CN113145767B - A forming and bending process for designing a bending angle - Google Patents

A forming and bending process for designing a bending angle Download PDF

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CN113145767B
CN113145767B CN202110323791.1A CN202110323791A CN113145767B CN 113145767 B CN113145767 B CN 113145767B CN 202110323791 A CN202110323791 A CN 202110323791A CN 113145767 B CN113145767 B CN 113145767B
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bending
rod
fixedly connected
wire
groove
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CN113145767A (en
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陈亮
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Dongguan Zhongjin Furniture Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F1/00Bending wire other than coiling; Straightening wire
    • B21F1/004Bending wire other than coiling; Straightening wire by means of press-type tooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F11/00Cutting wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F23/00Feeding wire in wire-working machines or apparatus

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  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

本发明公开了一种设计折弯角度的成型折弯工艺,涉及折弯机技术领域。本发明包括步骤一、计算并确定线材需要折弯角度,准备施工所需的线材和折弯机本体。步骤二、折弯刀具的挑选:根据线材的直径挑选适配的折弯刀具,折弯刀具的一端固定连接有连接板。本发明通过在折弯刀具的一侧设置有定位槽,定位槽可以对线材最小弯曲半径折弯,并适用于细线径且长度较短的线材成形产品,从而提升了折弯装置的适用性,设置的限位件,限位件可以根据不同的线材对折弯刀具进行更换,从而提升了折弯装置的稳定性,设置的连接件,连接件可以根据不同的线材进行更换不同的芯轴,从而提升了折弯装置的多样性。

Figure 202110323791

The invention discloses a forming and bending process for designing a bending angle, and relates to the technical field of bending machines. The invention includes the first step of calculating and determining the bending angle of the wire rod, and preparing the wire rod and the bending machine body required for construction. Step 2. Selection of the bending tool: according to the diameter of the wire, select the suitable bending tool, and one end of the bending tool is fixedly connected with a connecting plate. In the present invention, a positioning groove is arranged on one side of the bending tool, the positioning groove can bend the wire with the minimum bending radius, and is suitable for wire forming products with thin wire diameter and short length, thereby improving the applicability of the bending device , the set limiter, the limiter can replace the bending tool according to different wires, thereby improving the stability of the bending device, the set connector, the connector can be replaced according to different wires for different mandrels, This increases the variety of bending devices.

Figure 202110323791

Description

一种设计折弯角度的成型折弯工艺A forming and bending process for designing a bending angle

技术领域technical field

本发明属于折弯机技术领域,特别是涉及一种设计折弯角度的成型折弯工艺。The invention belongs to the technical field of bending machines, and in particular relates to a forming and bending process for designing a bending angle.

背景技术Background technique

折弯机是一种能够对薄板进行折弯的机器,其结构主要包括支架、工作台和夹紧板,工作台置于支架上,工作台由底座和压板构成,底座通过铰链与夹紧板相连,底座由座壳、线圈和盖板组成,线圈置于座壳的凹陷内,凹陷顶部覆有盖板。使用时由导线对线圈通电,通电后对压板产生引力,从而实现对压板和底座之间薄板的夹持。由于采用了电磁力夹持,使得压板可以做成多种工件要求,而且可对有侧壁的工件进行加工,操作上也十分简便。The bending machine is a machine that can bend thin plates. Its structure mainly includes a bracket, a worktable and a clamping plate. The worktable is placed on the bracket. The worktable is composed of a base and a pressure plate. The base is composed of a seat shell, a coil and a cover plate, the coil is placed in a recess of the seat shell, and the top of the recess is covered with a cover plate. When in use, the coil is energized by the wire, and after the electricity is energized, the pressure plate is gravitationalized, so as to realize the clamping of the thin plate between the pressure plate and the base. Due to the use of electromagnetic force clamping, the pressing plate can be made into various workpiece requirements, and the workpiece with side walls can be processed, and the operation is also very simple.

现有的大多折弯机,在对线材进行折弯时,可能会导致线材出现损伤,且在线材不是适配时,更换刀具时较为不方便。Most of the existing bending machines may cause damage to the wire when bending the wire, and it is inconvenient to replace the tool when the wire is not suitable.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种设计折弯角度的成型折弯工艺,通过折弯刀具、限位件,解决了上述现有技术中存在的问题。The purpose of the present invention is to provide a forming and bending process for designing a bending angle, which solves the problems existing in the above-mentioned prior art by means of a bending tool and a limiter.

为达上述目的,本发明是通过以下技术方案实现的:For reaching the above-mentioned purpose, the present invention is achieved through the following technical solutions:

一种设计折弯角度的成型折弯工艺,包括A forming and bending process for designing a bending angle, including

步骤一、计算并确定线材需要折弯角度,准备施工所需的线材和折弯机本体;Step 1. Calculate and determine the bending angle of the wire, and prepare the wire and the body of the bending machine required for construction;

步骤二、折弯刀具的挑选:根据线材的直径挑选适配的折弯刀具,折弯刀具的一端固定连接有第一连接板,折弯刀具在靠近第一连接板的一端呈扁平状,连接板在远离折弯刀具的一端为弧形结构,用于减少对对线材造成损伤,且折弯刀具与第一连接板的一侧均开设有定位槽,且定位槽可以根据线材的粗细进行设置;Step 2. Selection of the bending tool: according to the diameter of the wire, select the suitable bending tool. One end of the bending tool is fixedly connected with the first connecting plate, and the bending tool is flat at the end close to the first connecting plate, and is connected The end of the plate away from the bending tool has an arc structure to reduce damage to the wire, and the bending tool and one side of the first connecting plate are provided with a positioning groove, and the positioning groove can be set according to the thickness of the wire ;

步骤三、折弯机本体的外部前端设置有刀座,然后刀座通过滑动件进行更换,从而使折弯刀具可以接近线材;Step 3. The outer front end of the bending machine body is provided with a knife seat, and then the knife seat is replaced by a sliding member, so that the bending tool can be close to the wire;

步骤四、折弯刀具的安装,将折弯刀具插入刀座内,然后刀座采用限位件对折弯刀具进行固定;Step 4: Install the bending tool, insert the bending tool into the tool holder, and then the tool holder uses the limiter to fix the bending tool;

步骤五、芯轴的安装,折弯机本体的内部一侧固定连接有第一电机,第一电机的输出端通过连接件固定连接有芯轴,根据线材的粗细进行跟换芯轴;Step 5, the installation of the mandrel, the inner side of the bending machine body is fixedly connected with the first motor, the output end of the first motor is fixedly connected with the mandrel through the connecting piece, and the mandrel is replaced according to the thickness of the wire;

步骤六、线材的折弯:在折弯机本体内部设置有存料机构、校正机构、送料机构,折弯机本体的上侧设置有切割装置,且校正机构位于存料机构与送料机构之间;Step 6. Bending of the wire: a material storage mechanism, a correction mechanism and a feeding mechanism are arranged inside the bending machine body, a cutting device is arranged on the upper side of the bending machine body, and the correction mechanism is located between the material storage mechanism and the feeding mechanism. ;

可选的,限位件包括:第一凹槽,折弯刀具滑动配合在第一凹槽内,刀座的两侧均开设有第一槽道,第一槽道一侧固定连接有滑轨,第一杆体的底部固定连接有第一转轴,第一转轴的周侧转动连接有第二杆体,固定杆的一端固定连接有第二转轴;Optionally, the limiting member includes: a first groove in which the bending tool is slidably fitted, a first channel is opened on both sides of the tool seat, and a slide rail is fixedly connected to one side of the first channel The bottom of the first rod body is fixedly connected with a first rotating shaft, the peripheral side of the first rotating shaft is rotatably connected with a second rod body, and one end of the fixed rod is fixedly connected with a second rotating shaft;

第二转轴的一端与第二杆体转动连接,第二杆体的一端固定连接有第一齿轮,第二杆体的下侧固定连接有第一弹簧,第一弹簧的一端固定连接在第一槽道的底部。One end of the second shaft is rotatably connected with the second rod body, one end of the second rod body is fixedly connected with the first gear, the lower side of the second rod body is fixedly connected with the first spring, and one end of the first spring is fixedly connected with the first channel. bottom.

可选的,第一槽道的上侧滑动配合有第一齿板,且第一齿轮与第一齿板啮合,折弯刀具的两侧均开设有与第一齿板适配的卡槽,滑轨为矩形条结构,滑轨的一侧开设有与第一杆体相适配的滑槽,第一槽道的一侧开设有限位槽,限位槽内滑动连配合有第三杆体;Optionally, the upper side of the first channel is slidably fitted with a first toothed plate, and the first gear is engaged with the first toothed plate, and both sides of the bending tool are provided with clamping grooves adapted to the first toothed plate, The slide rail is a rectangular strip structure, one side of the slide rail is provided with a chute adapted to the first rod body, one side of the first groove is provided with a limit groove, and a third rod body is slidably connected in the limit groove;

限位槽的一侧开设有第一槽口,第一槽口的底部固定连接有第二弹簧,第二弹簧的一端固定连接有第四杆体,第四杆体的一端与第三杆体固定连接,第三杆体的上侧固定连接有矩形块,且第三杆体的周侧转动连接有限位板。One side of the limiting groove is provided with a first notch, the bottom of the first notch is fixedly connected with a second spring, one end of the second spring is fixedly connected with a fourth rod body, and one end of the fourth rod body is fixedly connected with the third rod body, The upper side of the third rod body is fixedly connected with a rectangular block, and the peripheral side of the third rod body is rotatably connected with a limiting plate.

可选的,连接件包括第二凹槽,芯轴滑动配合在第二凹槽的中部,折弯机本体的一侧固定连接有固定板,第一电机固定连接在固定板的上侧,第一电机输出端固定连接连接板,连接板的一侧开设有两第二槽口、第二槽道,芯轴的下侧固定连接有连接杆,连接杆滑动配合在第二槽口内,第二槽道的一侧开设有第三槽口;Optionally, the connecting piece includes a second groove, the mandrel is slidably fitted in the middle of the second groove, a fixing plate is fixedly connected to one side of the body of the bending machine, the first motor is fixedly connected to the upper side of the fixing plate, and the first motor is fixedly connected to the upper side of the fixing plate. A motor output end is fixedly connected to a connecting plate, one side of the connecting plate is provided with two second slots and a second channel, the lower side of the mandrel is fixedly connected with a connecting rod, the connecting rod is slidably fitted in the second slot, the second One side of the channel is provided with a third slot;

第二槽道中部滑动配合有滑杆,滑杆的一侧固定连接有第二齿板,第三槽口的一侧转动连接有第二齿轮,第二槽道的底部滑动配合有第三齿条。A sliding rod is slidably fitted in the middle of the second channel, a second tooth plate is fixedly connected to one side of the sliding rod, a second gear is rotatably connected to one side of the third slot, and a third tooth is slidably fitted to the bottom of the second channel strip.

可选的,滑杆的一侧固定连接有第一定位杆,且第二齿板的一侧开设有与第二齿板适配的第三槽道,第二齿板滑动配合在第三槽道内。Optionally, one side of the sliding rod is fixedly connected with the first positioning rod, and one side of the second toothed plate is provided with a third groove adapted to the second toothed plate, and the second toothed plate is slidably fitted in the third groove. inside the road.

可选的,切割装置包括第二电机,第二电机的输出端固定连接有螺杆,折弯机本体的一侧固定连接有挡板,挡板的一侧开设有第二矩形槽,且第二定位杆滑动连接在第二矩形槽内,第二定位杆的一侧开设有与螺杆适配的螺纹槽,定位杆的另一侧装设有刀片。Optionally, the cutting device includes a second motor, the output end of the second motor is fixedly connected with a screw rod, one side of the bending machine body is fixedly connected with a baffle plate, one side of the baffle plate is provided with a second rectangular groove, and the second The positioning rod is slidably connected in the second rectangular groove, one side of the second positioning rod is provided with a thread groove adapted to the screw rod, and the other side of the positioning rod is provided with a blade.

可选的,第二槽道包括第一矩形槽,且滑杆滑动配合在第一矩形槽的内部,第一矩形槽的一侧开设有第二矩形槽,第二矩形槽的一侧开设第三矩形槽,且第三齿条滑动配合在第三矩形槽的内部。Optionally, the second channel includes a first rectangular groove, and the sliding rod is slidably fitted inside the first rectangular groove, a second rectangular groove is formed on one side of the first rectangular groove, and a first rectangular groove is formed on one side of the second rectangular groove. Three rectangular grooves, and the third rack is slidably fitted inside the third rectangular groove.

可选的,第二槽口与第二槽道相连通,且第二齿轮与第三齿条、第二齿板啮合。Optionally, the second slot is communicated with the second channel, and the second gear is engaged with the third rack and the second tooth plate.

可选的,滑动件包括可为电动导轨。Optionally, the sliding member includes a guide rail that can be powered.

可选的,限位板的一侧开设有与矩形块适配的第一矩形槽,限位板为U形板结构。Optionally, one side of the limiting plate is provided with a first rectangular groove adapted to the rectangular block, and the limiting plate is of a U-shaped plate structure.

本发明的实施例具有以下有益效果:Embodiments of the present invention have the following beneficial effects:

本发明的一个实施例通过在折弯刀具的一侧设置有定位槽,定位槽可以对线材最小弯曲半径折弯,并适用于细线径且长度较短的线材成形产品,从而提升了折弯装置的适用性,设置的限位件,限位件可以根据不同的线材对折弯刀具进行更换,从而提升了折弯装置的稳定性,设置的连接件,连接件可以根据不同的线材进行更换不同的芯轴,从而提升了折弯装置的多样性。In one embodiment of the present invention, a positioning groove is provided on one side of the bending tool. The positioning groove can bend the wire with the minimum bending radius, and is suitable for wire forming products with thin wire diameter and short length, thereby improving bending. The applicability of the device, the set limiter, the limiter can replace the bending tool according to different wires, thus improving the stability of the bending device, the set connector, the connector can be replaced according to different wires. mandrels, thus increasing the variety of bending devices.

当然,实施本发明的任一产品并不一定需要同时达到以上所述的所有优点。Of course, it is not necessary for any product embodying the present invention to achieve all of the above-described advantages simultaneously.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings forming a part of the present application are used to provide further understanding of the present invention, and the exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the attached image:

图1为本发明一实施例的折弯机本体立体结构示意图;1 is a schematic diagram of a three-dimensional structure of a bending machine body according to an embodiment of the present invention;

图2为本发明一实施例的折弯刀具立体结构示意图;2 is a schematic three-dimensional structure diagram of a bending tool according to an embodiment of the present invention;

图3为本发明一实施例的折弯机本体剖面结构示意图;3 is a schematic cross-sectional structural diagram of a bending machine body according to an embodiment of the present invention;

图4为本发明一实施例的刀座剖面结构示意图;4 is a schematic diagram of a cross-sectional structure of a tool holder according to an embodiment of the present invention;

图5为图4中A处结构示意图;Fig. 5 is a structural representation at A in Fig. 4;

图6为图3中B处结构示意图;Fig. 6 is the structural representation at B in Fig. 3;

图7为图4中C处结构示意图。FIG. 7 is a schematic diagram of the structure at C in FIG. 4 .

其中,上述附图包括以下附图标记:Wherein, the above-mentioned drawings include the following reference signs:

折弯机本体1、折弯刀具2、第一连接板3、定位槽4、刀座5、滑动件6、限位件7、芯轴8、第一电机9、连接件10、存料机构11、校正机构12、送料机构13、第一凹槽14、第一槽道15、第一杆体16、固定板17、滑轨18、弹簧19、第二杆体20、第一转轴21、第二转轴22、固定杆23、第一齿板24、第一齿轮25、第三槽口26、切割装置27、连接板28、第二槽道29、限位板30、第二凹槽31、滑杆32、第三齿条33、第二齿轮34、第三槽道35、第二齿板36、第一定位杆37、第二电机38、螺杆39、第二定位杆40、刀片41、挡板42、限位槽43、第三杆体44、第四杆体45、矩形块46、第二连接板47、第二槽口48、连接杆49、第一槽口50、。Bending machine body 1, bending tool 2, first connecting plate 3, positioning groove 4, tool seat 5, sliding member 6, limiting member 7, mandrel 8, first motor 9, connecting member 10, material storage mechanism 11. Correction mechanism 12, feeding mechanism 13, first groove 14, first channel 15, first rod body 16, fixing plate 17, slide rail 18, spring 19, second rod body 20, first shaft 21, second Rotating shaft 22, fixing rod 23, first tooth plate 24, first gear 25, third slot 26, cutting device 27, connecting plate 28, second slot 29, limit plate 30, second groove 31, sliding Rod 32, third rack 33, second gear 34, third channel 35, second tooth plate 36, first positioning rod 37, second motor 38, screw 39, second positioning rod 40, blade 41, block Plate 42 , limiting slot 43 , third rod body 44 , fourth rod body 45 , rectangular block 46 , second connecting plate 47 , second slot 48 , connecting rod 49 , first slot 50 .

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.

为了保持本发明实施例的以下说明清楚且简明,本发明省略了已知功能和已知部件的详细说明。In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of well-known functions and well-known components.

请参阅图1-7所示,在本实施例中提供了一种设计折弯角度的成型折弯工艺,包括:Referring to Figures 1-7, this embodiment provides a forming and bending process for designing a bending angle, including:

步骤一、计算并确定线材需要折弯角度,准备施工所需的线材和折弯机本体1;Step 1. Calculate and determine the bending angle of the wire rod, and prepare the wire rod and the bending machine body 1 required for construction;

步骤二、折弯刀具2的挑选:根据线材的直径挑选适配的折弯刀具2,折弯刀具2的一端固定连接有第一连接板3,折弯刀具2在靠近第一连接板3的一端呈扁平状,第一连接板3在远离折弯刀具2的一端为弧形结构,用于减少对对线材造成损伤,且折弯刀具2与第一连接板3的一侧均开设有定位槽4,且定位槽4可以根据线材的粗细进行设置。Step 2. Selection of the bending tool 2: Select the suitable bending tool 2 according to the diameter of the wire. One end of the bending tool 2 is fixedly connected with the first connecting plate 3, and the bending tool 2 is close to the first connecting plate 3. One end is flat, and the first connecting plate 3 has an arc structure at one end away from the bending tool 2 to reduce damage to the wire, and both the bending tool 2 and the first connecting plate 3 are provided with positioning The slot 4, and the positioning slot 4 can be set according to the thickness of the wire.

步骤三、刀座5的滑动折弯机本体1的两侧均设置有刀座5,然后刀座5可以通过滑动件6进行更换,从而可以使折弯刀具2可以接近线材。Step 3. Both sides of the sliding bending machine body 1 of the knife seat 5 are provided with the knife seat 5, and then the knife seat 5 can be replaced by the sliding member 6, so that the bending tool 2 can be close to the wire.

步骤四、折弯刀具2的安装,折弯刀具2插入刀座5内,然后刀座5采用限位件7对折弯刀具2进行固定;Step 4: The installation of the bending tool 2, the bending tool 2 is inserted into the tool holder 5, and then the tool holder 5 uses the limiter 7 to fix the bending tool 2;

步骤五、芯轴8的安装,折弯机本体1的一侧固定连接有第一电机9,第一电机9的输出端通过连接件10固定连接有芯轴8,芯轴8可以根据线材的线材的粗细进行跟换芯轴8;Step 5. Installation of the mandrel 8. One side of the bending machine body 1 is fixedly connected with the first motor 9, and the output end of the first motor 9 is fixedly connected with the mandrel 8 through the connector 10. The mandrel 8 can be adjusted according to the wire rod. Change the mandrel 8 according to the thickness of the wire;

步骤六、线材的折弯:在折弯机本体1内部设置有存料机构11、校正机构12、送料机构13,折弯机本体1的上侧设置有切割装置27,且校正机构12位于存料机构11与送料机构13之间。Step 6. Bending of the wire: a material storage mechanism 11, a correction mechanism 12, and a feeding mechanism 13 are arranged inside the bending machine body 1, and a cutting device 27 is arranged on the upper side of the bending machine body 1, and the correction mechanism 12 is located in the storage mechanism 12. between the feeding mechanism 11 and the feeding mechanism 13 .

本实施例一个方面的应用为:在需要使用折弯机时,先根据650xS2xL/V=P(P=折弯压力,S=板厚,L=板料长度,V=下模槽口)计算折弯机的弯力,然后根据线材使用适配的折弯刀具2,然后把折弯刀具2安装入折弯机本体1内,然后开启存料机构11、校正机构12与送料机构13,存料机构11把线材送入到校正机构12内,然后校正机构12对线材进行固定,然后线材经过送料机构13进入芯轴8的周侧,然后开启滑动件6,使滑动件6通过刀座5带动折弯刀具2向靠近芯轴8的一侧运动,然后线材插入连接板3的定位槽4内,同时滑动件6产生力把线材沿芯轴8折弯,然后在折弯线材完成后开启切割装置27,切割装置27把已经折弯的线材进行切除,从而完成对线材的折弯,然后线材的弯曲半径由芯轴8端面和连接板3的距离决定,此距离也决定了线材折弯的最小长度,折弯刀具2前进的距离s确定后,可依据滑动件10所能达到的最小进给量确定线材折弯能够实现的控制精度。而l的值根据线径d的不同存在一个最小值,即l1≥d。当l1的值确定之后,此种设计的线材折弯设备能够折弯的最小线段长度l也随之确定,即l≥l1+2;当l的值确定之后,此种设计的线材折弯设备能够实现小弯曲半径的线材折弯,而最小弯曲半径的值r=d。由线材折弯过程的数学建模及理论分析可知,此种线材折弯设备的设计能在线材直径较小且折弯长度较短的情况下,实现小弯曲半径的线材折弯。需要注意的是,本申请中所涉及的折弯机本体可通过蓄电池供电或外接电源。One aspect of the application of this embodiment is: when a bending machine needs to be used, first according to 650xS 2 xL/V=P (P=bending pressure, S=plate thickness, L=plate length, V=lower die notch ) Calculate the bending force of the bending machine, then use the suitable bending tool 2 according to the wire, then install the bending tool 2 into the body 1 of the bending machine, and then open the material storage mechanism 11, the correction mechanism 12 and the feeding mechanism 13 , the storage mechanism 11 feeds the wire into the correction mechanism 12, and then the correction mechanism 12 fixes the wire, and then the wire enters the peripheral side of the mandrel 8 through the feeding mechanism 13, and then the sliding member 6 is opened, so that the sliding member 6 passes through the knife The seat 5 drives the bending tool 2 to move to the side close to the mandrel 8, and then the wire is inserted into the positioning groove 4 of the connecting plate 3, and the sliding member 6 generates a force to bend the wire along the mandrel 8, and then the bending of the wire is completed. Afterwards, the cutting device 27 is turned on, and the cutting device 27 cuts off the bent wire, thereby completing the bending of the wire, and then the bending radius of the wire is determined by the distance between the end face of the mandrel 8 and the connecting plate 3, which also determines the wire. After the minimum bending length and the advancing distance s of the bending tool 2 are determined, the control precision that can be achieved for wire bending can be determined according to the minimum feed amount that the sliding member 10 can achieve. The value of l has a minimum value according to the wire diameter d, that is, l1≥d. When the value of l1 is determined, the minimum line segment length l that can be bent by the wire bending equipment of this design is also determined, that is, l≥l1+2; when the value of l is determined, the wire bending equipment of this design is also determined. Wire bending with small bending radii can be achieved, while the value of the minimum bending radius is r=d. It can be seen from the mathematical modeling and theoretical analysis of the wire bending process that the design of this wire bending equipment can realize wire bending with a small bending radius when the wire diameter is small and the bending length is short. It should be noted that the body of the bending machine involved in this application can be powered by a battery or an external power source.

通过在折弯刀具2的一侧设置有定位槽4,定位槽4可以对线材最小弯曲半径折弯,并适用于细线径且长度较短的线材成形产品,从而提升了折弯装置的适用性,设置的限位件7,限位件7可以根据不同的线材对折弯刀具2进行更换,从而提升了折弯装置的稳定性,设置的连接件10,连接件10可以根据不同的线材进行更换不同的芯轴8,从而提升了折弯装置的多样性。By setting the positioning groove 4 on one side of the bending tool 2, the positioning groove 4 can bend the wire with the minimum bending radius, and is suitable for wire forming products with thin wire diameter and short length, thereby improving the application of the bending device. The limiter 7 is provided, and the limiter 7 can be used to replace the bending tool 2 according to different wires, thereby improving the stability of the bending device. The provided connector 10 can be used for different wires. By changing different mandrels 8, the versatility of the bending device is increased.

本实施例的限位件7包括:第一凹槽14,折弯刀具2滑动配合在第一凹槽14内,刀座5的两侧均开设有第一槽道15,第一槽道15一侧固定连接有滑轨18,第一杆体16的底部固定连接有第一转轴21,第一转轴21的周侧转动连接有第二杆体20,固定杆23的一端固定连接有第二转轴22;The limiting member 7 of this embodiment includes: a first groove 14 in which the bending tool 2 is slidably fitted; both sides of the tool seat 5 are provided with first grooves 15 , and the first grooves 15 One side is fixedly connected with the slide rail 18, the bottom of the first rod body 16 is fixedly connected with the first rotating shaft 21, the peripheral side of the first rotating shaft 21 is rotatably connected with the second rod body 20, and one end of the fixed rod 23 is fixedly connected with the second rotating shaft 22 ;

第二转轴22的一端与第二杆体20转动连接,第二杆体20的一端固定连接有第一齿轮25,第二杆体20的下侧固定连接有第一弹簧19,第一弹簧19的一端固定连接在第一槽道15的底部。One end of the second shaft 22 is rotatably connected with the second rod body 20 , one end of the second rod body 20 is fixedly connected with the first gear 25 , the lower side of the second rod body 20 is fixedly connected with the first spring 19 , and one end of the first spring 19 is fixed Connected to the bottom of the first channel 15 .

本实施例的第一槽道15的上侧滑动配合有第一齿板24,且第一齿轮25与第一齿板24啮合,折弯刀具2的两侧均开设有与第一齿板24适配的卡槽,滑轨18为矩形条结构,滑轨18的一侧开设有与第一杆体16相适配的滑槽,第一槽道15的一侧开设有限位槽43,限位槽43内滑动连配合有第三杆体44;In this embodiment, the upper side of the first channel 15 is slidably fitted with a first toothed plate 24 , and the first gear 25 is meshed with the first toothed plate 24 . Both sides of the bending tool 2 are provided with the first toothed plate 24 . The matching slot, the sliding rail 18 is a rectangular strip structure, one side of the sliding rail 18 is provided with a sliding groove that is adapted to the first rod body 16, and one side of the first channel 15 is provided with a limit slot 43, which is A third rod body 44 is slidably connected in the groove 43;

限位槽43的一侧开设有第一槽口50,第一槽口50的底部固定连接有第二弹簧,第二弹簧的一端固定连接有第四杆体45,第四杆体45的一端与第三杆体44固定连接,第三杆体44的上侧固定连接有矩形块46,且第三杆体44的周侧转动连接有限位板30。在需要移动限位板30时,先拉动矩形块46,使与矩形块46固定连接的第三杆体44沿限位槽43向远离限位板30的一侧运动,然后同时第三杆体44挤压第四杆体45,使第四杆体45缩入第一槽口50内,同时矩形块46从第二矩形槽内滑出,然后转动限位板30即可,在需要安装折弯刀具2时,先把折弯刀具2放入第一凹槽14内,然后拉出第一杆体16,然后滑轨18带动第一杆体16更省力的滑出第一槽道15,第一杆体16带动第二杆体20在固定杆23上转动,同时固定杆23带动第一齿轮25向接近第一槽道15底部的一侧移动,然后使第一齿轮25啮合第一齿板24,使第一齿板24卡入折弯刀具2内。One side of the limiting groove 43 is provided with a first notch 50 , the bottom of the first notch 50 is fixedly connected with a second spring, one end of the second spring is fixedly connected with a fourth rod body 45 , and one end of the fourth rod body 45 is connected with the second spring. The three rod bodies 44 are fixedly connected, the upper side of the third rod body 44 is fixedly connected with a rectangular block 46 , and the peripheral side of the third rod body 44 is rotatably connected to the limiting plate 30 . When the limit plate 30 needs to be moved, the rectangular block 46 is first pulled, so that the third rod body 44 fixedly connected with the rectangular block 46 moves along the limit groove 43 to the side away from the limit plate 30, and then simultaneously the third rod body 44 squeezes Press the fourth rod body 45 to retract the fourth rod body 45 into the first slot 50, while the rectangular block 46 slides out from the second rectangular slot, and then rotate the limit plate 30. When the bending tool 2 needs to be installed , first put the bending tool 2 into the first groove 14, then pull out the first rod body 16, and then the slide rail 18 drives the first rod body 16 to slide out of the first groove 15 with less effort, and the first rod body 16 drives the first rod body 16. The second rod body 20 rotates on the fixed rod 23, and at the same time, the fixed rod 23 drives the first gear 25 to move toward the side close to the bottom of the first channel 15, and then the first gear 25 engages with the first toothed plate 24, so that the first toothed plate 24 is snapped into the bending tool 2.

本实施例的连接件10包括第二凹槽31,芯轴8滑动配合在第二凹槽31的中部,折弯机本体1的一侧固定连接有固定板17,第一电机9固定连接在固定板17的上侧,第一电机9输出端固定连接第二连接板47,第二连接板47的一侧开设有两第二槽口48、第二槽道29,芯轴8的下侧固定连接有连接杆49,连接杆49滑动配合在第二槽口48内,第二槽道29的一侧开设有第三槽口26;The connector 10 of this embodiment includes a second groove 31 , the mandrel 8 is slidably fitted in the middle of the second groove 31 , the fixing plate 17 is fixedly connected to one side of the bending machine body 1 , and the first motor 9 is fixedly connected to the middle of the second groove 31 . On the upper side of the fixing plate 17 , the output end of the first motor 9 is fixedly connected to the second connecting plate 47 , one side of the second connecting plate 47 is provided with two second notches 48 and the second channel 29 , and the lower side of the mandrel 8 A connecting rod 49 is fixedly connected, the connecting rod 49 is slidably fitted in the second slot 48, and one side of the second slot 29 is provided with a third slot 26;

第二槽道29中部滑动配合有滑杆32,滑杆32的一侧固定连接有第二齿板36,第三槽口26的一侧转动连接有第二齿轮34,第二槽道29的底部滑动配合有第三齿条33。A sliding rod 32 is slidably fitted in the middle of the second channel 29 , a second toothed plate 36 is fixedly connected to one side of the sliding rod 32 , and a second gear 34 is rotatably connected to one side of the third slot 26 . The bottom is slidably fitted with a third rack 33 .

本实施例的滑杆32的一侧固定连接有第一定位杆37,且第二齿板36的一侧开设有与第二齿板36适配的第三槽道35,第二齿板36滑动配合在第三槽道35内。In this embodiment, a first positioning rod 37 is fixedly connected to one side of the sliding rod 32 , and a third groove 35 adapted to the second toothed plate 36 is opened on one side of the second toothed plate 36 . The second toothed plate 36 Sliding fit in the third channel 35 .

在需要固定芯轴8时,先把芯轴8插入第二凹槽31内,同时连接杆49滑入第二槽口48内,然后推动第一定位杆37,使与第一定位杆37固定连接的滑杆32向靠近第三齿条33的一侧运动,同时滑杆32滑入第三槽道35内,然后第二齿板36带动第二齿轮34运动,同时第二齿轮34带动第三齿条33运动,然后第三齿条33向靠近连接杆49的一侧运动,使第三齿条33与连接杆49产生限位关系,从而完成对芯轴8的固定。When the mandrel 8 needs to be fixed, firstly insert the mandrel 8 into the second groove 31, while the connecting rod 49 slides into the second groove 48, and then push the first positioning rod 37 to be fixed with the first positioning rod 37 The connected sliding rod 32 moves to the side close to the third rack 33, and at the same time the sliding rod 32 slides into the third groove 35, and then the second toothed plate 36 drives the second gear 34 to move, and at the same time the second gear 34 drives the first gear 34 to move. The third rack 33 moves, and then the third rack 33 moves toward the side close to the connecting rod 49 , so that the third rack 33 and the connecting rod 49 have a position-limiting relationship, thereby completing the fixation of the mandrel 8 .

本实施例的切割装置27包括第二电机38,第二电机38的输出端固定连接有螺杆39,折弯机本体1的一侧固定连接有挡板42,挡板42的一侧开设有第二矩形槽,且第二定位杆40滑动连接在第二矩形槽内,第二定位杆40的一侧开设有与螺杆39适配的螺纹槽,定位杆40的另一侧装设有刀片41。在需要使用切割装置27时,先开启第二电机38,使与第二电机38输出端固定连接的螺杆39转动,然后螺杆39带动第二定位杆40沿挡板42向靠近线材的一侧运动,然后刀片41对折弯后的线材进行切断,完成对线材的切割。The cutting device 27 in this embodiment includes a second motor 38 , the output end of the second motor 38 is fixedly connected with a screw 39 , a baffle plate 42 is fixedly connected to one side of the bending machine body 1 , and a second plate 42 is opened on one side of the baffle plate 42 . Two rectangular grooves, and the second positioning rod 40 is slidably connected in the second rectangular groove, one side of the second positioning rod 40 is provided with a threaded groove adapted to the screw 39, and the other side of the positioning rod 40 is provided with a blade 41 . When the cutting device 27 needs to be used, the second motor 38 is first turned on, so that the screw 39 fixedly connected to the output end of the second motor 38 rotates, and then the screw 39 drives the second positioning rod 40 to move along the baffle 42 to the side close to the wire. , and then the blade 41 cuts the bent wire to complete the cutting of the wire.

本实施例的第二槽道29包括第一矩形槽,且滑杆32滑动配合在第一矩形槽的内部,第一矩形槽的一侧开设有第二矩形槽,且第二齿板36滑动配合在第二矩形槽的内部,第二矩形槽的一侧开设第三矩形槽,且第三齿条33滑动配合在第三矩形槽的内部。The second channel 29 in this embodiment includes a first rectangular groove, and the sliding rod 32 is slidably fitted inside the first rectangular groove. A second rectangular groove is opened on one side of the first rectangular groove, and the second tooth plate 36 slides Fitted inside the second rectangular slot, a third rectangular slot is defined on one side of the second rectangular slot, and the third rack 33 is slidably fitted inside the third rectangular slot.

本实施例的第二槽口48与第二槽道29相连通,且第二齿轮34与第三齿条33、第二齿板36啮合。In this embodiment, the second slot 48 communicates with the second channel 29 , and the second gear 34 meshes with the third rack 33 and the second tooth plate 36 .

本实施例的滑动件6包括可为电动导轨。The sliding member 6 in this embodiment includes a guide rail which can be electric.

本实施例的限位板30的一侧开设有与矩形块46适配的第一矩形槽,限位板30为U形板结构。One side of the limiting plate 30 of the present embodiment is provided with a first rectangular groove adapted to the rectangular block 46 , and the limiting plate 30 is a U-shaped plate structure.

上述实施例可以相互结合。The above-described embodiments may be combined with each other.

需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first", "second", etc. in the description and claims of the present application and the above drawings are used to distinguish similar objects, and are not necessarily used to describe a specific sequence or sequence. It is to be understood that data so used may be interchanged under appropriate circumstances so that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.

在本发明的描述中,需要理解的是,方位词如“前、后、上、下、左、右”、“横向、竖向、垂直、水平”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。In the description of the present invention, it should be understood that the orientations indicated by orientation words such as "front, rear, top, bottom, left, right", "horizontal, vertical, vertical, horizontal" and "top, bottom" etc. Or the positional relationship is usually based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and these orientation words do not indicate or imply the indicated device or element unless otherwise stated. It must have a specific orientation or be constructed and operated in a specific orientation, so it cannot be construed as a limitation on the protection scope of the present invention; the orientation words "inside and outside" refer to the inside and outside relative to the outline of each component itself.

Claims (8)

1. The utility model provides a shaping bending process of design bending angle which characterized in that includes:
step one, calculating and determining a bending angle required by a wire rod, and preparing the wire rod and a bending machine body (1) required by construction;
step two, selecting a bending cutter (2): the adaptive bending tool (2) is selected according to the diameter of the wire, one end of the bending tool (2) is fixedly connected with a first connecting plate (3), one end, close to the first connecting plate (3), of the bending tool (2) is flat, one end, far away from the bending tool (2), of the first connecting plate (3) is of an arc-shaped structure and used for reducing damage to the wire, positioning grooves (4) are formed in one sides of the bending tool (2) and the first connecting plate (3), and the positioning grooves (4) are arranged according to the thickness of the wire;
thirdly, tool holders (5) are arranged on two sides of the outer front end of the bending machine body (1) in a sliding mode, and then the tool holders (5) are replaced through sliding pieces (6), so that the bending tool (2) is close to the wire;
step four, mounting the bending cutter (2), namely inserting the bending cutter (2) into the cutter holder (5), and then fixing the bending cutter (2) by the cutter holder (5) through the limiting piece (7);
Fifthly, installing a mandrel (8), wherein a first motor (9) is fixedly connected to one side inside the bending machine body (1), the mandrel (8) is fixedly connected to the output end of the first motor (9) through a connecting piece (10), and the mandrel (8) is replaced according to the thickness of the wire;
step six, bending the wire: a material storage mechanism (11), a correcting mechanism (12) and a feeding mechanism (13) are arranged in a bending machine body (1), a cutting device (27) is arranged on the upper side of the bending machine body (1), the correcting mechanism (12) is located between the material storage mechanism (11) and the feeding mechanism (13), the material storage mechanism (11), the correcting mechanism (12) and the feeding mechanism are opened during bending, the material storage mechanism (11) sends the wire material into the correcting mechanism (12), then the correcting mechanism (12) fixes the wire material, then the wire material enters the peripheral side of a mandrel (8) through the feeding mechanism, then a sliding part (6) is opened, the sliding part (6) drives a bending cutter (2) to move towards one side close to the mandrel (8) through a cutter holder (5), then the wire material is inserted into a positioning groove (4) of a first connecting plate (3), and meanwhile the sliding part (6) generates force to bend the wire material along the mandrel (8), then, after the wire is bent, a cutting device (27) is started, and the cutting device (27) cuts off the bent wire, so that the wire is bent;
Wherein the stopper (7) comprises: the bending tool comprises a first groove (14), a bending tool (2) is in sliding fit in the first groove (14), first channels (15) are formed in two sides of a tool apron (5), a sliding rail (18) is fixedly connected to one side of each first channel (15), a first rod body (16) is arranged in each first channel (15), a first rotating shaft (21) is fixedly connected to the bottom of each first rod body (16), a second rod body (20) is rotatably connected to the peripheral side of each first rotating shaft (21), a fixing rod (23) is vertically arranged at the bottom of each first channel (15), and one end of each fixing rod (23) is fixedly connected with a second rotating shaft (22);
one end of the second rotating shaft (22) is rotatably connected with the second rod body (20), the upper end of the second rod body (20) is fixedly connected with a first gear (25), the lower side of the second rod body (20) is fixedly connected with a first spring (19), and one end of the first spring (19) is fixedly connected with the bottom of the first channel (15);
a first toothed plate (24) is in sliding fit with the upper side of the first channel (15), a first gear (25) is meshed with the first toothed plate (24), clamping grooves matched with the first toothed plate (24) are formed in the two sides of the bending cutter (2), the sliding rail (18) is of a rectangular bar structure, a sliding groove matched with the first rod body (16) is formed in one side of the sliding rail (18), a limiting groove (43) is formed in one side of the first channel (15), and a third rod body (44) is in sliding fit with the limiting groove (43);
One side of the limiting groove (43) is provided with a first notch (50), the bottom of the first notch (50) is fixedly connected with a second spring, one end of the second spring is fixedly connected with a fourth rod body (45), one end of the fourth rod body (45) is fixedly connected with the third rod body (44), the upper side of the third rod body (44) is fixedly connected with a rectangular block (46), the peripheral side of the third rod body (44) is rotatably connected with a limiting plate (30), one side of the limiting plate (30) is provided with a rectangular groove matched with the rectangular block (46), when the limiting plate (30) needs to be moved, the rectangular block (46) is pulled firstly, so that the third rod body (44) fixedly connected with the rectangular block (46) moves towards one side far away from the limiting plate (30) along the limiting groove (43), then the fourth rod body (45) is extruded by the third rod body (44), the fourth rod body (45) is retracted into the first notch (50), simultaneously rectangular block (46) follow the rectangular channel roll-off, then rotate limiting plate (30) can, when needs installation bending tool (2), put into first recess (14) bending tool (2) earlier, then pull out first body of rod (16), then slide rail (18) drive the first channel of roll-off (15) that first body of rod (16) is more laborsaving, first body of rod (16) drive the second body of rod (20) and rotate on dead lever (23), dead lever (23) drive first gear (25) simultaneously and remove to the one side that is close first channel (15) bottom, then make first gear (25) mesh first pinion rack (24), make first pinion rack (24) card go into in bending tool (2).
2. The forming and bending process for designing the bending angle according to claim 1, wherein the connecting piece (10) comprises a second groove (31), the mandrel (8) is in sliding fit with the middle of the second groove (31), one side of the interior of the bending machine body (1) is fixedly connected with a fixing plate (17), the first motor (9) is fixedly connected with the upper side of the fixing plate (17), the output end of the first motor (9) is fixedly connected with a second connecting plate (47), one side of the second connecting plate (47) is provided with two second notches (48) and a second channel (29), one side of the mandrel (8) is fixedly connected with a connecting rod (49), the connecting rod (49) is in sliding fit with the second notch (48), and one side of the second channel (29) is provided with a third notch (26);
a sliding rod (32) is in sliding fit with the middle of the second channel (29), a second toothed plate (36) is fixedly connected to one side of the sliding rod (32), a second gear (34) is rotatably connected to one side of the third notch (26), and a third rack (33) is in sliding fit with the bottom of the second channel (29).
3. The forming and bending process for designing the bending angle according to claim 2, wherein a first positioning rod (37) is fixedly connected to the other side of the sliding rod (32), a third groove channel (35) matched with the second tooth plate (36) is formed in one side of the second tooth plate (36), and the second tooth plate (36) is in sliding fit in the third groove channel (35).
4. The forming and bending process for designing the bending angle according to claim 1, wherein the cutting device (27) comprises a second motor (38), a screw (39) is fixedly connected to an output end of the second motor (38), a baffle (42) is fixedly connected to one side of the bending machine body (1), a rectangular groove is formed in one side of the baffle (42), a second positioning rod (40) is slidably connected in the rectangular groove, a threaded groove matched with the screw (39) is formed in one side of the second positioning rod (40), and a blade (41) is arranged on the other side of the second positioning rod (40).
5. The forming and bending process for designing a bending angle according to claim 2, wherein the second channel (29) comprises a first rectangular groove, the slide rod (32) is slidably fitted in the first rectangular groove, a second rectangular groove is formed in one side of the first rectangular groove, a third rectangular groove is formed in one side of the second rectangular groove, and the third rack (33) is slidably fitted in the third rectangular groove.
6. The forming and bending process for designing a bending angle according to claim 2, wherein the second notch (48) communicates with the second channel (29), and the second gear (34) is engaged with the third rack (33) and the second toothed plate (36).
7. A form-bending process for designing a bending angle according to claim 1, wherein the slide (6) is a motorized guide rail.
8. The forming and bending process for designing a bending angle as claimed in claim 1, wherein the limiting plate (30) is a U-shaped plate structure.
CN202110323791.1A 2021-03-26 2021-03-26 A forming and bending process for designing a bending angle Active CN113145767B (en)

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EP2208549A1 (en) * 2009-01-16 2010-07-21 WAFIOS Aktiengesellschaft Rotation stretch bending tool with eccentric clamp
CN204867237U (en) * 2015-08-28 2015-12-16 台州均锹机械有限公司 Cutter has coiling machine of fine setting function
CN207723394U (en) * 2017-12-14 2018-08-14 浙江兰菱机械有限公司 A kind of bending mechanism of spring coiling machine
CN207914499U (en) * 2018-01-24 2018-09-28 苏州盛意德五金科技有限公司 U-shaped line numerical control machine
CN208099049U (en) * 2018-04-20 2018-11-16 新乡辉簧弹簧有限公司 For producing the molding machine of cage spring
CN110125278A (en) * 2019-05-16 2019-08-16 东莞市永强弹簧五金有限公司 Spring machine for forming pull-press rod
CN110369650A (en) * 2019-08-22 2019-10-25 苏州兆能精密弹簧五金有限公司 The automatic forming equipment and its forming method of extruding bending spring with chamfering

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2208549A1 (en) * 2009-01-16 2010-07-21 WAFIOS Aktiengesellschaft Rotation stretch bending tool with eccentric clamp
CN204867237U (en) * 2015-08-28 2015-12-16 台州均锹机械有限公司 Cutter has coiling machine of fine setting function
CN207723394U (en) * 2017-12-14 2018-08-14 浙江兰菱机械有限公司 A kind of bending mechanism of spring coiling machine
CN207914499U (en) * 2018-01-24 2018-09-28 苏州盛意德五金科技有限公司 U-shaped line numerical control machine
CN208099049U (en) * 2018-04-20 2018-11-16 新乡辉簧弹簧有限公司 For producing the molding machine of cage spring
CN110125278A (en) * 2019-05-16 2019-08-16 东莞市永强弹簧五金有限公司 Spring machine for forming pull-press rod
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