CN113166371B - Sealing agent for organic EL display element - Google Patents

Sealing agent for organic EL display element Download PDF

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Publication number
CN113166371B
CN113166371B CN202080006414.9A CN202080006414A CN113166371B CN 113166371 B CN113166371 B CN 113166371B CN 202080006414 A CN202080006414 A CN 202080006414A CN 113166371 B CN113166371 B CN 113166371B
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organic
display element
sealant
weight
parts
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CN113166371A (en
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末崎穣
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Sekisui Chemical Co Ltd
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Sekisui Chemical Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • C08G59/226Mixtures of di-epoxy compounds
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/87Passivation; Containers; Encapsulations
    • H10K59/871Self-supporting sealing arrangements
    • H10K59/8722Peripheral sealing arrangements, e.g. adhesives, sealants
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/20Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
    • C08G59/22Di-epoxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/68Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the catalysts used
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/29Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the material, e.g. carbon
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • H05B33/04Sealing arrangements, e.g. against humidity

Abstract

The purpose of the present invention is to provide a sealant for an organic EL display element, which has excellent low outgassing properties and coatability, and which can provide an organic EL display element having excellent light extraction efficiency. The sealant for an organic EL display element of the present invention contains a cation-polymerizable compound and a cation-polymerization initiator, wherein the cation-polymerizable compound contains a cycloolefin oxide-type alicyclic epoxy compound and a fluorene-type epoxy compound.

Description

Sealing agent for organic EL display element
Technical Field
The present invention relates to a sealant for an organic EL display element, which has excellent low outgassing and coatability and can provide an organic EL display element having excellent light extraction efficiency.
Background
An organic electroluminescent (hereinafter also referred to as "organic EL") display element has a laminate structure in which an organic light-emitting material layer is sandwiched between a pair of electrodes that face each other, and electrons are injected from one electrode into the organic light-emitting material layer, and holes are injected from the other electrode into the organic light-emitting material layer, whereby the electrons and holes combine in the organic light-emitting material layer to emit light. In this way, the organic EL display element emits light, and therefore has advantages in that it is excellent in visibility, can be made thinner, and can be driven at a low dc voltage, as compared with a liquid crystal display element or the like that requires a backlight.
The organic light-emitting material layers and electrodes constituting the organic EL display element have a problem that their characteristics are easily deteriorated by moisture, oxygen, or the like. Therefore, in order to obtain a practical organic EL display element, it is necessary to isolate the organic light-emitting material layer and the electrode from the atmosphere to achieve a long lifetime. As a method of isolating the organic light-emitting material layer and the electrode from the atmosphere, sealing the organic EL display element with a sealant is performed (for example, patent document 1). In sealing an organic EL display element with a sealant, in general, in order to sufficiently suppress the transmission of moisture, oxygen, or the like, a method is used in which an inorganic material film called a passivation film is provided on a laminate having an organic light-emitting material layer, and the inorganic material film is sealed with the sealant.
In recent years, instead of a bottom emission type organic EL display element in which light emitted from an organic light emitting material layer is extracted from a substrate surface side where a light emitting element is formed, a top emission type organic EL display element in which light is extracted from an upper surface side of an organic light emitting layer has been attracting attention. This mode has an advantage of being advantageous in that the aperture ratio (Japanese: open ratio) is high and the low-voltage drive is achieved, and thus the lifetime is advantageously prolonged. In such a top emission type organic EL display element, since the upper surface side of the light emitting layer needs to be transparent, sealing is performed by laminating a transparent moisture-proof substrate such as glass on the upper surface side of the light emitting element with a transparent sealing layer interposed therebetween (for example, patent document 2). However, in the case of a top emission type organic EL display element, even when a material having sufficiently high transparency is used as a transparent moisture-proof substrate or a sealant, there is a problem in that: due to the difference in refractive index between the electrode, the passivation film, and the sealant, the extraction efficiency of light emitted from the laminate may be deteriorated. In addition, the conventional sealant has problems such as deterioration of the element due to outgas, and poor coatability.
Prior art literature
Patent literature
Patent document 1: japanese patent laid-open No. 2007-115692
Patent document 2: japanese patent laid-open No. 2009-051980
Disclosure of Invention
Problems to be solved by the invention
The purpose of the present invention is to provide a sealant for an organic EL display element, which has excellent low outgassing properties and coatability, and which can provide an organic EL display element having excellent light extraction efficiency.
Means for solving the problems
The present invention provides a sealant for an organic EL display element, which contains a cation-polymerizable compound and a cation-polymerization initiator, wherein the cation-polymerizable compound contains a cycloolefin oxide-type alicyclic epoxy compound and a fluorene-type epoxy compound.
The present invention is described in detail below.
The present inventors studied: the use of a cycloolefin oxide type alicyclic epoxy compound as a cationically polymerizable compound in a sealant for an organic EL display element improves coatability and prevents outgas. However, the sealant using such a cycloolefin oxide type alicyclic epoxy compound has an excellent effect of preventing generation of outgas, but has a large refractive index difference from the electrode and the passivation film, and therefore has a problem in that light extraction efficiency is lowered due to reflection at the interface between the electrode, the passivation film and the sealant. Accordingly, the present inventors studied the use of the cycloolefin oxide type alicyclic epoxy compound and the fluorene type epoxy compound in combination as a cationically polymerizable compound. As a result, it has been found that a sealant for an organic EL display element which has low outgas and excellent coatability and can give an organic EL display element having excellent light extraction efficiency can be obtained, and the present invention has been completed.
The sealant for an organic EL display element of the present invention contains a cationically polymerizable compound.
The cation polymerizable compound contains a cycloolefin oxide type alicyclic epoxy compound. The sealing agent for an organic EL display element of the present invention is excellent in low outgas and coatability by containing the cycloolefin oxide type alicyclic epoxy compound.
Examples of the alicyclic epoxy compound include 3',4' -epoxycyclohexylmethyl 3, 4-epoxycyclohexylformate and bis (3, 4-epoxycyclohexylmethyl) ether.
Examples of the commercially available cycloolefin oxide type alicyclic epoxy compound include Celloxide 2021P (manufactured by Daicel Co., ltd.).
The content of the cycloolefin oxide type alicyclic epoxy compound in 100 parts by weight of the whole of the cationically polymerizable compound is preferably 10 parts by weight, more preferably 90 parts by weight. When the content of the cycloolefin oxide type alicyclic epoxy compound is 10 parts by weight or more, the obtained sealing agent for an organic EL display element is further excellent in low outgas and coatability. The content of the cycloolefin oxide type alicyclic epoxy compound is 90 parts by weight or less, whereby the light extraction efficiency of the obtained organic EL display element is further improved. The content of the cycloolefin oxide type alicyclic epoxy compound is more preferably 15 parts by weight, still more preferably 70 parts by weight, still more preferably 20 parts by weight, still more preferably 65 parts by weight, and particularly preferably 60 parts by weight.
The cation polymerizable compound contains a fluorene type epoxy compound. The fluorene-type epoxy compound is contained, so that the difference in refractive index between the sealing agent for an organic EL display element of the present invention and the electrode or passivation film is small, and as a result, the obtained organic EL display element has excellent light extraction efficiency.
The fluorene-type epoxy compound may be any epoxy compound having a fluorene skeleton, and various fluorene-type epoxy compounds may be appropriately selected from the viewpoints of viscosity, refractive index, photocurability, and the like.
The fluorene-type epoxy compound has a preferable lower limit of 200 and a preferable upper limit of 400 in terms of epoxy equivalent. When the epoxy equivalent of the fluorene-type epoxy compound is in this range, the resulting sealant for an organic EL display element is more excellent in adhesion, low outgas and coatability.
In the present specification, the epoxy equivalent of the fluorene-type epoxy compound means (molecular weight of the fluorene-type epoxy compound)/(number of epoxy groups in the molecule of the fluorene-type epoxy compound 1).
Examples of commercial products of the fluorene-type epoxy compounds include fluorene-type epoxy compounds manufactured by Xinshi ChemteX, fluorene-type epoxy compounds manufactured by Nagase ChemteX, and fluorene-type epoxy compounds manufactured by Osaka Gas Chemicals.
As the fluorene type epoxy compound manufactured by Nippon iron gold chemical Co., ltd., for example, ESF-300 and the like are mentioned.
As the fluorene-based epoxy compound manufactured by Nagase ChemteX, for example, oncoat EX-1010 and the like are mentioned.
Examples of the fluorene-containing epoxy compound manufactured by Osaka Gas Chemicals include OGSOL PG-100 and EG-200.
These fluorene-type epoxy compounds may be used alone or in combination of 2 or more.
The content of the fluorene-type epoxy compound in 100 parts by weight of the entire cationically polymerizable compound is preferably 10 parts by weight, and the upper limit is preferably 80 parts by weight. By setting the content of the fluorene-type epoxy compound to 10 parts by weight or more, the light extraction efficiency of the obtained organic EL display element becomes more excellent. When the content of the fluorene-type epoxy compound is 80 parts by weight or less, the obtained sealant for an organic EL display element is further excellent in low outgas and coatability. The content of the fluorene-type epoxy compound is more preferably 15 parts by weight, still more preferably 75 parts by weight, still more preferably 20 parts by weight, and still more preferably 70 parts by weight. In addition, from the viewpoint of further improving the light extraction efficiency of the obtained organic EL display element, the preferable lower limit of the content of the fluorene-type epoxy compound is 30 parts by weight, the more preferable lower limit is 35 parts by weight, and the more preferable lower limit is 40 parts by weight.
The cation polymerizable compound may contain other cation polymerizable compounds in addition to the cycloolefin oxide type alicyclic epoxy compound and the fluorene type epoxy compound.
Examples of the other cationically polymerizable compound include epoxy compounds other than the cycloolefin oxide type alicyclic epoxy compound and the fluorene type epoxy compound, oxetane compounds, vinyl ether compounds, and the like.
Examples of the other epoxy compounds include 1, 7-octadiene diepoxide, neopentyl glycol diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, dipropylene glycol diglycidyl ether, tripropylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, 1, 6-hexanediol diglycidyl ether, glycerol diglycidyl ether, trimethylolpropane triglycidyl ether, phenyl glycidyl ether, and phenylene diglycidyl ether.
Examples of the oxetane compound include 3-ethyl-3- (((3-ethyloxetan-3-yl) methoxy) methyl) oxetane, 3-ethyl-3- ((2-ethylhexyl oxy) methyl) oxetane, 3-ethyl-3- ((3- (triethoxysilyl) propoxy) methyl) oxetane, phenol novolac oxetane, and 1, 4-bis (((3-ethyl-3-oxetanyl) methoxy) methyl) benzene.
Examples of the vinyl ether compound include benzyl vinyl ether, cyclohexanedimethanol monovinyl ether, dicyclopentadiene vinyl ether, 1, 4-butanediol divinyl ether, cyclohexanedimethanol divinyl ether, diethylene glycol divinyl ether, triethylene glycol divinyl ether, dipropylene glycol divinyl ether, and tripropylene glycol divinyl ether.
Among them, the other cationically polymerizable compound is preferably selected from 3-ethyl-3- (((3-ethyloxetan-3-yl) methoxy) methyl) oxetan and 1,2:7, 8-Diepoxyoctane and 1,2: at least 1 of 5, 6-diepoxycyclooctane, more preferably 3-ethyl-3- (((3-ethyloxetan-3-yl) methoxy) methyl) oxetane.
When the cation polymerizable compound contains the other cation polymerizable compound, the content of the other cation polymerizable compound in 100 parts by weight of the cation polymerizable compound is preferably 10 parts by weight, and the upper limit is preferably 50 parts by weight. When the content of the other cationically polymerizable compound is in this range, the resulting sealant for an organic EL display element is more excellent in adhesion and coatability. The more preferable upper limit of the content of the other cationically polymerizable compound is 45 parts by weight, and the more preferable upper limit is 40 parts by weight.
In the case where the cation polymerizable compound includes the other cation polymerizable compound, the preferable lower limit of the total content of the cycloolefin oxide type alicyclic epoxy compound and the other cation polymerizable compound in 100 parts by weight of the cation polymerizable compound is 20 parts by weight. The total content of the cycloolefin oxide type alicyclic epoxy compound and the other cationically polymerizable compound is 20 parts by weight or more, whereby the obtained sealant for an organic EL display element is further excellent in coatability. The total content of the cycloolefin oxide type alicyclic epoxy compound and the other cationically polymerizable compound is more preferably 30 parts by weight, and still more preferably 40 parts by weight.
The sealant for an organic EL display element of the present invention contains a cationic polymerization initiator.
Examples of the cationic polymerization initiator include a thermal cationic polymerization initiator and a photo cationic polymerization initiator.
Examples of the thermal cationic polymerization initiator include: the anionic part being formed by BF 4 - 、PF 6 - 、SbF 6 - Or (BX) 4 ) - (wherein X represents a phenyl group substituted with at least 2 or more fluorine groups or trifluoromethyl groups), a sulfonium salt, a phosphonium salt, an ammonium salt, a diazonium salt, an iodonium salt, or the like. Among them, sulfonium salts are preferable.
Examples of the sulfonium salt include triphenylsulfonium tetrafluoroborate and triphenylsulfonium hexafluoroantimonate.
Examples of the phosphonium salts include ethyltriphenyl phosphonium hexafluoroantimonate and tetrabutyl phosphonium hexafluoroantimonate.
Examples of the ammonium salt include dimethylphenyl (4-methoxybenzyl) ammonium hexafluorophosphate, dimethylphenyl (4-methoxybenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methoxybenzyl) ammonium tetrakis (pentafluorophenyl) borate, dimethylphenyl (4-methylbenzyl) ammonium hexafluoroantimonate, dimethylphenyl (4-methylbenzyl) ammonium hexafluorotetrakis (pentafluorophenyl) borate, methylphenyl dibenzylammonium hexafluorophosphate, methylphenyl dibenzylammonium hexafluoroantimonate, methylphenyl dibenzylammonium tetrakis (pentafluorophenyl) borate, phenyltribenzyl ammonium tetrakis (pentafluorophenyl) borate, dimethylphenyl (3, 4-dimethylbenzyl) ammonium tetrakis (pentafluorophenyl) borate, N-dimethyl-N-benzylanilinium hexafluoroantimonate, N-diethyl-N-benzylanilinium tetrafluoroborate, N-dimethyl-N-benzylpyridinium hexafluoroantimonate, N-diethylpyridinium triflate, and the like.
Examples of the commercial products of the thermal cationic polymerization initiator include thermal cationic polymerization initiators manufactured by Sanxinhua chemical Industries, thermal cationic polymerization initiators manufactured by King Industries, and the like.
Examples of the thermal cationic polymerization initiator manufactured by the Sanxinafoate chemical industry Co., ltd include San-air SI-60, san-air SI-80, san-air SI-B3A, san-air SI-B4, and the like.
Examples of the thermal cationic polymerization initiator manufactured by King Industries include CXC-1612 and CXC-1821.
The photo-cation polymerization initiator is not particularly limited as long as it is a polymerization initiator that generates a protonic acid or a lewis acid by irradiation with light, and may be an ionic photo-acid generator or a nonionic photo-acid generator.
Examples of the anionic moiety of the above-mentioned ionic photoacid-generating type photo-cationic polymerization initiator include BF 4 - 、PF 6 - 、SbF 6 - 、(BX 4 ) - (wherein X represents a phenyl group substituted with at least 2 or more fluorine groups or trifluoromethyl groups). Further, as the above-mentioned anionic moiety, PF can be also mentioned m (C n F 2n+1 ) 6-m - (wherein, m is an integer of 0 to 5, and n is an integer of 1 to 6), and the like.
Examples of the above-mentioned cationic photopolymerization initiator capable of producing an ionic photoacid include: aromatic sulfonium salts, aromatic iodonium salts, aromatic diazonium salts, aromatic ammonium salts, (2, 4-cyclopentadien-1-yl) ((1-methylethyl) benzene) -Fe salts, and the like having the above anionic moiety.
Examples of the aromatic sulfonium salt include bis (4- (diphenylsulfonium) phenyl) sulfide bis hexafluorophosphate, bis (4- (diphenylsulfonium) phenyl) sulfide bis hexafluoroantimonate, bis (4- (diphenylsulfonium) phenyl) sulfide bis tetrafluoroborate, bis (4- (diphenylsulfonium) phenyl) sulfide bis (pentafluorophenyl) borate, diphenyl-4- (phenylsulfanyl) phenyl sulfonium hexafluorophosphate, diphenyl-4- (phenylsulfanyl) phenyl sulfonium hexafluoroantimonate, diphenyl-4- (phenylsulfanyl) phenyl sulfonium tetrafluoroborate, diphenyl-4- (phenylsulfanyl) phenyl sulfonium tetrakis (pentafluorophenyl) borate, triphenylsulfonium hexafluorophosphate, triphenylsulfonium hexafluoroantimonate, triphenylsulfonium tetrafluoroborate, triphenylsulfonium tetrakis (pentafluorophenyl) borate, bis (4- (2-hydroxyethoxy) phenyl) sulfide bis hexafluorophosphate, bis (4- (2-hydroxyethoxy) phenyl) sulfide bis hexafluoroantimonate, bis (4- (2-hydroxyethoxy) phenyl) sulfonium bis (4-hydroxyethoxy) phenyl) sulfide bis (4-phenylsulfonium) tetrafluoroborate), bis (4- (2-hydroxyethoxy)) phenylsulfonium) phenyl) sulfide tetrakis (pentafluorophenyl) borate, tris (4- (4-acetylphenyl) thiophenyl) sulfonium tetrakis (pentafluorophenyl) borate, and the like. Among them, triarylsulfonium tetrakis (pentafluorophenyl) borate such as triphenylsulfonium tetrakis (pentafluorophenyl) borate is preferable.
Examples of the aromatic iodonium salts include diphenyliodonium hexafluorophosphate, diphenyliodonium hexafluoroantimonate, diphenyliodonium tetrafluoroborate, diphenyliodonium tetrakis (pentafluorophenyl) borate, bis (dodecylphenyl) iodonium hexafluorophosphate, bis (dodecylphenyl) iodonium hexafluoroantimonate, bis (dodecylphenyl) iodonium tetrafluoroborate, bis (dodecylphenyl) iodonium tetrakis (pentafluorophenyl) borate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluorophosphate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium hexafluoroantimonate, 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrafluoroborate, and 4-methylphenyl-4- (1-methylethyl) phenyliodonium tetrakis (pentafluorophenyl) borate.
Examples of the aromatic diazonium salt include phenyl diazonium hexafluorophosphate, phenyl diazonium hexafluoroantimonate, phenyl diazonium tetrafluoroborate, and phenyl diazonium tetrakis (pentafluorophenyl) borate.
Examples of the aromatic ammonium salt include 1-benzyl-2-cyanopyridinium hexafluorophosphate, 1-benzyl-2-cyanopyridinium hexafluoroantimonate, 1-benzyl-2-cyanopyridinium tetrafluoroborate, 1-benzyl-2-cyanopyridinium tetrakis (pentafluorophenyl) borate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluorophosphate, 1- (naphthylmethyl) -2-cyanopyridinium hexafluoroantimonate, 1- (naphthylmethyl) -2-cyanopyridinium tetrafluoroborate, and 1- (naphthylmethyl) -2-cyanopyridinium tetrakis (pentafluorophenyl) borate.
Examples of the (2, 4-cyclopentadienyl-1-yl) ((1-methylethyl) benzene) -Fe salt include (2, 4-cyclopentadienyl-1-yl) ((1-methylethyl) benzene) -Fe (II) hexafluorophosphate, (2, 4-cyclopentadienyl-1-yl) ((1-methylethyl) benzene) -Fe (II) hexafluoroantimonate, (2, 4-cyclopentadienyl-1-yl) ((1-methylethyl) benzene) -Fe (II) tetrafluoroborate, and (2, 4-cyclopentadienyl-1-yl) ((1-methylethyl) benzene) -Fe (II) tetrakis (pentafluorophenyl) borate.
Examples of the photo-cation polymerization initiator of the nonionic photoacid generator include nitrobenzyl ester, sulfonic acid derivative, phosphoric acid ester, phenol sulfonic acid ester, diazonaphthoquinone, and N-hydroxyimide sulfonic acid ester.
Examples of the commercial products of the photo-cationic polymerization initiator include photo-cationic polymerization initiators made by Midori chemical company, photo-cationic polymerization initiators made by Union Carbide company, photo-cationic polymerization initiators made by ADEKA company, photo-cationic polymerization initiators made by 3M company, photo-cationic polymerization initiators made by BASF company, photo-cationic polymerization initiators made by Solvay company, and photo-cationic polymerization initiators made by San-Apro company.
As the photo cation polymerization initiator manufactured by Midori chemical Co., ltd, DTS-200 and the like can be mentioned, for example.
Examples of the photo-cation polymerization initiator manufactured by Union Carbide include UVI6990 and UVI 6974.
Examples of the photo-cation polymerization initiator manufactured by ADEKA corporation include SP-150 and SP-170.
Examples of the photo-cation polymerization initiator manufactured by 3M company include FC-508 and FC-512.
Examples of the photo-cation polymerization initiator manufactured by BASF include IRGACURE261 and IRGACURE 290.
Examples of the photo-cation polymerization initiator manufactured by Solvay include PI 2074.
As the photo-cation polymerization initiator, for example, CPI-100P, CPI-200K, CPI-210S, manufactured by San-Apro Co.
Among the cationic polymerization initiators, quaternary ammonium salts (hereinafter, also referred to as "borate quaternary ammonium salts") whose counter anions are borate-based (Japanese-24-system) are preferably used.
The counter anion of the borate quaternary ammonium salt is preferably BF 4 - Or (BX) 4 ) - (wherein X represents a phenyl group substituted with at least 2 or more fluorine groups or trifluoromethyl groups).
The content of the cationic polymerization initiator is preferably limited to 0.05 parts by weight, and the content is preferably limited to 10 parts by weight, based on 100 parts by weight of the cationic polymerizable compound. When the content of the cationic polymerization initiator is within this range, the obtained sealant for an organic EL display element is further excellent in curability, storage stability, and moisture resistance of the cured product. The lower limit of the content of the cationic polymerization initiator is more preferably 0.1 part by weight, and the upper limit is more preferably 5 parts by weight.
The sealant for an organic EL display element of the present invention may contain a thermosetting agent.
Examples of the thermosetting agent include hydrazide compounds, imidazole derivatives, acid anhydrides, dicyandiamide, guanidine derivatives, modified aliphatic polyamines, and addition products of various amines and epoxy resins.
Examples of the hydrazide compound include 1, 3-bis (hydrazinocarbonylethyl) -5-isopropylhydantoin, sebacic acid dihydrazide, isophthalic acid dihydrazide, adipic acid dihydrazide, malonic acid dihydrazide, and the like.
Examples of the imidazole derivatives include 1-cyanoethyl-2-phenylimidazole, N- (2- (2-methyl-1-imidazolyl) ethyl) urea, 2, 4-diamino-6- (2 '-methylimidazolyl- (1')) -ethyl s-triazine, N '-bis (2-methyl-1-imidazolylethyl) urea, N' - (2-methyl-1-imidazolylethyl) -adipamide, 2-phenyl-4-methyl-5-hydroxymethylimidazole, and 2-phenyl-4, 5-dihydroxymethylimidazole.
Examples of the acid anhydride include tetrahydrophthalic anhydride and ethylene glycol bis (dehydrated trimellitate).
These thermosetting agents may be used alone or in combination of 2 or more.
Examples of the commercial products of the thermosetting agent include thermosetting agents manufactured by Severe chemical company and thermosetting agents manufactured by Ajinomoto Fine-Techno company.
Examples of the thermosetting agent manufactured by the above-mentioned chemical company include SDH and ADH.
Examples of the thermosetting agent manufactured by Ajinomoto Fine-Techno Co., ltd include AMICURE VDH, AMICURE VDH-J, and AMICURE UDH.
The content of the thermosetting agent is preferably limited to 0.5 parts by weight, and the content is preferably limited to 30 parts by weight, based on 100 parts by weight of the cationically polymerizable compound. When the content of the thermosetting agent is 0.5 parts by weight or more, the thermosetting property of the obtained sealing agent for an organic EL display element becomes more excellent. When the content of the thermosetting agent is 30 parts by weight or less, the resulting sealant for an organic EL display element is more excellent in storage stability and the cured product is more excellent in moisture resistance. The more preferable lower limit of the content of the above-mentioned thermosetting agent is 1 part by weight, and the more preferable upper limit is 15 parts by weight.
The sealant for an organic EL display element of the present invention preferably contains a stabilizer. By containing the stabilizer, the sealing agent for an organic EL display element of the present invention is more excellent in storage stability.
As the stabilizer, an aromatic amine compound is preferably used.
Examples of the aromatic amine compound include benzylamine and aminophenol type epoxy resins.
Examples of the aminophenol type epoxy resin include triglycidyl-p-aminophenol.
Among them, benzylamine is preferable.
These stabilizers may be used alone or in combination of 2 or more.
The content of the stabilizer is preferably limited to 0.001 parts by weight, and the content of the stabilizer is preferably limited to 2 parts by weight, based on 100 parts by weight of the cationically polymerizable compound. When the content of the stabilizer is within this range, the obtained sealant for an organic EL display element has more excellent storage stability while maintaining excellent curability. The more preferable lower limit of the content of the above stabilizer is 0.005 parts by weight, and the more preferable upper limit is 1 part by weight.
The sealant for an organic EL display element of the present invention may contain a silane coupling agent. The silane coupling agent has an effect of improving the adhesion between the sealing agent for an organic EL display element of the present invention and a substrate or the like.
Examples of the silane coupling agent include 3-aminopropyl trimethoxysilane, 3-mercaptopropyl trimethoxysilane, 3-glycidoxypropyl trimethoxysilane, and 3-isocyanatopropyl trimethoxysilane. These silane coupling agents may be used alone or in combination of 2 or more.
The content of the silane coupling agent is preferably limited to 0.1 part by weight, and the content is preferably limited to 10 parts by weight, based on 100 parts by weight of the cationically polymerizable compound. When the content of the silane coupling agent is within this range, the remaining silane coupling agent is prevented from bleeding out, and the effect of improving the adhesion is further improved. The more preferable lower limit of the content of the above silane coupling agent is 0.5 parts by weight, and the more preferable upper limit is 5 parts by weight.
From the viewpoint of low outgassing, the preferable upper limit of the content of the silane coupling agent is 0.5 parts by weight, more preferably 0.1 parts by weight, and still more preferably 0.01 parts by weight, based on 100 parts by weight of the cationically polymerizable compound.
The sealant for an organic EL display element of the present invention may further contain a surface modifier within a range that does not hinder the object of the present invention. By containing the surface modifier, the flatness of the coating film of the sealing agent for an organic EL display element of the present invention can be improved.
Examples of the surface modifier include a surfactant and a leveling agent.
Examples of the surface modifier include silicone-based, acrylic-based, and fluorine-based surface modifiers.
Examples of the commercial products of the surface modifier include a surface modifier manufactured by BYK-Chemie Japan, a surface modifier manufactured by AGC SEIMI CHEMICAL, and the like.
Examples of the surface modifier manufactured by BYK-Chemie Japan include BYK-330, BYK-340 and BYK-345.
Examples of the surface modifier manufactured by AGC SEIMI CHEMICAL include Surflon S-611.
In order to improve the durability of the element electrode, the sealing agent for an organic EL display element of the present invention may contain a compound or an ion exchange resin that reacts with an acid generated in the sealing agent for an organic EL display element within a range that does not hinder the object of the present invention.
Examples of the compound that reacts with the acid produced above include a substance that neutralizes the acid, such as an alkali metal carbonate or bicarbonate, or an alkaline earth metal carbonate or bicarbonate. Specifically, for example, calcium carbonate, calcium bicarbonate, sodium carbonate, sodium bicarbonate, and the like are used.
As the ion exchange resin, any of a cation exchange type, an anion exchange type, and a zwitterionic exchange type can be used, but a cation exchange type or a zwitterionic exchange type capable of adsorbing chloride ions is particularly preferable.
The sealant for an organic EL display element of the present invention may contain a solvent for the purpose of adjusting viscosity or the like, but since the residual solvent may cause problems such as degradation of the organic light-emitting material layer or outgas, it is preferable that the solvent is not contained or the content of the solvent is 0.05 wt% or less.
The sealant for an organic EL display element of the present invention may contain various known additives such as a curing retarder, a reinforcing agent, a softener, a plasticizer, a viscosity modifier, an ultraviolet absorber, and an antioxidant, if necessary.
The preferable upper limit of the viscosity of the sealant for an organic EL display element of the present invention measured using an E-type viscometer at 25℃and 2.5rpm is 250 Pa.s. When the viscosity is 250pa·s or less, the obtained sealant for an organic EL display element is excellent in coatability. The preferable upper limit of the viscosity is 100pa·s, and the more preferable upper limit is 10pa·s.
The preferable lower limit of the viscosity is 5 mPas.
The viscosity can be measured using a cone plate of CP1 using, for example, VISCOMETER TV-22 (manufactured by east machine industry Co., ltd.) as an E-type VISCOMETER.
The lower limit of the refractive index of the sodium D-line at 25 ℃ of the cured product of the sealant for an organic EL display element of the present invention is preferably 1.55. When the refractive index is in this range, the refractive index difference between the electrode and the passivation film becomes small, and as a result, the light extraction efficiency of the obtained organic EL display element becomes excellent. The lower limit of the refractive index is more preferably 1.56.
The "refractive index of sodium D line" can be measured using an abbe refractometer.
Further, as a cured product for measuring the refractive index, for example, a measuring sheet having a length of 20mm, a width of 10mm, and a thickness of about 0.5 to 1mm can be used. The cured product for measuring the refractive index can be obtained by heating at 100℃for 30 minutes in the case of a thermosetting sealant, or by irradiating 2000mJ/cm in the case of a photo-thermosetting sealant 2 About ultraviolet rays were then heated at 100℃for 30 minutes.
The sealant for an organic EL display element of the present invention is particularly suitable as an in-plane sealant for sealing a laminate having an organic light-emitting material layer by coating.
The sealant for organic EL display element of the present invention is suitable for sealing top-emission organic EL display elements.
As a method for sealing an organic EL display element using the sealant for an organic EL display element of the present invention, for example, a method having the following steps: a step of applying the sealant for an organic EL display element of the present invention to a substrate by printing, dispensing, ink-jet method, or the like on the surface of the substrate; and curing the applied sealant for the organic EL display element by heating and/or light irradiation.
In the step of applying the sealant for an organic EL display element of the present invention to a substrate, the sealant for an organic EL display element of the present invention may be applied to the entire surface of the substrate or to a part of the substrate. The shape of the sealing portion of the sealing agent for an organic EL display element of the present invention formed by coating is not particularly limited as long as it is a shape capable of protecting the laminate having the organic light-emitting material layer from the outside air, and may be a shape entirely covering the laminate, may be a shape in which a closed pattern is formed in the peripheral portion of the laminate, or may be a shape in which an opening is partially provided in the peripheral portion of the laminate.
In the case of curing the sealant for an organic EL display element by heating, it is preferable to heat at 50 ℃ or higher and 120 ℃ or lower from the viewpoint of reducing damage to the laminate having the organic light-emitting material layer and sufficiently curing the laminate.
When the sealant for an organic EL display element of the present invention is cured by light irradiation, the sealant for an organic EL display element of the present invention can be cured by irradiation with a wavelength of 300nm or more and 400nm or less and 300mJ/cm 2 Above and 3000mJ/cm 2 The light of the accumulated light quantity below is appropriately cured.
Examples of the light source used for the irradiation of the light include a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, an ultrahigh-pressure mercury lamp, an excimer laser, a chemical lamp, a black light lamp, a microwave-excited mercury lamp, a metal halide lamp, a sodium lamp, a halogen lamp, a xenon lamp, an LED lamp, a fluorescent lamp, sunlight, and an electron beam irradiation device. These light sources may be used alone or in combination of 2 or more.
These light sources may be appropriately selected according to the absorption wavelength of the above-mentioned photo-cationic polymerization initiator.
Examples of the irradiation means of light for the sealant for an organic EL display element according to the present invention include simultaneous irradiation with various light sources, sequential irradiation with a time difference, and combined irradiation of simultaneous irradiation and sequential irradiation, and any irradiation means may be used.
The cured product obtained by the step of curing the sealant for an organic EL display element by heating and/or light irradiation may be further covered with an inorganic material film.
As the inorganic material constituting the inorganic material film, conventionally known inorganic materials can be used, and examples thereof include silicon nitride (SiN x ) Silicon oxide (SiO) x ) Etc. The inorganic material film may be composed of 1 layer, or may be composed of a plurality of layers stacked. The laminate may be coated by alternately and repeatedly laminating the inorganic material film and the resin film containing the sealing agent for an organic EL display element of the present invention.
The method of manufacturing the above-described organic EL display element may have: and a step of bonding a substrate (hereinafter, also referred to as "one substrate") coated with the sealant for an organic EL display element of the present invention to another substrate.
The substrate (hereinafter, also referred to as "one substrate") to which the sealant for an organic EL display element of the present invention is applied may be a substrate on which a laminate having an organic light-emitting material layer is formed, or may be a substrate on which the laminate is not formed.
When the one substrate is a substrate on which the laminate is not formed, the sealant for an organic EL display element of the present invention may be applied to the one substrate so as to protect the laminate from the outside air when the other substrate is attached. That is, the part to be the position of the laminate when the other substrate is bonded may be entirely coated, or the sealing agent part of the closed pattern may be formed in a shape in which the part to be the position of the laminate when the other substrate is bonded is completely incorporated.
As a method of sealing the organic EL display element, a so-called dam-fill (japanese) sealing method may be used. That is, first, a curable paste is applied to the substrate of the organic EL display element so as to surround the periphery of the display portion. Next, the sealant for an organic EL display element of the present invention is applied to the inner side of the applied curable paste, and the opposed sealing substrates are bonded while preventing the overflow of the sealant by the curable paste at the periphery. Then, a method of curing the curable paste at the periphery and the sealant for an organic EL display element of the present invention which is extruded and spread to the inside by heating and/or light irradiation can be used.
The step of curing the sealant for an organic EL display element by heating and/or light irradiation may be performed before the step of bonding the one substrate to the other substrate, or may be performed after the step of bonding the one substrate to the other substrate.
In the case where the step of curing the organic EL display element sealing agent by heating and/or light irradiation is performed before the step of bonding the one substrate to the other substrate, the sealing agent for an organic EL display element of the present invention preferably has a usable time of 1 minute or more from the time of heating and/or light irradiation until the curing reaction proceeds and adhesion is not allowed. By setting the usable time to 1 minute or longer, curing does not excessively proceed before the one base material and the other base material are bonded, and thus a higher adhesive strength can be obtained.
In the step of bonding the one substrate to the other substrate, a method of bonding the one substrate to the other substrate is not particularly limited, and bonding under a reduced pressure atmosphere is preferable.
The preferable lower limit of the vacuum degree in the reduced pressure atmosphere is 0.01kPa, and the preferable upper limit is 10kPa. By setting the vacuum degree in the reduced pressure atmosphere to this range, the bubbles in the sealant for an organic EL display element of the present invention when the one substrate and the other substrate are bonded can be removed more efficiently without taking a long time from the viewpoint of the air tightness of the vacuum apparatus and the capability of the vacuum pump.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, a sealant for an organic EL display element, which has excellent low outgassing and coatability and can provide an organic EL display element having excellent light extraction efficiency, can be provided.
Detailed Description
Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.
Examples 1 to 14 and comparative examples 1 to 3
The organic EL display element sealants of examples 1 to 14 and comparative examples 1 to 3 were prepared by stirring and mixing the materials at a stirring speed of 2000rpm using a stirrer mixer according to the blending ratios shown in tables 1 to 3. AR-250 (manufactured by THINKY Co.) was used as the stirring mixer.
< evaluation >
The sealants for organic EL display elements obtained in examples and comparative examples were evaluated as follows. The results are shown in tables 1 to 3.
(1) Viscosity of the mixture
The viscosities of the sealants for organic EL display elements obtained in examples and comparative examples were measured at 25℃and 2.5rpm using an E-type viscometer. As the E-type VISCOMETER, VISCOMETER TV-22 (manufactured by Dong machine industries Co., ltd.) was used.
The sealant for an organic EL display element obtained in comparative example 2 was solid at 25 ℃, and thus the viscosity could not be measured.
(2) Storage stability
For each of the sealants for organic EL display elements obtained in examples and comparative examples, the initial viscosity immediately after production and the viscosity after storage at 25 ℃ for 1 week were measured using an E-type viscometer, and (viscosity after storage at 25 ℃ for 1 week)/(initial viscosity) was derived as the viscosity change rate. As the E-type VISCOMETER, VISCOMETER TV-22 (manufactured by Dong machine industries Co., ltd.) was used.
The case where the viscosity change rate was less than 1.2 was designated as "verygood", the case where 1.2 or more and less than 1.5 was designated as "good", the case where 1.5 or more and less than 2.0 was designated as "delta", and the case where 2.0 or more was designated as "×", and the storage stability was evaluated.
Since the sealant for an organic EL display element obtained in comparative example 2 was solid at 25 ℃, the storage stability could not be evaluated.
(3) Coatability of coating
For 100 parts by weight of each of the organic EL display element sealants obtained in examples and comparative examples, 0.3 parts by weight of polymer beads having an average particle diameter of 10 μm was added and uniformly dispersed by a planetary stirring apparatus. As polymer beads, micropearl SP (manufactured by water chemical industry Co., ltd.) was used. 2 glass substrates having a length of 5cm and a width of 5cm were prepared, and 0.1mL of the resulting dispersion was placed on the center of one glass substrate, and the other glass substrate was stacked. A weight of 100g was placed on the other glass substrate, the sealant was extruded and spread, the weight was removed after being placed on a hot plate at 60℃for 10 minutes, and the diameter of the wet spread between the glass substrates was measured.
The coating property was evaluated by marking the diameter of 30mm or more as "excellent", 25mm or more and less than 30mm as "good", 20mm or more and less than 25mm as "delta", and less than 20mm as "X".
(4) Curability of
The epoxy group reaction rate (the reduction rate of the peak derived from the epoxy group) when the organic EL display element sealants obtained in examples and comparative examples were cured by heating at 100 ℃ for 30 minutes was measured using an infrared spectroscopic apparatus. The sealant for an organic EL display element obtained in example 13 was irradiated with UV-LED at 1500mJ/cm 2 After ultraviolet rays having a wavelength of 365nm, they were cured by heating at 90℃for 30 minutes. UMA600 (Agilent Technologies Co., ltd.) was used as the infrared spectroscopic deviceAnd (5) manufacturing).
The epoxy group reaction rate was "very good", 80% or more and less than 90% was "o", 60% or more and less than 80% was "Δ", and less than 60% was "x", and curability was evaluated.
(5) Refractive index and light extraction efficiency
A silicone rubber sheet having a thickness of 1mm was cut into a rectangle having a length of 20mm and a width of 10mm to prepare a mold. The mold was placed on a release PET film, and after filling the mold with the sealing agent for organic EL display elements obtained in examples and comparative examples, another 1 piece of release PET film was covered so as not to leave air bubbles, thereby obtaining a laminate. The obtained laminate was sandwiched between 2 glass plates and fixed, and the sealant was cured by heating in an oven at 100℃for 30 minutes, and then the PET film was peeled off, and the cured product of the sealant was taken out of the silicone rubber sheet to obtain test pieces having a length of 10mm, a width of 20mm and a thickness of 1 mm. The sealant for an organic EL display element obtained in example 13 was irradiated with ultraviolet light of 365nm wavelength at 1500mJ/cm using a UV-LED 2 After that, it was cured by heating at 90℃for 30 minutes. The refractive index of the sodium D line at 25 ℃ was measured on the obtained test piece using an abbe refractometer. NAR-4T (manufactured by ATAGO Co., ltd.) was used as the Abbe type refractometer.
In consideration of the refractive index difference between the electrode and the passivation film, the refractive index was "o" when 1.55 or more, the refractive index was "Δ" when 1.53 or more and less than 1.55, and the refractive index was "x" when less than 1.53, and the light extraction efficiency was evaluated.
(6) Low outgassing
The organic EL display element sealants obtained in examples and comparative examples were sealed in vials at a dose of 300mg and then heated at 100 ℃ for 30 minutes to cure the sealants. The sealant for an organic EL display element obtained in example 13 was irradiated with ultraviolet light of 365nm wavelength at 1500mJ/cm using a UV-LED 2 After that, it was cured by heating at 90℃for 30 minutes. In addition, the vials were added in a constant temperature oven at 85 DEG CThe vial was heated for 100 hours and the amount of vaporized components in the vial was measured using a gas chromatograph mass spectrometer. JMS-Q1050 (manufactured by Japanese electronics Co., ltd.) was used as a gas chromatograph mass spectrometer.
The amount of the gasifying component was "O" when it was less than 50ppm, the amount of the gasifying component was "delta" when it was not less than 50ppm and less than 100ppm, the amount of the gasifying component was "X" when it was not less than 100ppm, and the low outgas was evaluated.
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TABLE 3
Industrial applicability
According to the present invention, it is possible to provide a sealant for an organic EL display element, which is excellent in low outgas and coatability, and which can provide an organic EL display element excellent in light extraction efficiency.

Claims (6)

1. A sealant for an organic EL display element, characterized by comprising a cationically polymerizable compound and a cationic polymerization initiator,
the cation polymerizable compound comprises a cycloolefin oxide type alicyclic epoxy compound and a fluorene type epoxy compound,
the content of the cycloolefin oxide type alicyclic epoxy compound is 10 to 90 parts by weight, and the content of the fluorene type epoxy compound is 10 to 80 parts by weight, respectively, based on 100 parts by weight of the entire cationically polymerizable compound.
2. The sealant for an organic EL display element according to claim 1, wherein the cationically polymerizable compound contains a cationically polymerizable compound in addition to the cycloolefin oxide type alicyclic epoxy compound and the fluorene type epoxy compound.
3. The sealant for an organic EL display element according to claim 2, wherein the other cationically polymerizable compound contains at least 1 selected from the group consisting of 3-ethyl-3- (((3-ethyloxetan-3-yl) methoxy) methyl) oxetane, 1,2:7, 8-diepoxyoctane, and 1,2:5, 6-diepoxycyclooctane.
4. The sealant for an organic EL display element according to claim 3, wherein the other cationically polymerizable compound comprises 3-ethyl-3- (((3-ethyloxetan-3-yl) methoxy) methyl) oxetan.
5. The sealant for an organic EL display element according to claim 2, wherein the content of the other cationically polymerizable compound is 10 parts by weight or more and 50 parts by weight or less in 100 parts by weight of the cationically polymerizable compound.
6. The sealant for an organic EL display element according to claim 1, wherein the cationic polymerization initiator comprises a quaternary ammonium salt whose counter anion is a borate system.
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