Disclosure of Invention
The application provides a numerical control cutting equipment to realize practicing thrift the human cost, reduce the person dangerous, improve the operating efficiency.
The application provides a numerical control cutting equipment, numerical control cutting equipment includes: a base; the upright post is rotatably arranged on the base; the supporting arm is slidably mounted on the upright column along a first direction and is suitable for being fixed at a plurality of positions on a sliding path; a cutting member slidably mounted to the support arm in a second direction and arranged to be adapted to be fixed in a plurality of positions along a sliding path, the second direction being perpendicular to the first direction; the image acquisition device is used for acquiring an image of a workpiece to be cut; the output end of the image acquisition device is in communication connection with the input end of the controller, and the controller is set to control the operation action of the cutting component based on the image of the workpiece to be cut.
According to the utility model provides a numerical control cutting equipment, the base includes: the first guide rail is provided with a first rack, and the first guide rail is arranged along a third direction which is perpendicular to the first direction; the moving platform is provided with a first gear meshed with the first rack, and the upright post is rotatably arranged on the moving platform; the input end of the first driving device is electrically connected with the output end of the controller, and the first driving device is in power coupling connection with the first gear.
According to the numerical control cutting equipment that this application provided, moving platform is equipped with guide roller, guide roller with first guide rail roll cooperation, guide roller's axis of rotation with the third direction is perpendicular.
According to the utility model provides a numerical control cutting equipment, the guide roller includes: the first guide rail is provided with a first side surface and a second side surface which are arranged oppositely, and the rolling surface of the first sub-roller is contacted with the first side surface; and the rolling surface of the second sub-roller is in contact with the second side surface, and the first sub-roller and the second sub-roller clamp the first guide rail.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: the upright post is connected with the base through the first rotating mechanism; and the input end of the second driving device is electrically connected with the output end of the controller, and the second driving device is in power coupling connection with the first rotating mechanism.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: the support arm is connected with the upright post through the screw mechanism; and the input end of the third driving device is electrically connected with the output end of the controller, and the third driving device is in power coupling connection with the screw mechanism.
According to the numerical control cutting equipment provided by the application, the upright post is provided with a second guide rail, and the second guide rail is arranged along the first direction; the first slider is installed to the support arm, first slider slidable mounting in the second guide rail.
According to the numerical control cutting equipment provided by the application, the support arm is provided with a third guide rail, and the third guide rail is arranged along the second direction; and the cutting component is provided with a second sliding block, and the second sliding block is slidably arranged on the third guide rail.
According to the numerical control cutting equipment provided by the application, the third guide rail is pivotally arranged on the supporting arm around a rotating axis parallel to the second direction.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: the third guide rail is connected with the supporting arm through the second rotating mechanism; and the input end of the fourth driving device is electrically connected with the output end of the controller, and the fourth driving device is in power coupling connection with the second rotating mechanism.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: the third guide rail is provided with a second rack, and the length direction of the second rack is along the second direction; the cutting component is provided with a second gear meshed with the second rack; the input end of the fifth driving device is electrically connected with the output end of the controller, and the fifth driving device is in power coupling connection with the second gear.
According to the numerical control cutting equipment that this application provided, cutting part includes: the second sliding block is arranged on the fixed piece; a cutting head pivotally mounted to the mount about an axis of rotation perpendicular to the second direction, the cutting head having a length direction perpendicular to the second direction, and the cutting head being arranged to be retractable relative to the mount.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: the cutting head is connected with the fixing piece through the third rotating mechanism; and the input end of the sixth driving device is electrically connected with the output end of the controller, and the sixth driving device is in power coupling connection with the third rotating mechanism.
According to the numerical control cutting equipment that this application provided, numerical control cutting equipment still includes: a first end of the communication device is electrically connected with a transceiving end of the controller, and a second end of the communication device is used for communicating with an external terminal; the controller is configured to send the image of the workpiece to be cut to the external terminal through the communication device, receive a work path generated by the external terminal, and control the work operation of the cutting component based on the work path.
The application provides a numerical control cutting equipment, through the portable mounting means who sets up stand, support arm and cutting part to set up controller and image acquisition device, the controller can be according to waiting to cut the work piece image that image acquisition device gathered, and control cutting part automatic operation can practice thrift the human cost, reduces the person dangerous, improves the operating efficiency.
Detailed Description
To make the purpose, technical solutions and advantages of the present application clearer, the technical solutions in the present application will be clearly and completely described below with reference to the drawings in the present application, and it is obvious that the described embodiments are some, but not all embodiments of the present application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
The numerical control cutting device of the present application is described below with reference to fig. 1 to 4.
As shown in fig. 1, the present application provides a numerical control cutting apparatus, comprising: a base 10, a column 20, a support arm 30, a cutting member 40, an image capture device, and a controller.
The upright column 20 is rotatably mounted on the base 10, one end of the upright column 20 is connected with the top surface of the base 10, the length direction of the upright column 20 is a first direction a, the first direction a can be perpendicular to the top surface of the base 10, and the upright column 20 can rotate around the base 10.
The upright post 20 can be of a steel frame structure, so that the weight of the upright post 20 can be reduced, and meanwhile, a certain load can be borne, and the strength of the upright post 20 is ensured.
The support arm 30 is slidably mounted to the post 20, and the sliding direction of the support arm 30 is parallel to the first direction a and is configured to be adapted to be fixed at a plurality of positions along the sliding path.
The length direction of the support arm 30 is a second direction B, which is perpendicular to the first direction a, i.e., the length direction of the support arm 30 can be perpendicular to the length direction of the column 20, i.e., the sliding direction of the support arm 30 can be perpendicular to the length direction of the support arm 30.
When the base 10 is placed on a horizontal surface, the upright 20 can be oriented vertically, and the support arm 30 can be oriented horizontally, so that the support arm 30 can slide vertically, and during the sliding process, the height of the support arm 30 relative to the horizontal surface changes, in other words, the height of the support arm 30 relative to the horizontal surface can be adjusted by adjusting the relative positions of the support arm 30 and the upright 20.
The support arm 30 may also be of a steel frame construction, ensuring strength while reducing the weight of the support arm 30.
The support arm 30 can have a lifting frame body, the lifting frame body has a lifting position in the middle, the upright post 20 can penetrate through the lifting position, that is, the lifting frame body can be sleeved on the upright post 20, the lifting frame body can be close to the first end of the support arm 30, the top end of the lifting frame body can be connected with the two end parts of the support arm 30 through cables, and thus the strength of the support arm 30 can be further improved.
The cutting member 40 can be disposed between the lifting frame and the second end of the supporting arm 30, and there can be a weight between the lifting frame and the first end of the supporting arm 30, so that the supporting arm 30 can use the lifting frame as a fulcrum to ensure that the first end and the second end are balanced, and prevent the weight from being unbalanced and falling down.
The cutting member 40 is slidably mounted to the support arm 30, and the sliding direction of the cutting member 40 is parallel to the second direction B and is configured to be adapted to be fixed at a plurality of positions on the sliding path.
The sliding direction of the cutting member 40 may be movable in the second direction B, that is, in the horizontal direction. The cutting part 40 may have a cutting head 44, and a length direction of the cutting head 44 may be perpendicular to a sliding direction of the cutting part 40.
In conclusion, the cutting part 40 can be driven by the upright post 20 to rotate, can be driven by the cutting arm to lift, and can horizontally move along the cutting arm, so that the cutting part 40 can flexibly move, and the cutting part 40 can move to different positions to perform cutting operation.
The image acquisition device is used for acquiring images of a workpiece to be cut.
The image acquisition apparatus may include: the cutting device comprises a first camera 51, a second camera 52 and a third camera 53, wherein the first camera 51 can be installed on the stand column 20, the second camera 52 can be installed on the cutting part 40, the third camera 53 can be installed on the supporting arm 30, the lens orientations of the first camera 51, the second camera 52 and the third camera 53 are crossed with each other to ensure that more areas can be irradiated, and the first camera 51, the second camera 52 and the third camera 53 can shoot a workpiece to be cut from all directions and angles to obtain an image of the workpiece to be cut.
The output end of the image acquisition device is in communication connection with the input end of the controller, and the controller is set to control the operation action of the cutting component 40 based on the image of the workpiece to be cut.
It can be understood that the image acquisition device can transmit the image of the workpiece to be cut to the controller, and the controller can perform three-dimensional modeling according to the image of the workpiece to be cut, plan a reasonable operation path, and control the operation action of the cutting component 40 according to the operation path.
Of course, in some embodiments, the controller may further be connected with a communication device, a first end of the communication device is electrically connected with a transceiving end of the controller, a second end of the communication device is used for communicating with an external terminal, the controller is configured to transmit the image of the workpiece to be cut to the external terminal through the communication device, receive a working path generated by the external terminal, and control the working action of the cutting component 40 based on the working path.
That is to say, the controller may send the image of the workpiece to be cut to an external terminal, and the external terminal may be an electronic device having a logic operation function, such as a desktop computer, an industrial personal computer, a microcomputer, a server, or a mobile terminal, where the mobile terminal may be a mobile phone, a tablet computer, or a notebook computer.
The reasonable operation path can be calculated in the external terminal through an algorithm program, the external terminal can send the operation path to the controller through the communication device, and the controller controls the operation action of the cutting component 40 according to the operation path, so that complex logic operation can be put into the external terminal, the operation pressure of the controller can be reduced, and the cost of the numerical control cutting equipment can be reduced.
It is noted that as the quantity of retained cars continues to increase, new cars are coming into the market in large numbers, and the quantity of scrapped cars is increasing. But the scraped cars are not equal to waste products, corresponding technical measures are taken for the parts of the scraped cars, the waste materials can be completely changed into valuable materials by recycling, the scraped cars are recycled, the development of the car recycling industry can be promoted, and the problem of environmental pollution caused by the scrapped cars can be solved to a certain extent.
The automobile disassembly process flow comprises 4 steps: preparing, disassembling and decomposing, classifying and storing and compacting the vehicle body. Cutting is needed for large-volume metal, and gas cutting is mostly used in the current cutting technology. Gas cutting means that gas flame is used for preheating cut metal to an ignition point, the cut metal is violently combusted in pure oxygen flow to form slag and release a large amount of heat, oxidized slag is blown off under the blowing force of high-pressure oxygen, and the released heat further preheats the next layer of metal to enable the next layer of metal to reach a melting point.
At present, the scraped car disassembly industry mainly applies a manual cutting torch to disassemble the scraped car, and the defects are obvious: firstly, manual operation, high danger and frequent accidents occur; secondly, the disassembly efficiency is low, and the cutting efficiency of the manual cutting torch and the enthusiasm of workers can influence the disassembly efficiency; thirdly, the labor cost is high, and in order to ensure the disassembling efficiency, a plurality of people are required to work for a plurality of shifts.
The existing machine flame cutting equipment on the market is mainly used for cutting plane plates, does not have machine flame cutting equipment specially used for disassembling, can only carry out plane machining, adopts industrial control equipment in time, can only carry out machining according to a preset programming route, and cannot adapt to complex application scenes of the disassembling industry.
The application provides a numerical control cutting equipment, through the portable mounting means who sets up stand 20, support arm 30 and cutting part 40 to set up controller and image acquisition device, the controller can be according to waiting to cut the work piece image that image acquisition device gathered, and control cutting part 40 automatic operation can practice thrift the human cost, reduces the personal danger, improves the operating efficiency.
As shown in fig. 1 and 2, in some embodiments, the base 10 includes: a first guide rail 11, a moving platform 12 and a first driving device 21.
The first guide rail 11 is provided with a first rack, the first rack is long, the first rack is arranged on the first guide rail 11, and when the base 10 is placed on a horizontal plane, the first guide rail 11 and the first rack can be both along the horizontal direction.
The moving platform 12 is provided with a first gear engaged with the first rack, the upright post 20 is rotatably mounted on the moving platform 12, the first gear is engaged with the first rack, and the moving platform 12 is driven to move relatively to the first guide rail 11 through transmission of the first gear and the first rack, because the upright post 20 is mounted on the moving platform 12, the moving platform 12 can drive the upright post 20 to perform integral displacement.
In other words, the upright 20 can move on the base 10 along the first guide rail 11, thereby moving the support arm 30 and the cutting member 40 mounted on the upright 20 together.
The input end of the first driving device 21 is electrically connected with the output end of the controller, and the first driving device 21 is in power coupling connection with the first gear.
That is, the first driving device 21 can provide power for the first gear, and the first driving device 21 is electrically connected to the controller, so that the controller can control the relative movement of the first gear and the first rack by controlling the operation of the first driving device 21, thereby controlling the movement of the moving platform 12, so that the upright column 20 can move, and thus the control efficiency can be improved.
As shown in fig. 1 and 2, in some embodiments, the moving platform 12 is provided with a guide roller 13, the guide roller 13 is in rolling engagement with the first guide rail 11, the length direction of the first guide rail 11 is along a third direction C, the third direction C is perpendicular to the first direction a, and the rotation axis of the guide roller 13 is perpendicular to the third direction C.
It can be understood that, the movable platform 12 may be provided with a guide roller 13, the guide roller 13 may roll along the first guide rail 11, the rotation axis of the guide roller 13 is perpendicular to the third direction C, that is, the guide roller 13 can only move along the third direction C, and the guide roller 13 may play a limiting role on the movable platform 12, so that the movable platform 12 can only move along the length direction of the first guide rail 11, and the movable platform 12 does not separate from the first guide rail 11.
As shown in fig. 1 and 2, in some embodiments, the guide roller 13 includes: a first sub-roller and a second sub-roller.
The first guide rail 11 has a first side surface and a second side surface which are arranged opposite to each other, and the first side surface and the second side surface are parallel to each other.
The rolling surface of the first sub-roller is in contact with the first side surface, the rolling surface of the second sub-roller is in contact with the second side surface, and the first sub-roller and the second sub-roller clamp the first guide rail 11.
It can be understood that, when the base 10 is placed on a horizontal surface, the first sub-roller, the first guide rail 11 and the second sub-roller are sequentially arranged from top to bottom, the first guide rail 11 is sandwiched between the first sub-roller and the second sub-roller, the first sub-roller can roll along the first side surface, the second sub-roller can roll along the second side surface, and the first sub-roller and the second sub-roller can limit positions from two sides of the first guide rail 11, so as to further ensure that the mobile platform 12 does not separate from the first guide rail 11.
As shown in fig. 1 and 2, in some embodiments, the digitally controlled cutting device further comprises: a first rotation mechanism and a second drive means 22.
The upright column 20 is connected with the base 10 through a first rotating mechanism, and the first rotating mechanism can drive the upright column 20 to rotate.
The input end of the second driving device 22 is electrically connected with the output end of the controller, and the second driving device 22 is in power coupling connection with the first rotating mechanism.
The second driving device 22 can provide rotational power for the first rotating mechanism, and the controller can control the start/stop, the rotational speed and the rotational direction of the second driving device 22, so that the controller can indirectly control the rotational angle of the upright post 20, thereby improving the control efficiency.
As shown in fig. 1 and 3, in some embodiments, the digitally controlled cutting device further comprises: a screw mechanism 32 and a third drive means 31.
The supporting arm 30 is connected with the upright post 20 through the screw mechanism 32, the screw mechanism 32 can comprise a screw and a nut, the screw can be fixed with the upright post 20, the nut can be fixed with the supporting arm 30, and the purpose that the supporting arm 30 ascends and descends along the upright post 20 can be achieved through the screw mechanism 32.
The input end of the third driving device 31 is electrically connected with the output end of the controller, and the third driving device 31 is in power coupling connection with the screw mechanism 32.
The third driving device 31 can provide power for the screw mechanism 32, and the controller can control the start, stop, rotation speed and rotation direction of the third driving device 31, so that the controller can indirectly control the position of the supporting arm 30 on the upright post 20, control the height of the supporting arm 30, and improve the control efficiency.
As shown in fig. 1 and 3, in some embodiments, the upright 20 is provided with a second guide rail 23, and the length direction of the second guide rail 23 is parallel to the first direction a; the support arm 30 is mounted with a first slider 33, the first slider 33 being slidably mounted to the second rail 23.
It can be understood that the second guide rail 23 is arranged on the upright post 20, when the upright post 20 is along the vertical direction, the second guide rail 23 is also along the vertical direction, the first slider 33 is arranged on the support arm 30, and the first slider 33 can slide along the second guide rail 23, so that the support arm 30 can be limited, the support arm 30 can only vertically lift along the upright post 20, displacement in other directions is not generated, the load borne by the screw mechanism 32 can be reduced, and the reliability of the screw mechanism 32 is improved.
As shown in fig. 1 and 3, in some embodiments, the support arm 30 is mounted with a third rail 34, the length direction of the third rail 34 being parallel to the second direction B; the cutting member 40 is mounted with a second slider slidably mounted to the third rail 34.
It will be appreciated that the third guide rail 34 is provided along the second direction B, the second slider fixed to the cutting member 40 can slide along the third guide rail 34, and the cutting member 40 can be fixed at a plurality of positions along the sliding path, so that the cutting member 40 has a degree of freedom along the second direction B, and the cutting member 40 can move along the second direction B.
In some embodiments, the third rail 34 is rotatably mounted on the supporting arm 30, and the rotation axis is parallel to the second direction B, that is, the third rail 34 can rotate the cutting member 40, and the rotation angle of the third rail 34 can be limited, for example, the first direction a can be set to 0 degree, and the rotation angle of the third rail 34 can be ± 90 degrees.
As shown in fig. 1 and 3, in some embodiments, the digitally controlled cutting device further comprises: a second rotation mechanism and a fourth drive means 35.
The third guide rail 34 is connected to the support arm 30 through a second rotation mechanism, and the second rotation mechanism can drive the third guide rail 34 to rotate along a rotation axis of the third guide rail 34.
The input end of the fourth driving device 35 is electrically connected with the output end of the controller, the fourth driving device 35 is in power coupling connection with the second rotating mechanism, the fourth driving device 35 can provide power for the second rotating mechanism, and the controller can control the start and stop, the rotating speed and the rotating direction of the fourth driving device 35, so that the rotating angle of the third guide rail 34 is controlled, and the control efficiency can be improved.
As shown in fig. 1 and 4, in some embodiments, the digitally controlled cutting device further comprises: a fifth drive means 42.
A second rack is mounted on the third guide rail 34, and the length direction of the second rack is parallel to the length direction of the third guide rail 34; the cutting member 40 is mounted with a second gear engaged with the second rack; an input end of the fifth driving device 42 is electrically connected with an output end of the controller, and the fifth driving device 42 is in power coupling connection with the second gear.
It can be understood that the fifth driving device 42 can provide a rotating power for the second gear, and the controller can control the start, stop, rotation speed and rotation direction of the fifth driving device 42, and can drive the second gear to rotate, so as to drive the second gear to move along the second rack, so that the cutting component 40 can move along the third guide rail 34, and through the rack-and-pinion mechanism, the control efficiency can be further improved.
As shown in fig. 1 and 4, in some embodiments, the cutting member 40 includes: a fixing member 43 and a cutting head 44.
The second slider is mounted on the fixing member 43, that is, the second slider can drive the fixing member 43 to slide along the second direction B.
The cutting head 44 is rotatably mounted to the mount 43 with the axis of rotation of the cutting head 44 not being along the length of the cutting head 44, but perpendicular to the length of the cutting head 44.
The cutting head 44 is arranged to be telescopic relative to the fixing part 43, the cutting head 44 can be connected with the connecting flange 46, the connecting flange 46 can be connected with the push rod 45, and the push rod 45 can drive the connecting flange 46 to realize telescopic movement, so that the cutting head 44 is driven to realize telescopic movement.
As shown in fig. 1 and 4, in some embodiments, the digitally controlled cutting device further comprises: a third rotation mechanism and a sixth drive device 47.
The cutting head 44 is connected to the fixing member 43 through a third rotating mechanism, an input end of a sixth driving device 47 is electrically connected to an output end of the controller, and the sixth driving device 47 is in power coupling connection with the third rotating mechanism.
That is, the sixth driving device 47 can provide power for the third rotating mechanism, and the controller can control the start/stop, the rotating speed and the rotating direction of the sixth driving device 47, so as to control the rotating angle of the cutting head 44, thereby further improving the control efficiency.
It should be noted that, in the above embodiments, the first driving device 21, the second driving device 22, the third driving device 31, the fourth driving device 35, the fifth driving device 42, and the sixth driving device 47 sequentially include power sources, the power sources may be a stepping motor, a servo motor, or a steering engine, and the power sources included in the first to sixth driving devices may be servo deceleration motors.
The above-described embodiments of the apparatus are merely illustrative, and the units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment. One of ordinary skill in the art can understand and implement it without inventive effort.
Through the above description of the embodiments, those skilled in the art will clearly understand that each embodiment can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware. With this understanding in mind, the above-described technical solutions may be embodied in the form of a software product, which can be stored in a computer-readable storage medium such as ROM/RAM, magnetic disk, optical disk, etc., and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device, etc.) to execute the methods described in the embodiments or some parts of the embodiments.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.