CN113182646A - Surfacing device and repairing process for abrasion of large vertical shaft end of finishing mill - Google Patents

Surfacing device and repairing process for abrasion of large vertical shaft end of finishing mill Download PDF

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Publication number
CN113182646A
CN113182646A CN202110663908.0A CN202110663908A CN113182646A CN 113182646 A CN113182646 A CN 113182646A CN 202110663908 A CN202110663908 A CN 202110663908A CN 113182646 A CN113182646 A CN 113182646A
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China
Prior art keywords
welding
vertical shaft
finishing mill
surfacing
wear
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CN202110663908.0A
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Chinese (zh)
Inventor
范兴海
杨西
章锐
雷杰
张婷婷
张玉
陶俊
吴长征
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Anhui Magang Equipment Maintenance Co ltd
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Anhui Magang Equipment Maintenance Co ltd
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Priority to CN202110663908.0A priority Critical patent/CN113182646A/en
Publication of CN113182646A publication Critical patent/CN113182646A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/235Preliminary treatment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Optics & Photonics (AREA)
  • Arc Welding In General (AREA)

Abstract

The invention discloses a wear surfacing device for a large vertical shaft end of a finishing mill, which comprises a structural member frame and an adjusting tool; the structural member frame comprises a rectangular frame body, and a placing groove with a semicircular side surface is arranged at the upper part of the frame body; a plurality of semi-annular supporting pieces are arranged in the placing groove, a plurality of through holes are formed in the bottom of the placing groove, a vertical shaft end fixing pin penetrates through the center of one side end of the placing groove, and side fixing pins are symmetrically arranged on two sides of the end; every it is equipped with to run through in the through-hole adjust the frock, should adjust the frock and include jacking device and establish the arc supporting seat at this jacking device top, jacking device bottom and structure frame fixed connection. The invention also discloses a repair process matched with the overlaying device. By applying the method, the worn surfacing repair of the large vertical shaft end of the finishing mill can be quickly completed, the purchase cost is reduced, the long-time process shutdown loss is reduced, and the guarantee is provided for reasonably producing various rim flanges.

Description

Surfacing device and repairing process for abrasion of large vertical shaft end of finishing mill
Technical Field
The invention belongs to the technical field of welding equipment, and relates to a surfacing welding device and a repairing process for abrasion of a large vertical shaft end of a finishing mill.
Background
The production process of the tires with various specifications of Baokouma steel rail transit material science and technology Limited company is as follows: the method comprises the steps of cutting a raw material steel ingot qualified by inspection into required lengths through a disc cold saw, heating the cut steel ingot to a process temperature through an annular heating furnace, clamping the steel ingot to a hydraulic press through a movable manipulator for upsetting and punching, clamping the punched steel ingot through a fixed crane, and conveying the steel ingot to a roughing mill and a finishing mill for rolling and forming. In the process, a finishing mill rolling device mainly drives a gear to rotate through the lower part of a large vertical shaft, the middle part of the finishing mill rolling device is arranged in the center of a rolling fixed table, and dies of various rolling types are arranged at the upper end head of the finishing mill rolling device to be matched with the dies for rolling, as shown in figure 1, after the large vertical shaft 1 is operated for a long time and rolled by load, the end head 11 of the large vertical shaft is often seriously abraded, and the abraded end head of the large vertical shaft can influence the normal operation and rolling precision of a shaft system. Because the wheel band finishing mill vertical shaft is bulky, dismantlement, hoist and mount and transportation all have certain difficulty to transport the factory with the vertical shaft and restore, the time cycle is long, and the enterprise generally does not have spare parts moreover, will certainly cause the loss of stopping production for a period of time. In order to restore production as soon as possible, a surfacing device for the end head of the large vertical shaft of the finishing mill and a matched repairing process need to be formulated on an operation site to repair the abraded large vertical shaft, the hardness of the welded and repaired vertical shaft needs to be ensured to be larger than that of a base metal, a surfacing layer meets the operation size through manual grinding, the surface and the inner layer cannot have any welding defects, and the subsequent influence on the quality of an operation period is avoided.
Disclosure of Invention
The invention provides a surfacing welding device and a repairing process for the end wear of a large vertical shaft of a finishing mill, aiming at the problem that the end wear of the large vertical shaft of the finishing mill is difficult to disassemble, hoist and repair due to the large size of the large vertical shaft of the finishing mill in the background technology.
The technical scheme for solving the technical problem of the invention is as follows:
the invention relates to a wear surfacing device for a large-scale vertical shaft end of a finishing mill, which comprises a structural member frame and an adjusting tool; the structural member frame comprises a rectangular frame body, and a placing groove with a semicircular side surface is arranged at the upper part of the frame body; a plurality of semi-annular supporting pieces are arranged in the placing groove, a plurality of through holes are formed in the bottom of the placing groove, a vertical shaft end fixing pin penetrates through the center of one side end of the placing groove, and side fixing pins are symmetrically arranged on two sides of the end; each through-hole runs through to be provided with one adjust the frock, should adjust the frock and include jacking device and set up the arc supporting seat at this jacking device top, jacking device's bottom and structure frame fixed connection.
As a further improvement of the technical scheme, the lower part of the frame body and the corresponding positions of the through holes on the placing groove are respectively welded with a base flange, the bottom of the jacking device is provided with a connecting flange, and the connecting flange and the base flange are correspondingly provided with a plurality of connecting holes and are fixedly connected through locking bolts.
As a further improvement of the technical scheme, the jacking device is an oil cylinder.
As a further improvement of the technical scheme, the structural member frame is machined by adopting channel steel of 200mm and a steel plate of 20 mm.
As a further improvement of the technical scheme, the fixing pin at the end of the vertical shaft is a full-thread screw rod with the diameter of 80mm, and the fixing pin at the side edge is a full-thread screw rod with the diameter of 30 mm.
The invention relates to a process for repairing the end wear of a large vertical shaft of a finishing mill, which is carried out by using the surfacing welding device for the end wear of the large vertical shaft of the finishing mill in the technical scheme, wherein each adjusting tool is arranged on a structural member frame, then the large vertical shaft is hoisted into a placing groove of the structural member frame, then the horizontal position of the large vertical shaft is adjusted by each adjusting tool, after the surfacing welding requirement is met, the end of the large vertical shaft is rigidly fixed by a vertical shaft end fixing pin and two side edge fixing pins, and then surfacing welding repair is carried out, and the process comprises the following specific steps:
step one, preparing before welding;
1.1), welding equipment: HT400D digital control inversion type manual direct current argon arc welding machine, wherein welding rods adopt an E6015 welding rod and a D102 welding rod, and direct current is reversely connected;
1.2), oil stains, oxide layers, moisture and the like cannot be generated in a welding position area and a welding rod, and the metallic luster needs to be exposed;
1.3), welding technical requirements: the overlaying layer fuses base materials, and a welding seam cannot have any welding defects;
1.4), weldment material: covering a wear-resistant layer on the alloy steel cover of the base material;
1.5), auxiliary facilities: the device comprises heat-insulating cotton, a heat-insulating barrel, a sample plate, a temperature measuring instrument, a magnifying glass, a mask, gloves, a slag removal hammer, a chisel, a file, a steel wire brush, abrasive paper, a steel ruler, a horizontal ruler, a movable spanner, a straight grinder, an angle grinder, a steel wire plier, a steel saw blade and labor protection articles;
1.6), welding process parameters: determining welding parameters according to the material of a weldment, the specification of a welding rod and the welding requirements;
step two, surfacing repair;
2.1) because the end head of the large vertical shaft is worn greatly, before welding, a manual angle grinder is adopted to grind the surface of the worn part to obtain metallic luster, an oxygen-acetylene H01-20 baking gun is adopted to preheat the worn part, an infrared thermometer is used for assisting measurement and control, after the preheating temperature is reached, a base material bottom layer and a filling layer are welded firstly by an E6015 welding rod through manual electrode arc welding, then the outer wear-resistant layer is built up, and in the welding process, any welding defect is required to be detected layer by layer, and then the next layer is welded;
2.2) because the end head is abraded greatly, the interlayer temperature is required to be kept and proper hammering is carried out in the welding process to reduce the stress action;
2.3) because the end of the large-scale crankshaft is welded and repaired, the shaft deformation in the welding process needs to be controlled, and the rotary welding is adopted;
2.4) monitoring the micro-variable of the shaft in the welding process through the side fixing pins on the two sides of the end and the end erection vertical shaft end fixing pins, and timely adjusting the welding repair sequence when the large vertical shaft deforms in the welding process;
2.6), after welding, slowly cooling by welding heat-preservation cotton;
2.7) flaw detection is carried out on the welding seam shaft by adopting nondestructive testing, the surface adopts fluorescence testing, and the interior adopts ultrasonic testing;
2.8) after detecting no welding defect, processing the surfacing layer to accord with the use size through manual grinding, and delivering for use after the surfacing layer is qualified through operation inspection and acceptance of an on-site finishing mill.
As a further improvement of the technical scheme, the preheating temperature of the large vertical shaft end before welding is 100-150 ℃.
As a further improvement of the technical scheme, an E6015 welding rod with the diameter of 3.2mm is adopted as the bottom layer and the filling layer, the welding current is 80-110A, the arc voltage is 17 +/-1V, and the welding speed is 15 +/-1 cm/min; the covering surface layer adopts a D102 welding rod with the diameter of 4.0mm, the welding current is 130-160A, the arc voltage is 19 +/-1V, and the welding speed is 15 +/-1 cm/min.
Compared with the prior art, the surfacing device for abrasion of the large-scale vertical shaft end of the finishing mill has the advantages of novel structure, compact and reasonable configuration, common manufacturing materials, low manufacturing and maintenance cost, convenience in operation and reliability in operation, is matched with a corresponding repair process, is safe and easy to operate, has stable welding quality, meets the actual requirements of the site, is high in working efficiency, greatly reduces the maintenance cost, reduces the long-time process shutdown loss, and provides guarantee for reasonably assembling various hub flanges.
Drawings
FIG. 1 is a schematic view of the construction of a large vertical shaft according to the present invention;
FIG. 2 is a schematic structural diagram of a wear surfacing device for a large vertical shaft end of a finishing mill according to the present invention;
FIG. 3 is a schematic structural diagram of a large-scale vertical shaft end wear surfacing device of a finishing mill according to the present invention in application;
FIG. 4 is an exploded view of a wear bead welding device for the end of a large vertical shaft of a finishing mill according to the present invention;
in the figure: 1. a large vertical shaft; 11. a tip; 2. a structural member frame; 21. a frame body; 22. a placement groove; 23. a semi-annular support; 24. a through hole; 25. a fixing pin for the end of the vertical shaft; 26. side fixing pins; 27. A base flange; 3. adjusting the tool; 31. a connecting flange; 32. a jacking device; 33. an arc-shaped supporting seat; 34. and locking the bolt.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. The terms "upper", "lower", "left", "right", "front", "rear", and the like used in the specification and claims of the present disclosure are used only to indicate relative positional relationships, and when the absolute position of a described object is changed, the relative positional relationships are changed accordingly. The present invention is not described in detail, but is known to those skilled in the art.
Example 1:
as shown in fig. 1 to 4, the invention relates to a wear surfacing welding device for the end head of a large vertical shaft of a finishing mill, which comprises a structural member frame 2 for placing the large vertical shaft 1 and an adjusting tool 3 for adjusting the horizontal position of the large vertical shaft 1 and facilitating the lifting and rotating of the large vertical shaft 1; the structural member frame 2 is formed by machining a 200mm channel steel and a 20mm steel plate and comprises a rectangular frame body 21, wherein a placing groove 22 with a semicircular side face is formed in the upper part of the frame body 21, so that the horizontal placement of a large vertical shaft is met, and the large vertical shaft can rotate through hoisting, matching and surfacing; a plurality of semi-annular supporting pieces 23 are arranged in the placing groove 22, a plurality of through holes 24 for arranging the adjusting tool 3 are formed in the bottom of the placing groove, a vertical shaft end fixing pin 25 for fixing the end 11 of the large vertical shaft 1 in the pile welding process penetrates through the center of one end of the placing groove, side fixing pins 26 are symmetrically arranged on two sides of the placing groove, and the side fixing pins 26 are used for rigidly fixing the end 11 in the pile welding process and monitoring the micro-deformation of the middle shaft in the welding process; each through-hole 24 is internally provided with one adjusting tool 3 in a penetrating manner, each adjusting tool 3 comprises a jacking device 32 and an arc-shaped supporting seat 33 arranged at the top of the jacking device 32, and the bottom of the jacking device 32 is fixedly connected with the structural member frame 2. Further, the lower part of the frame body 21 and the corresponding position of each through hole 24 on the placing groove 22 are respectively welded with a base flange 27, the bottom of the jacking device 32 is provided with a connecting flange 31, the connecting flange 31 and the base flange 27 are correspondingly provided with a plurality of connecting holes and are fixedly connected through a locking bolt 34, and the stability of the adjusting tool 3 in use is effectively ensured.
In this embodiment, the jacking device 32 may be an oil cylinder, and is connected to a hydraulic system on site to perform lifting adjustment of the horizontal position of the large vertical shaft 1 placed thereon.
In this implementation, the vertical shaft end fixing pin 25 is a full-thread screw rod with a diameter of 80mm, and the side fixing pin 26 is a full-thread screw rod with a diameter of 30 mm.
Example 2:
as shown in fig. 1 to 4, the repair process for the end wear of the large vertical shaft of the finishing mill according to the present invention is performed by using the bead welding device for the end wear of the large vertical shaft of the finishing mill described in embodiment 1, wherein each adjusting tool 3 is installed on the structural member frame 2, then the large vertical shaft 1 is hoisted into the placing groove 22 of the structural member frame 2, then the large vertical shaft 1 is subjected to horizontal position adjustment by each adjusting tool 3, and after the bead welding requirement is met, the end 11 of the large vertical shaft 1 is rigidly fixed by the vertical shaft end fixing pin 25 and the two side fixing pins 26, so as to ensure that the overall dimension of the end of the large vertical shaft after bead welding is within the use tolerance range, and then bead welding repair is performed, specifically including the following steps:
step one, preparing before welding;
1.1, welding equipment: HT400D digital control inversion type manual direct current argon arc welding machine, wherein welding rods adopt an E6015 welding rod and a D102 welding rod, and direct current is reversely connected;
1.2, oil stains, oxide layers, moisture and the like cannot be generated in a welding position area and a welding rod, and the metallic luster needs to be exposed;
1.3, welding technical requirements: the overlaying layer fuses base materials, and a welding seam cannot have any welding defects;
1.4, weldment material: covering a wear-resistant layer on the alloy steel cover of the base material;
1.5, auxiliary facilities: heat-insulating cotton, a heat-insulating barrel, a sample plate, a thermodetector, a magnifier, a mask, gloves, a slag removal hammer, a chisel, a file, a wire brush, sand paper, a steel ruler, a level bar, a movable spanner, a straight grinder, an angle grinder, a wire plier, a steel saw blade and labor protection articles (work clothes, shoes, a hat and a flat mirror);
1.16, welding process parameters:
manual shielded metal arc welding
Figure BDA0003116448460000061
Step two, surfacing repair;
2.1, because the end 11 of the large vertical shaft 1 is abraded greatly, before welding, a manual angle grinder is adopted to grind the surface of an abraded part to obtain metallic luster, an oxygen-acetylene H01-20 baking gun is adopted to preheat the abraded part, the preheating temperature is 100-150 ℃, an infrared thermometer is used for auxiliary measurement and control, after the preheating temperature is reached, a base material bottom layer and a filling layer are welded firstly by adopting an E6015 welding rod through manual electrode arc welding, then outer wear-resistant layer overlaying welding is carried out, and in the welding process, any welding defect does not need to be detected layer by layer, and then the next layer is welded;
2.2, because the end 11 is abraded greatly, the interlayer temperature is required to be kept and proper hammering is required to be carried out in the welding process so as to reduce the stress action;
2.3, because the end 11 of the large crankshaft 1 is welded and repaired, the shaft deformation in the welding process needs to be controlled, and the rotating welding is adopted, namely the large vertical shaft is rotated by hoisting, matching and overlaying welding;
2.4, monitoring the micro-variable of the shaft in the welding process through side fixing pins 26 on two sides of the end and end erection vertical shaft end fixing pins 25, adjusting the welding repair sequence in time when the large vertical shaft 1 deforms in the welding process, performing welding repair after rotating the vertical shaft by hoisting, and adjusting the deformation of the shaft in the welding repair process;
2.6, welding and slowly cooling heat-preservation cotton after welding is finished;
2.7, flaw detection is carried out on the welding seam shaft by adopting nondestructive testing, the surface is detected by adopting fluorescence, and the interior is detected by adopting ultrasonic waves;
and 2.8, after detecting no welding defect, manually grinding the surfacing layer to a size which accords with the use size, checking and accepting through the operation of an on-site finishing mill, delivering for use, and checking the rolling of a rim flange of a periodic finishing mill to ensure that the wear surfacing of the end head of the large vertical shaft achieves the use effect of mechanical performance.

Claims (9)

1. A large-scale vertical scroll end wear surfacing device of finishing mill, its characterized in that: the device comprises a structural member frame (2) and an adjusting tool (3); the structural member frame (2) comprises a rectangular frame body (21), and a placing groove (22) with a semicircular side surface is arranged at the upper part of the frame body (21); a plurality of semi-annular supporting pieces (23) are arranged in the placing groove (22), a plurality of through holes (24) are formed in the bottom of the placing groove, a vertical shaft end fixing pin (25) penetrates through the center of one side end of the placing groove, and side fixing pins (26) are symmetrically arranged on two sides of the end; every it is provided with one to run through in through-hole (24) adjust frock (3), should adjust frock (3) including jacking device (32) and set up arc supporting seat (33) at this jacking device (32) top, the bottom and the structure frame (2) fixed connection of jacking device (32).
2. The wear surfacing device for the large-scale vertical shaft end of the finishing mill according to claim 1, is characterized in that: the lower part of the frame body (21) and the corresponding positions of the through holes (24) on the placing groove (22) are respectively welded with a base flange (27), the bottom of the jacking device (32) is provided with a connecting flange (31), and the connecting flange (31) and the base flange (27) are correspondingly provided with a plurality of connecting holes and are fixedly connected through locking bolts (34).
3. The wear surfacing device for the large-scale vertical shaft end of the finishing mill according to claim 1 or 2, characterized in that: the jacking device (32) is an oil cylinder.
4. The wear surfacing device for the large-scale vertical shaft end of the finishing mill according to claim 3, is characterized in that: the structural member frame is formed by machining a 200mm channel steel and a 20mm steel plate.
5. The wear surfacing device for the large-scale vertical shaft end of the finishing mill according to claim 3, is characterized in that: the vertical shaft end fixing pin (25) is a full-thread screw rod with the diameter of 80mm, and the side fixing pin (26) is a full-thread screw rod with the diameter of 30 mm.
6. The wear surfacing device for the large-scale vertical shaft end of the finishing mill according to claim 4, is characterized in that: the vertical shaft end fixing pin (25) is a full-thread screw rod with the diameter of 80mm, and the side fixing pin (26) is a full-thread screw rod with the diameter of 30 mm.
7. A repairing process for the end wear of a large-scale vertical shaft of a finishing mill is characterized in that the repairing process is carried out by using the surfacing device for the end wear of the large-scale vertical shaft of the finishing mill according to any one of claims 1 to 6, wherein each adjusting tool (3) is installed on a structural component frame (2), then the large-scale vertical shaft (1) is hoisted into a placing groove (22) of the structural component frame (2), then the large-scale vertical shaft (1) is subjected to horizontal position adjustment through each adjusting tool (3) and after the surfacing requirements are met, the end (11) of the large-scale vertical shaft (1) is rigidly fixed through a vertical shaft end fixing pin (25) and two side edge fixing pins (26), and then surfacing repair is carried out, and the repairing process comprises the following specific steps:
step one, preparing before welding;
1.1), welding equipment: HT400D digital control inversion type manual direct current argon arc welding machine, wherein welding rods adopt an E6015 welding rod and a D102 welding rod, and direct current is reversely connected;
1.2), oil stains, oxide layers, moisture and the like cannot be generated in a welding position area and a welding rod, and the metallic luster needs to be exposed;
1.3), welding technical requirements: the overlaying layer fuses base materials, and a welding seam cannot have any welding defects;
1.4), weldment material: covering a wear-resistant layer on the alloy steel cover of the base material;
1.5), auxiliary facilities: the device comprises heat-insulating cotton, a heat-insulating barrel, a sample plate, a temperature measuring instrument, a magnifying glass, a mask, gloves, a slag removal hammer, a chisel, a file, a steel wire brush, abrasive paper, a steel ruler, a horizontal ruler, a movable spanner, a straight grinder, an angle grinder, a steel wire plier, a steel saw blade and labor protection articles;
1.6), welding process parameters: determining welding parameters according to the material of a weldment, the specification of a welding rod and the welding requirements;
step two, surfacing repair;
2.1) because the end head (11) of the large vertical shaft (1) is abraded greatly, before welding, a manual angle grinder is adopted to grind the surface of an abraded part to form metallic luster, an oxygen-acetylene H01-20 baking gun is adopted to preheat the abraded part, an infrared thermometer is used for assisting measurement and control, after the preheating temperature is reached, a base material bottom layer and a filling layer are firstly welded by an E6015 welding rod through manual shielded metal arc welding, then an outer wear-resistant layer is built up, and in the welding process, any welding defect does not need to be detected layer by layer, and then the next layer is welded;
2.2) because the end head (11) is abraded greatly, the interlayer temperature is required to be kept and proper hammering is required to be carried out in the welding process so as to reduce the stress action;
2.3) because the end (11) of the large crankshaft (1) is welded and repaired, the shaft deformation in the welding process needs to be controlled, and the rotating welding is adopted;
2.4) monitoring the micro-variable of the shaft in the welding process through the side fixing pins (26) on the two sides of the end and the end erection vertical shaft end fixing pins (25), and adjusting the welding repair sequence in time when the large vertical shaft (1) deforms in the welding process;
2.6), after welding, slowly cooling by welding heat-preservation cotton;
2.7) flaw detection is carried out on the welding seam shaft by adopting nondestructive testing, the surface adopts fluorescence testing, and the interior adopts ultrasonic testing;
2.8) after detecting no welding defect, processing the surfacing layer to accord with the use size through manual grinding, and delivering for use after the surfacing layer is qualified through operation inspection and acceptance of an on-site finishing mill.
8. The process for repairing the end wear of the large vertical shaft of the finishing mill according to claim 7, wherein the process comprises the following steps: the preheating temperature of the end (11) of the large vertical shaft (1) before welding is 100-150 ℃.
9. The process for repairing the end wear of the large vertical shaft of the finishing mill according to claim 7, wherein the process comprises the following steps: the bottom layer and the filling layer adopt E6015 welding rods with the diameter of 3.2mm, the welding current is 80-110A, the arc voltage is 17 +/-1V, and the welding speed is 15 +/-1 cm/min; the covering surface layer adopts a D102 welding rod with the diameter of 4.0mm, the welding current is 130-160A, the arc voltage is 19 +/-1V, and the welding speed is 15 +/-1 cm/min.
CN202110663908.0A 2021-06-16 2021-06-16 Surfacing device and repairing process for abrasion of large vertical shaft end of finishing mill Pending CN113182646A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114393277A (en) * 2022-01-28 2022-04-26 安徽马钢设备检修有限公司 Welding process for overlaying wear-resistant layer of U-shaped grinding plate of pushing ram
CN114393278A (en) * 2022-01-28 2022-04-26 安徽马钢设备检修有限公司 Overlaying process for abrasion of bearing bush mounting position of main transmission base of wheel band rolling mill

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114393277A (en) * 2022-01-28 2022-04-26 安徽马钢设备检修有限公司 Welding process for overlaying wear-resistant layer of U-shaped grinding plate of pushing ram
CN114393278A (en) * 2022-01-28 2022-04-26 安徽马钢设备检修有限公司 Overlaying process for abrasion of bearing bush mounting position of main transmission base of wheel band rolling mill

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