CN113155720A - Application verification method of multi-series thermal shrinkage sealing protective material for helicopter - Google Patents

Application verification method of multi-series thermal shrinkage sealing protective material for helicopter Download PDF

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CN113155720A
CN113155720A CN202110427425.0A CN202110427425A CN113155720A CN 113155720 A CN113155720 A CN 113155720A CN 202110427425 A CN202110427425 A CN 202110427425A CN 113155720 A CN113155720 A CN 113155720A
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test
helicopter
typical
test piece
application
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陈忱
高占平
黄歆炜
徐璐
黄建萍
何志平
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China Helicopter Research and Development Institute
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China Helicopter Research and Development Institute
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/004Investigating resistance of materials to the weather, to corrosion, or to light to light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/56Investigating resistance to wear or abrasion
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
    • G01R27/20Measuring earth resistance; Measuring contact resistance, e.g. of earth connections, e.g. plates
    • G01R27/205Measuring contact resistance of connections, e.g. of earth connections
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/50Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections
    • G01R31/58Testing of lines, cables or conductors

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  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Biochemistry (AREA)
  • Pathology (AREA)
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  • General Health & Medical Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • Environmental Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Ecology (AREA)
  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention belongs to the technical field of helicopter sealing protective materials, and particularly relates to an application verification method of a multi-series thermal shrinkage sealing protective material for a helicopter. The method is characterized by comprising the following steps: s1: typical test piece design; s2: manufacturing a typical test piece; s3: detecting the initial performance; s4: determining an accelerated test environment spectrum and a test program; s5: carrying out an environmental test; s6: and (5) detecting and verifying the performance. The invention creates a complete application verification method of the multi-series heat-shrinkable sealing protective material for the helicopter, fills the blank of the prior art, and realizes the application verification of the multi-series heat-shrinkable sealing protective material for the helicopter.

Description

Application verification method of multi-series thermal shrinkage sealing protective material for helicopter
Technical Field
The invention belongs to the technical field of helicopter sealing protective materials, and particularly relates to an application verification method of a multi-series thermal shrinkage sealing protective material for a helicopter.
Background
The application amount of the electric wire and the cable in aviation equipment, particularly in a helicopter is huge, the electric wire and the cable for the whole helicopter are a system engineering, and once a problem occurs, the realization of the normal function of the helicopter and the electromagnetic compatibility of each system and even the whole helicopter are influenced. In order to meet the functional requirements of ship surface complex environment protection of a full-machine wire and cable system on wear resistance, insulation, corrosion resistance, medium resistance and the like, protective materials are required to be used in the aspects of wire marking, wire end processing, plug and socket assembly, cable manufacturing, cable installation and the like, the protective materials mainly used by the existing aircraft weaponry are heat shrinkable materials, and the protective materials are mainly used for wire and cable insulation protection, wear resistance and the like in the manufacturing and installation processes of wires and cables and are core key materials of an electrical system. The comprehensive protection of the electric wire, the connection part, the terminal joint, the terminal and the like is realized through the characteristics of wear resistance, insulation, environment resistance, medium resistance and the like of the thermal shrinkage protective material product.
The reasonable application verification of the multiple series of heat-shrinkable sealing protective materials in helicopter equipment is critical, application evaluation methods, data and comprehensive assessment data are lacked in China at present, and the performance of various heat-shrinkable sealing protective materials in the service environment of the helicopter is difficult to accurately and quantitatively compare and research. At present, multi-series thermal shrinkage sealing protective material application verification for helicopters to be solved is still in a blank stage.
Disclosure of Invention
The purpose of the invention is as follows: the invention provides a method for verifying the application of a multi-series thermal shrinkage sealing protective material for a helicopter, which is characterized in that an outline is compiled based on the use characteristics and requirements of the helicopter, a main rotor area of the helicopter is used as a typical use part, a typical test piece is designed and manufactured, an accelerated test environment spectrum is designed, and comprehensive protection application verification and evaluation of a multi-series thermal shrinkage protective material product for aviation is developed through an accelerated aging environment test, an atmospheric natural aging test, a rain test and a performance test, so that the application verification of the multi-series thermal shrinkage sealing protective material for the helicopter is realized, and the domestic blank is filled.
The technical scheme of the invention is as follows: in order to achieve the purpose, the invention provides an application verification method of a multi-series thermal shrinkage sealing protective material for a helicopter, which is characterized by comprising the following steps of:
s1: typical test piece design; the test piece design comprises typical helicopter use part selection and typical test piece design;
s2: manufacturing a typical test piece; manufacturing a typical test piece according to the typical test piece design in the step S1;
s3: and (3) initial performance detection: carrying out appearance, working performance, sealing performance, wear resistance, mechanical property and electrical property detection tests on a typical test piece;
s4: determining an accelerated test environment spectrum and a test program; designing an accelerated test environment spectrum and a test program according to the use environment of the helicopter;
s5: and (3) carrying out an environmental test: performing an environmental test on the typical test piece according to the accelerated test environmental spectrum and the test program determined in the step S4;
s6: and (3) performance detection and verification: after the environmental test is performed on the typical test piece, the test piece is subjected to appearance, working performance, sealing performance, wear resistance, mechanical performance and electrical performance detection tests, and is compared with the initial performance in the step S3 for verification.
In a possible embodiment, in step S1, the selecting of the typical usage location of the helicopter and the designing of the typical test piece specifically include the following steps:
aiming at the application and development design of a thermal shrinkage product on a helicopter, selecting a main rotor area of the helicopter as a typical use part;
designing a typical test piece of the cable assembly for comprehensive examination; the typical test piece of the cable assembly adopts a heat shrinkable tube to protect a cable, one end of the two ends of the typical test piece is a plug end, the other end of the typical test piece is a socket end, and the typical test piece of the cable assembly respectively adopts a mold shrinkage sleeve to seal the connection between the cable and the plug, the socket and the tail accessory.
In one possible embodiment, in the step S2, a typical test piece manufacturing process includes the following steps:
s2.1, selecting a single-core wire, and manufacturing a plurality of wires, wherein the length of each wire is 1 meter;
s2.2, forming 1 group of cable harnesses A by half of the number of the wires, and sleeving a first type of heat-shrinkable tube on the cable harnesses A, wherein the length of the heat-shrinkable tube is 0.9 m; forming another group of cable harnesses B by using the other half of the wires, and sleeving a second type of heat-shrinkable tube on the cable harnesses B, wherein the length of the heat-shrinkable tube is 0.9 m; respectively carrying out complete thermal shrinkage on the thermal shrinkage pipes on the cable harnesses A, B;
s2.3, sequentially sleeving 3 sections of heat shrinkable tubes with the length of 0.15 meter on the cable harness A, B, wherein the heat shrinkable tubes are respectively a third heat shrinkable tube, a fourth heat shrinkable tube and a fifth heat shrinkable tube; and performing complete thermal shrinkage on the thermal shrinkage pipe;
s2.4, one end of a cable harness A, B is connected with a plug and is marked as a plug end, a straight type shrinkage sleeve is sleeved on the plug end, and the plug, the tail accessory and the harness are wrapped together by the straight type shrinkage sleeve; completely thermal shrinking and tightening the die shrinkage sleeve;
s2.5, the other end of the cable harness A, B is connected with a socket and is marked as a socket end, the cable harness A, B respectively penetrates through a Y-shaped shrinkage sleeve and a socket tail accessory, and the socket, the tail accessory and the harness are wrapped together by the Y-shaped shrinkage sleeve; and completely thermally shrinking and tightening the die shrinkage sleeve.
In a possible embodiment, in the step S4, the accelerated test environment spectrum sequentially includes 4 spectrum blocks of a damp heat exposure test, an ultraviolet irradiation test, a low temperature vibration test and a salt spray test in one cycle; the test procedure described carries out ten cycles of accelerated testing, corresponding to a field of use of 1 year.
In one possible embodiment, in the step S5, the damp heat exposure test spectrum block environment parameter is determined as: the test temperature T is 43 ℃, the test humidity RH is 95%, and the test time T is 7 days.
In one possible embodiment, in the step S5, the ultraviolet irradiation test spectrum block environment parameter is determined as: radiation intensity Q ═ 60 +/-10W/m2The temperature T is 55 ℃, and the test time T is 3 days.
In one possible embodiment, in step S5, the environmental parameters of the low-temperature vibration test spectrum block are determined as follows: the test temperature T is (-45 +/-2) DEG C, and the test time T is 30 minutes.
Preferably, the low temperature vibration test spectrum block is performed according to GJB150.16A procedure i.
In one possible embodiment, in the step S5, the salt spray test spectrum block environment parameter is determined as: exposure time: 11 days, wherein the neutral salt spray test is carried out for 8 days, and the acid salt spray test is carried out for 3 days; the pH range of the neutral salt spray test is (6.5-7.2), the sedimentation amount of the salt spray is (1-2) ml/80cm in a 5% NaCl solution2H; the temperature is (35 +/-2) DEG C; acid salt spray test with pH of 4.5-5, 5% NaCl solution and salt spray settling amount of 1-2 ml/80cm2H; the temperature is (35 +/-2) DEG C.
In one possible embodiment, in the steps S3 and S6, the basic operation performance test determines the basic operation performance of the test piece by measuring the contact resistance value of the typical test; and recording the basic working performance detection comparison data of the typical test piece before and after the test.
In one possible embodiment, in the steps S3 and S6, the wear resistance test is performed according to GJB17.9-1984 abrasion test by aviation wire and cable test method.
In one possible embodiment, in said steps S3 and S6, the mechanical properties are measured according to ASTM D2671 and the electrical properties are measured according to ASTM D149.
The invention has the beneficial effects that: the invention designs a complete application verification method of the multi-series thermal shrinkage sealing protective material for the helicopter, fills the blank of the prior art, and realizes the application verification of the multi-series thermal shrinkage sealing protective material on the helicopter; the invention is based on the protection design and comprehensive application examination of the cable in the main rotor area, and realizes the application verification of the multi-series thermal shrinkage sealing protective material on the helicopter; the test piece design, the typical test piece manufacturing flow, the test design and the test design in the application verification process of the multi-series thermal shrinkage sealing protective material are completed innovatively; the method realizes the effect which can not be achieved by the existing traditional method: the application verification of the multi-series thermal shrinkage sealing protective material for the helicopter is realized; provides a new flow verification method and fills the domestic blank.
Drawings
FIG. 1 is a flow chart of the method of the present invention
FIG. 2 is a design drawing of a typical test piece of the present invention
FIG. 3 is a schematic diagram of the test environment spectrum and test program flow of the preferred embodiment of the present invention
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, a method for verifying the application of a plurality of series of thermal shrinkage sealing protective materials for a helicopter is characterized by comprising the following steps:
s1: typical test piece design; the test piece design comprises typical helicopter use part selection and typical test piece design;
s2: manufacturing a typical test piece; manufacturing a typical test piece according to the typical test piece design in the step S1;
s3: detecting the initial performance; carrying out appearance, working performance, sealing performance, wear resistance, mechanical property and electrical property detection tests on a typical test piece;
s4: determining an accelerated test environment spectrum and a test program; designing an accelerated test environment spectrum and a test program according to the use environment of the helicopter;
s5: carrying out an environmental test; performing an environmental test on the typical test piece according to the accelerated test environmental spectrum and the test program determined in the step S4;
s6: performance detection and verification; after the environmental test is performed on the typical test piece, the test piece is subjected to appearance, working performance, sealing performance, wear resistance, mechanical performance and electrical performance detection tests, and is compared with the initial performance in the step S3 for verification.
In a possible embodiment, in step S1, the selecting of the typical usage location of the helicopter and the designing of the typical test piece specifically include the following steps:
aiming at the application and development design of a thermal shrinkage product on a helicopter, selecting a main rotor area of the helicopter as a typical use part;
designing a typical test piece of the cable assembly for comprehensive examination; the typical test piece of the cable assembly adopts a heat shrinkable tube to protect a cable, the total length of the typical test piece is about 1.05 m, the typical test piece comprises an electric connector at two ends, one end of each end of the electric connector is a plug end, the other end of each end of the electric connector is a socket end, the electric connector and the tail accessory are respectively sealed by adopting a mold shrinkage sleeve to be connected with the plug, the socket and the tail accessory, and the electric connector and the tail accessory are in accordance with GJB599 III series.
As shown in fig. 2, in one possible embodiment, in the step S2, a typical test piece manufacturing process includes the following steps:
s2.1, selecting single-core 600V silver-plated copper wire core No. 20 wire gauge wires, and manufacturing 32 wires, wherein the length of each wire is 1 meter;
s2.2, forming 1 group of cable harness A by 16 leads, sleeving a domestic heat shrinkable tube CRT-218-1/2-0 on the cable harness A, wherein the length of the heat shrinkable tube is 0.9 meter; another 16 leads form another group of cable harness B, and a domestic heat shrinkable tube CRT-220-1/2-0 is sleeved on the cable harness B, and the length of the heat shrinkable tube is 0.9 m; respectively carrying out complete thermal shrinkage on the thermal shrinkage pipes on the cable harnesses A, B;
s2.3, sequentially sleeving 3 sections of 0.15-meter-long heat-shrinkable tubes with the models of CRT-770-1-0, CRT-780-1-0 and CRT-790-1-0 on the cable harness A, B; and performing complete thermal shrinkage on the thermal shrinkage pipe;
s2.4, one end of a cable harness A, B is connected with a plug and is marked as a plug end, a straight type shrinkage sleeve R202D163-25/86-0 is sleeved at the plug end, and the plug, a tail accessory and the harness are wrapped together by the straight type shrinkage sleeve; completely thermal shrinking and tightening the die shrinkage sleeve;
s2.5, the other end of the cable harness A, B is connected with a socket and is marked as a socket end, the cable harness A, B respectively passes through a Y-shaped shrinkage sleeve R381A302-71/97-0 and a socket tail accessory, and the socket, the tail accessory and the cable harness are wrapped together by the Y-shaped shrinkage sleeve; and completely thermally shrinking and tightening the die shrinkage sleeve.
As shown in fig. 3, in a possible embodiment, in the step S4, the accelerated test environment spectrum includes 4 spectrum blocks of damp-heat exposure, ultraviolet irradiation, low-temperature vibration, and salt fog for one cycle; the test procedure described carries out ten cycles of accelerated testing, corresponding to a field of use of 1 year.
In a possible embodiment, in the step S4, the accelerated test environment spectrum sequentially includes 4 spectrum blocks of a damp heat exposure test, an ultraviolet irradiation test, a low temperature vibration test and a salt spray test in one cycle; the test procedure described carries out ten cycles of accelerated testing, corresponding to a field of use of 1 year.
In one possible embodiment, in the step S5, the damp heat exposure test spectrum block environment parameter is determined as: the test temperature T is 43 ℃, the test humidity RH is 95%, and the test time T is 7 days.
In one possible embodiment, in the step S5, the ultraviolet irradiation test spectrum block environment parameter is determined as: radiation intensity Q ═ 60 +/-10W/m2The temperature T is 55 ℃, and the test time T is 3 days.
In one possible embodiment, in step S5, the environmental parameters of the low-temperature vibration test spectrum block are determined as follows: the test temperature T is (-45 +/-2) DEG C, and the test time T is 30 minutes.
Preferably, the low temperature vibration test spectrum block is performed according to GJB150.16A procedure i.
In one possible embodiment, in the step S5, the salt spray test spectrum block environment parameter is determined as: exposure time: 11 days, wherein the neutral salt spray test is carried out for 8 days, and the acid salt spray test is carried out for 3 days; the pH range of the neutral salt spray test is 6.5-7.2, the precipitation amount of the salt spray is (1-2) ml/80cm2H; the temperature is (35 +/-2) DEG C; acid salt spray test with pH of 4.5-5, 5% NaCl solution and salt spray settling amount of 1-2 ml/80cm2H; the temperature is (35 +/-2) DEG C.
In one possible embodiment, in the steps S3 and S6, the basic operation performance test determines the basic operation performance of the test piece by measuring the contact resistance value of the typical test; and recording the basic working performance detection comparison data of the typical test piece before and after the test.
In one possible embodiment, in the steps S3 and S6, the wear resistance test is performed according to GJB17.9-1984 abrasion test by aviation wire and cable test method.
In one possible embodiment, in said steps S3 and S6, the mechanical properties are measured according to ASTM D2671 and the electrical properties are measured according to ASTM D149.
The foregoing is merely a detailed description of the embodiments of the present invention, and some of the conventional techniques are not detailed. The scope of the present invention is not limited thereto, and any changes or substitutions that can be easily made by those skilled in the art within the technical scope of the present invention will be covered by the scope of the present invention. The protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. A multi-series thermal shrinkage sealing protective material application verification method for a helicopter is characterized by comprising the following steps:
s1: typical test piece design; the test piece design comprises typical helicopter use part selection and typical test piece design;
s2: manufacturing a typical test piece; manufacturing a typical test piece according to the typical test piece design in the step S1;
s3: and (3) initial performance detection: carrying out appearance, working performance, sealing performance, wear resistance, mechanical property and electrical property detection tests on a typical test piece;
s4: determining an accelerated test environment spectrum and a test program; designing an accelerated test environment spectrum and a test program according to the use environment of the helicopter;
s5: and (3) carrying out an environmental test: performing an environmental test on the typical test piece according to the accelerated test environmental spectrum and the test program determined in the step S4;
s6: and (3) performance detection and verification: after the environmental test is performed on the typical test piece, the test piece is subjected to appearance, working performance, sealing performance, wear resistance, mechanical performance and electrical performance detection tests, and is compared with the initial performance in the step S3 for verification.
2. The method for verifying the application of the multiple series of heat-shrinkable sealing and protecting materials for the helicopter according to claim 1, wherein in the step S1, the selection of the typical usage position and the design of the typical test piece of the helicopter specifically comprise the following steps:
aiming at the application and development design of a thermal shrinkage product on a helicopter, selecting a main rotor area of the helicopter as a typical use part;
designing a typical test piece of the cable assembly for comprehensive examination; the typical test piece of the cable assembly adopts a heat shrinkable tube to protect a cable, one end of the two ends of the typical test piece is a plug end, the other end of the typical test piece is a socket end, and the typical test piece of the cable assembly respectively adopts a mold shrinkage sleeve to seal the connection between the cable and the plug, the socket and the tail accessory.
3. The method for verifying the application of the multi-series thermal shrinkage sealing protective material for the helicopter of claim 1, wherein in the step S4, the accelerated test environment spectrum sequentially comprises 4 spectrum blocks of a damp-heat exposure test, an ultraviolet irradiation test, a low-temperature vibration test and a salt spray test in one cycle; the test procedure described carries out ten cycles of accelerated testing, corresponding to a field of use of 1 year.
4. The method for verifying the application of the multiple series of heat-shrinkable sealing and protecting materials for the helicopter of claim 3, wherein in the step S5, the environmental parameters of the wet heat exposure test spectrum block are determined as follows: the test temperature T is 43 ℃, the test humidity RH is 95%, and the test time T is 7 days.
5. A plurality of lines for helicopters in accordance with claim 4The column shrinkage sealing protective material application verification method is characterized in that in the step S5, the ultraviolet irradiation test spectrum block environment parameters are determined as follows: radiation intensity Q ═ 60 +/-10W/m2The temperature T is 55 ℃, and the test time T is 3 days.
6. The method for verifying the application of the multiple series of heat-shrinkable sealing and protecting materials for the helicopter of claim 5, wherein in the step S5, the environmental parameters of the low-temperature vibration test spectrum block are determined as follows: the test temperature T is (-45 +/-2) DEG C, and the test time T is 30 minutes.
7. The method for verifying the application of the multiple series of heat-shrinkable sealing protective materials for the helicopter of claim 6, wherein in the step S5, the environmental parameters of the salt spray test spectrum block are determined as follows: exposure time: 11 days, wherein the neutral salt spray test is carried out for 8 days, and the acid salt spray test is carried out for 3 days; the pH range of the neutral salt spray test is 6.5-7.2, the precipitation amount of the salt spray is (1-2) ml/80cm2H; the temperature is (35 +/-2) DEG C; acid salt spray test with pH of 4.5-5, 5% NaCl solution and salt spray settling amount of 1-2 ml/80cm2H; the temperature is (35 +/-2) DEG C.
8. The method for verifying the application of the heat-shrinkable sealing and shielding material for helicopters according to claim 1, wherein in the steps S3 and S6, the basic working performance test determines the basic working performance of the test piece by measuring the contact resistance value between the front and rear conductors of the typical test piece; and recording the basic working performance detection comparison data of the typical test piece before and after the test.
9. The method for verifying the application of the heat-shrinkable sealing and protecting material for the helicopters according to claim 1, wherein the wear resistance test is performed according to GJB17.9-1984 abrasion test of aviation wire and cable test method in steps S3 and S6.
10. The method for verifying the application of the multi-series heat-shrinkable sealing and shielding material for the helicopter of claim 1, wherein in the steps S3 and S6, the mechanical properties are tested according to ASTM D2671, and the electrical properties are tested according to ASTM D149.
CN202110427425.0A 2021-04-20 2021-04-20 Application verification method of multi-series thermal shrinkage sealing protective material for helicopter Pending CN113155720A (en)

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Application publication date: 20210723