CN113149704B - Preparation method of autoclaved eggshell sand - Google Patents

Preparation method of autoclaved eggshell sand Download PDF

Info

Publication number
CN113149704B
CN113149704B CN202110630696.6A CN202110630696A CN113149704B CN 113149704 B CN113149704 B CN 113149704B CN 202110630696 A CN202110630696 A CN 202110630696A CN 113149704 B CN113149704 B CN 113149704B
Authority
CN
China
Prior art keywords
mass
eggshell
sand
autoclaved
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202110630696.6A
Other languages
Chinese (zh)
Other versions
CN113149704A (en
Inventor
吕海波
龚小平
刘海顺
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xinjiang Shengda Tianli Project Management Co.,Ltd.
Original Assignee
Urumqi Shengda Tianli Building Material Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Urumqi Shengda Tianli Building Material Technology Co ltd filed Critical Urumqi Shengda Tianli Building Material Technology Co ltd
Priority to CN202110630696.6A priority Critical patent/CN113149704B/en
Publication of CN113149704A publication Critical patent/CN113149704A/en
Application granted granted Critical
Publication of CN113149704B publication Critical patent/CN113149704B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B40/00Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
    • C04B40/02Selection of the hardening environment
    • C04B40/024Steam hardening, e.g. in an autoclave
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40Porous or lightweight materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a preparation method of autoclaved eggshell sand, which is prepared from bulk industrial solid waste fly ash, slag and carbide slag serving as raw materials through blank making, autoclaved reaction, shaping and drying. The eggshell sand shell is hard, good in sphericity, controllable in grain size and shell thickness, and can meet the raw material requirements of future refined, light and high-strength building materials.

Description

Preparation method of autoclaved eggshell sand
Technical Field
The invention discloses a preparation method of autoclaved eggshell sand, which takes fly ash, slag and carbide slag as raw materials and is obtained through blank making, autoclaved reaction, shaping and drying. Belongs to silicate, autoclaved maintenance light building materials, artificial hollow stones and artificial hollow sand, and belongs to comprehensive utilization of solid wastes in bulk industry.
Background
Aerated concrete derived from artificial mullite technology, particularly aerated concrete blocks, are extremely popular. The method meets the requirements of building markets, simultaneously digests a large amount of industrial solid wastes, and is a two-purpose building material project. However, with new technical popularization of energy conservation, assembly type construction, heat preservation, same service life of construction and the like of the building, the air adding block cannot meet the technical indexes of the self-heat-preservation building block in the severe cold region, and falls into a forced upgrading or forced obsolete place. The eggshell structure with the hollow shell and the compact shell has good structural strength, one hole, one shell and one shell, and the aerated block similar to eggshell stacking is manufactured, obviously, all indexes of the aerated block can reach the standard, but also obviously, no similar technology capable of realizing batch industrialized production exists. If eggshell sand having a hollow structure similar to eggshells can be prepared, not only the above problems are solved, but also the eggshell sand becomes an excellent building material raw material for future refinement, lightening and high reinforcement.
The ceramsite has some similarities of eggshell sand, but the internal structure wastes limited mass, the specific surface area of the ceramsite is large, and the structure is loose. The eggshell sand concentrates all the mass on the dense and hard shell, the inside of the eggshell sand is clean and free, and the compactness of the shell is high. For products with volume weight smaller than 350 kg and strength larger than or equal to 5MPa which are required in the market at present, the ceramsite is basically impossible, because the ceramsite with the volume weight is difficult to realize the compressive strength of 5 MPa. The eggshell sand is reasonably graded with proper grain size and proper shell thickness.
Disclosure of Invention
The technology of forming mullite phase by autoclaved reaction by taking bulk industrial solid wastes as raw materials is mature. The problem to be solved is to prepare the eggshell sand with thin and compact shell, high strength and large volume and hollow inside by using the mature material technology, but the similar technology, especially the high-strength eggshell sand with controllable particle size and controllable shell thickness, does not exist.
The industrialization of the silica gel hollow sphere provides possibility for preparing eggshell sand by using a silicon-calcium material. The silica gel hollow sphere is formed by taking inorganic silica gel as a raw material, extruding and granulating, and foaming at a high temperature. The product has the characteristics of good sphericity and good grain channel consistency. The main component of the product is high-activity silicon oxide, the high-activity silicon oxide can be slowly dissolved in a high-alkali environment, and silicic acid formed after dissolution can rapidly react with calcareous raw materials to generate calcium silicate so as to form early strength.
The experiment is carried out in a roller stirrer, firstly, the silica gel hollow sphere is put into the roller stirrer, then deionized water mixed with a water reducing agent is added, the ground and 100-mesh-sieve-sieved calcium silicate powder is slowly added, the powder begins to adhere to the silica gel hollow sphere to form a shell, the stirring is continued for a period of time, and the prefabricated eggshell sand blank has a certain strength. All appeared to be successful. However, the prepared eggshell sand is put into a mold box, the eggshell sand is sent into a reaction kettle to be pressurized by steam, the mold box is taken out after the steaming is finished, the result is unsatisfactory, the eggshell sand is all stuck together, and the eggshell sand cannot be completely separated. Various isolation methods are tried, and finally calcium carbonate is selected as an isolating agent, so that the eggshell sand which can be simply dispersed is obtained.
On the basis, various water reducers are studied, and the polycarboxylate water reducer is selected as a preferable one, so that deionized water and the polycarboxylate water reducer are clarifiedProportioning relation. The relation among the shell thickness, the particle size, the particle number, water, the water reducing agent and the calcium silicate powder is further optimized, and the shell with high compactness is obtained. The following steps are obtained: silica gel hollow sphere with radius r and number n of particle size, 0.15. 0.15 nr is added 2 ~0.25 nr 2 Mixing deionized water and polycarboxylate water reducer, stirring and slowly adding 0.4. 0.4 nr 2 ~0.8nr 2 Continuously stirring the ground silicon-calcium powder for more than 3min to wrap the powder into spherical shells, and slowly adding 0.003. 0.003 nr while stirring 2 ~0.006 nr 2 The mixed liquid is prepared from 5 parts by mass of deionized water and 0.1-0.65 part by mass of a polycarboxylate water reducer, the time for dissolving silica gel hollow spheres in the mixed material and reacting with calcareous raw materials in the material and the time for forming shell strength are researched, the silica gel hollow spheres are not dissolved in the mixed liquid, the silica gel hollow spheres begin to dissolve and react simultaneously after powder is added, the reaction rate is higher than the dissolution rate, the slurry is diluted or the stirrer is excessively used, the powder addition time is less than or equal to 6 minutes and can not be added at one time, the powder addition time is controlled to be 9-12 minutes from powder addition to blank forming, and a complete blank forming process is formed at the moment.
The raw material formula is further optimized, a large amount of industrial solid waste is used, fly ash, slag, carbide slag, desulfurized gypsum and cement are taken as raw materials, and the raw materials are ground and then pass through a 100-mesh sieve to form powder, wherein 80-120 parts by mass of fly ash, 5-25 parts by mass of slag, 30-60 parts by mass of carbide slag, 0.5-1.5 parts by mass of desulfurized gypsum and 15-30 parts by mass of silicate cement are adopted.
The eggshell sand blank has limited strength, and the blank is broken or deformed when the high place falls or the die box is too deep, so that the eggshell sand blank needs to be taken and put lightly when being put into the die, and the height of the die box is less than or equal to 60cm.
The relation between the pressure increasing and maintaining time, the temperature rising speed, the pressure reducing speed and the product quality is researched, wherein the pressure increasing and pressure releasing speed is less than or equal to 5 ℃/min. The temperature of the pressure maintaining period is controlled between 160 ℃ and 190 ℃, the pressure is between 1 and 1.2MPa, and the pressure maintaining time is more than or equal to 30 minutes.
The vibration polishing machine with stirring is selected as shaping equipment, shaping is realized by mutual friction of eggshell sand, the washed wastewater can be recycled through precipitation, and the precipitate is used as a cement raw material and is calcined into cement for recycling.
Drying the wet eggshell sand after shaping treatment at the temperature below 100 ℃ or naturally airing until the free water is less than or equal to 3%, thus obtaining the eggshell sand finished product.
Example 1
The preparation method of autoclaved eggshell sand is now described in detail by taking laboratory samples as examples
Experimental facilities: 100 target standard sieve; the rotating speed of the 5L roller stirrer is 80 revolutions per minute; 2L ceramic ball mill; 90L of static autoclaved reaction kettle; 2L concussion polisher and vacuum drying oven
Raw material preparation: silica gel hollow spheres, 2L of 5mm diameter silica gel hollow spheres, about 16000 grains; liquid material, 200mL of deionized water and 13g of polycarboxylate superplasticizer; 400g of powder, 40g of slag, 110g of carbide slag, 20g of desulfurized gypsum and 90g of silicate cement; grinding all powder materials in a ceramic ball mill for 20min, and sieving with a 100-target standard sieve, wherein the sieving remainder is ignored; 1000 mesh light calcium carbonate 5g
(1) Blank manufacturing: adding all silica gel hollow spheres into a roller stirrer, stirring, adding 198g of liquid, slowly adding all powder materials within 3min, continuously stirring for more than 3min, wrapping with spheres, stirring, slowly adding 5g of calcium carbonate while forming a blank, taking out the blank, and pouring into a stainless steel mould box with 20cm x 10cm
(2) Autoclaved reaction: the stainless steel mold box and the prepared blank are put into a static autoclaved reaction kettle, the temperature is raised to 186 ℃ at the speed of 2 ℃/min, the pressure is maintained for more than or equal to 30min, the stainless steel mold box is naturally cooled, and the reaction kettle is opened to take out the mold box
(3) Shaping and polishing: pouring the eggshell sand in the mould box into an oscillating polisher, polishing for 5min, and flushing to obtain wet eggshell sand
(4) And (3) drying: and (5) putting the wet eggshell sand into a vacuum drying oven, and drying at 90 ℃ for 120min to obtain an eggshell sand finished product.
The compressive strength was measured and 10 particles were spot inspected, with an average compressive strength of 139N and a minimum 136N.

Claims (1)

1. Preparation of autoclaved eggshell sandThe method is characterized in that (1) blank making: adding silica gel hollow spheres with radius r and number n into a roller stirrer, and simultaneously adding 0.15 to 0.15 nr 2 ~0.25 nr 2 Liquid of mass, stirred while slowly adding 0.4. 0.4 nr over 3min 2 ~0.8nr 2 The ground silicon-calcium powder begins to adhere to the silica gel hollow sphere to form a shell, the silicon-calcium powder is continuously stirred for more than 1 to 3 minutes and is wrapped on the sphere, and then the silicon-calcium powder is stirred and added with 0.003. 0.003 nr 2 ~0.006 nr 2 Forming a blank of the mass of calcium carbonate, (2) carrying out an autoclaved reaction: the prepared green body is put into a mould box with the height less than or equal to 60cm, the mould box and the green body are put into an autoclaved reaction kettle together, steam is introduced into the autoclaved reaction kettle, the temperature is raised to 160-190 ℃ at the speed less than or equal to 5 ℃/min, the pressure is maintained for more than or equal to 30min, the pressure is relieved, the green body is discharged from a mould, (3) shaping and polishing are carried out: putting the autoclaved blank into a shaping stirrer, shaping and flushing to obtain wet eggshell sand, (4) drying: drying or naturally drying the wet eggshell sand to obtain an eggshell sand finished product; the mass of r corresponding to cm is g; the liquid is a mixed liquid of 5 parts by mass of deionized water and 0.1-0.65 part by mass of polycarboxylate water reducer, the ground silicon-calcium powder is prepared by grinding 80-120 parts by mass of fly ash, 5-25 parts by mass of slag, 30-60 parts by mass of carbide slag, 0.5-1.5 parts by mass of desulfurized gypsum and 15-30 parts by mass of Portland cement through a ball mill and sieving with a 100-mesh sieve; the rotating speed of the roller stirrer is 40-200 revolutions per minute; the shaping stirrer is an oscillating polisher with stirring function; the drying is natural airing or drying at the temperature of less than or equal to 100 ℃ until the free water is less than or equal to 3 percent.
CN202110630696.6A 2021-06-07 2021-06-07 Preparation method of autoclaved eggshell sand Active CN113149704B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110630696.6A CN113149704B (en) 2021-06-07 2021-06-07 Preparation method of autoclaved eggshell sand

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110630696.6A CN113149704B (en) 2021-06-07 2021-06-07 Preparation method of autoclaved eggshell sand

Publications (2)

Publication Number Publication Date
CN113149704A CN113149704A (en) 2021-07-23
CN113149704B true CN113149704B (en) 2023-08-01

Family

ID=76875752

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110630696.6A Active CN113149704B (en) 2021-06-07 2021-06-07 Preparation method of autoclaved eggshell sand

Country Status (1)

Country Link
CN (1) CN113149704B (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4037576A1 (en) * 1990-11-26 1993-07-01 Weiss Anneliese Hardenable mineral foam structure - made by reacting water-glass with oxide(s) from melting and sintering processes
JP2001262067A (en) * 2000-03-23 2001-09-26 Dokai Chemical Industries Co Ltd Curable composition for heat insulating coating material containing scaly silica particle and heat insulating cured product
JP2002037645A (en) * 2000-05-19 2002-02-06 Asahi Glass Co Ltd Fine hollow aluminosilicate glass ball and its manufacturing method
KR20040106096A (en) * 2003-06-10 2004-12-17 주식회사 나노피크 Inorganic material having mesopore providing energy dissipation mechanism and Colloidal solution having the same
JP2005200236A (en) * 2004-01-13 2005-07-28 Sekisui Chem Co Ltd Carbonated hardened body
JP2010126389A (en) * 2008-11-27 2010-06-10 Nichias Corp Inorganic hollow body composition and method of manufacturing the same
CN104692686A (en) * 2015-03-13 2015-06-10 宁夏大学 High-performance autoclaved shell haydite prepared from calcium carbide mud residue and preparation method thereof
CN111848949A (en) * 2020-07-30 2020-10-30 吴光辉 Reinforced nylon plate based on silicon-aluminum-based hollow microspheres and preparation process thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203022211U (en) * 2013-01-28 2013-06-26 邓正凯 Compound autoclaved aerated concrete self thermal insulation masonry block
CN106966687B (en) * 2017-04-07 2020-07-24 俞家欢 Fluidity-free rapid-setting strong-binding-force phosphate cement repairing material and preparation method thereof
CN110183127B (en) * 2019-04-12 2022-02-11 重庆建工建材物流有限公司 Self-made low-defect ultrahigh-strength lightweight aggregate and preparation method and application thereof
CN112794696B (en) * 2021-01-14 2022-08-23 湖北工业大学 Light sound-insulation calcium silicate board and preparation method thereof

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4037576A1 (en) * 1990-11-26 1993-07-01 Weiss Anneliese Hardenable mineral foam structure - made by reacting water-glass with oxide(s) from melting and sintering processes
JP2001262067A (en) * 2000-03-23 2001-09-26 Dokai Chemical Industries Co Ltd Curable composition for heat insulating coating material containing scaly silica particle and heat insulating cured product
JP2002037645A (en) * 2000-05-19 2002-02-06 Asahi Glass Co Ltd Fine hollow aluminosilicate glass ball and its manufacturing method
KR20040106096A (en) * 2003-06-10 2004-12-17 주식회사 나노피크 Inorganic material having mesopore providing energy dissipation mechanism and Colloidal solution having the same
JP2005200236A (en) * 2004-01-13 2005-07-28 Sekisui Chem Co Ltd Carbonated hardened body
JP2010126389A (en) * 2008-11-27 2010-06-10 Nichias Corp Inorganic hollow body composition and method of manufacturing the same
CN104692686A (en) * 2015-03-13 2015-06-10 宁夏大学 High-performance autoclaved shell haydite prepared from calcium carbide mud residue and preparation method thereof
CN111848949A (en) * 2020-07-30 2020-10-30 吴光辉 Reinforced nylon plate based on silicon-aluminum-based hollow microspheres and preparation process thereof

Also Published As

Publication number Publication date
CN113149704A (en) 2021-07-23

Similar Documents

Publication Publication Date Title
CN112794666B (en) Iron tailing non-sintered ceramsite and preparation method thereof
CN112125584B (en) Preparation method of low-hydration-heat green self-leveling concrete
CN113620646B (en) High-alumina fly ash self-insulation autoclaved aerated concrete block and preparation method thereof
CN111620624B (en) Self-compacting concrete and preparation method thereof
CN103771797A (en) Foam concrete masonry block prepared by double doping of steel slag and mineral waste residues and preparation method thereof
CN103467006B (en) A kind of high heat preservation performance air-entrained concrete building block
CN114085053A (en) Waste building residue soil slurry base baking-free early-strength lightweight aggregate and preparation method thereof
CN112194405B (en) Preparation method and application of carbide slag super-early-strength additive
CN109250980A (en) A kind of steel slag concrete and preparation method thereof
CN111253139A (en) Preparation method of high-performance structural material based on carbonation
CN109574627A (en) A kind of environment friendly light insulating brick and preparation method thereof
CN106986663B (en) Preparation method of foamed concrete building block
CN113149704B (en) Preparation method of autoclaved eggshell sand
CN114890757A (en) Recycled aggregate concrete and preparation method thereof
CN106587816B (en) The method that steam-cured building block is prepared with wet-milling cullet
CN108164285A (en) A kind of energy-saving insulating brick and preparation method thereof
CN102180634A (en) Lime silica sand silicate cement and use technique method thereof in tubular pile production
CN115259823B (en) Lightweight high-strength low-thermal-conductivity aerated concrete and preparation method thereof
CN103979997A (en) Method for preparing high-strength aerated concrete with water-quenched manganese slag as aggregate
CN111003988A (en) C105 non-autoclaved tubular pile for cold area and preparation method thereof
CN111571768B (en) Method for producing fine iron powder waste residue foamed brick
CN114409366A (en) Aerated concrete plate beneficial to recycling and preparation method thereof
CN111848033A (en) Self-compacting ultrahigh-strength mortar and preparation method thereof
CN105218054A (en) A kind of antibacterial permanent seal cooling aerated bricks and preparation method thereof
CN112645657B (en) Fabricated concrete prepared by multistage treatment of nickel slag and application thereof

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CB03 Change of inventor or designer information

Inventor after: Lv Haibo

Inventor after: Gong Xiaoping

Inventor after: Liu Haishun

Inventor after: Shi Xing

Inventor after: Yang Shudong

Inventor before: Lv Haibo

Inventor before: Gong Xiaoping

Inventor before: Liu Haishun

CB03 Change of inventor or designer information
TR01 Transfer of patent right

Effective date of registration: 20240325

Address after: 830000, First Floor A-320, Section B, Entrepreneurship Building, No. 682 Tianjin South Road, High tech Zone (New City District), Urumqi, Xinjiang Uygur Autonomous Region

Patentee after: Xinjiang Shengda Tianli Project Management Co.,Ltd.

Country or region after: China

Address before: Room 5211, building 5, Science Park, Xinjiang University, 529 Youhao South Road, Urumqi, Xinjiang Uygur Autonomous Region 830001

Patentee before: URUMQI SHENGDA TIANLI BUILDING MATERIAL TECHNOLOGY CO.,LTD.

Country or region before: China

TR01 Transfer of patent right