CN113187184A - Waste regeneration and decoration integrated plate and production method thereof - Google Patents
Waste regeneration and decoration integrated plate and production method thereof Download PDFInfo
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- CN113187184A CN113187184A CN202110377801.XA CN202110377801A CN113187184A CN 113187184 A CN113187184 A CN 113187184A CN 202110377801 A CN202110377801 A CN 202110377801A CN 113187184 A CN113187184 A CN 113187184A
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- construction waste
- heat preservation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0015—Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/16—Waste materials; Refuse from building or ceramic industry
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/02—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding chemical blowing agents
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
- C04B38/10—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by using foaming agents or by using mechanical means, e.g. adding preformed foam
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
- C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses a waste regeneration and decoration integrated plate which comprises an inner plate layer, a steel framework layer, a construction waste filling layer, a heat preservation layer and a decoration surface layer, wherein the inner plate layer and the heat preservation layer are oppositely arranged to form a hollow structure, the steel framework layer is arranged in the hollow structure formed by the inner plate layer and the heat preservation layer, and the construction waste filling layer is filled among the inner plate layer, the heat preservation layer and the steel framework layer. The invention adopts recyclable construction waste as aggregate, realizes the reutilization of resources, can use different construction waste according to different thicknesses of the heat-insulating layers required by different places, has light dead weight and convenient installation, and reduces the production, transportation and installation costs.
Description
Technical Field
The invention belongs to the technical field of building materials, and particularly relates to a waste regeneration and decoration integrated plate and a production method thereof.
Background
At present, the current wall body area is decorated the construction sequence and is: firstly, installing a keel; secondly, a wall body is installed firstly; thirdly, painting (installing) a heat-preservation waterproof layer; fourthly, adding a decorative surface. The manufacturing steps are various, the same wall body needs to be manually manufactured for at least three times, and the decorative surface is easily unaligned with the original structure due to later construction, so that the problem that the construction precision cannot be ensured is caused, so that an integrated wallboard structure is present, the pre-production in a factory and the quick installation of a construction site can be realized, for example, the heat-insulation integrated wallboard material and the manufacturing method of the heat-insulation wallboard disclosed in the patent No. CN106007588A are disclosed, the heat-insulation integrated wallboard material consists of portland cement, fly ash, sulphoaluminate cement, sand, water and a catalyst, and the manufacturing method of the integrated heat-insulation wallboard comprises the following steps of: the preparation of portland cement, fly ash, sulphoaluminate cement, sand, water, a catalyst reinforcing steel bar net rack and a heat-insulating core material is complete; then adding various materials according to a certain sequence and stirring into a paddle; spreading, vibrating and rolling two heat preservation protective layers in a mould, and placing the heat preservation layer into a three-dimensional reinforcing steel bar net rack; naturally curing for 24 hours, demoulding, and naturally curing for more than seven days; the effects of high production efficiency, simple and fast construction and installation and low construction noise are realized.
However, the existing integrated wallboard mainly adopts conventional cement as a filler, so that the cost is high, the dead weight is heavy, the building waste is simply crushed and then used, the strength and the dead weight of the obtained product are insufficient, and the requirement is difficult to meet.
Disclosure of Invention
The invention provides a light waste regeneration and decoration integrated plate for recycling resources, which avoids the defects of the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a waste regeneration decorates intergral template, includes interior sheet layer, steel casing ply, building rubbish filling layer, heat preservation and architectural surface, interior sheet layer sets up formation hollow structure with the heat preservation relatively, in the hollow structure that sheet layer and heat preservation constitute including the steel casing ply setting, the setting is filled to building rubbish filling layer between sheet layer, heat preservation and steel casing ply including, the architectural surface laminating sets up in the heat preservation outside.
Further, the steel skeleton layer includes the chassis body, middle support body and limit support body, and is a plurality of middle support body sets up on the chassis body, two the limit support body sets up on the chassis body and is located middle support body both sides.
Further, the side frame body includes a mainboard, two curb plates and two baffles, two the curb plate symmetry and vertically sets up in the mainboard both sides, the baffle is connected perpendicularly with the one end of keeping away from the mainboard on the curb plate, two there is the clearance between the baffle, vertically on the mainboard be provided with a plurality of strengthening ribs.
Furthermore, the middle frame body comprises two symmetrically arranged side frame bodies.
Furthermore, a plurality of flow guide strips are arranged on the base frame body.
The invention also provides a production method of the waste regenerated decoration integrated plate, which comprises the following steps: s1: welding or integrally forming the base frame body, the middle frame body and the side frame body to manufacture a steel framework layer, wherein the steel framework layer is arranged into different structures according to the shape and the size of the wall body; s2: the inner plate layer and the heat preservation layer are respectively fixed on the front side and the rear side of the steel framework layer, the inner plate layer and the heat preservation layer can be fixed on the steel framework layer by adopting an adhesive, and the inner plate layer and the heat preservation layer can also be fixed on the steel framework layer by a connecting piece; s3: fixing the decorative surface layer on the outer side of the heat-insulating layer, wherein the decorative surface layer can be fixed on the heat-insulating layer by adopting an adhesive or can be fixed on the heat-insulating layer by a connecting piece, so that a main frame body structure with a hollow filling space is formed; s4: screening the recycled construction waste and waste, screening metal waste for later use through a magnetic separator, screening wood waste for later use, and screening the finished construction waste for later use; s5: conveying the raw materials of the construction waste to primary crushing equipment for primary crushing through a vibrating feeder, wherein the primary crushing equipment can adopt a movable jaw crusher; s6: conveying the raw materials subjected to primary crushing to secondary crushing equipment through a vibrating feeder for secondary crushing, wherein the secondary crushing equipment adopts a mobile impact crusher; s7: conveying the construction waste raw materials subjected to secondary crushing to a vibrating screening machine, screening the construction waste raw materials with overlarge particle sizes, conveying the screened construction waste raw materials to secondary crushing equipment again for re-crushing, and taking the screened construction waste raw materials as aggregate for later use; s8: cleaning and drying the screened metal waste, conveying the metal waste to a quenching furnace for quenching, then conveying the metal waste to a crusher for crushing, and finally obtaining metal sand for later use through a screening machine; s9: cleaning and drying the screened wood, conveying the wood to a carbonization furnace for carbonization, grinding the carbonized wood into wood powder by a grinder, and conveying the wood powder to a granulator for granulation to obtain wood particles for later use; s10: mixing the spare aggregate, metal sand, wood particle combined water, cement, coal ash and polyphenyl particles to prepare the construction waste filling slurry, and then pouring the construction waste filling slurry into the hollow filling space of the main frame structure to form the construction waste filling layer.
Further, the construction waste filling slurry comprises the following components: 250 kg of water 210-.
Further, the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 2-5min, sequentially adding a certain amount of wood particles and metal sand for stirring for 2-5min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-2.5h for primary solidification, and standing for more than 24h to obtain an integrated plate.
In addition, the construction waste filling slurry comprises the following components: 400 kg of water 350-.
Further, the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 3-8min, sequentially adding a certain amount of wood particles and metal sand for stirring for 3-8min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-3h for primary solidification, and standing for more than 24h to obtain an integrated plate.
The invention adopts an integrated structure, integrates the inner plate layer, the steel framework layer, the building garbage filling layer, the heat-insulating layer and the decorative surface layer into a whole, adopts recyclable building garbage as aggregate, realizes the reutilization of resources, can use different building garbage according to different thicknesses of the heat-insulating layer required by different places, has light dead weight and convenient installation, and reduces the production, transportation and installation costs; by the structure of the steel framework layer, the construction waste filling slurry is conveniently poured into the filling space, and meanwhile, by the structure of the flow guide strip, the pouring efficiency is further improved, the flowability is good, and the forming is easy; conventional stone materials, metal and wood are distinguished by screening the construction waste, and are used as aggregate, metal sand and wood particles through corresponding treatment, and the carbonized wood particle structure is filled in the interior to play the effects of heat absorption, heat preservation, water resistance and insect prevention, and meanwhile, under the condition of ensuring the compressive strength, the dead weight of the whole slurry is reduced through the occupied space of the wood particles, the strength of the whole slurry is improved through the metal sand, and the pouring process is convenient; the slurry added with the polyphenyl granules is easier to fill into a framework formed by the keel and the inner and outer decorative plates, the energy-saving environment-friendly wall has the advantages of energy saving and environmental protection, the energy-saving effect can reach more than 65% -70%, and meanwhile, when the service life of a product is finished, the wall can be pulverized by 100% and recycled, the wall has good durability, the service life can reach more than 50 years, and the service life of the wall is as long as that of a building structure.
Drawings
The drawings described herein are for illustrative purposes only of selected embodiments and not all possible implementations, and are not to be considered limiting of the scope of the present disclosure.
FIG. 1 schematically illustrates an overall structure of a scrap recycling decoration integrated board according to an embodiment of the present invention;
FIG. 2 schematically illustrates a top view of an intermediate frame of a scrap recycling trim integrated panel, according to an embodiment of the present invention;
FIG. 3 schematically illustrates a top view of a side frame of a scrap recycling trim integration panel, according to an embodiment of the present invention;
fig. 4 schematically shows a top view of a chassis body of a scrap recycling decoration integrated board according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and it is apparent that the described embodiments are some, but not all embodiments of the present invention.
Therefore, the detailed description of the embodiments of the present invention provided below in connection with the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention, and all other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive efforts shall fall within the scope of the present invention.
The terminology used herein is for the purpose of describing embodiments only and is not intended to be limiting and/or limiting of the invention. It is to be understood that the terms "front", "back", "left", "right", "up", "down", and the like, are used in an orientation or positional relationship as shown in the drawings, or as would be conventionally found in use of the products of the present invention, or as would be conventionally understood by one of ordinary skill in the art, and are used merely for convenience in describing and simplifying the invention, and are not intended to indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the present invention.
Hereinafter, a preferred embodiment according to the present invention will be described in detail with reference to fig. 1 to 4.
The waste recycling and decorating integrated plate comprises an inner plate layer 100, a steel framework layer, a construction waste filling layer 200, a heat insulating layer 300 and a decorating surface layer 400, wherein the inner plate layer 100 and the heat insulating layer 300 are arranged oppositely to form a hollow structure, the steel framework layer is arranged in the hollow structure formed by the inner plate layer 100 and the heat insulating layer 300, the construction waste filling layer 200 is filled among the inner plate layer 100, the heat insulating layer 300 and the steel framework layer, and the decorating surface layer 400 is attached to the outer side of the heat insulating layer 300. Inner plate layer 100 adopts cement fiberboard, bamboo wood fiberboard etc. all can, architectural surface 400 adopts cement fiberboard, glass magnesium board etc. all can, and heat preservation 300 adopts EPS board, rock wool heated board etc. all can.
The steel skeleton layer comprises a chassis body 510, a middle chassis body 520 and side chassis bodies 530, the middle chassis body 520 is arranged on the chassis body 510, and the side chassis bodies 530 are arranged on the chassis body 510 and located on two sides of the middle chassis body 520.
The side frame 530 includes a main plate 531, two side plates 532, and two baffles 533, the two side plates 532 are symmetrically and vertically disposed on two sides of the main plate 531, the baffles 533 are vertically connected to one end of the side plate 532, which is far away from the main plate 531, a gap is formed between the two baffles 533, and a plurality of reinforcing ribs 5311 are longitudinally disposed on the main plate 531. The main plate and the side plate are combined to form a U-shaped structure, and the baffle is L-shaped to form an opening.
The middle frame body 520 comprises two symmetrically arranged side frame bodies 530, two openings face to two sides respectively, slurry is conveniently poured, and meanwhile a plurality of cylindrical flow guide strips 511 are arranged on the bottom frame body 510 to provide a flow guide direction and a bottom supporting effect.
Meanwhile, the production method of the waste regeneration decoration integrated plate mainly comprises the following steps:
firstly, the chassis body 510, the middle frame body 520 and the side frame body 530 are welded or integrally formed to manufacture steel skeleton layers, and the steel skeleton layers are arranged into different size structures according to the shape and the size of the wall body.
Secondly, the inner plate layer 100 and the heat preservation layer 300 are respectively fixed on the front side and the rear side of the steel framework layer, the inner plate layer 100 and the heat preservation layer 300 can be fixed on the steel framework layer by adopting an adhesive, and the inner plate layer 100 and the heat preservation layer 300 can also be fixed on the steel framework layer by connecting pieces such as shooting nails, screws and the like.
Secondly, be fixed in the outside of heat preservation 300 with architectural surface 400, fixed mode can adopt the fixed architectural surface 400 in heat preservation 300 of gluing agent, also can be through connecting piece if penetrating fixed architectural surface 400 in heat preservation 300 such as nail, rivet, screw, form the main frame body structure that has cavity filling space.
Secondly, screen the building rubbish and the waste material of retrieving, screen metal waste material through the magnet separator and go out for subsequent use, adopt waste steel can, screen timber waste material and go out for subsequent use simultaneously, the building rubbish raw materials that the screening was accomplished are for subsequent use.
Secondly, the construction waste raw materials are conveyed to primary crushing equipment through a vibrating feeder to be subjected to primary crushing, and the primary crushing equipment can adopt a movable jaw crusher.
Secondly, conveying the raw materials subjected to primary crushing to secondary crushing equipment through a vibrating feeder for secondary crushing, wherein the secondary crushing equipment adopts a movable impact crusher.
And secondly, conveying the construction waste raw materials subjected to secondary crushing to a vibrating screening machine, screening the construction waste raw materials with overlarge particle sizes, conveying the screened construction waste raw materials to secondary crushing equipment for re-crushing, and taking the screened construction waste raw materials as aggregates for later use.
Secondly, cleaning and drying the screened metal waste, conveying the metal waste to a quenching furnace for quenching, then conveying the metal waste to a crusher for crushing, and finally obtaining metal sand for later use through a screening machine.
And thirdly, cleaning and drying the screened wood, conveying the wood to a carbonization furnace for carbonization, grinding the carbonized wood into wood powder by a grinder, and conveying the wood powder to a granulator for granulation to obtain the wood particles for later use.
Finally, the standby aggregate, metal sand (steel grit), wood particle combined water, cement, coal ash and polyphenyl particles are mixed to prepare the construction waste filling slurry, and then the construction waste filling slurry is poured into the hollow filling space of the main frame body structure to form the construction waste filling layer 200.
Example 1
In combination with the above, the construction waste filling slurry comprises the following components: 210 kilograms of water, 200 kilograms of aggregate, 50 kilograms of metal sand, 5 kilograms of wood particles, 100 kilograms of cement, 30 kilograms of coal ash, 5 kilograms of polyphenyl particles, 5 kilograms of foaming agent and 3 kilograms of 801 glue, and the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 2min, sequentially adding a certain amount of wood particles and metal sand for stirring for 2min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-2.5h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Example 2
In combination with the above, the construction waste filling slurry comprises the following components: 230 kilograms of water, 235 kilograms of aggregate, 65 kilograms of metal sand, 8 kilograms of wood particles, 120 kilograms of cement, 55 kilograms of coal ash, 8 kilograms of polyphenyl particles, 7 kilograms of foaming agent and 4 kilograms of 801 glue, and the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 3min, sequentially adding a certain amount of wood particles and metal sand for stirring for 3min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-2.5h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Example 3
In combination with the above, the construction waste filling slurry comprises the following components: 250 kilograms of water, 250 kilograms of aggregate, 100 kilograms of metal sand, 10 kilograms of wood particles, 150 kilograms of cement, 80 kilograms of coal ash, 10 kilograms of polyphenyl particles, 10 kilograms of foaming agent and 5 kilograms of 801 glue, and the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 5min, sequentially adding a certain amount of wood particles and metal sand for stirring for 5min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-2.5h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Example 4
In combination with the above, the construction waste filling slurry comprises the following components: 350 kg of water, 300 kg of aggregate, 90 kg of metal sand, 15 kg of wood particles, 200 kg of cement, 100 kg of coal ash, 8 kg of polyphenyl particles, 7 kg of foaming agent and 6 kg of 801 glue, and the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 3min, sequentially adding a certain amount of wood particles and metal sand for stirring for 3min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-3h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Example 5
In combination with the above, the construction waste filling slurry comprises the following components: 380 kg of water, 335 kg of aggregate, 115 kg of metal sand, 22 kg of wood particles, 230 kg of cement, 120 kg of coal ash, 10 kg of polyphenyl particles, 10 kg of foaming agent and 7 kg of 801 glue, wherein the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 6min, sequentially adding a certain amount of wood particles and metal sand for stirring for 6min to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-3h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Example 6
In combination with the above, the construction waste filling slurry comprises the following components: 400 kg of water, 350 kg of aggregate, 150 kg of metal sand, 30 kg of wood particles, 250 kg of cement, 150 kg of coal ash, 15 kg of polyphenyl particles, 12 kg of foaming agent and 8 kg of 801 glue, and the construction waste filling slurry comprises the following production steps: the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 8min, sequentially adding a certain amount of wood particles and metal sand for stirring, wherein the stirring time is 8min, so as to obtain the building waste filling slurry; step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-3h for primary solidification, and standing for more than 24h to obtain an integrated plate.
Wherein, examples 1-3 are the formulas of the waste recycling decoration integrated board with one specification, and example 2 is the most preferable scheme; examples 4-6 are formulations of the two-size waste recycled decorative integrated board, and example 5 is the most preferred embodiment.
The performance test data for the scrap recycled decorative integrated boards of examples 1-6 are shown below:
in summary, the waste regeneration and decoration integrated board adopts common building waste, and after screening and subsequent treatment, the usable main raw materials of aggregate, metal sand and wood particles are formed, the raw materials are easy to obtain and low in recovery cost, the formed integrated board not only meets the requirements in strength, but also is higher than the standard, the self weight is low, the lowest self weight is 200 and 300 kilograms per cubic meter, the production of the lightweight integrated wallboard is realized under the condition of ensuring the strength, meanwhile, the performances such as impact resistance, hanging force, water content, heat preservation effect and the like reach and are higher than the standard, and the integrated board product with higher performance value is realized through the low-cost material which is not easy to recover and use.
It should be noted that in the present invention, the connection modes not described between the components may all be connection modes commonly used in the field.
The scope of the present invention is defined not by the above-described embodiments but by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a waste material regeneration decorates intergral template, its characterized in that, includes interior sheet layer, steel casing ply, building rubbish filling layer, heat preservation and architectural surface, interior sheet layer sets up formation hollow structure with the heat preservation relatively, in the hollow structure that sheet layer and heat preservation constitute including the steel casing ply setting, the setting is filled to building rubbish filling layer between sheet layer, heat preservation and the steel casing ply including, the architectural surface laminating sets up in the heat preservation outside.
2. The scrap recycling and decorating integrated board according to claim 1, wherein the steel skeleton layer comprises a plurality of chassis bodies, a plurality of middle chassis bodies and a plurality of side chassis bodies, wherein the middle chassis bodies are arranged on the chassis bodies, and the two side chassis bodies are arranged on the chassis bodies and positioned on two sides of the middle chassis bodies.
3. The integrated waste recycling and decorating plate as claimed in claim 2, wherein the frame body comprises a main plate, two side plates and two blocking plates, the two side plates are symmetrically and vertically arranged at two sides of the main plate, the blocking plates are vertically connected with one ends of the side plates far away from the main plate, a gap is formed between the two blocking plates, and a plurality of reinforcing ribs are longitudinally arranged on the main plate.
4. The scrap recycling and decorating integrated board according to claim 3, wherein the middle frame body comprises two symmetrically arranged side frame bodies.
5. The integrated waste recycling and decorating plate as claimed in claim 4, wherein the bottom frame body is provided with a plurality of guide strips.
6. The method for producing a waste recycling decorative integrated board according to any one of claims 2 to 5, comprising the steps of:
s1: welding or integrally forming the base frame body, the middle frame body and the side frame body to manufacture a steel framework layer, wherein the steel framework layer is arranged into different structures according to the shape and the size of the wall body;
s2: the inner plate layer and the heat preservation layer are respectively fixed on the front side and the rear side of the steel framework layer, the inner plate layer and the heat preservation layer can be fixed on the steel framework layer by adopting an adhesive, and the inner plate layer and the heat preservation layer can also be fixed on the steel framework layer by a connecting piece;
s3: fixing the decorative surface layer on the outer side of the heat-insulating layer, wherein the decorative surface layer can be fixed on the heat-insulating layer by adopting an adhesive or can be fixed on the heat-insulating layer by a connecting piece, so that a main frame body structure with a hollow filling space is formed;
s4: screening the recycled construction waste and waste, screening metal waste for later use through a magnetic separator, screening wood waste for later use, and screening the finished construction waste for later use;
s5: conveying the raw materials of the construction waste to primary crushing equipment for primary crushing through a vibrating feeder, wherein the primary crushing equipment can adopt a movable jaw crusher;
s6: conveying the raw materials subjected to primary crushing to secondary crushing equipment through a vibrating feeder for secondary crushing, wherein the secondary crushing equipment adopts a mobile impact crusher;
s7: conveying the construction waste raw materials subjected to secondary crushing to a vibrating screening machine, screening the construction waste raw materials with overlarge particle sizes, conveying the screened construction waste raw materials to secondary crushing equipment again for re-crushing, and taking the screened construction waste raw materials as aggregate for later use;
s8: cleaning and drying the screened metal waste, conveying the metal waste to a quenching furnace for quenching, then conveying the metal waste to a crusher for crushing, and finally obtaining metal sand for later use through a screening machine;
s9: cleaning and drying the screened wood, conveying the wood to a carbonization furnace for carbonization, grinding the carbonized wood into wood powder by a grinder, and conveying the wood powder to a granulator for granulation to obtain wood particles for later use;
s10: mixing the spare aggregate, metal sand, wood particle combined water, cement, coal ash and polyphenyl particles to prepare the construction waste filling slurry, and then pouring the construction waste filling slurry into the hollow filling space of the main frame structure to form the construction waste filling layer.
7. The method for producing a waste recycling decorative integrated board according to claim 6, wherein the construction waste filling paste comprises the following components: 250 kg of water 210-.
8. The method for producing a waste recycling decorative integrated board according to claim 7, wherein the construction waste filling paste comprises the following steps:
the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 2-5min, sequentially adding a certain amount of wood particles and metal sand for stirring for 2-5min to obtain the building waste filling slurry;
step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-2.5h for primary solidification, and standing for more than 24h to obtain an integrated plate.
9. The method for producing a waste recycling decorative integrated board according to claim 6, wherein the construction waste filling paste comprises the following components: 400 kg of water 350-.
10. The method for producing a waste recycling decorative integrated board according to claim 9, wherein the construction waste filling paste comprises the following steps:
the method comprises the following steps: adding a certain amount of aggregate, cement, coal ash, polyphenyl particles, a foaming agent and 801 glue into water, stirring at a constant speed in a stirrer, wherein the stirring speed is 200-350r/min, and after the stirring time is 3-8min, sequentially adding a certain amount of wood particles and metal sand for stirring for 3-8min to obtain the building waste filling slurry;
step two: and (3) pouring the building garbage filling slurry obtained in the step one into a hollow filling space of the main frame body structure, standing for 2-3h for primary solidification, and standing for more than 24h to obtain an integrated plate.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110377801.XA CN113187184A (en) | 2021-04-08 | 2021-04-08 | Waste regeneration and decoration integrated plate and production method thereof |
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| CN202110377801.XA CN113187184A (en) | 2021-04-08 | 2021-04-08 | Waste regeneration and decoration integrated plate and production method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114108866A (en) * | 2021-10-28 | 2022-03-01 | 上元天骄实业有限公司 | Heat insulation wall body made of construction waste |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114108866A (en) * | 2021-10-28 | 2022-03-01 | 上元天骄实业有限公司 | Heat insulation wall body made of construction waste |
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