CN113183492B - Rolling process of stainless steel/carbon fiber/stainless steel laminated plate - Google Patents
Rolling process of stainless steel/carbon fiber/stainless steel laminated plate Download PDFInfo
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- CN113183492B CN113183492B CN202110361885.8A CN202110361885A CN113183492B CN 113183492 B CN113183492 B CN 113183492B CN 202110361885 A CN202110361885 A CN 202110361885A CN 113183492 B CN113183492 B CN 113183492B
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- stainless steel
- carbon fiber
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- laminated plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
- B24B5/38—Single-purpose machines or devices for externally grinding travelling elongated stock, e.g. wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/681—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/681—Component parts, details or accessories; Auxiliary operations
- B29C70/683—Pretreatment of the preformed part, e.g. insert
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2009/00—Layered products
Abstract
The invention belongs to the field of lightweight composite material forming, and particularly relates to a rolling process of a stainless steel/carbon fiber/stainless steel laminated plate, which comprises the following steps: s1, preparing a stainless steel belt and a carbon fiber prepreg belt to be compounded; s2, roughening the composite surface of the stainless steel band; s3, performing pre-pressing surface treatment on the roughened stainless steel band; s4, respectively heating the stainless steel belt and the carbon fiber prepreg belt after surface treatment; s5, guiding the two heated stainless steel bands to the upper surface and the lower surface of the carbon fiber prepreg tape through a guide roller, and rolling; s6, carrying out air cooling treatment on the rolled stainless steel/carbon fiber/stainless steel laminated plate; and S7, rolling and shearing the stainless steel/carbon fiber/stainless steel laminated plate subjected to air cooling treatment. The invention has simple structure, convenient operation, low manufacturing cost and high production efficiency, and can realize large-scale batch production.
Description
Technical Field
The invention belongs to the field of lightweight composite material forming, and particularly relates to a rolling process of a stainless steel/carbon fiber/stainless steel laminated plate.
Background
With the requirement of light weight in the structural fields of aerospace, automobiles and the like, the requirement on the overall performance of parts is higher and higher. The stainless steel/carbon fiber/stainless steel laminated plate is a novel composite material, perfectly combines the advantages of stainless steel and carbon fiber reinforced composite materials, and has the characteristics of high specific strength, high specific modulus, good damage tolerance, good fatigue performance, corrosion resistance, weight reduction and the like.
The traditional process generally adopts hot-press forming to prepare the stainless steel/carbon fiber/stainless steel laminated plate, when hot-pressing is carried out, the stainless steel plate and the fiber reinforced layer need to be layered and positioned, and are clamped tightly, then a mould is heated for mould pressing, and finally a longer heat preservation time is needed. The production period of the process is very high, the rapid preparation of the stainless steel/carbon fiber/stainless steel laminated plate is difficult to realize, and the coiled preparation of the stainless steel/carbon fiber/stainless steel laminated plate cannot be realized due to the limitation of the length of equipment.
Disclosure of Invention
In order to solve the problems, the invention provides a rolling process of a stainless steel/carbon fiber/stainless steel laminated plate.
In order to achieve the purpose, the invention adopts the following technical scheme:
a rolling process of a stainless steel/carbon fiber/stainless steel laminated plate comprises the following steps:
s1, preparing a stainless steel belt and a carbon fiber prepreg belt to be compounded;
s2, roughening the composite surface of the stainless steel band;
s3, performing pre-pressing surface treatment on the roughened stainless steel band;
s4, respectively heating the stainless steel belt and the carbon fiber prepreg belt after surface treatment;
s5, guiding the two heated stainless steel bands to the upper surface and the lower surface of the carbon fiber prepreg tape through a guide roller, and rolling;
s6, carrying out air cooling treatment on the rolled stainless steel/carbon fiber/stainless steel laminated plate;
and S7, rolling and shearing the stainless steel/carbon fiber/stainless steel laminated plate subjected to air cooling treatment.
Further, in the step S1, the stainless steel belt to be compounded is a stainless steel winding belt with a thickness of 0.02mm to 1mm, and the carbon fiber prepreg belt to be compounded is a continuous carbon fiber reinforced thermoplastic prepreg belt with a thickness of 0.1mm to 1 mm. The coiled preparation of the stainless steel/carbon fiber/stainless steel laminated plate can be realized by selecting a thin stainless steel belt and a carbon fiber prepreg belt; the thermoplastic resin is selected as the carbon fiber reinforced matrix, so that the longer heat preservation time required by the solidification of the thermosetting resin matrix is saved, and the rapid preparation of the stainless steel/carbon fiber/stainless steel laminated plate is possible.
Further, in the step S2, the texturing of the stainless steel strip is specifically performed by: and (3) uniformly rubbing and roughening the composite surface of the stainless steel band by using sand paper, wherein the roughening depth is 0.1-20 mu m. The stainless steel is polished by abrasive paper, so that oxides and impurities on the surface of the stainless steel can be removed, the surface roughness of the stainless steel is improved, a large number of micron-depth gullies are formed, and the micro gullies are beneficial to resin to permeate into a stainless steel matrix to form a mechanical meshing structure, so that the bonding performance is improved.
Further, in the step S3, the pre-pressing surface treatment of the roughened stainless steel band specifically comprises: the stainless steel strip is pre-pressed through a roller set consisting of a pattern roller and a smooth roller, the pattern roller is placed on one surface of the stainless steel strip after texturing treatment, the smooth roller is placed on the other surface of the stainless steel strip, and the diameters and the linear speeds of the pattern roller and the smooth roller are the same. The effective contact area of the stainless steel and the resin of the prepreg tape is increased by the patterns pressed by the pattern roller, the combination of the stainless steel tape and the continuous carbon fiber reinforced thermoplastic prepreg tape is facilitated, the mechanical engagement effect of interface bonding is improved, the bonding strength of the interface is enhanced, and the strength and the toughness of the laminated plate are improved.
In step S4, the stainless steel strip is heated by an induction heating device at a temperature 10 to 20 ℃ above the melting temperature of the carbon fiber prepreg resin. After the stainless steel band is heated to a temperature slightly higher than the melting temperature of the resin of the prepreg band, the resin can be rapidly heated to the melting temperature in the process of clamping and conveying the carbon fiber prepreg band to the hot-pressing roller for rolling, so that the resin is melted between the two layers of the stainless steel band. In addition, the heating temperature of the stainless steel belt is controlled in a range of 10 ℃ to 20 ℃ higher than the melting temperature of the resin, so that the resin of the prepreg belt can be heated to the melting temperature quickly without generating large residual thermal stress.
Further, in the step S4, the carbon fiber prepreg tape is heated by the resistance wire heating device, and the heating temperature is 5 to 15 ℃ below the melting temperature of the resin of the carbon fiber prepreg tape. The carbon fiber prepreg tape is heated to a temperature slightly lower than the melting temperature of the resin, so that the carbon fiber prepreg tape can reach the melting temperature of the resin when being clamped and conveyed by the stainless steel tape, the loss of the resin is reduced, and the heating temperature of the carbon fiber prepreg tape is controlled to be in a range of 5-15 ℃ lower than the melting temperature of the resin, so that the carbon fiber prepreg tape can be rapidly heated to the melting temperature by the stainless steel tape.
Further, in the step S5, the two stainless steel strips are guided to the upper surface and the lower surface of the carbon fiber prepreg tape by a guide roll, and then are fed into a hot press roll by a pinch roll for rolling, the hot press roll is heated by an electromagnetic induction heating device, the heating temperature of the hot press roll is the melting temperature of the resin of the carbon fiber prepreg tape, the rotating speed of the hot press roll is 5r/min to 10r/min, and the pressure is 0.1MPa to 3MPa. The hot-press roller is used for preparing the stainless steel/carbon fiber/stainless steel laminated plate by rolling, so that the solidification and the forming can be completed in one step, and the production efficiency is greatly improved. The heat-pressing roll is heated to a resin matrix melting temperature, and the carbon fiber prepreg tape and the stainless steel tape can be further heated to melt the thermoplastic resin. The rolling speed of the hot-pressing roller is controlled within the range of 5 r/min-10 r/min, and the resin loses fluidity and is difficult to process and mold due to too low speed. The resin flows to infiltrate the fibers under the action of the pressure of the hot press roller of 0.1-3 MPa, and simultaneously the fibers are immersed into the gullies and the patterns on the surface of the stainless steel to infiltrate with the surface of the stainless steel mutually, so that the interlayer pores are compacted, and the interface bonding performance is improved.
Further, in the step S6, the specific operation of performing air cooling treatment on the rolled stainless steel/carbon fiber/stainless steel laminated plate is as follows: and (3) air-cooling the stainless steel/carbon fiber/stainless steel laminated plate by an air cooling device until the resin matrix is solidified. The thermoplastic resin matrix has the characteristics of softening by heating and hardening by cooling, and no chemical reaction occurs in the process. The resin can be solidified at a high speed by timely cooling by the air cooling device and keeping a high cooling rate, and the molding of the stainless steel/carbon fiber/stainless steel laminated plate is accelerated.
Furthermore, the prepared stainless steel/carbon fiber/stainless steel laminated plate finished product is rolled by a rolling device, and is cut by a cutting device when the finished product is rolled to a proper length.
Furthermore, the process is also suitable for preparing the stainless steel/carbon fiber/stainless steel laminated plate.
Compared with the prior art, the invention has the following advantages:
1. according to the invention, the stainless steel belt is subjected to surface treatment by sanding and embossing with the patterned roller, so that the surface roughness of the stainless steel and the contact area of the stainless steel and resin are increased, and the interface bonding strength between the stainless steel and the fiber reinforced resin layer is greatly improved;
2. the carbon fiber prepreg tape and the stainless steel tape are heated respectively and then are cured together for forming, so that the production time is shortened, the manufacturing cost is reduced, and the production efficiency is improved;
3. the invention is provided with the rolling device and the shearing device, thereby realizing the roll preparation of the stainless steel/carbon fiber/stainless steel laminated plate;
4. the invention has simple structure, convenient operation, low manufacturing cost and high production efficiency, and can realize large-scale batch production.
Drawings
FIG. 1 is a flow chart of the rolling process of the present invention;
FIG. 2 is a schematic structural view of a patterned roller according to the present invention;
FIG. 3 is a schematic view of the structure of the hot press roll of the present invention;
FIG. 4 is a schematic structural view of a stainless steel/carbon fiber/stainless steel laminate panel prepared according to the present invention;
in the figure: 1-a stainless steel band; 2-carbon fiber prepreg tapes; 3-sand paper; 4-a smooth roll; 5-a pattern roller; 6-an induction heating device; 7-resistance wire heating device; 8-a guide roll; 9-pinch rolls; 10-an electromagnetic induction heating device; 11-a hot press roll; 12-air cooling device; 13-a shearing device; 14-a winding device; 15-stainless steel; 16-carbon fiber reinforced thermoplastic resin matrix composite material; 17-the stainless steel surface after sanding and embossing by a pattern roller.
Detailed Description
The present invention will be described in detail with reference to specific examples.
Preparing materials: stainless steel bands and carbon fiber prepreg bands;
the method comprises the following specific steps: 304 stainless steel strips, the single layer thickness is 0.02mm; the continuous carbon fiber reinforced nylon-6 prepreg tape has a single-layer thickness of 0.25mm (the melting temperature of nylon-6 is 220 ℃).
A rolling process of a stainless steel/carbon fiber/stainless steel laminated plate comprises the following steps:
s1, preparing a 304 stainless steel belt 1 with the thickness of 0.02mm and a continuous carbon fiber reinforced nylon-6 prepreg belt 2 with the thickness of 0.25 mm;
s2, uniformly rubbing and roughening the composite surface of the 304 stainless steel strip 1 by using sand paper 3, wherein the roughening depth is 1 mu m;
s3, prepressing the roughened 304 stainless steel strip 1 through a roller set consisting of a pattern roller 5 and a smooth roller 4, wherein the pattern roller 5 is placed on one surface of the roughened 304 stainless steel strip 1, the smooth roller 4 is placed on the other surface of the roughened 304 stainless steel strip 1, and the diameters and linear speeds of the pattern roller 5 and the smooth roller 4 are the same;
s4, heating the 304 stainless steel strip 1 subjected to surface treatment to 230 ℃ through an induction heating device 6; heating the continuous carbon fiber reinforced nylon-6 prepreg tape 2 to 210 ℃ by a resistance wire heating device 7;
s5, guiding two heated 304 stainless steel strips 1 to the upper surface and the lower surface of a continuous carbon fiber reinforced nylon-6 prepreg strip 2 through a guide roller 8, feeding the two continuous carbon fiber reinforced nylon-6 prepreg strips into a hot press roller 11 through a pinch roller 9, rolling the two continuous carbon fiber reinforced nylon-6 prepreg strips to prepare a laminated plate, heating the hot press roller 11 through an electromagnetic induction heating device 10, wherein the heating temperature of the hot press roller 11 is 220 ℃, the rotating speed of the hot press roller 11 is 10r/min, and the pressure is 0.2MPa;
s6, cooling the rolled stainless steel/carbon fiber/stainless steel laminated plate by air through an air cooling device 12 until the resin matrix is solidified;
and S7, rolling the finished stainless steel/carbon fiber/stainless steel laminated plate after air cooling treatment by using a rolling device 14, and shearing by using a shearing device 13 when the finished stainless steel/carbon fiber/stainless steel laminated plate is rolled to 50 m.
The experiment shows that: when the continuous carbon fiber reinforced nylon-6 prepreg tape 2 is heated to 210 ℃ and the stainless steel tape 1 is heated to 230 ℃, in the process that the stainless steel tape 1 clamps and conveys the continuous carbon fiber reinforced nylon-6 prepreg tape 2 to the hot press roll 11, the resin matrix of the continuous carbon fiber reinforced nylon-6 prepreg tape 2 reaches the melting point of resin and is completely melted, when the resin matrix reaches the hot press roll 11, the complete fusion among carbon fiber, nylon-6 and stainless steel is realized under the pressure action of the hot press roll 11, and the fused laminate is cooled and consolidated after air cooling to form the stainless steel/carbon fiber/stainless steel laminate. The test piece is not easy to delaminate in the rolling process, the bonding strength between the continuous carbon fiber reinforced nylon-6 and the interface of the stainless steel band which is polished by sand paper and embossed by a patterned roller reaches the bonding strength of the traditional process, and the stainless steel/carbon fiber/stainless steel laminated plate has stable overall quality.
While the invention has been described in further detail with reference to specific preferred embodiments thereof, it will be understood by those skilled in the art that the present invention is not limited to the details of construction and since, various changes and modifications can be made without departing from the spirit and scope of the invention.
Claims (6)
1. A stainless steel/carbon fiber/stainless steel laminated plate rolling process is characterized in that: the method comprises the following steps:
s1, preparing a stainless steel belt and a carbon fiber prepreg belt to be compounded;
s2, roughening the composite surface of the stainless steel band;
s3, performing pre-pressing surface treatment on the roughened stainless steel band;
s4, respectively heating the stainless steel belt and the carbon fiber prepreg belt after surface treatment;
s5, guiding the two heated stainless steel bands to the upper surface and the lower surface of the carbon fiber prepreg tape through a guide roller, and rolling;
s6, carrying out air cooling treatment on the rolled stainless steel/carbon fiber/stainless steel laminated plate;
s7, rolling and shearing the stainless steel/carbon fiber/stainless steel laminated plate subjected to air cooling treatment;
in the step S1, the stainless steel belt to be compounded is a stainless steel winding belt with the thickness of 0.02 mm-1 mm, and the carbon fiber prepreg belt to be compounded is a continuous carbon fiber reinforced thermoplastic prepreg belt with the thickness of 0.1 mm-1 mm;
in the step S4, the carbon fiber prepreg tape is heated by a resistance wire heating device, wherein the heating temperature is 5-15 ℃ below the melting temperature of the resin of the carbon fiber prepreg tape.
2. The stainless steel/carbon fiber/stainless steel laminate rolling process of claim 1, wherein: in the step S2, the texturing of the stainless steel strip is specifically performed by: and (3) uniformly rubbing and roughening the composite surface of the stainless steel band by using sand paper, wherein the roughening depth is 0.1-20 mu m.
3. The stainless steel/carbon fiber/stainless steel laminate sheet rolling process according to claim 1, wherein: in the step S3, the specific operation of performing the pre-pressing surface treatment on the roughened stainless steel band is as follows: the stainless steel strip is pre-pressed through a roller set consisting of a pattern roller and a smooth roller, the pattern roller is placed on one surface of the stainless steel strip after texturing, the smooth roller is placed on the other surface of the stainless steel strip, and the diameter and the linear speed of the pattern roller and the linear speed of the smooth roller are the same.
4. The stainless steel/carbon fiber/stainless steel laminate rolling process of claim 1, wherein: in the step S4, the stainless steel band is heated by an induction heating device, and the heating temperature is 10-20 ℃ above the melting temperature of the carbon fiber prepreg band resin.
5. The stainless steel/carbon fiber/stainless steel laminate rolling process of claim 1, wherein: in the step S5, the two stainless steel bands are guided to the upper surface and the lower surface of the carbon fiber prepreg tape through guide rolls and then are fed into a hot-pressing roll through a pinch roll for rolling, the hot-pressing roll is heated through an electromagnetic induction heating device, the heating temperature of the hot-pressing roll is the melting temperature of the carbon fiber prepreg tape resin, the rotating speed of the hot-pressing roll is 5 r/min-10 r/min, and the pressure of the hot-pressing roll is 0.1 MPa-3 MPa.
6. The stainless steel/carbon fiber/stainless steel laminate rolling process of claim 1, wherein: in the step S6, the specific operation of performing air cooling treatment on the rolled stainless steel/carbon fiber/stainless steel laminate is as follows: and (3) air-cooling the stainless steel/carbon fiber/stainless steel laminated plate by an air cooling device until the resin matrix is solidified.
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| CN114193675B (en) * | 2021-11-29 | 2023-06-06 | 太原理工大学 | Preparation process of stainless steel ultrathin belt/carbon fiber tube |
| CN114348757B (en) * | 2022-01-18 | 2023-09-22 | 乐清市智能装备与制造研究院 | Self-repairing continuous fiber prepreg tape preparation device |
| CN115847949A (en) * | 2023-01-20 | 2023-03-28 | 太原科技大学 | Method for preparing laminated plate by brazing stainless steel ultra-thin strip and carbon fiber |
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