CN113182444A - Sliding plate type mold core of dish washer inner container - Google Patents
Sliding plate type mold core of dish washer inner container Download PDFInfo
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- CN113182444A CN113182444A CN202110598020.3A CN202110598020A CN113182444A CN 113182444 A CN113182444 A CN 113182444A CN 202110598020 A CN202110598020 A CN 202110598020A CN 113182444 A CN113182444 A CN 113182444A
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- slide
- plate
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- mold core
- sliding plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/14—Particular arrangements for handling and holding in place complete dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention relates to a sliding plate type mold core of a dish washing machine liner, which consists of a sucker telescopic component, a clamping mechanism, a sliding plate mold component, a sliding plate jacking and inserting pin mechanism, a liner mold, a rack and an electric control system. According to the invention, the middle die moves up and down to drive the dies on the two sides to tilt, and the top plate and the bottom plate both use sliding plate type dies, so that loading and unloading can be realized by using a robot. The structure does not need workers to feed materials, does not need manual inspection to determine whether the materials are accurately positioned or not, has no scratch in the discharging process, and greatly improves the production efficiency.
Description
Technical Field
The invention relates to equipment for processing an inner container of a dish-washing machine, in particular to a sliding plate type mold core for the inner container of the dish-washing machine.
Background
Traditional dish washer mold core is roof whole mould, bottom plate whole mould, two whole moulds are installed on a support of taking flexible guide pillar, put the medium plate earlier in the middle of roof and bottom plate mould when dish washer inner bag needs the interlock, the sucking disc adsorbs the medium plate tentatively fixed, the manual work is with the roof again, bottom plate and medium plate lock, the sucking disc of installing on roof and bottom plate adsorbs roof and bottom plate, the roof is pinpointed, the position of medium plate and bottom plate, the artifical back that examines the lock is errorless uses the undercut equipment undercut, the whole mould of back roof is withdrawed to the inboard along medium plate axis direction after the undercut finishes, the clearance increases between roof mould and bottom plate mould and the dish washer inner bag, the convenient scratch-free of inner bag drawing of patterns that bites.
Traditional dish washer inner bag mold core needs artifical material loading, because the cost of labor is high, compares slowly with the robot material loading, easy scratch during the drawing of patterns. In order to improve the product quality, improve the production efficiency and save the cost, a liner sliding plate type mold core needs to be developed, the middle mold moves up and down to drive the molds on the two sides to move obliquely, and the top plate and the bottom plate both use sliding plate type molds, so that the robot can be used for feeding and discharging materials. According to the form, workers do not need to feed materials, whether the fed materials are accurately positioned or not does not need to be manually checked, the blanking is free from scratching, and the production efficiency is greatly improved.
Disclosure of Invention
The invention provides a sliding plate type mold core of an inner container of a dish-washing machine, aiming at providing a new feeding and blanking process of a manufacturing process.
In order to achieve the purpose, the technical scheme of the invention is as follows: the utility model provides a dish washer inner bag slide formula mold core, by the flexible subassembly of sucking disc, clamping mechanism, slide mould subassembly, slide jacking and bolt mechanism, the inner bag mould, frame and electrical system constitute, install the bed-jig in the middle of the frame, the flexible subassembly of inner chamber installation sucking disc of bed-jig, clamping mechanism installs in the frame of bed-jig both sides, clamping mechanism symmetrical arrangement is in the bed-jig both sides, slide mould subassembly symmetry is installed in the bed-jig outside, the slide jacking mechanism in slide jacking and the bolt mechanism is installed in the bed-jig below, the inner chamber at the bed-jig is installed to bolt mechanism, the inner bag mould is installed in the slide mould subassembly outside.
Furthermore, the sucker telescopic assembly is provided with two sucker connecting plates which are symmetrically arranged along the central plane of the support, four suckers are arranged on each sucker connecting plate and are connected with the front section of the cylinder, and the tail part of the cylinder is connected with the jig frame.
Furthermore, the sucker is installed in the linear bearing through a hollow shaft, and the other side of the hollow shaft is fixed on the sucker connecting plate.
Further, a cylinder support in the clamping mechanism is mounted on the support, a cylinder body is mounted on the cylinder support, a piston rod of the cylinder is connected with the pressing plate, a slide rail of the linear guide rail is connected with the support, a sliding shoe of the linear guide rail is connected with the pressing plate, an adjustable pressing block is fixedly connected on the pressing plate, an upper jacking cylinder with a guide pillar is fixedly connected on the jig frame, and an upper jacking copper block is fixedly connected on the upper jacking cylinder.
Further, the backing plate among the slide mould subassembly is installed on the bed-jig, through two side slides that slide key sliding connection lies in middle slide both sides to the backing plate in the middle of oblique feather key sliding connection and through perpendicular feather key sliding connection, middle slide and side slide can smoothly slide along the installation direction of perpendicular feather key and oblique feather key, and the side slide that the middle slide promoted both sides through the inclined plane when shifting up removes, and the side slide of middle slide through pulling the piece with both sides pulls back when shifting down.
Further, be equipped with perpendicular feather key and oblique feather key mounting groove on the backing plate, perpendicular feather key and oblique feather key embedding backing plate in, middle slide and side slide back have the keyway to use the bolt to fix little gland and big gland on the backing plate, can guarantee that middle slide and side slide are from top to bottom and the slope slides and do not drop.
Furthermore, a hydraulic oil cylinder in the sliding plate jacking and inserting pin mechanism is fixed on a hydraulic support, the hydraulic support is installed on the rack, a piston rod of the hydraulic oil cylinder is connected with a connecting rod through a connecting shaft, the connecting rod is connected with a middle sliding plate in the sliding plate die assembly through a pull rod, an inserting pin oil cylinder is installed on the jig frame, and a piston rod of the inserting pin oil cylinder is connected with an inserting pin.
Furthermore, the left and right side dies of the inner container die are respectively and fixedly connected with the side sliding plates at two sides, and the middle die is fixedly connected with the middle sliding plate.
The invention has the beneficial effects that:
according to the invention, the middle die moves up and down to drive the dies on the two sides to tilt, and the top plate and the bottom plate both use sliding plate type dies, so that loading and unloading can be realized by using a robot. The structure does not need workers to feed materials, does not need manual inspection to determine whether the materials are accurately positioned or not, has no scratch in the discharging process, and greatly improves the production efficiency.
After the inner container is automatically placed on the mold by using the robot, the cylinder sucker adsorbs the inner container firmly without falling off or sliding, the cylinder mounting plate can do telescopic motion smoothly in the linear bearing without blocking, the clamping mechanism accurately positions the inner container middle plate, the inner and outer side molds of the top plate and the bottom plate can provide undercut support for the inner container, and no indentation exists after the inner container is occluded.
The middle sliding plate and the two side sliding plates respectively move smoothly along the sliding key direction, the middle sliding plate can be leveled with the two side sliding plates after being lifted, and the inner container after being undercut has no indentation or dislocation at the contact position of the middle mold and the two side molds. After the occlusion is finished, the pin shaft is smoothly retracted, and the middle sliding plate and the sliding plates on the two sides are driven by the hydraulic oil cylinder to be smooth.
Drawings
FIG. 1 is a schematic diagram of a new feed blanking process;
wherein: (a) the working state of the mold core, (b) the feeding and discharging state of the mold core;
FIG. 2 is a general view of the structure of the sliding plate type mold core of the inner container of the dishwasher of the present invention;
FIG. 3 is a schematic view of a suction cup retraction assembly;
FIG. 4 is a schematic view of a clamping mechanism;
FIG. 5 is a schematic view of a slide plate mold assembly;
FIG. 6 is a schematic view of a slide plate jacking and latching mechanism;
FIG. 7 is a schematic view of the liner mold;
in the figure: 101. the automatic clamping device comprises a sucker telescopic assembly, 102, a clamping mechanism, 103, a sliding plate mould assembly, 104, a sliding plate jacking and bolt mechanism, 105, an inner container mould, 106, a frame, 201, a sucker, 202, a hollow shaft, 203, a mounting bracket, 204, a linear bearing, 205, a sucker connecting plate, 206, an air cylinder, 301, a clamping air cylinder, 302, an air cylinder support, 303, a jacking block, 304, a support, 305, a linear guide rail, 306, a pressing plate, 307, an adjustable pressing block, 308, an upper jacking copper block, 309, an upper jacking air cylinder, 401, a vertical sliding key, 402, a cushion plate, 403, a guide post, 404, a diagonal sliding key, 405, a guide block, 406, a large gland, 407, a middle sliding plate, 408, a cover plate connecting shaft, a small gland, 410, an inner container supporting block, 411, a cushion block bolt, 412, a side sliding plate, 413, a mould connecting bolt, 501, a tyre frame, a bolt, 502, 503, a pull rod, 503, a bolt, 504, a connecting rod, 414, a connecting rod and a connecting rod, 505. The die comprises a connecting shaft, 506 hydraulic supports, 507 hydraulic oil cylinders, 601, a left die, 602, a middle die and 603, and a right die.
Detailed Description
The invention is further described with reference to the following figures and examples.
The novel process for feeding and blanking the inner container mold core of the dishwasher is shown in (a) and (b) of figure 1 in detail.
When the sliding plate type mold core is in a meshing working state of the inner container of the dish washing machine, the upper edges of the left side mold, the right side mold and the middle mold are flush, the connection part is smooth and flat, and no indentation or dislocation exists when the inner container of the dish washing machine is in a meshing edge state. When the mold core is in a loading and demolding state on the inner container of the dish washing machine, the middle sliding plate moves downwards, the sliding plates on the two sides are driven to retract downwards and inwards, after the mold is retracted in place, gaps are formed between the left side and the right side and between the upper side of the mold core and the inner container, and no scraping exists during loading and demolding.
As shown in fig. 2 to 7, for a new feeding and discharging process, the invention provides a sliding plate type mold core for an inner container of a dishwasher, which comprises a suction cup telescopic component 101, a clamping mechanism 102, a sliding plate mold component 103, a sliding plate jacking and plugging pin mechanism 104, an inner container mold 105, a rack 106 and an electric control system.
The sucker telescopic assembly 101 is composed of two sucker connecting plates 205 symmetrically arranged along the central plane of the support 203, four suckers 201 are mounted on each sucker connecting plate 205, and when a robot places the liner on the mold core, the suckers 201 suck the liner, so that the liner does not fall off. When the material is loaded, the air cylinder 206 pushes the sucker 201 to extend out, the extended sucker 201 is close to the top plate and the bottom plate, the rubber on the sucker 201 is not separated from the liner in a vacuum adsorption mode, the sucker 201 is pulled back under the action of the air cylinder 206 after the sucker 201 is occluded, the sucker 201 is separated from the liner, and demolding is labor-saving and does not interfere.
The clamping mechanism 102 of the mold core mainly comprises a liner arranged on a support 203, a middle plate needs to be tensioned and positioned, a clamping cylinder 301 pushes a linear guide rail 305 to drive a pressing plate 306 and an adjustable pressing block 307 to move forwards, the lower edge of the adjustable pressing block 307 presses the edge of the liner, an upper jacking cylinder 309 pushes an upper jacking copper block 308 to move upwards, the edge of the liner is clamped between the upper jacking copper block 308 and the adjustable pressing block 307, the positioning is accurate, and the pressure of the upper jacking cylinder 309 can ensure that the middle plate does not slide or dislocate.
The sliding plate mold assembly 103 is a key mechanism of the mold core, the jig frame 414 is a part machined by a steel plate welding and annealing machine, the base plate 402 and the jig frame 414 are connected by bolts, the base plate 402 is hard and wear-resistant in material and can ensure the durability of the mold core, the base plate 402 is provided with mounting grooves for the vertical sliding key 401 and the oblique sliding key 404, the keys are embedded into the base plate 402, the back parts of the middle sliding plate 407 and the side sliding plate 412 are provided with key grooves, the middle sliding plate 407 and the side sliding plate 412 can smoothly slide along the mounting directions of the vertical sliding key 401 and the oblique sliding key 404, the middle sliding plate 407 pushes the two side sliding plates 412 to move through the inclined surfaces when moving upwards, and the middle sliding plate 407 pulls the two side sliding plates 412 back through the pull blocks when moving downwards. The small gland 409 and the large gland 406 are fixed on the backing plate 402 by bolts, so that the middle sliding plate 407 and the side sliding plate 412 can be ensured not to fall off in the up-and-down and inclined sliding mode.
The sliding plate jacking and inserting pin mechanism 104 extends out through a hydraulic oil cylinder 507 arranged on the support to push the connecting shaft 505 and the connecting rod 504 to move upwards at the same time, the middle of the connecting rod 504 is connected with the connecting shaft 505 of the hydraulic oil cylinder, the two sides of the connecting rod are symmetrically connected with the lower part of the pull rod 502, the upper part of the pull rod 502 is connected with the middle sliding plate 407, when the hydraulic oil cylinder 507 extends out, the middle sliding plate 407 and the two side sliding plates 412 are horizontal, the inserting pin 501 extends out under the thrust of the inserting pin oil cylinder 503, the middle sliding plate 407 cannot slide downwards after the pressure of the hydraulic oil cylinder 507 is relieved, and no indentation can be guaranteed during edge biting. The latch oil cylinder 503 drives the latch 501 to retract after the edge biting is finished, the hydraulic oil cylinder 507 indirectly drives the middle sliding plate 407 to move downwards, the inner container after the edge biting is finished can be demoulded, and the next inner container can be loaded.
The liner mold 105 provides inner support for the liner, and the inner mold is a slide mold and is fixed on the middle slide 407 and the side slide 412 by bolts.
The frame 106 provides mounting locations and support for the various mechanisms.
Example (b): as shown in fig. 2, the slide plate type mold core is composed of a suction cup telescopic assembly 101, a clamping mechanism 102, a slide plate mold assembly 103, a slide plate jacking and pin inserting mechanism 104, an inner container mold 105, a frame 106 and an electric control system.
The jig frame 414 is arranged in the middle of the machine frame 106, the sucker telescopic assemblies 101 are arranged in the inner cavity of the jig frame 414, the clamping mechanisms 102 are arranged on the machine frame 106 on two sides of the jig frame 414, the clamping mechanisms 102 are symmetrically arranged on two sides of the jig frame 414, the sliding plate mold assemblies 103 are symmetrically arranged on the outer side of the jig frame 414, the sliding plate jacking mechanisms in the sliding plate jacking and inserting pin mechanisms 104 are arranged below the jig frame, the inserting pin mechanisms are arranged in the inner cavity of the jig frame 414, and the inner container molds 105 are arranged on the outer side of the sliding plate mold assemblies 103.
As shown in fig. 3, the suction cup 201 of the suction cup telescopic assembly 101 is mounted on a hollow shaft 202, the hollow shaft 202 is mounted in a linear bearing 204, the other side of the hollow shaft 202 is fixed on a suction cup connection plate 205 by using bolts, the front section of the air cylinder 206 is connected with the suction connection plate 205, and the tail section of the air cylinder 206 is connected with a jig frame 414. The left and right cylinders 206 are required to be telescopic, and the shapes of the sucker connecting plates are reasonably designed, so that the left and right connecting plates are not interfered in the motion engineering.
As shown in fig. 4, the cylinder support 302 of the clamping mechanism 102 is mounted on the support 304, the cylinder body is mounted on the cylinder support 302, the cylinder piston rod is connected with the pressure plate 306, the slide rail of the linear guide 305 is connected with the support 304, the slide shoe is connected with the pressure plate 306, and the adjustable pressure block 307 is fixed on the pressure plate 306 by using a bolt. The upper top cylinder 309 is fixed on the jig frame 414, and the upper top copper block 308 is fixed on the upper top cylinder 309 with the guide post. The clamping mechanism 102 is mounted on two sides of the jig frame 414 by using bolts, and the height of the adjustable cushion block is reasonably adjusted to ensure that the middle plate is clamped.
As shown in fig. 5, the jig frame 414 is fixed on the frame 106 by using bolts, the base plate 402 in the slide plate mold assembly 103 is mounted on the jig frame 414, the oblique slide key 404 and the vertical slide key 401 are fixed on the base plate 402 by using bolts, the middle slide plate 407 and the side slide plate 412 are mounted above the base plate 402, and the middle slide plate 407 and the side slide plate 412 are fixed on the base plate 402 by using the large gland 406 and the small gland 409, so that the slide plates are prevented from falling off, the installation is completed, the gap is reasonable, the slide plate mechanism slides flexibly, and the friction resistance is low.
As shown in FIG. 6, a hydraulic cylinder 507 is fixed on a hydraulic support 506 by using a bolt in the sliding plate jacking and plugging mechanism 104, the hydraulic support 506 is installed on the frame 106, the upper part of a connecting shaft 505 is connected with a connecting rod 504, the lower part is connected with a piston rod of the hydraulic cylinder 507, the lower part of a pull rod 502 is connected with the connecting rod 504, the upper part is connected with a middle sliding plate 407, a plugging pin cylinder 503 is installed on the jig frame 414, and a piston rod of the plugging pin cylinder 503 is connected with a plugging pin 501.
As shown in fig. 7, the left and right molds 601, 603 of the liner mold 105 are respectively bolted to the left and right slide plates 412, the middle mold 602 is bolted to the middle slide plate 407, and after installation, the molds are adjusted to be flush with each other.
Claims (8)
1. The utility model provides a dish washer inner bag slide formula mold core, comprises sucking disc flexible subassembly, clamping mechanism, slide mould subassembly, slide jacking and bolt mechanism, inner bag mould, frame and electrical system, its characterized in that: the inner container mold is characterized in that a jig frame is installed in the middle of a machine frame, a sucker telescopic assembly is installed in an inner cavity of the jig frame, clamping mechanisms are installed on the machine frame on two sides of the jig frame and are symmetrically arranged on two sides of the jig frame, slide plate mold assemblies are symmetrically installed on the outer side of the jig frame, slide plate jacking mechanisms in the slide plate jacking and inserting pin mechanisms are installed below the jig frame, inserting pin mechanisms are installed in the inner cavity of the jig frame, and an inner container mold is installed on the outer side of the slide plate mold assemblies.
2. The dishwasher liner slide mold core of claim 1, wherein: the sucker telescopic assembly is provided with two sucker connecting plates which are symmetrically arranged along the central plane of the support, four suckers are mounted on each sucker connecting plate and connected with the front section of the cylinder, and the tail part of the cylinder is connected with the jig frame.
3. The dishwasher liner slide mold core of claim 2, wherein: the sucker is installed in the linear bearing through the hollow shaft, and the other side of the hollow shaft is fixed on the sucker connecting plate.
4. The dishwasher liner slide mold core of claim 1, wherein: a cylinder support in the clamping mechanism is arranged on a support, a cylinder body is arranged on the cylinder support, a cylinder piston rod is connected with a pressing plate, a slide rail of a linear guide rail is connected with the support, a sliding shoe of the linear guide rail is connected with the pressing plate, an adjustable pressing block is fixedly connected on the pressing plate, an upper jacking cylinder with a guide pillar is fixedly connected on a jig frame, and an upper jacking copper block is fixedly connected on the upper jacking cylinder.
5. The dishwasher liner slide mold core of claim 1, wherein: the backing plate among the slide mould subassembly is installed on the bed-jig, through two side slides of slide in the middle of the oblique feather key sliding connection and through perpendicular feather key sliding connection position in middle slide both sides on the backing plate, middle slide and side slide can be followed perpendicular feather key and the installation direction of oblique feather key and smoothly slided, and the side slide that the middle slide promoted both sides through the inclined plane when shifting up removes, and the side slide of middle slide through pulling the piece with both sides when shifting down pulls back.
6. The dishwasher liner slide mold core of claim 5, wherein: be equipped with perpendicular feather key and feather key mounting groove on the backing plate, perpendicular feather key and feather key embedding backing plate in, middle slide and side slide back have the keyway to use the bolt to fix little gland and big gland on the backing plate, can guarantee that middle slide and side slide are from top to bottom and the slope slides and do not drop.
7. The dishwasher liner slide mold core of claim 1, wherein: the hydraulic oil cylinder in the sliding plate jacking and inserting pin mechanism is fixed on a hydraulic support, the hydraulic support is installed on the rack, a piston rod of the hydraulic oil cylinder is connected with a connecting rod through a connecting shaft, the connecting rod is connected with a middle sliding plate in the sliding plate die assembly through a pull rod, an inserting pin oil cylinder is installed on the jig frame, and a piston rod of the inserting pin oil cylinder is connected with an inserting pin.
8. The dishwasher liner slide mold core of claim 1, wherein: the left and right side dies of the inner container die are respectively and fixedly connected with the side sliding plates on the two sides, and the middle die is fixedly connected with the middle sliding plate.
Priority Applications (1)
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CN202110598020.3A CN113182444A (en) | 2021-05-31 | 2021-05-31 | Sliding plate type mold core of dish washer inner container |
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CN202110598020.3A CN113182444A (en) | 2021-05-31 | 2021-05-31 | Sliding plate type mold core of dish washer inner container |
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CN202110598020.3A Pending CN113182444A (en) | 2021-05-31 | 2021-05-31 | Sliding plate type mold core of dish washer inner container |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319207A (en) * | 2021-08-03 | 2021-08-31 | 佛山隆深机器人有限公司 | Dish washer inner bag rolls rivets assembly line |
CN114769441A (en) * | 2022-06-20 | 2022-07-22 | 杭州泰尚智能装备有限公司 | Hydraulic rolling riveting machine for inner container of dish washer |
-
2021
- 2021-05-31 CN CN202110598020.3A patent/CN113182444A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113319207A (en) * | 2021-08-03 | 2021-08-31 | 佛山隆深机器人有限公司 | Dish washer inner bag rolls rivets assembly line |
CN114769441A (en) * | 2022-06-20 | 2022-07-22 | 杭州泰尚智能装备有限公司 | Hydraulic rolling riveting machine for inner container of dish washer |
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