicates that it does not belong to an unknown health state;
3.3)计算域共享深度残差网络预测损失:3.3) Compute domain shared depth residual network prediction loss:
3.3.1)分别计算域共享深度残差网络预测源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的交叉熵和信息熵损失:3.3.1) The cross entropy and information entropy loss of the health state of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set are respectively calculated using the domain shared deep residual network:
其中,表示预测第sk个源滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的交叉熵损失,表示预测目标滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的信息熵损失,j表示源滚动轴承振动信号样本集中第j种健康状态,I(·)表示指示函数,表示第sk个源滚动轴承振动信号样本集中第i个样本属于源滚动轴承振动信号样本集健康状态的诊断结果;in, represents the cross entropy loss for predicting that the s kth source rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing vibration signal sample set, represents the information entropy loss of predicting the health status of the target rolling bearing vibration signal sample set to the source rolling bearing vibration signal sample set, j represents the jth health status in the source rolling bearing vibration signal sample set, I(·) represents the indicator function, Indicates that the i-th sample in the s k -th source rolling bearing vibration signal sample set belongs to the diagnosis result of the health state of the source rolling bearing vibration signal sample set;
3.3.2)计算域共享深度残差网络预测目标滚动轴承振动信号样本集属于未知健康状态的交叉熵损失:3.3.2) The cross entropy loss of the computational domain shared deep residual network predicts the target rolling bearing vibration signal sample set belonging to the unknown health state:
其中,表示预测目标滚动轴承振动信号样本集属于未知健康状态的交叉熵损失;in, The cross entropy loss represents the prediction that the target rolling bearing vibration signal sample set belongs to an unknown health state;
3.3.3)最小化上式交叉熵损失,更新域共享深度残差网络参数即:3.3.3) Minimize the cross entropy loss above and update the domain shared deep residual network parameters Right now:
3.4)构建参数共享的领域混淆网络并多次迭代更新网络参数:3.4) Construct a parameter-sharing domain confusion network and iterate and update the network parameters multiple times:
构建参数共享的领域混淆网络,领域混淆网络的待训练参数为θadv,该网络的输入为深度迁移故障特征输出为领域混淆特征其中,为第sk个源滚动轴承振动信号样本集第i个样本的领域混淆特征,为目标滚动轴承振动信号样本集第i个样本的领域混淆特征,上/下标adv代表领域混淆网络;最大化如下目标函数更新领域混淆网络的参数θadv,即:Construct a parameter-sharing domain confusion network. The parameter to be trained of the domain confusion network is θ adv . The input of the network is the deep migration fault feature. The output is the domain confusion feature in, is the domain confusion feature of the ith sample in the s k th source rolling bearing vibration signal sample set, is the domain confusion feature of the i-th sample in the target rolling bearing vibration signal sample set, and the superscript/subscript adv represents the domain confusion network; the parameter θ adv of the domain confusion network is updated by maximizing the following objective function, namely:
迭代更新nadv次领域混淆网络参数θadv,每次迭代更新后,将领域混淆网络的待训练参数θadv截断在范围{-ξ,ξ}内;Iteratively update n adv domain confusion network parameters θ adv . After each iterative update, the parameters θ adv to be trained of the domain confusion network are truncated within the range {-ξ,ξ}.
3.5)计算源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集的深度迁移故障特征的局部分布差异:3.5) Calculate the local distribution difference of the deep migration fault characteristics of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set:
3.5.1)计算目标滚动轴承振动信号样本集平衡导向的加权系数:3.5.1) Calculate the weighted coefficient of the target rolling bearing vibration signal sample set for balance guidance:
其中,表示目标滚动轴承振动信号样本集第i个样本的加权系数,为目标滚动轴承振动信号样本集第i个样本的领域混淆特征,为目标滚动轴承振动信号样本集中第i个样本属于未知健康状态概率分布,上/下标F3代表域共享深度残差网络的输出层(F3层),σs(·)表示激活函数;in, represents the weighting coefficient of the i-th sample of the target rolling bearing vibration signal sample set, is the domain confusion feature of the i-th sample in the target rolling bearing vibration signal sample set, is the probability distribution of the i-th sample in the target rolling bearing vibration signal sample set belonging to the unknown health state, the superscript/subscript F 3 represents the output layer (F 3 layer) of the domain-shared deep residual network, and σ s (·) represents the activation function;
3.5.2)对目标滚动轴承振动信号样本集深度迁移故障特征加权,计算局部分布的最大均值差异:3.5.2) Weight the deep migration fault features of the target rolling bearing vibration signal sample set and calculate the maximum mean difference of the local distribution:
其中,表示多项式核最大均值差异函数;in, represents the polynomial kernel maximum mean difference function;
3.6)多滚动轴承融合迁移诊断模型训练:3.6) Training of multi-roller bearing fusion migration diagnosis model:
3.6.1)对基于不同源滚动轴承振动信号样本集健康状态知识学习到的目标滚动轴承深度迁移故障特征进行特征分布适配,计算其最大均值差异为:3.6.1) Perform feature distribution adaptation on the target rolling bearing deep migration fault feature learned based on the health status knowledge of the rolling bearing vibration signal sample set from different sources, and calculate the maximum mean difference as:
其中,S={s1,s2,...,sN}表示N个源滚动轴承振动信号样本集,分别表示为基于第si、sj个源滚动轴承振动信号样本集知识提取的目标滚动轴承振动信号样本集的深度迁移故障特征,上/下标F2代表域共享深度残差网络的F2层;Where, S = {s 1 ,s 2 ,...,s N } represents N source rolling bearing vibration signal sample sets, They are respectively represented as the deep migration fault features of the target rolling bearing vibration signal sample set extracted based on the knowledge of the s i th and s j th source rolling bearing vibration signal sample sets, and the superscript/subscript F 2 represents the F 2 layer of the domain-shared deep residual network;
3.6.2)最小化如下目标函数同时更新N个域共享深度残差网络的参数集即:3.6.2) Minimize the following objective function and update the parameter set of N domains shared deep residual network at the same time Right now:
其中,λ,β,γ是权衡参数。Among them, λ, β, γ are trade-off parameters.
本发明的有益效果为:本发明提出了一种多源滚动轴承健康状态融合的迁移智能诊断方法,一方面,通过融合多个源滚动轴承的健康状态知识对目标滚动轴承的健康状态进行诊断,解决了源滚动轴承的诊断知识可能无法涵盖目标滚动轴承的所有故障类型的问题;另一方面,通过计算目标滚动轴承振动信号样本集平衡导向的加权系数并对特征分布适配中的目标滚动轴承振动信号样本集深度迁移故障特征加权,改善目标滚动轴承样本不平衡的问题,进而提高了现有迁移智能诊断技术的诊断精度。The beneficial effects of the present invention are as follows: the present invention proposes a migration intelligent diagnosis method for multi-source rolling bearing health status fusion. On the one hand, the health status of the target rolling bearing is diagnosed by fusing the health status knowledge of multiple source rolling bearings, thereby solving the problem that the diagnostic knowledge of the source rolling bearings may not cover all fault types of the target rolling bearings; on the other hand, by calculating the balance-oriented weighting coefficient of the target rolling bearing vibration signal sample set and weighting the deep migration fault features of the target rolling bearing vibration signal sample set in the feature distribution adaptation, the problem of target rolling bearing sample imbalance is improved, thereby improving the diagnostic accuracy of the existing migration intelligent diagnosis technology.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的整体流程图。FIG1 is an overall flow chart of the present invention.
图2为基于第sk个源滚动轴承-目标滚动轴承振动信号样本集对构建的局部分布适配子模型框架图。FIG2 is a framework diagram of a local distribution adaptation sub-model constructed based on the s kth source rolling bearing-target rolling bearing vibration signal sample set pair.
图3为多滚动轴承融合迁移诊断模型框架图。Figure 3 is a framework diagram of the multi-roller bearing fusion migration diagnosis model.
具体实施方式DETAILED DESCRIPTION
下面结合附图和实施例对本发明进一步详细描述。The present invention is further described in detail below with reference to the accompanying drawings and embodiments.
如图1所示,一种多源滚动轴承健康状态融合的迁移智能诊断方法,包括以下步骤:As shown in FIG1 , a migration intelligent diagnosis method for multi-source rolling bearing health status fusion includes the following steps:
1)获取多个源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集:1) Obtain multiple source rolling bearing vibration signal sample sets and target rolling bearing vibration signal sample sets:
获取N个源滚动轴承振动信号样本集其中,表示第sk个源滚动轴承样本集,包含的样本量为表示第sk个源滚动轴承样本集的状态标签,其中表示第sk个源滚动轴承样本集的状态类别总数;获取目标滚动轴承的振动信号样本集其中表示目标滚动轴承样本集,包含的样本量为nt;Obtain N source rolling bearing vibration signal sample sets in, represents the s kth source rolling bearing sample set, which contains the number of samples: represents the state label of the s kth source rolling bearing sample set, in Represents the total number of state categories of the s kth source rolling bearing sample set; obtains the vibration signal sample set of the target rolling bearing in represents the target rolling bearing sample set, which contains n t samples;
2)由单一源滚动轴承-目标滚动轴承振动信号样本集对构建局部分布适配子模型,如图2所示;2) A local distribution adapter model is constructed from a single source rolling bearing-target rolling bearing vibration signal sample set pair, as shown in FIG2 ;
将N个源滚动轴承振动信号样本集与单一目标滚动轴承振动信号样本集配对,共组成N对构建N个如图2所示的局部分布适配子模型与这N个源滚动轴承-目标滚动轴承振动信号样本集对一一对应;Pair N source rolling bearing vibration signal sample sets with a single target rolling bearing vibration signal sample set to form a total of N pairs Construct N local distribution adapter sub-models as shown in FIG2 to correspond one-to-one to the N source rolling bearing-target rolling bearing vibration signal sample set pairs;
3)同时训练多个局部分布适配子模型:3) Training multiple local distribution adapter models simultaneously:
执行如下步骤同时训练这N个局部分布适配子模型,以第sk个源滚动轴承-目标滚动轴承振动信号样本集对详细说明每个局部分布适配子模型的训练过程,包括如下步骤:Perform the following steps to train the N local distribution adapter sub-models simultaneously, taking the s kth source rolling bearing-target rolling bearing vibration signal sample set pair The training process of each local distribution adapter model is described in detail, including the following steps:
3.1)计算第sk个源滚动轴承-目标滚动轴承振动信号样本集对的深度迁移故障特征:3.1) Calculate the deep migration fault feature of the s kth source rolling bearing-target rolling bearing vibration signal sample set pair:
同时从第sk个源滚动轴承与目标滚动轴承振动信号样本集中提取深度迁移故障特征其中,为第sk个源滚动轴承振动信号样本集第i个样本的深度迁移故障特征,为目标滚动轴承振动信号样本集第i个样本的深度迁移故障特征,上/下标F2代表域共享深度残差网络的F2层;At the same time, deep migration fault features are extracted from the vibration signal sample sets of the s kth source rolling bearing and the target rolling bearing. in, is the deep migration fault feature of the ith sample of the s k th source rolling bearing vibration signal sample set, is the deep migration fault feature of the i-th sample in the target rolling bearing vibration signal sample set, and the superscript/subscript F 2 represents the F 2 layer of the domain-shared deep residual network;
3.2)预测健康状态的概率分布:3.2) Predict the probability distribution of health status:
将提取的特征同时输入到F3层,其中,目标滚动轴承对应的F3层神经元个数为表示第sk个滚动轴承振动信号样本集的状态类别总数,则第个神经元代表目标滚动轴承未知健康状态;利用Softmax激活函数预测域共享深度残差网络F3层特征属于源滚动轴承振动信号样本集健康状态的概率分布属于目标滚动轴承未知健康状态的概率分布其中,为第sk个滚动轴承振动信号样本集中第i个样本属于源滚动轴承振动信号样本集健康状态的概率分布,为目标滚动轴承振动信号样本集中第i个样本属于源滚动轴承信号集健康状态的概率分布,为目标滚动轴承振动信号样本集中第i个样本属于未知健康状态概率分布,上/下标F3代表域共享深度残差网络的输出层F3层;根据下式,输出目标样本属于未知健康状态的诊断结果:The extracted features are simultaneously input into the F3 layer, where the number of neurons in the F3 layer corresponding to the target rolling bearing is represents the total number of state categories of the s kth rolling bearing vibration signal sample set, then The neurons represent the unknown health status of the target rolling bearing; the Softmax activation function is used to predict the probability distribution of the health status of the three- layer feature of the domain-sharing deep residual network F belonging to the source rolling bearing vibration signal sample set. Probability distribution of unknown health states of target rolling bearing in, is the probability distribution that the i-th sample in the s k -th rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing vibration signal sample set, is the probability distribution that the i-th sample in the target rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing signal set, is the probability distribution of the i-th sample in the target rolling bearing vibration signal sample set belonging to the unknown health state. The superscript/subscript F 3 represents the output layer F 3 of the domain-shared deep residual network. According to the following formula, the diagnostic result that the target sample belongs to the unknown health state is output:
其中,m表示网络每次训练输入的样本量;表示目标滚动轴承振动信号样本集中第i个样本属于未知健康状态的诊断结果,1表示属于未知健康状态,0表示不属于未知健康状态;Among them, m represents the number of samples input into the network for each training; Indicates the diagnosis result that the i-th sample in the target rolling bearing vibration signal sample set belongs to an unknown health state, 1 indicates that it belongs to an unknown health state, and 0 indicates that it does not belong to an unknown health state;
3.3)计算域共享深度残差网络预测损失:3.3) Compute domain shared depth residual network prediction loss:
3.3.1)分别计算域共享深度残差网络预测源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的交叉熵和信息熵损失:3.3.1) The cross entropy and information entropy loss of the health state of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set are respectively calculated using the domain shared deep residual network:
其中,表示预测第sk个源滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的交叉熵损失,表示预测目标滚动轴承振动信号样本集属于源滚动轴承振动信号样本集健康状态的信息熵损失,j表示源滚动轴承振动信号样本集中第j种健康状态,I(·)表示指示函数,表示第sk个源滚动轴承振动信号样本集中第i个样本属于源滚动轴承振动信号样本集健康状态的诊断结果;in, represents the cross entropy loss for predicting that the s kth source rolling bearing vibration signal sample set belongs to the healthy state of the source rolling bearing vibration signal sample set, represents the information entropy loss of predicting the health status of the target rolling bearing vibration signal sample set to the source rolling bearing vibration signal sample set, j represents the jth health status in the source rolling bearing vibration signal sample set, I(·) represents the indicator function, Indicates that the i-th sample in the s k -th source rolling bearing vibration signal sample set belongs to the diagnosis result of the health state of the source rolling bearing vibration signal sample set;
3.3.2)计算域共享深度残差网络预测目标滚动轴承振动信号样本集属于未知健康状态的交叉熵损失:3.3.2) The cross entropy loss of the computational domain shared deep residual network predicts the target rolling bearing vibration signal sample set belonging to the unknown health state:
其中,表示预测目标滚动轴承振动信号样本集属于未知健康状态的交叉熵损失;in, The cross entropy loss represents the prediction that the target rolling bearing vibration signal sample set belongs to an unknown health state;
3.3.3)最小化上式交叉熵损失,更新域共享深度残差网络参数即:3.3.3) Minimize the cross entropy loss above and update the domain shared deep residual network parameters Right now:
3.4)构建参数共享的领域混淆网络并多次迭代更新网络参数:3.4) Construct a parameter-sharing domain confusion network and iterate and update the network parameters multiple times:
构建参数共享的领域混淆网络,领域混淆网络的待训练参数为θadv,该网络的输入为深度迁移故障特征输出为领域混淆特征其中,为第sk个源滚动轴承振动信号样本集第i个样本的领域混淆特征,为目标滚动轴承振动信号样本集第i个样本的领域混淆特征,上/下标adv代表领域混淆网络;最大化如下目标函数更新领域混淆网络的参数θadv,即:Construct a parameter-sharing domain confusion network. The parameter to be trained of the domain confusion network is θ adv . The input of the network is the deep migration fault feature. The output is the domain confusion feature in, is the domain confusion feature of the ith sample in the s k th source rolling bearing vibration signal sample set, is the domain confusion feature of the i-th sample in the target rolling bearing vibration signal sample set, and the superscript/subscript adv represents the domain confusion network; the parameter θ adv of the domain confusion network is updated by maximizing the following objective function, namely:
迭代更新nadv次领域混淆网络参数θadv,每次迭代更新后,将领域混淆网络的待训练参数θadv截断在范围{-ξ,ξ}内;Iteratively update n adv domain confusion network parameters θ adv . After each iterative update, the parameters θ adv to be trained of the domain confusion network are truncated within the range {-ξ,ξ}.
3.5)计算源滚动轴承振动信号样本集和目标滚动轴承振动信号样本集的深度迁移故障特征的局部分布差异:3.5) Calculate the local distribution difference of the deep migration fault characteristics of the source rolling bearing vibration signal sample set and the target rolling bearing vibration signal sample set:
3.5.1)计算目标滚动轴承振动信号样本集平衡导向的加权系数:3.5.1) Calculate the weighted coefficient of the target rolling bearing vibration signal sample set for balance guidance:
其中,表示目标滚动轴承振动信号样本集第i个样本的加权系数,为目标滚动轴承振动信号样本集第i个样本的领域混淆特征,为目标滚动轴承振动信号样本集中第i个样本属于未知健康状态概率分布,上/下标F3代表域共享深度残差网络的输出层(F3层),σs(·)表示激活函数;in, represents the weighting coefficient of the i-th sample of the target rolling bearing vibration signal sample set, is the domain confusion feature of the i-th sample in the target rolling bearing vibration signal sample set, is the probability distribution of the i-th sample in the target rolling bearing vibration signal sample set belonging to the unknown health state, the superscript/subscript F 3 represents the output layer (F 3 layer) of the domain-shared deep residual network, and σ s (·) represents the activation function;
3.5.2)对目标滚动轴承振动信号样本集深度迁移故障特征加权,计算局部分布的最大均值差异:3.5.2) Weight the deep migration fault features of the target rolling bearing vibration signal sample set and calculate the maximum mean difference of the local distribution:
其中,表示多项式核最大均值差异函数;in, represents the polynomial kernel maximum mean difference function;
3.6)如图3所示,多滚动轴承融合迁移诊断模型训练:3.6) As shown in Figure 3, multi-roller bearing fusion migration diagnosis model training:
3.6.1)对基于不同源滚动轴承振动信号样本集健康状态知识学习到的目标滚动轴承深度迁移故障特征进行特征分布适配,计算其最大均值差异为:3.6.1) Perform feature distribution adaptation on the target rolling bearing deep migration fault feature learned based on the health status knowledge of the rolling bearing vibration signal sample set from different sources, and calculate the maximum mean difference as:
其中,S={s1,s2,...,sN}表示N个源滚动轴承振动信号样本集,分别表示为基于第si、sj个源滚动轴承振动信号样本集知识提取的目标滚动轴承振动信号样本集的深度迁移故障特征,上/下标F2代表域共享深度残差网络的F2层;Where, S = {s 1 ,s 2 ,...,s N } represents N source rolling bearing vibration signal sample sets, They are respectively represented as the deep migration fault features of the target rolling bearing vibration signal sample set extracted based on the knowledge of the s i th and s j th source rolling bearing vibration signal sample sets, and the superscript/subscript F 2 represents the F 2 layer of the domain-shared deep residual network;
3.6.2)最小化如下目标函数同时更新N个域共享深度残差网络的参数集即:3.6.2) Minimize the following objective function and update the parameter set of N domains shared deep residual network at the same time Right now:
其中,λ,β,γ是权衡参数。Among them, λ, β, γ are trade-off parameters.
4)重复执行步骤3)至网络参数收敛;4) Repeat step 3) until network parameters are reached convergence;
5)融合基于不同源滚动轴承对目标滚动轴承的诊断结果获取目标滚动轴承振动信号样本集健康状态的最终诊断结果:5) The final diagnosis result of the health status of the target rolling bearing vibration signal sample set is obtained by fusing the diagnosis results of the target rolling bearing based on different source rolling bearings:
其中,表示目标滚动轴承振动信号样本集中第i个样本健康状态诊断结果,表示第sk个源滚动轴承振动信号样本集的状态标签, in, represents the health status diagnosis result of the i-th sample in the target rolling bearing vibration signal sample set, represents the state label of the s kth source rolling bearing vibration signal sample set,
实施例:应用三组滚动轴承振动信号样本集,验证本发明的可行性。Embodiment: Three groups of rolling bearing vibration signal sample sets are used to verify the feasibility of the present invention.
数据集D来自滚动轴承加速寿命试验台,加速计用于监测被测轴承(LDK UER 204)的退化情况,在试验期间,驱动试验轴承的交流电机的速度设定为2400r/min,液压缸在轴承外圈上提供11kN的径向负载,采样频率设定为25.6kHz,实验人员在试验台发生故障后,停机并检查了实验轴承,确认了轴承外圈裂纹,因此,收集的数据具有从正常(N)阶段到外圈故障(OF)阶段的降级信息,对健康状态下轴承整个寿命早期阶段的数据和故障状态下轴承最终阶段的数据进行了标记,数据集D中有724个样本,它们在健康和故障状态上是平衡的,每个样本包含1200个采样点。Dataset D is from a rolling bearing accelerated life test bench. An accelerometer is used to monitor the degradation of the bearing under test (LDK UER 204). During the test, the speed of the AC motor driving the test bearing was set to 2400r/min, and the hydraulic cylinder provided a radial load of 11kN on the outer ring of the bearing. The sampling frequency was set to 25.6kHz. After a failure occurred on the test bench, the experimenter stopped and inspected the test bearing and confirmed the crack in the outer ring of the bearing. Therefore, the collected data has degradation information from the normal (N) stage to the outer ring failure (OF) stage. The data of the early stage of the entire life of the bearing in the healthy state and the data of the final stage of the bearing in the faulty state are marked. There are 724 samples in dataset D, which are balanced in the healthy and faulty states, and each sample contains 1200 sampling points.
数据集E由机械故障预防技术协会提供,该测试台配备了RBC NICE轴承,这些轴承是健康的或包含内圈故障(IF)的,工程师在实验室中模拟了滚动轴承的内圈磨损,输入轴转速设置为1500r/min,正常样品在270lbs的负载下采集,采样频率为97.656kHz,在200lbs、250lbs和300lbs的载荷下采集IF样品,采样频率为48.828kHz。数据集E包含732个样本,样本数平衡。Dataset E is provided by the Association for Mechanical Failure Prevention Technology. The test bench is equipped with RBC NICE bearings, which are either healthy or contain inner race faults (IF). Engineers simulated the inner race wear of rolling bearings in the laboratory. The input shaft speed is set to 1500r/min. Normal samples are collected under a load of 270lbs, with a sampling frequency of 97.656kHz. IF samples are collected under loads of 200lbs, 250lbs, and 300lbs, with a sampling frequency of 48.828kHz. Dataset E contains 732 samples, and the number of samples is balanced.
数据集F来自机车轴承自动试验台(197726),该试验台可直接对装有轴承的机车轮对进行试验,被测轴承由液压马达驱动,由液压缸加载,有三种轮对:普通轮对和轴承内圈或外圈有表面抛光的轮对,试验转速450r/min,径向载荷680kg,振动传感器以76.8kHz的采样频率采集监测数据,如表1所示,数据集F由三种健康状态的样本组成,其中健康样本832个,故障样本1664×m%,注意m%∈(0,1)使得数据集F处于不同的不平衡水平,详细信息如表1所示:Dataset F comes from the locomotive bearing automatic test bench (197726). The test bench can directly test locomotive wheels equipped with bearings. The tested bearings are driven by hydraulic motors and loaded by hydraulic cylinders. There are three types of wheelsets: ordinary wheelsets and wheelsets with polished inner or outer rings. The test speed is 450r/min and the radial load is 680kg. The vibration sensor collects monitoring data at a sampling frequency of 76.8kHz, as shown in Table 1. Dataset F consists of samples in three healthy states, including 832 healthy samples and 1664×m% faulty samples. Note that m%∈(0,1) makes the dataset F at different imbalance levels. The detailed information is shown in Table 1:
表1.三组轴承数据集详细信息Table 1. Detailed information of the three bearing datasets
注意:随机选择m%∈(0,1)错误样本以使数据集F不平衡。Note: m%∈(0,1) error samples are randomly selected to make the dataset F unbalanced.
创建多源迁移学习任务(D,E)→F来验证提出的方法。它用于模拟诊断知识从实验室转移到现实的情况,因为在工程场景中始终没有足够的标记样本,源轴承数据集D或数据集E无法提供目标轴承数据集F所需的足够的诊断知识,此外,数据集F中的样本在健康状态之间不平衡,取m=20,即数据集F样本不平衡度为20%。选取F-scroe、平均精度均值(meanaverage precision,mAP)、与AUC分类指标量化本发明在迁移诊断任务上的效果,重复实验10次,计算诊断结果的统计值,如表2所示,本发明的三种指标分别为0.936、0.983、0.968,指标接近于1,说明本发明方法的诊断准确性高,验证了本发明在解决工程实际中源域健康状态类型无法覆盖目标域健康状态类型且目标域样本不平衡情况下的迁移诊断问题中的可行性。A multi-source transfer learning task (D, E) → F is created to verify the proposed method. It is used to simulate the situation where diagnostic knowledge is transferred from the laboratory to reality. Because there are always not enough labeled samples in the engineering scenario, the source bearing dataset D or dataset E cannot provide sufficient diagnostic knowledge required by the target bearing dataset F. In addition, the samples in dataset F are unbalanced between health states. Take m = 20, that is, the sample imbalance of dataset F is 20%. The F-scroe, mean average precision (mAP), and AUC classification indicators are selected to quantify the effect of the present invention on the migration diagnosis task. The experiment is repeated 10 times, and the statistical values of the diagnosis results are calculated. As shown in Table 2, the three indicators of the present invention are 0.936, 0.983, and 0.968, respectively. The indicators are close to 1, indicating that the diagnostic accuracy of the method of the present invention is high, which verifies the feasibility of the present invention in solving the migration diagnosis problem in the case where the source domain health state type cannot cover the target domain health state type and the target domain samples are unbalanced in engineering practice.
表2不同方法的诊断效果对比Table 2 Comparison of diagnostic effects of different methods
另选取P-ResNet与普通ResNet方法对比本发明方法的效果,P-ResNet的平均精度均值为0.516,接近随机诊断模型,F-score和AUC均明显低于本发明方法,普通ResNet方法平均精度均值、F-score和AUC在三种方法中最低。P-ResNet and ordinary ResNet methods were selected to compare the effects of the method of the present invention. The average precision mean of P-ResNet was 0.516, close to the random diagnosis model, and the F-score and AUC were significantly lower than those of the method of the present invention. The average precision mean, F-score and AUC of the ordinary ResNet method were the lowest among the three methods.
通过对比本发明方法与普通迁移诊断方法(P-ResNet)和普通深度智能诊断方法(ResNet),表明本发明方法有效地克服源域健康状态类型无法覆盖目标域健康状态类型且目标域样本不平衡的影响,提高了迁移诊断模型的性能。By comparing the method of the present invention with the common migration diagnosis method (P-ResNet) and the common deep intelligent diagnosis method (ResNet), it is shown that the method of the present invention effectively overcomes the influence of the source domain health status type being unable to cover the target domain health status type and the target domain sample imbalance, and improves the performance of the migration diagnosis model.
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