Steel slag activity excitant, active steel slag powder and application thereof
Technical Field
The invention relates to the field of building materials, in particular to a steel slag active exciting agent, active steel slag powder and application thereof.
Background
The steel slag is solid waste generated in the steel making process, the production capacity of the steel slag reaches 8% -15% of the steel yield, and particularly, the production capacity of the steel slag is rapidly increased along with the continuous development of the steel industry at present. Therefore, the problem of treatment and resource utilization of steel slag is also more and more emphasized. However, the current situation of the actual comprehensive utilization of steel slag in China is not optimistic, and particularly, the utilization rate of the steel slag of the converter is only 10-20%. The steel slag produced by domestic iron and steel enterprises can not be treated in time, so that a large amount of steel slag occupies land and pollutes the environment. However, the steel slag is not an unusable solid waste, contains a large amount of available components such as slag steel, calcium oxide, iron and magnesium oxide, and has potential activity. The steel slag is recycled from the 80 th of the last century in China, and can be used as a sintering ore raw material, a roadbed, a backfill material, a water machine raw material and the like after exploration, wherein the production of cement by using the steel slag is one of the most important ways for the comprehensive utilization of the steel slag, and because the consumption of the cement is high, if the large amount and high-efficiency utilization of the steel slag in the cement can be realized, the environmental problem caused by the steel slag is necessarily greatly relieved. However, the current research shows that the steel slag has the problems of low activity, slow hydration and the like, and the strength of the cement is rapidly reduced and the volume stability is deteriorated along with the increase of the mixing amount of the steel slag in the cement, so that the further use of the steel slag is limited. In order to further realize the large-scale application of the steel slag, the activity of the steel slag needs to be stimulated to improve the existing problems.
At present, the excitation mode of the activity of the steel slag mainly comprises mechanical excitation, chemical excitation and thermal excitation. The mechanical excitation is mainly characterized in that dislocation and defects of steel slag mineral lattices occur through mechanical destruction modes such as crushing, friction and the like, steel slag particles are promoted to generate free radicals or ions, and the surface activity of steel slag powder is enhanced to achieve the purpose of surface modification. The chemical excitation mainly utilizes various corrosive substances such as acid, alkali, salt and the like to realize the excitation of the activity of the steel slag. The acid excitation is mainly to promote the balance to move towards the dissolving-out direction of alkaline substances and promote the generation of hydration products by neutralizing the alkalinity in the steel slag through acidic substances; the alkali excitation is mainly to increase the pH value and promote the alkaline substances to diffuse into the steel slag and decompose the original integral structure, so that the high-activity substances enter the solution and the hydrolysis of the steel slag vitreous body is accelerated; the sulfate excitation is mainly used for accelerating the generation rate of a steel slag hydration product, namely ettringite, and improving the hydration process of the steel slag hydration product. The thermal excitation is mainly to crack silicon-oxygen bonds forming a network structure of the steel slag after the steel slag is autoclaved at high temperature, so that the disintegration is accelerated, and the hydration is promoted.
On the whole, the excitation means of the steel slag can achieve the purpose of exciting the activity of the steel slag, but the activity of the steel slag is improved to a limited extent due to the low activity and low content of potential active substances of the steel slag, and the steel slag is not fully activated compared with the material components of the steel slag. Therefore, to fully activate the activity of the steel slag, the content of potential active substances of the steel slag needs to be increased, and the existing treatment process of the steel slag cannot meet the requirement. Therefore, the invention provides a new technical means for exciting the activity of the steel slag from the process flow of the steel slag treatment according to the existing production and technical conditions.
Disclosure of Invention
In order to overcome the problems of low content of potential active substances of the steel slag, low activity, low utilization rate and the like, the invention aims to provide a steel slag activity excitant and a use method thereof.
In order to achieve the aim, the invention provides a steel slag activity excitant, which comprises the following components in parts by mass:
the alkali metal carbonate is Na2CO3Or K2CO3;
The alkali metal chlorate is KClO3Or NaClO3;
Mixing the components uniformly, and grinding to 200-400 m2And/kg, obtaining the steel slag activity excitant.
The lanthanide catalyst is selected from one or two of lanthanum nitrate and lanthanum sulfate which are mixed in any proportion.
The dried sludge is sludge powder or particles with the water content not higher than 5% obtained after the sludge is dried.
The invention provides active steel slag powder, which is prepared by mixing the steel slag active excitant with steel slag, wherein the steel slag is fluid steel slag which is discharged from a boiler and is not quenched; the steel slag active excitant accounts for 8 to 12 percent of the total weight of the steel slag.
The preparation method of the active steel slag powder comprises the following steps: spraying an active excitant occupying the steel slag into the fluid steel slag discharged from the boiler, uniformly mixing, cooling, and grinding to obtain the active steel slag powder.
The specific surface area of the ground active steel slag powder is 400-550m2/kg。
The invention also provides an application method of the active steel slag powder, the active steel slag powder is used as a cement admixture and is ground together with cement clinker when in use, and the using amount of the active steel slag powder is less than 30 percent of the total mass of the cement.
The invention has the beneficial effects that:
the exciting agent is added into the fluidized steel slag taken out of the boiler, the high-temperature condition of the fluidized steel slag can be utilized, the quick reaction of the exciting agent and the steel slag is promoted, the activity of the steel slag is greatly improved, the obtained active steel slag powder meets the performance requirement of the cement admixture, the resource utilization mode of large-scale, high utilization rate and high added value of the steel slag is realized, and the resource waste is avoided.
Wherein, the kaolin can realize crystal form change under the activation condition, and the activity of the kaolin is improved and simultaneously the change is realizedThe calcium-silicon ratio of the steel slag improves the activity of the steel slag. The diatomite can realize self carbon consumption at high temperature, promote the generation of active silicon dioxide, and react with Na2CO3Or K2CO3Under the synergistic reaction effect, the system alkalinity is increased and improved, and the generation of active substances and the excitation of the activity of the steel slag are promoted. The pyrolysis of the sludge powder can increase the porosity of the steel slag and promote the carbon consumption, and under the action of N-acyl sodium acetal, the porosity of the steel slag is further improved, the density of the steel slag is reduced, and the grindability of the steel slag is improved; the sludge after pyrolysis can provide a large amount of silicon-aluminum active substances for the steel slag to promote activity excitation; the addition of the sludge powder not only improves the activity and the grindability of the steel slag, but also realizes the resource utilization of the sludge waste. KClO3Or FeCl3And the synergistic effect of the lanthanide catalyst can effectively improve the pyrolysis degree of the sludge and the carbon consumption of the diatomite, and play a role in catalyzing an activator and promoting the generation of active substances.
The synergistic effect of the components in the steel slag active exciting agent can ensure that the active steel slag powder of the steel slag after the exciting agent is added can realize the following effects: 1) the activation of the activity between each component and the steel slag increases the porosity of the steel slag, improves the grindability of the steel slag and greatly improves the activity of the steel slag; 2) realizes the resource utilization of the sludge and reduces the environmental pollution.
Detailed Description
In order to better understand the present invention, the following embodiments are further described, but it should not be understood that the present invention is only applicable to the following examples, and those skilled in the art can make some insubstantial changes and modifications to the present invention based on the above disclosure, and still fall within the scope of the present invention.
Comparative example 1
The steel slag is not subjected to activity excitation and is ground to the particle size of 400m2/kg。
Example 1
The steel slag activity excitant is prepared by uniformly mixing the following substances in parts by mass: 15 parts of kaolin, 30 parts of diatomite, 10 parts of dried sludge and 15 parts of Na2CO33 parts of KClO30.5 part of N-acyl sodium semicarbazide and 1 part of FeCl31 part of a lanthanide catalyst;
mixing the above components uniformly, grinding to obtain powder with specific surface area of 200m2Per kg, obtaining the steel slag activity excitant;
the lanthanide catalyst is lanthanum nitrate;
the dried sludge is dried sludge particles with the water content of 5 percent.
Spraying 8% of exciting agent into the fluid steel slag discharged from the boiler, uniformly mixing, cooling, and grinding to obtain active steel slag powder; the specific surface area of the ground active steel slag powder is 400m2/kg。
Example 2
The steel slag activity excitant is prepared by uniformly mixing the following substances in parts by mass: 25 parts of kaolin, 20 parts of diatomite, 20 parts of dried sludge and 10 parts of K2CO37 parts of NaClO30.1 part of N-acyl sodium semicarbazide and 2 parts of FeCl30.2 part of a lanthanide catalyst;
mixing the components uniformly, grinding to obtain powder with specific surface area of 400m2Per kg, obtaining the steel slag activity excitant;
the lanthanide series catalyst is lanthanum sulfate;
the dried sludge is absolutely dry sludge particles with the water content of 0 percent.
Spraying 10% of exciting agent into the fluid steel slag discharged from the boiler, uniformly mixing, cooling, and grinding to obtain active steel slag powder; the specific surface area of the ground active steel slag powder is 440m2/kg。
Example 3
The steel slag activity excitant is prepared by uniformly mixing the following substances in parts by mass: 20 parts of kaolin, 25 parts of diatomite, 15 parts of dried sludge and 12 parts of Na2CO35 parts of KClO30.3 part of N-acyl sodium semicarbazide and 1.5 parts of FeCl30.6 part of a lanthanide catalyst;
mixing the above components uniformly, grinding to obtain powder with specific surface area of 325m2Kg, to obtain steelA slag activity excitant;
the lanthanide catalyst is prepared by mixing lanthanum nitrate and lanthanum sulfate in a mass ratio of 1: 1;
the dried sludge is dried sludge powder with the water content of 0.4 percent.
Spraying 12% of exciting agent into the fluid steel slag discharged from the boiler, uniformly mixing, cooling, and grinding to obtain active steel slag powder; the specific surface area of the ground active steel slag powder is 550m2/kg。
Example 4
The steel slag activity excitant is prepared by uniformly mixing the following substances in parts by mass: 25 parts of kaolin, 25 parts of diatomite, 15 parts of dried sludge and 15 parts of K2CO34 parts of KClO30.3 part of N-acyl sodium semicarbazide and 1.5 parts of FeCl30.5 part of a lanthanide catalyst;
mixing the components uniformly, grinding to obtain powder with a specific surface area of 368m2Per kg, obtaining the steel slag activity excitant;
the lanthanide catalyst is prepared by mixing lanthanum nitrate and lanthanum sulfate in a mass ratio of 1: 2;
the sludge powder is dried sludge powder with the water content of 2.3 percent.
Spraying 10% of exciting agent into the fluid steel slag discharged from the boiler, uniformly mixing, cooling, and grinding to obtain active steel slag powder; the specific surface area of the ground active steel slag powder is 487m2/kg。
Performance testing
The steel slag activity in each example and the comparative example is compared according to the method of the cement mortar 28d compressive strength ratio test in GB/T12957-2005, the doping amount of the active steel slag powder is specified in the standard GB/T12957-2005, and the active steel slag powder and the dihydrate gypsum are mixed according to the mass ratio of 90: 10, mixing uniformly, wherein the total mixing amount is 30 percent of the mass of the cement.
The experiment adopts landscape 42.5 ordinary portland cement, the production area: shandong cement works. The chemical composition is shown in Table 1.
TABLE 1 main chemical composition/% of P.O42.5 cement
Composition of
|
SiO2 |
Al2O3 |
Fe2O3 |
Ca0
|
MgO
|
Na2O
|
K2O
|
SO3 |
W%
|
20.87
|
6.7
|
3.86
|
58.32
|
4.23
|
0.07
|
0.61
|
2.42 |
The compressive strength and PAI values for each set of samples 28d were tested as specified in relation to GB/T12957-2005 and are shown in Table 2:
TABLE 2 reactive PAI values of the steel slags of the different examples
As can be seen from Table 2, compared with comparative example 1, the strength of the cement mortar doped with activated steel slag powder is greatly improved, and the activity of the steel slag is greatly improved as can be seen from the PAI value, which indicates that the activator can effectively improve the activity of the steel slag.