CN113183285B - Method for manufacturing, pouring and molding reinforced concrete prefabricated wall - Google Patents
Method for manufacturing, pouring and molding reinforced concrete prefabricated wall Download PDFInfo
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- CN113183285B CN113183285B CN202110555606.1A CN202110555606A CN113183285B CN 113183285 B CN113183285 B CN 113183285B CN 202110555606 A CN202110555606 A CN 202110555606A CN 113183285 B CN113183285 B CN 113183285B
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- pouring
- locking
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- block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
Abstract
The invention provides a method for manufacturing, pouring and forming a reinforced concrete prefabricated wall, which relates to the technical field of building prefabricated part processing, and comprises a bottom plate, a clamping device and a pouring device, wherein the clamping device is fixedly arranged on the bottom plate, the pouring device is arranged on the bottom plate, and the pouring device comprises a first pouring mold, a second pouring mold, a first placing frame, a second placing frame, a third placing frame, a locking assembly and a splicing assembly, and can solve the following problems: 1. firstly, the existing pouring method has very poor stability when concrete is poured, construction hazards can occur in the pouring process, and the hazards of material leakage can also occur in the pouring process. 2. Secondly, the moulds adopted by the existing pouring method are connected in a mode of splicing a plurality of plates, so that great troubles are brought to use, and the moulds are more difficult to disassemble.
Description
Technical Field
The invention relates to the technical field of building prefabricated part processing, and particularly provides a method for manufacturing, pouring and molding a reinforced concrete prefabricated wall body.
Background
The prefabricated reinforced concrete wall is a reinforced concrete plate type member processed and manufactured in a prefabrication factory or a construction site for building assembly, an assembled large-plate building is built by the prefabricated concrete wall, the industrialized and mechanized construction degree can be improved, the field wet operation is reduced, the field labor is saved, the seasonal influence is overcome, the building construction period is shortened, the prefabricated reinforced concrete wall has different shapes, such as a straight plate shape, a circular ring shape, an L-shaped shape and a T-shaped shape, and the different shapes of the prefabricated reinforced concrete wall can correspond to the application of different scenes.
The existing prefabricated wall body with larger size is mainly manufactured by manually combining sealing plates into a prefabricated mold, then placing a bundled reinforcement cage into the prefabricated mold, then pouring concrete into the mold to naturally shape the concrete, and finally finishing the manufacturing, wherein the mode is very common but has the following problems;
firstly, the existing pouring method has very poor stability when concrete is poured, and construction hazards can occur in the pouring process.
Secondly, the mould adopted by the existing pouring method is designed in an integrated manner, so that the use is very troublesome, and the mould is more difficult to disassemble.
Aiming at the situation, the invention provides a method for manufacturing, pouring and molding a reinforced concrete prefabricated wall.
Disclosure of Invention
Problems to be solved
The present invention can solve all the problems mentioned in the background art described above.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the method for manufacturing, pouring and forming the reinforced concrete prefabricated wall adopts the equipment for manufacturing, pouring and forming the reinforced concrete prefabricated wall, wherein the equipment comprises a bottom plate, a clamping device and a pouring device, the clamping device is fixedly installed on the bottom plate, and the pouring device is arranged on the bottom plate.
The pouring device comprises a pouring mold, a second pouring mold, a first placing frame, a second placing frame, a third placing frame, a locking assembly and a splicing assembly, the first pouring mold is placed on the bottom plate, the second pouring mold is movably spliced on the first pouring mold, one end, away from the bottom plate, of the first pouring mold is fixed with the first placing frame, the upper end and the lower end of the second pouring mold are fixedly connected with the second placing frame and the third placing frame respectively, and the first placing frame is provided with the locking assembly and the splicing assembly.
Clamping device includes disc, perpendicular frame, slip lead screw, lead screw motor, horizontal plate, spacing subassembly and fixture, rotates on the bottom plate and is connected with the disc, and fixed mounting has perpendicular frame on the disc, and the inside of perpendicular frame rotates there is the slip lead screw, and the top of slip lead screw links to each other with the lead screw motor, and the lead screw motor is fixed on the top of perpendicular frame, and the spiro union has the horizontal plate on the slip lead screw, is provided with fixture on the horizontal plate, is provided with spacing subassembly on the bottom plate.
The reinforced concrete prefabricated wall body manufacturing, pouring and forming equipment comprises the following steps when the reinforced concrete wall body is manufactured, poured and formed:
s1, equipment checking: before the reinforced concrete prefabricated wall manufacturing and pouring forming equipment is started to manufacture the reinforced concrete prefabricated wall, the equipment is checked to operate;
s2, product clamping: clamping and fixing the second pouring mold through a clamping device;
s3, splicing products: the clamping device is controlled by a screw motor to drive the second pouring mold to be spliced with the first pouring mold, and the first pouring mold is guided by a splicing assembly;
s4, locking the product: the first pouring mold and the second pouring mold are locked through the locking assembly, and then the reinforced concrete wall is poured and formed through the spliced molds.
As a preferred technical scheme, the clamping mechanism comprises a driving gear, a moving plate, a sliding column, a fixed plate, a clamping block, a clamping plate, a telescopic spring rod, an adjusting assembly and a locking assembly, the upper end of a horizontal plate is rotatably connected with the driving gear, the driving gear is meshed with the symmetrical moving plate, the sliding column is fixedly installed at one end, far away from the driving gear, of the moving plate, penetrates through the fixed plate in a sliding mode and is connected with the clamping block, the two sides of the clamping block are connected with the clamping plate through the telescopic spring rod, the fixed plate is fixed at the upper end of the horizontal plate, the adjusting assembly is arranged on one side, far away from a vertical frame, of the horizontal plate, and the locking assembly is arranged at the position, located on the driving gear, of the horizontal plate.
According to the preferred technical scheme, the adjusting assembly comprises a connecting plate, an adjusting column, a pulling spring, an adjusting block and an L-shaped plate, wherein the connecting plate is fixedly connected to one end, far away from the vertical frame, of the upper side surface of the horizontal plate, the sliding round hole is formed in the connecting plate, the adjusting column is arranged in the sliding round hole in a sliding mode, the pulling spring is sleeved on one side, close to the vertical frame, of the adjusting column, one side, far away from the vertical frame, of the adjusting column is fixedly connected with the L-shaped plate, an adjusting groove is formed in the middle of the adjusting column, and the adjusting block is arranged in the adjusting groove through an executing spring.
As a preferred technical scheme, the locking assembly comprises a telescopic rod and a locking block, the outer side surface of the driving gear is meshed with the locking block, the locking block is fixedly installed at the top end of the telescopic rod, and the telescopic rod is fixedly installed on the horizontal plate.
As a preferred technical scheme of the invention, the locking assembly comprises locking blocks, locking grooves, locking holes and clamping pieces, the locking blocks are fixedly arranged at equal intervals at the upper end of the first placing frame, the locking grooves are formed in two sides of the locking blocks, a saw-toothed structure is arranged in each locking groove, the locking holes are formed in the lower end of the second placing frame, the locking holes and the locking blocks are arranged in a one-to-one correspondence manner, and the clamping pieces are arranged in the locking holes; the driving gear can be locked through the locking block, the driving gear is guaranteed to be fixed in place under the condition that the driving gear does not need to rotate, and then the clamping efficiency of the clamping mechanism is guaranteed.
As a preferred technical scheme, the clamping piece comprises clamping claws, a connecting column and a rotary threaded rod, symmetrical clamping claws are hinged to the interior of the locking hole, the part, located at the upper end of the hinged point, of each clamping claw is of a telescopic structure, the upper end of each clamping claw is hinged to the connecting column, the connecting column is arranged in the locking hole in a sliding mode, the upper end of the connecting column is rotatably connected with the rotary threaded rod, and the rotary threaded rod is in threaded connection with the second placing frame.
According to the preferred technical scheme, the splicing assembly comprises a guide block, a rubber ring, a guide groove, a seal groove and a guide module, wherein the guide block is fixedly arranged at the upper end of a first placing frame, the rubber ring is fixedly arranged at two ends of the guide block, the guide groove is formed in the lower end of a second placing frame, the seal grooves are symmetrically formed in two ends of the guide groove, the seal grooves and the rubber ring are arranged in a one-to-one correspondence manner, the guide groove and the guide block are arranged in a corresponding manner, and the guide module is arranged at the upper end of the guide block; the concatenation subassembly is mainly through the butt joint that the wedge realized a casting mold and No. two casting mold, through the effect of wedge, guarantees that No. two casting mold carry out the small deviation regulation on the distance, improves the convenience of a casting mold and No. two casting mold butt joints then, can mutually support of rubber circle and seal groove simultaneously, prevents to appear leaking the condition of material at the in-process of concreting, influences subsequent processing operation then.
As a preferred technical scheme, the guide module comprises a guide plate, wedge blocks and guide spring rods, the guide block is of a hollow structure, guide grooves are formed in two sides, close to the upper end, of the guide block, the wedge blocks are arranged in the guide grooves in a sliding mode, one ends, close to the inner sides of the guide block, of the wedge blocks are connected through the guide spring rods, the guide spring rods are fixed on the guide plate, and the guide plate is fixed on the inner wall of the guide block.
According to the preferred technical scheme, the limiting assembly comprises a triangular block, a limiting auxiliary plate and a limiting threaded rod, the limiting auxiliary plate is symmetrically and fixedly mounted on the bottom plate, the limiting threaded rod is arranged on the limiting auxiliary plate in a threaded manner, one side of the limiting threaded rod is connected with the triangular block, the top end of the triangular block is arranged in an inclined manner towards the direction of the driving gear, and the top end of the triangular block is arranged in an inclined manner, so that the position of the second pouring mold can be adjusted, the second pouring mold can be rapidly butted with the first pouring mold, the splicing efficiency is improved, and the product processing is guaranteed.
As the preferred technical scheme of the invention, the structure of the third placing frame is the same as that of the first placing frame; during specific work, the structure that the frame was placed to No. three is the same with the structure that the frame was placed to No. one, can realize pouring the product of co-altitude not because the structure on No. two casting die is that the concatenation is required, through placing the polylith and the same mould of No. two casting die, realizes continuous concatenation then to realize highly can the concatenation.
(III) advantageous effects
1. The invention provides a method for manufacturing, pouring and forming a reinforced concrete prefabricated wall, wherein a splicing assembly is mainly used for realizing butt joint of a first pouring mold and a second pouring mold through a wedge-shaped block, the second pouring mold is ensured to carry out small deviation adjustment on the distance under the action of the wedge-shaped block, the butt joint convenience of the first pouring mold and the second pouring mold is further improved, and meanwhile, the condition of material leakage in the concrete pouring process is prevented through mutual matching of a rubber ring and a sealing groove, so that the subsequent processing operation is further influenced.
2. The invention provides a method for manufacturing, pouring and molding a reinforced concrete prefabricated wall, wherein a clamping mechanism is mainly used for clamping and fixing a second pouring mold through a clamping plate so as to ensure the clamping stability, the clamping plate is L-shaped, and after the second pouring mold and the first pouring mold are spliced to perform pouring and molding through a specific shape, the second pouring mold is pulled to move upwards through the clamping plate so as to realize the removal of the molds and greatly improve the processing efficiency of the whole equipment.
3. The invention provides a method for manufacturing, pouring and forming a reinforced concrete prefabricated wall, wherein a pouring device is mainly used for realizing the height adjustment of a mould in a stacking and splicing mode of a plurality of second pouring moulds, so that equipment can be ensured to pour walls with different heights, and the service efficiency of the equipment is greatly improved.
4. The invention provides a method for manufacturing, pouring and molding a reinforced concrete prefabricated wall, which can solve the following problems: 1. firstly, the existing pouring method has very poor stability when concrete is poured, construction hazards can occur in the pouring process, and the hazards of material leakage can also occur in the pouring process. 2. Secondly, the moulds adopted by the existing pouring method are connected in a mode of splicing a plurality of plates, so that great troubles are brought to use, and the moulds are more difficult to disassemble.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic view of a first perspective structure of the present invention;
FIG. 3 is a schematic diagram of a second viewing angle configuration of the present invention;
FIG. 4 is a schematic view of the structure of the clamping device of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at C of FIG. 4;
FIG. 6 is a schematic view of a first casting mold of the present invention;
FIG. 7 is a schematic front view of a second casting mold of the present invention;
FIG. 8 is a schematic inverted view of a second casting mold of the present invention;
FIG. 9 is a transverse cross-sectional view of the present invention;
FIG. 10 is a cross-sectional view taken at A-A of FIG. 9 in accordance with the present invention;
FIG. 11 is a cross-sectional view taken at B-B of FIG. 9 in accordance with the present invention;
FIG. 12 is a side view of the clamping device of the present invention;
FIG. 13 is a schematic structural view of a stop assembly of the present invention;
fig. 14 is a schematic structural diagram of a cast product according to the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 14, a method for manufacturing, pouring and molding a reinforced concrete prefabricated wall body adopts a device for manufacturing, pouring and molding a reinforced concrete prefabricated wall body, the device comprises a bottom plate 1, a clamping device 2 and a pouring device 3, the clamping device 2 is fixedly installed on the bottom plate 1, and the pouring device 3 is installed on the bottom plate 1.
The clamping device 2 comprises a disc 21, a vertical frame 22, a sliding screw rod 23, a screw rod motor 24, a horizontal plate 25, a limiting assembly 26 and a clamping mechanism 27, the disc 21 is rotatably connected to the bottom plate 1, the vertical frame 22 is fixedly installed on the disc 21, the sliding screw rod 23 is rotatably arranged inside the vertical frame 22, the top end of the sliding screw rod 23 is connected with the screw rod motor 24, the screw rod motor 24 is fixed to the top end of the vertical frame 22, the horizontal plate 25 is connected to the sliding screw rod 23 in a threaded manner, the clamping mechanism 27 is arranged on the horizontal plate 25, and the limiting assembly 26 is arranged on the bottom plate 1; during the concrete work, the direction of the vertical frame 22 and the clamping mechanism 27 is adjusted by rotating the disc 21, in the initial state, the second pouring mold 32 to be spliced is placed on one side of the vertical frame 22, which is far away from the first pouring mold 31, when the second pouring mold 32 needs to be spliced and stacked, 180-degree steering of the vertical frame 22 and the clamping mechanism 27 is ensured by rotating the disc 21, after the direction adjustment of the vertical frame 22 and the clamping mechanism 27 is completed, the screw rod motor 24 is started, the screw rod motor 24 drives the horizontal plate 25 to reciprocate up and down along the outer wall of the vertical frame 22 through the sliding screw rod 23, when the horizontal plate 25 moves down, the second pouring mold 32 is clamped by the clamping mechanism 27, then the clamping mechanism 27 is controlled by the screw rod motor 24 to drive the second pouring mold 32 to rise, and finally, after the reverse 180-degree steering of the disc 21, the vertical frame 22 and the clamping mechanism 27 return to the initial position, at the moment, the sliding screw 23 drives the second pouring mold 32 to descend downwards through the horizontal plate 25 until the second pouring mold 32 and the first pouring mold 31 are spliced up and down, then the clamping mechanism 27 is loosened, and finally the second pouring molds 32 with different numbers are selected according to the height of the wall body for splicing.
The clamping mechanism 27 comprises a driving gear 271, a moving plate 272, a sliding column 273, a fixed plate 274, a clamping block 275, a clamping plate 276, a telescopic spring rod 277, an adjusting assembly 278 and a locking assembly 279, the upper end of the horizontal plate 25 is rotatably connected with the driving gear 271, the symmetrical moving plate 272 is meshed with the driving gear 271, the sliding column 273 is fixedly installed at one end of the moving plate 272, which is far away from the driving gear 271, the sliding column 273 slides to penetrate through the fixed plate 274 to be connected with the clamping block 275, two sides of the clamping block 275 are connected with the clamping plate 276 through the telescopic spring rod 277, the fixed plate 274 is fixed at the upper end of the horizontal plate 25, the adjusting assembly 278 is arranged at one side, which is far away from the vertical frame 22, of the horizontal plate 25, and the locking assembly 279 is arranged at the position of the horizontal plate 25, which is located at the driving gear 271; when the second pouring mold 32 needs to be spliced is placed on one side, away from the first pouring mold 31, of the vertical frame 22, when the second pouring mold 32 needs to be spliced and stacked, the horizontal plate 25 is controlled to move downwards to the upper side of the second pouring mold 32, the driving gear 271 is rotated at the moment, the driving gear 271 drives the moving plate 272 to expand outwards at the same time, the moving plate 272 controls the sliding column 273 to push the clamping block 275 to move outwards at the same time, when the clamping block 275 moves to the edge of the second pouring mold 32, the telescopic spring rod 277 is pulled to enable the clamping plate 276 to expand, after the clamping plate 276 is aligned with the lower end of the second placing frame 34, the telescopic spring rod 277 is loosened, the telescopic spring rod 277 guarantees that the clamping plate 276 is tightly clamped on the lower edge of the third placing frame 35 through the elasticity of the telescopic spring rod 277, the clamping stability is improved, and the danger that the second pouring mold 32 falls off is prevented, after the first casting mold 31 and the second casting mold 32 are spliced, the first casting mold 31 and the second casting mold 32 are vertically placed on the bottom plate, then concrete is poured into the spliced and fixed first casting mold 31 and second casting mold 32, after the concrete is solidified and formed, the first casting mold 31 and the second casting mold 32 are disassembled, at the moment, the lower end of the third placing frame 35 is clamped and fixed through the clamping plate 276, then the clamping plate 276 is controlled to drive the second casting mold 32 to move upwards, so that the second casting mold 32 is separated from the first casting mold 31, the clamping mechanism 27 mainly functions to clamp and fix the second casting mold 32 through the clamping plate 276, so that the clamping stability is ensured, the clamping plate 276 is L-shaped, through a specific shape, after the second casting mold 32 is spliced with the first casting mold 31 for casting and forming, no. two casting die 32 are pulled through clamping plate 276, thereby realizing the quick removal between No. two casting die 32 and a casting die 31, and then greatly improving the efficiency of whole equipment processing.
The adjusting assembly 278 comprises a connecting plate 280, an adjusting column 281, a pulling spring 282, an actuating spring, an adjusting block 284 and an L-shaped plate 285, one end of the upper side surface of the horizontal plate 25, which is far away from the vertical frame 22, is fixedly connected with the connecting plate 280, a sliding round hole is formed in the connecting plate 280, the adjusting column 281 is arranged in the sliding round hole in a sliding manner, the pulling spring 282 is sleeved on one side, which is close to the vertical frame 22, of the adjusting column 281, one side, which is far away from the vertical frame 22, of the adjusting column 281 is fixedly connected with the L-shaped plate 285, an adjusting groove is formed in the middle of the adjusting column 281, and the adjusting block 284 is arranged in the adjusting groove through the actuating spring; in operation, in an initial state, the pulling spring 282 has a contracting force to ensure that the adjusting column 281 has a force moving towards the vertical frame 22, when the adjusting column 281 is manually pushed to move away from the vertical frame 22, the adjusting block 284 on the adjusting column 281, which is positioned inside the adjusting groove, extends out of the adjusting groove through the elastic force of the actuating spring, then the adjusting column 281 drives the L-shaped plate 285 to move outwards, after the L-shaped plate 285 reaches a specified position, the adjusting column 281 is released, the adjusting column 281 moves towards the vertical frame 22 through the contracting force of the pulling spring 282, meanwhile, the extending adjusting block 284 abuts against the outer side wall of the connecting plate 280, after the L-shaped plate 285 is manually pressed into the adjusting groove, the adjusting column 281 continues to move towards the vertical frame 22 until the L-shaped plate 285 tightly abuts against the third placing frame 35, thereby ensuring that the L-shaped plate 285 in the adjusting assembly 278 and the clamping plate 276 in the clamping mechanism 27 are mutually matched, then realize not only carrying out the centre gripping fixed to No. two casting die 32 through a plurality of positions.
The locking assembly 279 comprises an expansion link 290 and a locking block 291, the locking block 291 is engaged with the outer side surface of the driving gear 271, the locking block 291 is fixedly installed at the top end of the expansion link 290, and the expansion link 290 is fixedly installed on the horizontal plate 25; during specific work, when the driving gear 271 is rotated, the driving gear 271 rotates clockwise, the moving plate 272 expands outwards at the same time, when the driving gear 271 rotates anticlockwise, the moving plate 272 contracts inwards at the same time, after the position of the moving plate 272 is adjusted, if the driving gear 271 is simply loosened, the driving gear 271 is influenced by the moving plate 272 to rotate for a certain distance, and clamping is not stable enough, so that the driving gear 271 can be locked through the locking block 291, the driving gear 271 is fixed in place under the condition that rotation is not needed, and clamping efficiency of the clamping mechanism 27 is further guaranteed.
The pouring device 3 comprises a first pouring mold 31, a second pouring mold 32, a first placing frame 33, a locking assembly 36 and a splicing assembly 37, the first pouring mold 31 is placed on the bottom plate 1, the second pouring mold 32 is movably spliced on the first pouring mold 31, the first placing frame 33 is fixed at one end, away from the bottom plate 1, of the first pouring mold 31, the second placing frame 34 and the third placing frame 35 are fixedly connected to the upper end and the lower end of the second pouring mold 32 respectively, and the locking assembly 36 and the splicing assembly 37 are arranged on the first placing frame 33; during specific work, splice a casting die 31 and No. two casting dies 32 through concatenation subassembly 37, later carry out the lock solid through locking Assembly 36 to a casting die 31 and No. two casting dies 32 after the concatenation, prevent that a casting die 31 and No. two casting dies 32 from appearing not hard up, then improve its stability.
The structure of the third placing frame 35 is the same as that of the first placing frame 33; during specific work, No. three place the frame 35 and place the structure of frame 33 the same with one, can realize pouring the product of co-altitude not, because the structure on No. two casting die 32 is that the concatenation is required, through placing the polylith and the mould that No. two casting die 32 is the same, realize continuous concatenation then to realize highly can the concatenation.
The locking assembly 36 comprises a locking block 361, locking grooves 362, locking holes 363 and clamping pieces 364, the locking block 361 is fixedly installed at the upper end of the first placing frame 33 at equal intervals, the locking grooves 362 are formed in two sides of the locking block 361, a saw-toothed structure is arranged inside the locking grooves 362, the locking holes 363 are formed in the lower end of the second placing frame 34, the locking holes 363 and the locking blocks 361 are arranged in a one-to-one correspondence mode, and the clamping pieces 364 are arranged inside the locking holes 363; during specific work, after a pouring mold 31 and a pouring mold 32 are spliced, the locking block 361 is inserted into the locking hole 363, and then the locking block is clamped in the locking groove 362 through the clamping claw 365 in the clamping piece 364, so that the stability between the pouring mold 32 and the pouring mold 32 is ensured, and the molding efficiency of a product is further ensured.
The clamping piece 364 comprises clamping claws 365, a connecting column 366 and a rotary threaded rod 367, symmetrical clamping claws 365 are hinged inside the locking hole 363, the part, located at the upper end of the hinge point, of each clamping claw 365 is of a telescopic structure, the upper end of each clamping claw 365 is hinged with the connecting column 366, the connecting column 366 is arranged inside the locking hole 363 in a sliding mode, the upper end of the connecting column 366 is rotatably connected with the rotary threaded rod 367, and the rotary threaded rod 367 is arranged in a threaded mode with the second placing frame 34; during specific work, the rotary threaded rod 367 is rotated, the connecting column 366 is pulled to move towards the first pouring mold 31 through the rotary threaded rod, then the upper end of the clamping claw 365 moves upwards along with the connecting column 366, the lower end of the clamping claw 365 moves inwards at the same time, then the clamping claw 365 is in contact with a sawtooth structure in the locking groove 362 at the same time, then the rotary threaded rod 367 continues to move upwards, the clamping claw 365 continuously applies inward clamping force, then the clamping claw 365 is guaranteed to clamp the locking block 361, and therefore clamping fixation of the first pouring mold 31 and the second pouring mold 32 is achieved.
The splicing component 37 comprises a guide block 371, rubber rings 372, a guide groove 373, a seal groove 374 and a guide module 375, wherein the guide block 371 is fixedly installed at the upper end of the first placing frame 33, the rubber rings 372 are fixedly installed at the two ends of the guide block 371, the guide groove 373 is formed at the lower end of the second placing frame 34, the seal grooves 374 are symmetrically formed at the two ends of the guide groove 373, the seal grooves 374 are arranged in one-to-one correspondence with the rubber rings 372, the guide groove 373 is arranged in correspondence with the guide block 371, and the guide module 375 is arranged at the upper end of the guide block 371; the guide module 375 comprises a guide plate 376, wedge blocks 377 and guide spring rods 378, the guide block 371 is of a hollow structure, guide grooves 373 are formed in two sides of the guide block 371 close to the upper end, the wedge blocks 377 are arranged in the guide grooves 373 in a sliding mode, one ends of the wedge blocks 377 close to the inner side of the guide block 371 are connected through the guide spring rods 378, the guide spring rods 378 are fixed on the guide plate 376, and the guide plate 376 is fixed on the inner wall of the guide block 371; in the concrete operation, when the pouring mold No. two 32 is lowered from top to bottom, the guide block 371 on the placing frame No. one 33 is butted with the guide groove 373 on the placing frame No. two 34, at the moment, the guide groove 373 extrudes the wedge-shaped block 377, the wedge-shaped block 377 is simultaneously and inwardly contracted after being extruded, then the guide block 371 is inserted into the guide groove 373, then the rubber ring 372 is butted with the sealing groove 374, the splicing component 37 mainly realizes the butting joint of the pouring mold No. one 31 and the pouring mold No. two 32 through the wedge-shaped block 377, the wedge-shaped block 377 ensures the second casting die 32 to perform micro adjustment on the distance, so as to improve the butt joint convenience of the first casting die 31 and the second casting die 32, simultaneously through mutually supporting of rubber circle 372 and seal groove 374, prevent to appear leaking the condition of material at the in-process of concreting, influence subsequent processing operation then.
The limiting assembly 26 comprises a triangular block 261, a limiting auxiliary plate 262 and a limiting threaded rod 263, the limiting auxiliary plate 262 is symmetrically and fixedly installed on the bottom plate 1, the limiting threaded rod 263 is screwed on the limiting auxiliary plate 262, one side of the limiting threaded rod 263 is connected with the triangular block 261, and the top end of the triangular block 261 is obliquely arranged towards the driving gear 271; during specific work, place bottom plate 1 on through the manual work when a casting die 31 and later through rotating limit threaded rod 263, limit threaded rod 263 promotes three hornblocks 261 simultaneously and is close to a casting die 31's direction, three hornblocks 261 leans on a casting die 31's right angle turning simultaneously afterwards, when No. two casting die 32 drive downstream through fixture 27, No. two casting die 32's lower extreme at first contacts with three hornblocks 261's upper end each other, but because three hornblocks 261's top sets up for the slope, consequently, can guarantee No. two casting die 32 and carry out the regulation of position on three hornblocks 261's surface, guarantee that No. two casting die 32 can be quick with a casting die 31 dock, then improve the efficiency of concatenation, guarantee the processing of product.
The reinforced concrete prefabricated wall body manufacturing, pouring and forming equipment comprises the following steps when the reinforced concrete wall body is manufactured, poured and formed:
s1, equipment checking: before the reinforced concrete prefabricated wall manufacturing and pouring molding equipment is started to manufacture the reinforced concrete prefabricated wall, the equipment is checked to operate;
s2, product clamping: the front end and the rear end of the third placing frame 35 at the upper end of the second casting mold 32 are clamped through the clamping plate 275 in the clamping mechanism 27, the left side of the third placing frame 35 at the upper end of the second casting mold 32 is clamped and supported through the L-shaped plate 285 in the adjusting assembly 278, and the second casting mold 32 is clamped and fixed through multiple points, so that the clamping stability of the second casting mold 32 is improved;
s3, splicing products: after the clamping device 2 clamps and fixes the second pouring mold 32, the screw motor 24 controls the clamping device 2 to drive the second pouring mold 32 to lift, the second pouring mold 32 is spliced with the first pouring mold 31 in the descending process, and the first pouring mold 31 and the second pouring mold 32 are subjected to distance adjustment through the wedge-shaped block 377 in the guide module 375 in the splicing process, so that the convenience of mold splicing is improved;
s4, locking the product: the first casting die 31 and the second casting die 32 are locked by clamping claws 365 in the locking assemblies 36, and then the reinforced concrete wall is cast and formed by the molds after splicing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. The method for manufacturing, pouring and forming the reinforced concrete prefabricated wall adopts the following equipment for manufacturing, pouring and forming the reinforced concrete prefabricated wall, and the equipment comprises a bottom plate (1), a clamping device (2) and a pouring device (3), and is characterized in that: the clamping device (2) is fixedly arranged on the bottom plate (1), and the pouring device (3) is arranged on the bottom plate (1);
the pouring device (3) comprises a first pouring mold (31), a second pouring mold (32), a first placing frame (33), a second placing frame (34), a third placing frame (35), a locking assembly (36) and a splicing assembly (37), the first pouring mold (31) is placed on the bottom plate (1), the second pouring mold (32) is movably spliced on the first pouring mold (31), the first placing frame (33) is fixed at one end, away from the bottom plate (1), of the first pouring mold (31), the upper end and the lower end of the second pouring mold (32) are fixedly connected with the second placing frame (34) and the third placing frame (35) respectively, and the locking assembly (36) and the splicing assembly (37) are arranged on the first placing frame (33);
the clamping device (2) comprises a disc (21), a vertical frame (22), a sliding screw rod (23), a screw rod motor (24), a horizontal plate (25), a limiting assembly (26) and a clamping mechanism (27), the disc (21) is rotatably connected to the bottom plate (1), the vertical frame (22) is fixedly installed on the disc (21), the sliding screw rod (23) is rotatably arranged inside the vertical frame (22), the top end of the sliding screw rod (23) is connected with the screw rod motor (24), the screw rod motor (24) is fixed to the top end of the vertical frame (22), the horizontal plate (25) is screwed on the sliding screw rod (23), the clamping mechanism (27) is arranged on the horizontal plate (25), and the limiting assembly (26) is arranged on the bottom plate (1);
the reinforced concrete prefabricated wall body manufacturing, pouring and forming equipment comprises the following steps when the reinforced concrete wall body is manufactured, poured and formed:
s1, equipment checking: before the reinforced concrete prefabricated wall manufacturing and pouring forming equipment is started to manufacture the reinforced concrete prefabricated wall, the equipment is checked to operate;
s2, product clamping: the second pouring mold (32) is clamped and fixed through a clamping device (2);
s3, splicing products: the clamping device (2) is controlled by the screw motor (24) to drive the second pouring mold (32) to be spliced with the first pouring mold (31), and guiding is performed through the splicing assembly (37);
s4, locking the product: the first pouring mold (31) and the second pouring mold (32) are locked through the locking assembly (36), and then the reinforced concrete wall is poured and formed through the spliced molds;
the clamping mechanism (27) comprises a driving gear (271), a moving plate (272), a sliding column (273), a fixed plate (274), a clamping block (275), a clamping plate (276), a telescopic spring rod (277), an adjusting component (278) and a locking component (279), the upper end of the horizontal plate (25) is rotatably connected with a driving gear (271), a symmetrical moving plate (272) is meshed with the driving gear (271), one end, far away from the driving gear (271), of the moving plate (272) is fixedly provided with a sliding column (273), the sliding column (273) penetrates through a fixed plate (274) in a sliding manner to be connected with a clamping block (275), two sides of the clamping block (275) are connected with clamping plates (276) through telescopic spring rods (277), the fixed plate (274) is fixed at the upper end of the horizontal plate (25), one side, far away from the vertical frame (22), of the horizontal plate (25) is provided with an adjusting assembly (278), and a locking assembly (279) is arranged at the position, far away from the driving gear (271), of the horizontal plate (25);
the adjusting assembly (278) comprises a connecting plate (280), an adjusting column (281), a pulling spring (282), an adjusting block (284) and an L-shaped plate (285), one end, far away from the vertical frame (22), of the upper side surface of the horizontal plate (25) is fixedly connected with the connecting plate (280), a sliding round hole is formed in the connecting plate (280), the adjusting column (281) is arranged in the sliding round hole in a sliding mode, the pulling spring (282) is sleeved on one side, close to the vertical frame (22), of the adjusting column (281), one side, far away from the vertical frame (22), of the adjusting column (281) is fixedly connected with the L-shaped plate (285), an adjusting groove is formed in the middle of the adjusting column (281), and the adjusting block (284) is arranged in the adjusting groove through the executing spring;
the locking assembly (36) comprises a locking block (361), locking grooves (362), locking holes (363) and clamping pieces (364), the locking block (361) is fixedly installed at the upper end of the first placing frame (33) at equal intervals, the locking grooves (362) are formed in two sides of the locking block (361), a saw-toothed structure is arranged inside each locking groove (362), the locking holes (363) are formed in the lower end of the second placing frame (34), the locking holes (363) and the locking blocks (361) are arranged in a one-to-one correspondence mode, and the clamping pieces (364) are arranged inside the locking holes (363);
the clamping piece (364) comprises clamping claws (365), a connecting column (366) and a rotary threaded rod (367), the symmetrical clamping claws (365) are hinged inside the locking hole (363), the part, located at the upper end of the hinge point, of the clamping claws (365) is of a telescopic structure, the upper end of the clamping claws (365) is hinged to the connecting column (366), the connecting column (366) is arranged inside the locking hole (363) in a sliding mode, the upper end of the connecting column (366) is rotatably connected with the rotary threaded rod (367), and the rotary threaded rod (367) is in threaded connection with the second placing frame (34);
the splicing assembly (37) comprises a guide block (371), a rubber ring (372), a guide groove (373), a sealing groove (374) and a guide module (375), wherein the guide block (371) is fixedly installed at the upper end of a first placing frame (33), the rubber ring (372) is fixedly installed at the two ends of the guide block (371), the guide groove (373) is formed in the lower end of a second placing frame (34), the sealing grooves (374) are symmetrically formed in the two ends of the guide groove (373), the sealing grooves (374) and the rubber ring (372) are arranged in a one-to-one correspondence manner, the guide groove (373) is arranged in a corresponding manner to the guide block (371), and the guide module (375) is arranged at the upper end of the guide block (371);
guide module (375) include deflector (376), wedge (377) and guide spring pole (378), deflector (371) are hollow structure, guide way (373) have all been seted up to deflector (371) near the both sides of upper end, it is provided with wedge (377) to slide in guide way (373), wedge (377) are close to inboard one end of deflector (371) and pass through guide spring pole (378) and link to each other, guide spring pole (378) are fixed on deflector (376), deflector (376) are fixed on the inner wall of deflector (371).
2. The method for manufacturing, pouring and molding the reinforced concrete prefabricated wall body according to the claim 1, is characterized in that: the locking assembly (279) comprises a telescopic rod (290) and a locking block (291), the locking block (291) is arranged on the outer side surface of the driving gear (271) in an engaged mode, the locking block (291) is fixedly installed at the top end of the telescopic rod (290), and the telescopic rod (290) is fixedly installed on the horizontal plate (25).
3. The method for manufacturing, pouring and molding the reinforced concrete prefabricated wall body according to the claim 1, is characterized in that: the limiting assembly (26) comprises a triangular block (261), a limiting auxiliary plate (262) and a limiting threaded rod (263), the limiting auxiliary plate (262) is symmetrically and fixedly mounted on the bottom plate (1), the limiting auxiliary plate (262) is screwed with the limiting threaded rod (263), one side of the limiting threaded rod (263) is connected with the triangular block (261), and the top end of the triangular block (261) is obliquely arranged towards the driving gear (271).
4. The method for manufacturing, pouring and molding the reinforced concrete prefabricated wall body according to the claim 1, is characterized in that: the structure of the third placing frame (35) is the same as that of the first placing frame (33).
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| CN114523072A (en) * | 2022-02-08 | 2022-05-24 | 刘佳伟 | Casting die utensil of metal prefabricated component |
| CN114856165A (en) * | 2022-06-08 | 2022-08-05 | 天南模架(江苏)有限公司 | Formwork for cast-in-situ fabricated filler wall |
| CN115741983B (en) * | 2022-12-16 | 2023-07-11 | 江西广新建筑产业有限公司 | Forming equipment for reinforced concrete prefabricated frame member and using method |
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