CN113150191A - Modified polymethyl methacrylate, optical thin film material, preparation method of optical thin film material and polarizer - Google Patents

Modified polymethyl methacrylate, optical thin film material, preparation method of optical thin film material and polarizer Download PDF

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Publication number
CN113150191A
CN113150191A CN202110357546.2A CN202110357546A CN113150191A CN 113150191 A CN113150191 A CN 113150191A CN 202110357546 A CN202110357546 A CN 202110357546A CN 113150191 A CN113150191 A CN 113150191A
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polymethyl methacrylate
modified
film material
polycarbonate
optical film
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Inventor
高西萍
胡树
刘秋明
程士心
孙立民
蔡绪福
张利利
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Julun Material Technology Shenzhen Co ltd
Shenzhen Selen Science & Technology Co ltd
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Julun Material Technology Shenzhen Co ltd
Shenzhen Selen Science & Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F8/00Chemical modification by after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • G02B5/3041Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks
    • G02B5/305Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid comprising multiple thin layers, e.g. multilayer stacks including organic materials, e.g. polymeric layers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10Homopolymers or copolymers of methacrylic acid esters
    • C08J2333/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2469/00Characterised by the use of polycarbonates; Derivatives of polycarbonates

Abstract

The invention is applicable to the technical field of materials, and provides a modified polymethyl methacrylate, an optical film material, a preparation method thereof and a polarizer, wherein the modified polymethyl methacrylate is obtained by taking polymethyl methacrylate as a matrix and introducing a phenyl functional group on a molecular chain of the polymethyl methacrylate. The modified polymethyl methacrylate obtained by the invention not only can improve the high temperature resistance of polymethyl methacrylate, but also is beneficial to promoting the compatibility with polycarbonate; in addition, the modified polymethyl methacrylate and the polycarbonate are compounded to form a film, and the benzene ring structure and the positive birefringence characteristic of the polycarbonate are combined, so that the bottleneck problems of poor high-temperature resistance and high retardation value of the conventional polymethyl methacrylate can be well solved, and the preparation requirement of the acrylate film for the polyvinyl alcohol protective film for the polarizer is met.

Description

Modified polymethyl methacrylate, optical thin film material, preparation method of optical thin film material and polarizer
Technical Field
The invention belongs to the technical field of materials, and particularly relates to a modified polymethyl methacrylate, an optical film material, a preparation method of the optical film material and a polarizer.
Background
A polyvinyl alcohol film (PVA film) of a device, which plays a leading role in a polarizer, often needs a protective film due to its weak mechanical properties and susceptibility to temperature and humidity. The traditional PVA protective film uses TAC film which has excellent optical transparency and good hydrophilic property, but the industrial production of the TAC film usually adopts a solution casting method, and the raw material source is highly concentrated in Japan manufacturers, so the production cost is high and the manufacturing difficulty is large. In recent years, the development of a new PVA protective film for a polarizer on the market to replace the TAC film is becoming a trend, particularly an acrylate-based film.
Compared with a TAC film, the acrylate film has more excellent optical performance and mechanical performance. However, when it is used as a polarizer protective film, it is liable to cause poor dimensional stability of the polarizer during use at high temperatures due to its low glass transition temperature; in addition, when the acrylate-based film is prepared by a stretching process, the refractive index in the direction perpendicular to the stretching direction is increased, a negative refractive index characteristic is exhibited, and a high out-of-plane retardation value is brought, which may affect the optical effect of the polarizer. The research and development of modified acrylate resin are completed by the Japanese catalyst and the Brillouin chemistry respectively from the chemical synthesis perspective, the monomer copolymerization ratio, the post-treatment condition and the film-making process need to be strictly controlled, the process is complex and is completely confidential at home. Therefore, the preparation of the acrylate film with high temperature resistance and low retardation value has important scientific significance for the development of the optical field in China.
Therefore, the characteristics of poor high temperature resistance and negative refractive index of the conventional domestic common acrylate film material can not meet the performance requirements of high temperature resistance and low retardation value of the PVA protective film for the polarizer in the current market.
Disclosure of Invention
The embodiment of the invention provides modified polymethyl methacrylate, and aims to solve the problems that the existing acrylate film material has the characteristics of poor high temperature resistance and negative refractive index, and cannot meet the requirements of the market on high temperature resistance and low retardation value of a PVA protective film for a polarizer at present.
The embodiment of the invention is realized by adopting the modified polymethyl methacrylate, wherein the modified polymethyl methacrylate is obtained by taking the polymethyl methacrylate as a matrix and introducing a phenyl functional group on a molecular chain of the polymethyl methacrylate.
The embodiment of the invention also provides a preparation method of the modified polymethyl methacrylate, which comprises the following steps:
dissolving polymethyl methacrylate in an organic solvent, and controlling the solid content to be 5-15% to prepare a first mixed solution;
uniformly stirring phenol or homologues of phenol and an organic solvent in an ice-water bath in an anhydrous and oxygen-free environment to obtain a second mixed solution;
and adding lithium diisopropylamide into the second mixed solution, mixing, continuously adding the first mixed solution, continuously mixing and reacting at the temperature of 70-120 ℃, adjusting the pH value of the solution to be neutral after the reaction is finished, precipitating, extracting and cleaning to obtain the lithium diisopropylamide aqueous solution.
The embodiment of the invention also provides an optical film material, which is prepared by compounding the modified polymethyl methacrylate and polycarbonate and extruding the mixture to form a film.
The embodiment of the invention also provides a preparation method of the optical film material, which comprises the following steps:
blending the modified polymethyl methacrylate and polycarbonate, conveying the blended mixture to a double-screw extruder for melt blending extrusion to obtain a blended material; the mass ratio of the modified polymethyl methacrylate to the polycarbonate is 8: 2-6: 4;
and conveying the blend to a single-screw extruder to be extruded into a film to obtain the optical film material.
The embodiment of the invention also provides a polaroid, which comprises a component prepared from the optical thin film material.
The modified polymethyl methacrylate provided by the embodiment of the invention is obtained by taking polymethyl methacrylate as a raw material to carry out chemical grafting modification and introducing a functional group with a phenyl ester group on a side chain of the polymethyl methacrylate, so that the high temperature resistance of the polymethyl methacrylate can be improved, and the compatibility with polycarbonate can be promoted; in addition, the modified polymethyl methacrylate and the polycarbonate are compounded to form a film, and the benzene ring structure and the positive birefringence characteristic of the polycarbonate are combined, so that the bottleneck problems of poor high-temperature resistance and high retardation value of the conventional polymethyl methacrylate can be well solved, and the preparation requirement of the acrylate film for the polyvinyl alcohol protective film for the polarizer is met.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Polycarbonate (PC) not only has positive birefringence, but also has good toughness and high refractive index, can form good complementation with polymethyl methacrylate (PMMA) resin in performance, and is an ideal modifier for preparing acrylate films with low retardation values. However, it is difficult to form a transparent film after blending both PMMA and PC due to poor compatibility of both and difference in refractive index of each. Therefore, through extensive research, the invention modifies PMMA, carries out chemical grafting reaction on the molecular chain of PMMA polymer, and introduces a phenyl ester functional group. The result shows that the obtained modified PMMA can not only improve the high temperature resistance of PMMA, but also is beneficial to improving the blending performance with PC, and the preparation of the acrylate film with low retardation value is completed.
The embodiment of the invention provides modified PMMA which is obtained by taking polymethyl methacrylate as a matrix and introducing a phenyl ester functional group on a molecular chain of the polymethyl methacrylate.
In the examples of the present invention, the structural formula of the modified PMMA is as follows:
Figure BDA0003004061590000031
wherein R is phenyl or functional groups of its homologues, including but not limited to tolyl, xylyl, chlorophenyl, and the like; the modified PMMA is soluble in methylpyrrolidone (NMP), Dimethylformamide (DMF), dichloroethane (EDC), and the like, and insoluble in methanol, ethanol, and water.
The embodiment of the invention provides a preparation method of modified PMMA, and the involved preparation reaction equation is as follows:
Figure BDA0003004061590000041
the preparation method of the modified PMMA comprises the following steps:
step S101: dissolving polymethyl methacrylate in an organic solvent, and controlling the solid content to be 5-15% to prepare a first mixed solution.
In the embodiment of the present invention, the polymethyl methacrylate raw material is a resin material having good transparency. Preferably, the polymethyl methacrylate is a copolymer type polymethyl methacrylate, and the average molecular weight thereof is 7 to 13 ten thousand. The copolymer-type polymethyl methacrylate includes, but is not limited to, an alicyclic structure, a heterocyclic structure, or a structure containing an aromatic group in the constituent unit. For example, a copolymer PMMA brand of R100 of Japan Electrochemistry may be used.
Step S102: and uniformly stirring the phenol or the homologue of the phenol and the organic solvent in an ice-water bath under an anhydrous and oxygen-free environment to obtain a second mixed solution.
In the present embodiment, the organic solvent used in step S101 and step S102 includes, but is not limited to, N-Dimethylformamide (DMF), N-methylpyrrolidone (NMP).
Specifically, phenol or a homologue of phenol (such as methyl phenol) and an organic solvent are weighed and placed in a three-necked bottle, and the mass fraction is controlled to be 10-25%; stirring in ice water bath; during stirring, vacuumizing and introducing nitrogen gas into the three-mouth bottle are alternately performed to ensure that the three-mouth bottle is in an anhydrous and anaerobic environment.
Step S103: and adding lithium diisopropylamide into the second mixed solution, mixing, continuously adding the first mixed solution, continuously mixing and reacting at the temperature of 70-120 ℃, adjusting the pH value of the solution to be neutral after the reaction is finished, precipitating, extracting and cleaning to obtain the lithium diisopropylamide aqueous solution.
In the embodiment of the present invention, lithium diisopropylamide should preferably be 2M lithium diisopropylamide tetrahydrofuran/n-heptane/ethylbenzene solution; because the water-soluble organic silicon compound is easy to decompose in water and has high activity, the water-free and oxygen-free environment is ensured in the using process.
In the embodiment of the invention, the molar ratio of the polymethyl methacrylate (based on the structural unit of the methyl methacrylate in the polymer), the phenol or the homologue of the phenol and the lithium diisopropylamide is 1-5: 1-2.5.
Specifically, Lithium Diisopropylamide (LDA) was injected into a three-necked flask with a syringe; after stirring for 30-60min, pouring the first mixed solution into a three-mouth bottle; wherein, the three-mouth bottle is kept in an anhydrous and oxygen-free environment during the process of adding the medicine. Removing the ice water bath, continuously stirring the mixed solvent in the three-neck flask for 10-60min, increasing the reaction temperature to 70-120 ℃, and reacting for 2-5 h; after the reaction is finished, neutralizing the pH value of the reaction solution to 7 by using HCl; and the modified PMMA is mainly precipitated in methanol and is extracted by water or normal hexane for continuous cleaning.
The embodiment of the invention also provides an optical film material, which is prepared by compounding the modified polymethyl methacrylate and polycarbonate and extruding the compounded mixture to form a film. .
The embodiment of the invention also provides a preparation method of the optical film material, which comprises the following steps:
step S201, the modified polymethyl methacrylate and polycarbonate of claim 1 or 2 are blended and conveyed to a double-screw extruder for melt blending and extrusion to obtain a blend.
In the embodiment of the invention, the blending mass ratio of the modified PMMA to the PC is 8: 2-6: 4, the temperature of the double-screw extruder is 225-.
In embodiments of the present invention, the positive birefringence characteristics of the polycarbonate itself can be utilized to achieve low retardation values, and it has a higher glass transition temperature. In the present invention, it is preferable to use a copolymerized polycarbonate having low water absorption, excellent heat resistance, low temperature characteristics and surface hardness, a glass transition temperature of not less than 160 ℃ and an average molecular weight of 4.5 to 9.0 ten thousand. For example, APEC 2097, available under the trade mark bayer, germany, may be used.
And S202, conveying the blend to a single-screw extruder to be extruded into a film, so as to obtain the optical film material.
In the embodiment of the invention, the temperature of the single-screw extruder is 225-285 ℃, and the extrusion rotating speed is 10-100 r/min; the temperature of the winding cold roll is 30-80 ℃. The thickness of the resulting optical film material can be appropriately adjusted as needed, and is preferably 10 μm to 100 μm.
The embodiment of the invention also provides a polaroid, which comprises a component prepared from the optical thin film material.
Examples of certain embodiments of the invention are given below, which are not intended to limit the scope of the invention. Unless otherwise indicated, the starting materials used in the examples of the present invention are either commercially available or prepared by conventional methods.
Example 1
This example provides a modified PMMA having a polymer formula as follows:
Figure BDA0003004061590000061
the reaction equation for preparing the modified PMMA is as follows:
Figure BDA0003004061590000062
weighing 5 parts of PMMA resin by molar weight, and dissolving the PMMA resin in an organic solvent DMF to prepare a PMMA-DMF organic solution; controlling the solid content to be 5 percent; weighing 1 part (molar weight) of phenol in a three-necked bottle containing DMF, preparing a solution with the mass fraction of 10%, and uniformly stirring in an ice-water bath; during stirring, vacuumizing and introducing nitrogen into the three-mouth bottle are alternately performed to ensure that the three-mouth bottle is in an anhydrous and anaerobic environment; 2 parts (molar weight) of Lithium Diisopropylamide (LDA) are injected into a three-neck flask by using a syringe; after stirring for 60min, pouring PMMA-DMF organic solution into a three-necked bottle; the three-mouth bottle is in an anhydrous and oxygen-free environment; removing the ice water bath, continuously stirring the mixed solvent in the three-mouth bottle for 30min, increasing the reaction temperature to 120 ℃, and reacting for 2 h; after the reaction is finished, neutralizing the reaction solution by using HCl until the pH value is 7; the modified PMMA is mainly precipitated in methanol and is extracted by water or normal hexane for continuous cleaning.
The preparation method of the optical film material comprises the following main steps:
and drying the modified PMMA resin, blending the dried modified PMMA resin with PC, and conveying the mixture to a double-screw extruder for melt blending and extrusion to obtain a blend material. Wherein the blending mass ratio of the modified PMMA to the PC is 8:2, the temperature of the double-screw extruder is 245 ℃, and the rotating speed is 70 r/min; conveying the blend to a single-screw extruder to extrude the blend into a film to obtain an optical film material, wherein the temperature of the single-screw extruder is 255 ℃, and the extrusion speed is 60 r/min; the temperature of the rolling cold roll is 70 ℃; the thickness of the optical film was 60 μm.
Example 2
This example provides a modified PMMA having a polymer formula as follows:
Figure BDA0003004061590000071
the reaction equation for preparing the modified PMMA is as follows:
Figure BDA0003004061590000072
weighing PMMA resin with the molar weight of 2.5 parts, and dissolving the PMMA resin in an organic solvent DMF to prepare a PMMA-DMF organic solution; controlling the solid content to be 10 percent; weighing 2.5 parts (molar weight) of phenol in a DMF (dimethyl formamide) -containing three-necked bottle to prepare a solution with the mass fraction of 10%, and uniformly stirring in an ice-water bath; during stirring, vacuumizing and introducing nitrogen into the three-mouth bottle are alternately performed to ensure that the three-mouth bottle is in an anhydrous and anaerobic environment; injecting 1 part (molar weight) of Lithium Diisopropylamide (LDA) into a three-neck flask by using a syringe; after stirring for 30min, pouring PMMA-DMF organic solution into a three-necked bottle; the three-mouth bottle is in an anhydrous and oxygen-free environment; removing the ice water bath, continuously stirring the mixed solvent in the three-mouth bottle for 60min, increasing the reaction temperature to 120 ℃, and reacting for 5 h; after the reaction is finished, neutralizing the reaction solution by using HCl until the pH value is 7; the modified PMMA is mainly precipitated in methanol and extracted in water or normal hexane for continuous cleaning;
the preparation method of the optical film material comprises the following main steps:
and drying the modified PMMA resin, blending the dried modified PMMA resin with PC, and conveying the mixture to a double-screw extruder for melt blending and extrusion to obtain a blend material. Wherein the blending mass ratio of PMMA to PC is 8:2, the temperature of a double-screw extruder is 290 ℃, and the rotating speed is 15 r/min; conveying the blend to a single-screw extruder to extrude the blend into a film to obtain an optical film material, wherein the temperature of the single-screw extruder is 285 ℃, and the extrusion speed is 100 r/min; the temperature of the rolling cold roll is 80 ℃; the thickness of the optical film was 10 μm.
Example 3
This example provides a modified PMMA having a polymer formula as follows:
Figure BDA0003004061590000081
the reaction equation for preparing the modified PMMA is as follows:
Figure BDA0003004061590000082
weighing 1 part of PMMA resin in molar weight, and dissolving the PMMA resin in an organic solvent DMF to prepare a PMMA-DMF organic solution; controlling the solid content to be 15 percent; weighing 5 parts (by mol) of phenol in a DMF (dimethyl formamide) -containing three-necked bottle, preparing a solution with the mass fraction of 15%, and uniformly stirring in an ice-water bath; during stirring, vacuumizing and introducing nitrogen into the three-mouth bottle are alternately performed to ensure that the three-mouth bottle is in an anhydrous and anaerobic environment; 2.5 parts (molar weight) of Lithium Diisopropylamide (LDA) are injected into a three-mouth bottle by using a syringe; after stirring for 45min, pouring PMMA-DMF organic solution into a three-necked bottle; the three-mouth bottle is in an anhydrous and oxygen-free environment; removing the ice water bath, continuously stirring the mixed solvent in the three-neck flask for 10min, increasing the reaction temperature to 90 ℃, and reacting for 2.5 h; after the reaction is finished, neutralizing the reaction solution by using HCl until the pH value is 7; the modified PMMA is mainly precipitated in methanol and extracted in water or normal hexane for continuous cleaning;
the preparation method of the optical film material comprises the following main steps:
and drying the modified PMMA resin, blending the dried modified PMMA resin with PC, and conveying the mixture to a double-screw extruder for melt blending and extrusion to obtain a blend material. Wherein the blending mass ratio of PMMA to PC is 8:2, the temperature of a double-screw extruder is 225 ℃, and the rotating speed is 100 r/min; conveying the blend to a single-screw extruder to extrude the blend into a film to obtain an optical film material, wherein the temperature of the single-screw extruder is 225 ℃, and the extrusion speed is 10 r/min; the temperature of the rolling cold roll is 30 ℃; the thickness of the optical film was 100. mu.m.
Example 4
This example provides a modified PMMA having a polymer formula as follows:
Figure BDA0003004061590000091
the reaction equation for preparing the modified PMMA is as follows:
Figure BDA0003004061590000092
weighing 5 parts of PMMA resin by molar weight, and dissolving the PMMA resin in an organic solvent DMF to prepare a PMMA-DMF organic solution; controlling the solid content to be 5 percent; weighing 1 part (molar weight) of methylphenol in a DMF (dimethyl formamide) -containing three-necked bottle, preparing a solution with the mass fraction of 25%, and uniformly stirring in an ice-water bath; during stirring, vacuumizing and introducing nitrogen into the three-mouth bottle are alternately performed to ensure that the three-mouth bottle is in an anhydrous and anaerobic environment; 2 parts (molar weight) of Lithium Diisopropylamide (LDA) are injected into a three-neck flask by using a syringe; after stirring for 60min, pouring PMMA-DMF organic solution into a three-necked bottle; the three-mouth bottle is in an anhydrous and oxygen-free environment; removing the ice water bath, continuously stirring the mixed solvent in the three-mouth bottle for 30min, increasing the reaction temperature to 70 ℃, and reacting for 2 h; after the reaction is finished, neutralizing the reaction solution by using HCl until the pH value is 7; the modified PMMA is mainly precipitated in methanol and is extracted by water or normal hexane for continuous cleaning.
The preparation method of the optical film material comprises the following main steps:
and drying the modified PMMA resin, blending the dried modified PMMA resin with PC, and conveying the mixture to a double-screw extruder for melt blending and extrusion to obtain a blend material. Wherein the blending mass ratio of the modified PMMA to the PC is 8:2, the temperature of the double-screw extruder is 245 ℃, and the rotating speed is 70 r/min; conveying the blend to a single-screw extruder to extrude the blend into a film to obtain an optical film material, wherein the temperature of the single-screw extruder is 255 ℃, and the extrusion speed is 60 r/min; the temperature of the rolling cold roll is 70 ℃; the thickness of the optical film was 60 μm.
Comparative example 1
Commercially available PMMA (polymethylmethacrylate) material.
Comparative example 2
Modified PMMA was prepared using example 1, without blending with PC, and was directly film extruded through a single screw extruder to prepare an optical film material.
Comparative example 3
The unmodified commercial PMMA is directly blended with PC in a double-screw extruder according to the proportion of 8:2, and then the blend is extruded by a single-screw extruder to prepare the optical film material.
Comparative example 4
The raw materials and the preparation process conditions were the same as those of example 1 except that the same amounts of the raw material copolymerized polymethyl methacrylate and polycarbonate used in example 1 were replaced with non-copolymerized polymethyl methacrylate and polycarbonate.
The following performance tests were performed on the optical film materials obtained in the above examples 1 to 4 and comparative examples 1 to 4, and the results are shown in Table 1 below. The test method comprises the following steps: the density is tested according to the test standard of ISO 1183; the water absorption is tested according to the test standard of ISO 62; the surface hardness is tested according to the test standard GB/T6739-86; flexural modulus was tested according to ISO 178 test standard; the tensile strength is tested according to the test standard of ISO 527; the glass transition temperature is tested according to a DSC test method, and the specific test method comprises the following steps: putting the sample to be tested in N2Under protection, heating from normal temperature to 230 ℃ at the speed of 10 ℃/min, keeping the temperature at 230 ℃ for 3min to eliminate thermal history, then cooling to 30 ℃ at the speed of 10 ℃/min, staying at 30 ℃ for 3min, and then heating to 230 ℃ at the temperature-rising speed of 10 ℃/min; the refractive index is tested according to the test standard of ISO 489; the light transmittance was measured according to the test method of ISO 13468.
In addition, when a film is produced by stretching an acrylate-based resin, the stretched film has a negative birefringence characteristic in which the refractive index increases in the direction perpendicular to the stretching, and the film has a retardation value. Therefore, before testing the retardation value, the optical film material of the invention needs to be stretched in the MD direction and the TD direction, wherein the stretching in the MD direction is 1.5 times to 2.5 times, and the stretching in the TD direction is 1.5 times to 3.0 times; the stretching temperature used should be close to the glass transition temperature.
The retardation value of the optical film material of the present invention is characterized by:
Rin=|nx-ny|*d (1-1)
Figure BDA0003004061590000111
wherein nx, ny, nz represent refractive indices in an x-axis direction, a y-axis direction, and a z-axis direction, respectively, and d represents a thickness (nm) of the optical film after stretching.
TABLE 1
Figure BDA0003004061590000112
According to the test results of examples 1-4 and comparative examples 1-4 in table 1, it can be seen that, in examples 1-4 of the present invention, the polymethyl methacrylate is used as a raw material to perform chemical grafting modification, a functional group having a phenyl ester group is introduced to a side chain of the polymethyl methacrylate, and the side chain is blended with a polycarbonate polymer, so that not only can the high temperature resistance of the polymethyl methacrylate-based resin be improved, but also the glass transition temperature of the film in examples 1-4 is obviously improved; but also facilitates the compatibility with polycarbonate, and is particularly characterized in that the film has high light transmittance, while the film of comparative example 3 has low light transmittance because the film is not modified; in addition, the modified polymethyl methacrylate and the polycarbonate are compounded to form a film, and the positive birefringence characteristic and the benzene ring structure of the polycarbonate are combined, so that the problem that the current polymethyl methacrylate is high in retardation value can be well solved, and the specific expression is that the Rin and Rth values of the optical films in examples 1-4 are obviously reduced relative to the value in comparative example 1. Comparing example 1 with comparative example 4, it can be seen that the use of the copolymerized polymethylmethacrylate and polycarbonate is advantageous in improving the flexural modulus, tensile strength, glass transition temperature, and light transmittance of the material. In general, the acrylate optical film prepared in the embodiment of the invention meets the preparation requirement of the polyvinyl alcohol protective film for the polarizer.
Further, in order to verify the influence of the PC content on the low retardation value acrylate-based film, the invention only adjusts the blending mass ratio of the modified PMMA and the PC to 9:1, 7:3, 6:4 and 5:5 respectively based on the above example 1, and the corresponding performance test results are shown in table 2.
TABLE 2
Mass ratio of modified PMMA to PC 9:1 7:3 6:4 5:5
Density (g/cm)3) 1.18 1.17 1.19 1.17
Water absorption (%) 0.23 0.24 0.23 0.22
Surface hardness (Pencil) 3H 2H H H
Flexural modulus (MPa) 3260 3450 3500 3705
Tensile Strength (MPa) 79 86 89 88
Glass transition temperature (. degree. C.) 126 129 132 136
Refractive index 1.51 1.52 1.53 1.53
Light transmittance (%) 95 93 92 90
Rin(nm) 17 6.5 8.1 28
Rth(nm) 24 7.2 3.4 12
Overall, the change in the polycarbonate content has a large effect on the Rin and Rth values of the optical film; when the total content is less than 10% or more than 50%, it is difficult to obtain an optical film having a low retardation value because of insufficient compensation or too large positive birefringence characteristics.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. The modified polymethyl methacrylate is characterized in that the modified polymethyl methacrylate is obtained by taking polymethyl methacrylate as a matrix and introducing a phenyl functional group on a molecular chain of the polymethyl methacrylate.
2. The modified polymethylmethacrylate of claim 1 wherein the modified polymethylmethacrylate has the following structural formula:
Figure FDA0003004061580000011
wherein R is phenyl or functional group of homologous series thereof.
3. A preparation method of modified polymethyl methacrylate is characterized by comprising the following steps:
dissolving polymethyl methacrylate in an organic solvent, and controlling the solid content to be 5-15% to prepare a first mixed solution;
uniformly stirring phenol or homologues of phenol and an organic solvent in an ice-water bath in an anhydrous and oxygen-free environment to obtain a second mixed solution;
and adding lithium diisopropylamide into the second mixed solution, mixing, continuously adding the first mixed solution, continuously mixing and reacting at the temperature of 70-120 ℃, adjusting the pH value of the solution to be neutral after the reaction is finished, precipitating, extracting and cleaning to obtain the lithium diisopropylamide aqueous solution.
4. The method according to claim 3, wherein the molar ratio of the polymethyl methacrylate to the phenol or the homologue of the phenol to the lithium diisopropylamide is 1-5: 1-2.5.
5. The process for producing a modified polymethyl methacrylate according to claim 3 or 4, wherein the polymethyl methacrylate is a copolymer type polymethyl methacrylate and has an average molecular weight of 7 to 13 ten thousand.
6. An optical film material, which is obtained by compounding the modified polymethyl methacrylate according to claim 1 or 2 with polycarbonate and extruding the compounded product to form a film.
7. A method for preparing an optical film material, comprising:
blending the modified polymethyl methacrylate as claimed in claim 1 or 2 with polycarbonate, conveying the blend to a double-screw extruder, and performing melt blending extrusion to obtain a blend; the mass ratio of the modified polymethyl methacrylate to the polycarbonate is 8: 2-6: 4;
and conveying the blend to a single-screw extruder to be extruded into a film to obtain the optical film material.
8. The method for preparing optical film material as claimed in claim 7, wherein the temperature of the twin-screw extruder is 225-290 ℃, and the rotation speed is 15-100 r/min; the temperature of the single-screw extruder is 225-285 ℃, the extrusion rotating speed is 10-100r/min, and the temperature of the winding cold roll is 30-80 ℃.
9. The method for producing an optical film material according to claim 7, wherein the polycarbonate is a copolymer polycarbonate having a glass transition temperature of not less than 160 ℃ and an average molecular weight of 4.5 to 9.0 ten thousand.
10. A polarizer comprising a device prepared from the optical film material of claim 6.
CN202110357546.2A 2021-04-01 2021-04-01 Modified polymethyl methacrylate, optical thin film material, preparation method of optical thin film material and polarizer Pending CN113150191A (en)

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