Device and method for calibrating magnetic parameters of reinforcement cage length magnetic detector
Technical Field
The invention belongs to the technical field of traffic and water transport engineering measurement calibration, and particularly relates to a device and a method for calibrating magnetic parameters of a reinforcement cage length magnetic method detector in the field of traffic engineering.
Background
The cast-in-place pile has the advantages of mechanical drilling, high bearing capacity, strong adaptability and the like, is widely applied to projects such as bridges, viaducts, ports and wharfs and the like, and becomes the most important basic form in the engineering construction of China. The length of the reinforcement cage of the foundation pile is determined according to relevant specifications and calculated according to load, bending moment, soil conditions around the pile, seismic fortification strength, whether the foundation pile belongs to the uplift pile and the end-supported pile and the like. Because the cast-in-place pile is usually underwater, the reinforcement cage in the pile becomes a main object for illegal constructors to steal labor and reduce materials. If the reinforcing bars are insufficient or the length of the reinforcement cage does not meet the design requirements, the stability and the seismic performance of the cast-in-place pile foundation can be seriously influenced, and potential safety hazards are caused to buildings. The reinforcement cage length can not meet the requirement and is regarded as the integrity defect of the pile body, so the detection of the reinforcement cage length is extremely important. The most direct detection method for the length of the reinforcement cage is excavation verification, but for a concrete cast-in-place pile with the pile length of tens of meters and the pile diameter exceeding 0.8m, the excavation verification difficulty is very high. With the development of science and technology, the detection technology of pile foundation engineering is continuously improved, new theories and new methods are continuously proposed, and people seek various technologies which can accurately detect and do not damage the pile foundation to detect. The magnetic detection instrument for the length of the reinforcement cage based on the magnetic detection method is applied by vast detection units due to the advantages of portability, high working efficiency, low price and the like of the detection instrument. However, the change of the working environment for a long time will cause the change of the performance of the instrument itself, resulting in a large deviation of the measurement result of the instrument. Therefore, it is important to regularly calibrate the metering performance of the reinforcement cage length magnetic detector.
At present, China does not find a special calibration device for a reinforcement cage length magnetic method detector, and if the reinforcement cage length magnetic method detector which is not accurately measured is applied to pile body reinforcement cage length detection, great potential safety hazards are certainly caused to engineering.
Disclosure of Invention
In order to solve the problems, the invention aims to provide a device and a method for calibrating magnetic parameters of a reinforcement cage length magnetic detector.
In order to achieve the purpose, the magnetic parameter calibration device of the reinforcement cage length magnetic method detector comprises a notebook computer, a high-precision fluxgate meter host, a direct current constant current source group, a cabinet, a cylindrical five-layer magnetic shielding cylinder, a supporting platform, a three-dimensional Helmholtz coil, a rotation angle disc and a high-precision fluxgate meter probe; the direct current constant current source group and the high-precision fluxgate meter host are arranged in the cabinet and are electrically connected with the notebook computer; the cylindrical five-layer magnetic shielding cylinder is arranged on the supporting platform; the three-dimensional Helmholtz coil is arranged in the cylindrical five-layer magnetic shielding cylinder and is electrically connected with the direct current constant current source group; the rotation angle scale is fixed in the middle of the three-dimensional Helmholtz coil; the high-precision fluxgate meter probe is fixed in the three-dimensional Helmholtz coil and is electrically connected with the high-precision fluxgate host; and a probe of the magnetic detector for the length of the steel reinforcement cage to be detected, which is connected with the host of the magnetic detector for the length of the steel reinforcement cage to be detected, is fixed in the rotating angle scale.
The cylindrical five-layer shielding cylinder consists of a first layer shielding body, a second layer shielding body, a third layer shielding body, a fourth layer shielding body and a fifth layer shielding body from outside to inside; the first layer of shielding body and the fifth layer of shielding body are made of aluminum materials, the second layer of shielding body, the third layer of shielding body and the fourth layer of shielding body are made of permalloy with high magnetic permeability, and the diameter of an inner cavity uniform area is larger than or equal to 350 mm.
The three-dimensional Helmholtz coil comprises a three-dimensional coil winding and a support; the three-dimensional coil winding is composed of annular X-direction coils, Y-direction coils and Z-direction coils, the maximum diameter is 430mm, and the magnetic field uniform area is larger than 100mm multiplied by 100 mm; the support is made of an industrial grade acrylic material and is fixed in a magnetic field uniform area of the three-dimensional Helmholtz coil; the angle turntable is fixed on the support; a probe of the magnetic length detector of the steel reinforcement cage to be detected is fixed in the rotation angle scale, and the measuring point of the probe is positioned in a magnetic field uniform area of the three-dimensional Helmholtz coil; the high-precision fluxgate meter probe is installed in an open slot in the support.
The magnetic field intensity measuring range of the detected reinforcement cage length magnetic method detector probe is +/-200000 nT, the diameter range is 10mm-50mm, the resolution is better than 10nT, the steering difference is better than 300nT, and the maximum allowable error is +/-150 nT.
The method for calibrating the magnetic parameters of the reinforcement cage length magnetic method detector by using the reinforcement cage length magnetic method detector magnetic parameter calibration device provided by the invention comprises the following steps in sequence:
step 1: sequentially connecting all parts on a magnetic parameter calibration device of a reinforcement cage length magnetic method detector, adjusting and fixing a high-precision fluxgate meter probe and a detected reinforcement cage length magnetic method detector probe to enable measuring points of the high-precision fluxgate meter probe and the detected reinforcement cage length magnetic method detector probe to be positioned in a magnetic field uniform region of a three-dimensional Helmholtz coil, wherein XYZ measuring axes of the high-precision fluxgate meter probe respectively correspond to the XYZ directions of three-dimensional coil windings one by one, and the detected reinforcement cage length magnetic method detector probe is parallel to a coil in the X direction;
step 2: electrifying and preheating a magnetic parameter calibration device of a reinforcement cage length magnetic method detector, initializing a serial port, collecting the magnetic field intensity of a three-dimensional coil winding in the cylindrical five-layer magnetic shielding cylinder in the x direction by a notebook computer, and recording the background magnetic field intensity in the cylindrical five-layer magnetic shielding cylinder;
and step 3: adjusting the magnetic field intensity in the x direction to 0nT by using a notebook computer, and applying a reverse magnetic field to the magnetic field intensity in the x direction by adjusting the current of the direct current constant current source set to enable a probe of the magnetic detector for the length of the steel reinforcement cage to be detected to be in a zero magnetic field intensity state;
step 4, adjusting the current of the direct current constant current source set through a notebook computer to enable the magnetic field intensity in the x direction of the three-dimensional coil winding to be displayed as-100000 nT, recording the magnetic field intensity indication value displayed by a host of the detected reinforcement cage magnetic method length detector, then changing the current direction to enable the magnetic field intensity in the x direction to be displayed as +100000nT, recording the magnetic field intensity indication value displayed by the host of the detected reinforcement cage magnetic method length detector again, wherein the two-time indication interval of the host of the detected reinforcement cage magnetic method length detector is the magnetic field intensity measurement range of the probe of the detected reinforcement cage magnetic method length detector;
step 5, regulating the current of the direct current constant current source group through a notebook computer to ensure that the magnetic field intensity of the three-dimensional coil winding in the x direction changes in a gradient stepping manner of 5nT, wherein when the magnetic field intensity indication value displayed by the host machine of the detected reinforcement cage magnetic length detector changes, the total variable quantity of the magnetic field intensity of the three-dimensional coil winding in the x direction is the magnetic field intensity resolution of the host machine of the detected reinforcement cage magnetic length detector;
step 6, uniformly selecting not less than 7 calibration points including a zero point and a full-scale point in the measurement range according to the magnetic field intensity measurement range of the probe of the reinforcement cage to be detected by the magnetic length detector; adjusting the current of the direct current constant current source set through a notebook computer to enable the x direction of the three-dimensional coil winding to generate the magnetic field strength corresponding to each calibration point, wherein the magnetic field strength is acquired by a high-precision fluxgate meter probe and displayed by a high-precision fluxgate meter host, and the indication value of the magnetic field strength measured by the host of the reinforcement cage magnetic method length detector to be detected is recorded;
and 7: calculating the indication error of the magnetic field intensity of the probe of the magnetic length detector of the steel reinforcement cage to be detected according to the formula (1), and taking the maximum absolute value of the indication error of the magnetic field intensity of each calibration point as the calibration result of the indication error of the magnetic field intensity of the probe of the magnetic length detector of the steel reinforcement cage to be detected;
in the formula:
eta is the indicating value error of the magnetic field intensity measured by the probe of the magnetic length detector of the steel reinforcement cage to be detected at each calibration point;
Bithe magnetic field intensity indication value nT measured by the host machine of the magnetic length detector of the steel reinforcement cage at each calibration point;
Bi0-the respective magnetic field strength, nT, generated in the X direction of the three-dimensional coil winding at each calibration point;
BFS-the magnetic field strength measuring range, nT, of the magnetic length detector of the steel reinforcement cage to be tested;
and 8, selecting a certain calibration point, rotating the rotation angle disc for a circle, respectively recording the magnetic field intensity indication values of the host 110 of the detected reinforcement cage magnetic length detector at 90 degrees, 180 degrees, 270 degrees and 360 degrees, and taking the difference of the maximum value minus the minimum value as the calibration result of the magnetic field intensity steering difference.
The device and the method for calibrating the magnetic parameters of the reinforcement cage length magnetic detector have the following beneficial effects: the invention solves the problem of tracing the magnetic parameters of the reinforcement cage length magnetic detector. The calibration device is high in integration level, realizes the calibration functions of the measurement range, resolution, indication error and steering error of the magnetic parameters of the steel reinforcement cage length magnetic detector, does not need to be repeatedly disassembled and connected with test equipment in the test process, is easy to realize, and has good application effect and popularization value.
Drawings
FIG. 1 is a schematic structural diagram of a magnetic parameter calibration device of a magnetic detector for the length of a reinforcement cage according to the present invention;
FIG. 2 is a schematic structural diagram of a support platform and components thereon in the calibration device for magnetic parameters of the reinforcement cage length magnetic detector provided by the invention;
FIG. 3 is a cross-sectional view of the interior of a cylindrical five-layer magnetic shielding cylinder in the magnetic parameter calibration device of the reinforcement cage length magnetic detector provided by the invention;
FIG. 4 is a three-dimensional Helmholtz coil structure diagram in the calibration device for the magnetic parameters of the reinforcement cage length magnetic detector provided by the invention;
FIG. 5 is a structural diagram of a support and a rotation angle scale in the calibration device for the magnetic parameters of the reinforcement cage length magnetic detector provided by the invention;
fig. 6 is an electrical connection schematic diagram of the magnetic parameter calibration device of the reinforcement cage length magnetic detector provided by the invention.
Detailed Description
The device and the method for calibrating the magnetic parameters of the reinforcement cage length magnetic detector provided by the invention are described in detail below with reference to the accompanying drawings and specific embodiments.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
As shown in fig. 1 to 6, the magnetic parameter calibration device for a reinforcement cage length magnetic method detector provided by the invention comprises a notebook computer 10, a high-precision fluxgate meter host 20, a direct current constant current source set 30, a cabinet 40, a cylindrical five-layer magnetic shielding cylinder 50, a support platform 60, a three-dimensional helmholtz coil 70, a rotation angle scale 80 and a high-precision fluxgate meter probe 90; the direct current constant current source group 30 and the high-precision fluxgate meter host 20 are arranged in the cabinet 40 and are electrically connected with the notebook computer 10; the cylindrical five-layer magnetic shielding cylinder 50 is arranged on the supporting platform 60; the three-dimensional Helmholtz coil 70 is arranged in the cylindrical five-layer magnetic shielding cylinder 50 and is electrically connected with the direct current constant current source group 30; the rotation angle scale 80 is fixed in the middle of the three-dimensional Helmholtz coil 70; the high-precision fluxgate meter probe 90 is fixed in the three-dimensional helmholtz coil 70 and electrically connected with the high-precision fluxgate host 20; the detected reinforcement cage length magnetic method detector probe 100 connected with the detected reinforcement cage length magnetic method detector host 110 is fixed in the rotation angle scale 80.
The cylindrical five-layer shielding cylinder 50 is composed of a first layer shielding body 501, a second layer shielding body 502, a third layer shielding body 503, a fourth layer shielding body 504 and a fifth layer shielding body 505 from outside to inside; the first layer of shielding body 501 and the fifth layer of shielding body 505 are made of aluminum materials, the second layer of shielding body 502, the third layer of shielding body 503 and the fourth layer of shielding body 504 are made of permalloy with high permeability, the diameter of an inner cavity uniform area is larger than or equal to 350mm, and geomagnetism can be shielded to be less than 10 nT.
The three-dimensional Helmholtz coil 70 comprises a three-dimensional coil winding 701 and a support 702; the three-dimensional coil winding 701 is composed of an annular X-direction coil 7011, an annular Y-direction coil 7012 and an annular Z-direction coil 7013, the maximum diameter is 430mm, and a magnetic field uniform area is larger than 100mm multiplied by 100 mm; the support 702 is made of an industrial grade acrylic material and is fixed in a magnetic field uniform area of the three-dimensional Helmholtz coil 70; the angle dial 80 is fixed on the support 702; the probe 100 of the magnetic length detector for the steel reinforcement cage to be detected is fixed in the rotation angle scale 80, can realize rotation of 0 degree, 90 degrees, 180 degrees and 270 degrees, and the measurement point is positioned in the magnetic field uniform area of the three-dimensional Helmholtz coil 70; the high precision fluxgate meter probe 90 is mounted in an open slot in the pedestal 702.
The magnetic field intensity measuring range of the detected reinforcement cage length magnetic method detector probe 100 is +/-200000 nT, the diameter range is 10mm-50mm, the resolution is better than 10nT, the steering difference is better than 300nT, and the maximum allowable error is +/-150 nT.
The magnetic field intensity measuring range of the magnetic parameter calibration device of the reinforcement cage length magnetic method detector provided by the invention is-500000- +500000nT, and the resolution is as follows: 0.1nT, maximum allowable error: +/-50 nT, and the uniformity of magnetic field strength is better than 1%.
When the magnetic detector works, the direct current constant current source group 30 is connected with the three-dimensional coil winding 701 through a cable, the high-precision fluxgate meter host 20 and the direct current constant current source group 30 are connected with the notebook computer 10 through USB data lines, the high-precision fluxgate meter host 20 is connected with the high-precision fluxgate meter probe 90, and the detected reinforcement cage length magnetic detector host 110 is connected with the detected reinforcement cage length magnetic detector probe 100. Opening the cylindrical five-layer magnetic shielding cylinder 50, inserting the high-precision fluxgate meter probe 90 into an open slot on the support 702, installing the detected reinforcement cage length magnetic method detector probe 100 on the rotating angle scale 80, and closing the cylindrical five-layer magnetic shielding cylinder 50 to shield external magnetic field interference; and (3) electrifying the direct current constant current source group 30 and the high-precision fluxgate meter host 20, opening the notebook computer 10, and preheating the system by 5 min. The magnetic field intensity measuring range is obtained by measuring the indication value of the host 110 of the magnetic length detector of the steel reinforcement cage to be detected when the indication value is +/-200000 nT. When the indication value of the magnetic field strength of the host 110 of the magnetic length detector for the steel reinforcement cage to be detected is changed, the resolution of the magnetic field strength is obtained by measuring the total variation of the magnetic field strength of the three-dimensional coil winding 701 in the x direction. And calculating the magnetic field intensity indicating value error by using a formula according to the measurement data results of the plurality of calibration points. The magnetic field steering difference is obtained by measuring the magnetic field intensity indication values of the host 110 of the magnetic length detector of the steel reinforcement cage to be detected at 90 degrees, 180 degrees, 270 degrees and 360 degrees.
The method for calibrating the magnetic parameters of the reinforcement cage length magnetic method detector by using the reinforcement cage length magnetic method detector magnetic parameter calibration device comprises the following steps in sequence:
step 1: sequentially connecting all parts on the magnetic parameter calibration device of the reinforcement cage length magnetic method detector, adjusting and fixing the high-precision fluxgate meter probe 90 and the detected reinforcement cage length magnetic method detector probe 100 to enable the measuring point to be in the magnetic field uniform region of the three-dimensional Helmholtz coil 70, wherein XYZ measuring axes of the high-precision fluxgate meter probe 90 are respectively in one-to-one correspondence with the XYZ direction of the three-dimensional coil winding 701, and the detected reinforcement cage length magnetic method detector probe 100 is parallel to the X-direction coil 7011;
step 2: electrifying and preheating a magnetic parameter calibration device of a reinforcement cage length magnetic method detector, initializing a serial port, collecting the magnetic field intensity of the three-dimensional coil winding 701 in the cylindrical five-layer magnetic shielding cylinder 50 in the x direction by a notebook computer 10, and recording the background magnetic field intensity in the cylindrical five-layer magnetic shielding cylinder 50;
and step 3: the magnetic field intensity in the x direction is adjusted to be 0nT by using the notebook computer 10, and a reverse magnetic field is applied to the magnetic field intensity in the x direction by adjusting the current of the direct current constant current source group 30, so that the probe 100 of the magnetic detector for the length of the steel reinforcement cage to be detected is in a zero magnetic field intensity state;
step 4, adjusting the current of the direct current constant current source group 30 through the notebook computer 10 to enable the magnetic field intensity in the x direction of the three-dimensional coil winding 701 to be displayed as-100000 nT, recording the magnetic field intensity indication value displayed by the host 110 of the magnetic method length detector of the steel reinforcement cage to be detected, then changing the current direction to enable the magnetic field intensity in the x direction to be displayed as +100000nT, recording the magnetic field intensity indication value displayed by the host 110 of the magnetic method length detector of the steel reinforcement cage to be detected again, wherein the interval of two indication values of the host 110 of the magnetic method length detector of the steel reinforcement cage to be detected is the magnetic field intensity measurement range of the probe 100 of the magnetic method length detector of the steel reinforcement cage to be detected;
step 5, adjusting the current of the direct current constant current source group 30 through the notebook computer 10 to enable the magnetic field strength of the three-dimensional coil winding 701 in the x direction to change in a gradient stepping manner of 5nT, wherein when the magnetic field strength indication value displayed by the main machine 110 of the detected reinforcement cage magnetic length detector changes, the total variation of the magnetic field strength of the three-dimensional coil winding 701 in the x direction is the magnetic field strength resolution of the main machine 110 of the detected reinforcement cage magnetic length detector;
step 6, uniformly selecting not less than 7 calibration points including a zero point and a full-scale point in the measurement range according to the magnetic field intensity measurement range of the probe 100 of the reinforcement cage to be detected by the magnetic length detector; the current of the direct current constant current source group 30 is adjusted through the notebook computer 10, so that the magnetic field strength corresponding to each calibration point is generated in the x direction of the three-dimensional coil winding 701, the magnetic field strength is collected by the high-precision fluxgate meter probe 90 and displayed by the high-precision fluxgate meter host 20, and the magnetic field strength indication value measured by the reinforcement cage magnetic method length detector host 110 is recorded;
and 7: calculating the indicating error of the magnetic field intensity of the probe 100 of the magnetic length detector of the steel reinforcement cage to be detected according to the formula (1), and taking the maximum absolute value of the indicating error of the magnetic field intensity of each calibration point as the calibration result of the indicating error of the magnetic field intensity of the probe 100 of the magnetic length detector of the steel reinforcement cage to be detected;
in the formula:
eta is the indicating value error of the magnetic field intensity measured by the probe 100 of the length detector for the steel reinforcement cage to be detected at each calibration point by a magnetic method;
Bithe indication value of the magnetic field intensity nT measured by the host 110 of the magnetic length detector for the steel reinforcement cage to be detected at each calibration point;
Bi0the corresponding magnetic field strength, nT, generated in the X direction of the three-dimensional coil winding 701 at each calibration point;
BFSthe magnetic field intensity measuring range nT of the magnetic length detector of the steel reinforcement cage to be detected.
And 8, selecting a certain calibration point, rotating the rotation angle disc for 80 circles, respectively recording the magnetic field intensity indication values of the host 110 of the detected reinforcement cage magnetic length detector at 90 degrees, 180 degrees, 270 degrees and 360 degrees, and taking the difference of the maximum value minus the minimum value as the calibration result of the magnetic field intensity steering difference.