CN113139242B - Online evaluation method and device for EMU pressure conversion valve performance - Google Patents
Online evaluation method and device for EMU pressure conversion valve performance Download PDFInfo
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Abstract
本发明提供一种动车组压力变换阀性能的在线评估方法及装置,方法包括:根据压力变换阀出厂时测定的输入压力和输出压力间关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过离散模型得出输入压力设定值;根据采集动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对离散模型进行实时更新;根据更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取压力变换阀性能的静态指标;获取动车组运行时压力变换阀的动态指标;基于静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。本发明能够提高压力变换阀性能评估结果的准确性。
The invention provides an online evaluation method and device for the performance of an EMU pressure conversion valve. The method includes: establishing a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory; and obtaining the operation time of the EMU. The output pressure setting value of the pressure conversion valve output by the brake controller is obtained through the discrete model; the actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve are collected according to the discrete model when the EMU is running. The model is updated in real time; static indicators of the performance of the pressure conversion valve are extracted based on the relationship between the pressure input and pressure output of the pressure conversion valve reflected by the updated discrete model; dynamic indicators of the pressure conversion valve are obtained when the EMU is running; based on the static indicators, dynamic The performance of the pressure change valve is evaluated online using indicators and fault data related to the pressure change valve collected during train operation. The present invention can improve the accuracy of pressure conversion valve performance evaluation results.
Description
技术领域Technical field
本发明涉及轨道列车制动系统技术领域,具体涉及一种动车组压力变换阀性能的在线评估方法及装置。The invention relates to the technical field of rail train braking systems, and in particular to an online evaluation method and device for the performance of an EMU pressure conversion valve.
背景技术Background technique
压力变换阀在列车制动系统中起到流量放大作用,如图1所示压力变换阀在制动系统气路中的符号,图中箭头代表气体的流动方向。输出C压力(制动缸压力)是按照一定比例根据输入Cv压力的变化而变化的,两者间比例值可以通过T口压力进行高低切换。当列车高速运行时,T口有输入压力,此时C口输出低制动缸压力,以保证制动力不超过黏着极限。此外,由于阀芯复位弹簧的存在,压力变换阀的输出C压力在上升和下降过程中,在相同输入Cv压力时输出C压力存在一定差值(即压力变换阀存在迟滞特性)。因此,压力变换阀输出C压力Pc与输入Cv压力Pcv之间的关系在制动控制软件中可以由线性拟合集合{Pcv=khu·Pc+bhu,Pcv=khd·Pc+bhd,Pcv=klu·Pc+blu,Pcv=kld·Pc+bld}表示,其中{khu,khd,klu,kld},{bhu,bhd,blu,bld}分别表示高压力/上升、高压力/下降、低压力/上升、低压力/下降四种工况的拟合斜率和截距。The pressure conversion valve plays a role in flow amplification in the train braking system. Figure 1 shows the symbol of the pressure conversion valve in the air path of the braking system. The arrow in the figure represents the flow direction of the gas. The output C pressure (brake cylinder pressure) changes according to a certain proportion according to the change of the input Cv pressure. The proportional value between the two can be switched high and low through the T port pressure. When the train is running at high speed, port T has input pressure, and port C outputs low brake cylinder pressure to ensure that the braking force does not exceed the adhesion limit. In addition, due to the existence of the valve core return spring, during the rising and falling processes of the output C pressure of the pressure conversion valve, there is a certain difference in the output C pressure when the input Cv pressure is the same (that is, the pressure conversion valve has hysteresis characteristics). Therefore, the relationship between the pressure conversion valve output C pressure P c and the input Cv pressure P cv can be represented by the linear fitting set {P cv = k hu · P c + b hu , P cv = k hd in the brake control software ·P c +b hd , P cv =k lu ·P c +b lu , P cv =k ld ·P c +b ld }, where {k hu , k hd , k lu , k ld }, {b hu , b hd , b lu , b ld } respectively represent the fitting slope and intercept of the four working conditions of high pressure/rise, high pressure/fall, low pressure/rise, and low pressure/fall.
对压力变换阀进行性能评估,主要应反映运用压力变换阀实现其功能过程中表现出的性能。因此压力变换阀的压力变换过程中的Cv口与C口之间所表现出的压力关系应作为评估压力变换阀性能的数据来源,在此基础上提取性能指标并进行评估。The performance evaluation of the pressure conversion valve should mainly reflect the performance shown in the process of using the pressure conversion valve to realize its function. Therefore, the pressure relationship between the Cv port and the C port during the pressure conversion process of the pressure conversion valve should be used as a data source to evaluate the performance of the pressure conversion valve. On this basis, the performance indicators are extracted and evaluated.
现有的动车组压力变换阀性能评估方法多采用仿真或离线试验的方式。仿真法使用AMESim等软件建立压力变换阀的气动模型,通过改变弹簧刚度、活塞组件质量、节流孔及管路尺寸等组成元件参数的数值,模拟不同的充排风工况来预测压力变换阀的性能。离线试验法通常需要搭建专有的试验设备,对实车上的压力变换阀进行气密性试验、阶段充排试验等测试,评估压力变换阀的性能。这两种方法虽然能够得出评估结果,但均为离线、静态的方式,因此很难对实车动态运压力变换阀的性能进行及时有效的评估处理。由于动车组实际运营中更加关注压力变换阀的可靠性和有效性,需要进行在线、连续、长期的评估,发现性能衰退或异常现象后及时作出处理。因此,现有压力变换阀的性能评估方法难以对压力变换阀进行准确的评估,进而不能够对实际运营车辆做出评判,无法实现列车制动系统部件的在线健康预测与故障管理。Existing EMU pressure conversion valve performance evaluation methods mostly use simulation or offline testing. The simulation method uses software such as AMESim to establish a pneumatic model of the pressure conversion valve. By changing the values of component parameters such as spring stiffness, piston assembly mass, orifice and pipeline size, different charging and exhausting conditions are simulated to predict the pressure conversion valve. performance. The offline test method usually requires the construction of proprietary test equipment to conduct air tightness tests, staged filling and discharge tests and other tests on the pressure conversion valve on the actual vehicle to evaluate the performance of the pressure conversion valve. Although these two methods can obtain evaluation results, they are both offline and static methods, so it is difficult to conduct timely and effective evaluation of the performance of the dynamic pressure conversion valve of the actual vehicle. Since the actual operation of EMUs pays more attention to the reliability and effectiveness of the pressure conversion valve, it is necessary to conduct online, continuous, and long-term evaluations, and deal with them promptly when performance degradation or abnormal phenomena are discovered. Therefore, the existing pressure conversion valve performance evaluation method is difficult to accurately evaluate the pressure conversion valve, and thus cannot make judgments on actual operating vehicles, and cannot achieve online health prediction and fault management of train braking system components.
发明内容Contents of the invention
针对现有技术中的问题,本发明提供一种动车组压力变换阀性能的在线评估方法及装置,能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性。In view of the problems in the prior art, the present invention provides an online evaluation method and device for the performance of the pressure conversion valve of an EMU, which can evaluate the performance of the pressure conversion valve online and improve the accuracy of the pressure conversion valve evaluation results.
为解决上述技术问题,本发明提供以下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
第一方面,本发明提供一种动车组压力变换阀性能的在线评估方法,包括:In a first aspect, the present invention provides an online evaluation method for the performance of an EMU pressure conversion valve, including:
根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;Based on the relationship between the input pressure and output pressure measured when the pressure conversion valve leaves the factory, a discrete model of the pressure conversion valve is established;
获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;Obtain the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and obtain the input pressure setting value through the discrete model;
根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;The discrete model is updated in real time according to the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running;
根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;Extract static indicators of the performance of the pressure conversion valve according to the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model;
获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。Obtain the dynamic indicators of the pressure conversion valve when the EMU is running; conduct an online evaluation of the pressure conversion valve performance based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation.
其中,所述根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标,包括:Wherein, the static indicators of the performance of the pressure conversion valve are extracted based on the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model, including:
通过最小二乘法对所述离散模型中由压力输入和压力输出构成的数据点进行拟合得到拟合直线,确定所述拟合直线的拟合斜率、拟合截距和拟合均方误差;Fit the data points composed of pressure input and pressure output in the discrete model through the least squares method to obtain a fitting straight line, and determine the fitting slope, fitting intercept and fitting mean square error of the fitting straight line;
根据采集到的压力变换阀实际输入压力和实际输出压力确定所述压力变换阀离散模型中的异常点,根据所述异常点确定压力变换阀离散模型中的异常点比例。The abnormal points in the discrete model of the pressure conversion valve are determined based on the collected actual input pressure and the actual output pressure of the pressure conversion valve, and the proportion of abnormal points in the discrete model of the pressure conversion valve is determined based on the abnormal points.
其中,所述基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估,包括:Among them, the online evaluation of the performance of the pressure change valve based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation includes:
基于所述静态指标和所述动态指标分别进行加权求和处理分别得到的静态级评估结果和动态级评估结果;Static-level evaluation results and dynamic-level evaluation results respectively obtained by weighted summation processing based on the static indicators and the dynamic indicators;
根据所述静态级评估结果和所述动态级评估结果确定所述压力变换阀的性能在线评估结果;Determine the performance online evaluation result of the pressure conversion valve according to the static stage evaluation result and the dynamic stage evaluation result;
其中,所述静态指标包括:拟合斜率、拟合截距、拟合均方误差和异常点比例;动态指标包括:动车组紧急制动施加时的制动缸压力差时间比、动车组紧急制动缓解时的制动缸压力差时间比和动车组压力变换阀的输出压力波动次数;所述压力变化阀相关故障数据用于对静态指标和动态指标的权重值进行更新;静态指标的权重是指静态指标进行加权求和处理过程中的加权值;动态指标的权重是指动态指标进行加权求和处理过程中的加权值。Among them, the static indicators include: fitting slope, fitting intercept, fitting mean square error and abnormal point proportion; the dynamic indicators include: brake cylinder pressure difference time ratio when EMU emergency braking is applied, EMU emergency The brake cylinder pressure difference time ratio during braking relief and the number of output pressure fluctuations of the EMU pressure change valve; the pressure change valve related fault data is used to update the weight values of the static indicators and dynamic indicators; the weight of the static indicators It refers to the weighted value in the process of weighted summation of static indicators; the weight of dynamic indicators refers to the weighted value in the process of weighted summation of dynamic indicators.
进一步地,还包括:Furthermore, it also includes:
确定动车组压力变化阀的各个工况以及各个工况下的静态级评估结果;Determine the various working conditions of the EMU pressure change valve and the static stage evaluation results under each working condition;
根据各个工况下的静态级评估结果确定动车组的静态工况级评估结果。The static working condition level assessment results of the EMU are determined based on the static level assessment results under each working condition.
进一步地,还包括:Furthermore, it also includes:
基于所述静态工况级评估结果和所述动态级评估结果确定该动车组的车辆级评估结果。The vehicle-level evaluation result of the EMU is determined based on the static working-level evaluation result and the dynamic-level evaluation result.
进一步地,还包括:Furthermore, it also includes:
确定每列动车组各组成车辆的车辆级评估结果,根据各个车辆级评估结果确定列车级的评估结果。Determine the vehicle-level assessment results of each component vehicle of each EMU, and determine the train-level assessment results based on the vehicle-level assessment results.
进一步地,还包括:Furthermore, it also includes:
确定各个列车各自对应的列车级的评估结果,根据各个列车级的评估结果确定产品级的评估结果。Determine the corresponding train-level evaluation results of each train, and determine the product-level evaluation results based on the evaluation results of each train level.
第二方面,本发明提供一种动车组压力变换阀性能的在线评估装置,包括:In a second aspect, the present invention provides an online evaluation device for the performance of an EMU pressure conversion valve, including:
离散模型模块,用于根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;The discrete model module is used to establish a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory;
计算模块,用于获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;The calculation module is used to obtain the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and obtain the input pressure setting value through the discrete model;
更新模块,用于根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;An update module, used to update the discrete model in real time based on the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running;
指标模块,用于根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;An indicator module configured to extract static indicators of the performance of the pressure conversion valve based on the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model;
评估模块,用于获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。An evaluation module is used to obtain dynamic indicators of the pressure conversion valve when the EMU is running; perform online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation.
第三方面,本发明提供一种电子设备,包括存储器、处理器及存储在存储器上并可在处理器上运行的计算机程序,所述处理器执行所述程序时实现所述的动车组压力变换阀性能的在线评估方法的步骤。In a third aspect, the present invention provides an electronic device, including a memory, a processor, and a computer program stored in the memory and executable on the processor. When the processor executes the program, the EMU pressure conversion is realized. Steps in the method for online evaluation of valve performance.
第四方面,本发明提供一种计算机可读存储介质,其上存储有计算机程序,该计算机程序被处理器执行时实现所述的动车组压力变换阀性能的在线评估方法的步骤。In a fourth aspect, the present invention provides a computer-readable storage medium on which a computer program is stored. When the computer program is executed by a processor, the steps of the online evaluation method for the performance of the EMU pressure conversion valve are implemented.
由上述技术方案可知,本发明提供一种动车组压力变换阀性能的在线评估方法及装置,通过根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。本发明能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性,具有更好的实时性和更好的经济性,直接应用于实际运营的列车,具有更好的规模性。It can be seen from the above technical solution that the present invention provides an online evaluation method and device for the performance of the pressure conversion valve of an EMU, and establishes a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory. ; Obtain the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and obtain the input pressure setting value through the discrete model; According to the collected actual input pressure of the pressure conversion valve when the EMU is running, the actual The output pressure and the output pressure set value are updated in real time on the discrete model; a static indicator of the performance of the pressure conversion valve is extracted according to the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model; and the static index of the pressure conversion valve performance is obtained; Dynamic indicators of the pressure conversion valve when the EMU is running; perform an online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and the relevant fault data of the pressure change valve collected during train operation. The present invention can evaluate the performance of the pressure conversion valve online, improves the accuracy of the pressure conversion valve evaluation results, has better real-time performance and better economy, can be directly applied to actual operating trains, and has better scalability.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are: For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings without exerting creative efforts.
图1为压力变换阀在制动系统气路中的符号。Figure 1 shows the symbol of the pressure conversion valve in the air circuit of the brake system.
图2为本发明实施例中的动车组压力变换阀性能的在线评估方法的流程示意图。Figure 2 is a schematic flowchart of an online evaluation method for EMU pressure conversion valve performance in an embodiment of the present invention.
图3为本发明实施例中的动车组压力变换阀性能的在线评估方法中性能分级评估架构的示意图。Figure 3 is a schematic diagram of the performance classification evaluation framework in the online evaluation method for EMU pressure conversion valve performance in the embodiment of the present invention.
图4为本发明实施例中的动车组压力变换阀性能的在线评估装置的结构示意图。Figure 4 is a schematic structural diagram of an online evaluation device for EMU pressure conversion valve performance in an embodiment of the present invention.
图5为本发明实施例中的电子设备的结构示意图。Figure 5 is a schematic structural diagram of an electronic device in an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
动车组压力变换阀在运行中处于以下四种工况,具体包括:高压力/上升、高压力/下降、低压力/上升、低压力/下降四种工况。获取四种工况下的压力变换阀的在线评估方法相同,本实施例中以高压力/上升工况为例说明。The EMU pressure conversion valve is in the following four working conditions during operation, including: high pressure/rising, high pressure/dropping, low pressure/rising, and low pressure/dropping. The online evaluation method for obtaining the pressure conversion valve under the four working conditions is the same. In this embodiment, the high pressure/rising working condition is taken as an example.
本发明提供一种动车组压力变换阀性能的在线评估方法的实施例,参见图2,动车组压力变换阀性能的在线评估方法具体包含有如下内容:The present invention provides an embodiment of an online evaluation method for the performance of an EMU pressure conversion valve. Referring to Figure 2, the online evaluation method for the performance of an EMU pressure conversion valve specifically includes the following content:
S101:根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;S101: Establish a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory;
在本步骤中,根据压力变换阀出厂时测定的输入压力(压力变换阀Cv端的压力)和输出压力(压力变换阀C端的压力),建立高压力/上升、高压力/下降、低压力/上升、低压力/下降四种工况下的压力变换阀的离散模型所使用的方法相同。以高压力/上升工况为例说明。In this step, based on the input pressure (pressure at the Cv end of the pressure conversion valve) and output pressure (pressure at the C end of the pressure conversion valve) measured when the pressure conversion valve leaves the factory, high pressure/rise, high pressure/fall, and low pressure/rise are established. The same method is used for the discrete model of the pressure shift valve under the four working conditions of low pressure/drop. Take high pressure/rising conditions as an example.
令出厂时测得的高压力/上升工况下,C压力可用区间的压力变换阀C-Cv线性拟合为:Pcv=khu·Pc+bhu,令制动缸C压力的最大可用值为Pc-max,其对应的Cv压力为Pcv-max,iL为离散点间的距离(压力差),一般iL可取值为5kpa或10kpa,则Pcv=khu·Pc+bhu将离散化为个对应的离散模型/> 其中pcvi和/> 满足pcvj-pcvi=khu·(pcj-pci)。Let the linear fitting of the pressure conversion valve C-Cv in the available range of C pressure under the high pressure/rising condition measured at the factory be: P cv = k hu ·P c + b hu , let the maximum pressure of the brake cylinder C The available value is P c-max , and its corresponding Cv pressure is P cv-max . i L is the distance (pressure difference) between discrete points. Generally, the value of i L can be 5kpa or 10kpa, then P cv = k hu · P c +b hu will be discretized as corresponding discrete models/> where p cvi and/> It satisfies p cvj -p cvi =k hu ·(p cj -p ci ).
S102:获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;S102: Obtain the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and obtain the input pressure setting value through the discrete model;
在本步骤中,获取动车组运行时制动控制器输出的压力变换阀的输出压力设定值Pc-set,假设Pc-set位于连续的pcs与pct之间则离散模型根据设定值Pc-set计算出的压力设定输出的Cv压力设定值Pcv-set为:Pcv-set=pcvs+(pcvt-pcvs)·(Pc-set-pcs)/iL。其中pcvs=khu·pcs+bhu,pcvt=khu·pct+bhu。In this step, obtain the output pressure setting value P c-set of the pressure conversion valve output by the brake controller when the EMU is running. It is assumed that P c-set is located between the continuous p cs and p ct Then the Cv pressure set value P cv-set of the pressure setting output calculated by the discrete model based on the set value P c-set is: P cv-set = p cvs + (p cvt -p cvs )·(P c- set -p cs )/i L . Among them, p cvs = k hu · p cs + b hu , p cvt = k hu · p ct + b hu .
S103:根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;S103: Update the discrete model in real time based on the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running;
S104:根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;S104: Extract static indicators of the performance of the pressure conversion valve according to the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model;
在本步骤中,通过最小二乘法对所述离散模型中由压力输入和压力输出构成的数据点进行拟合得到拟合直线,确定所述拟合直线的拟合斜率、拟合截距和拟合均方误差;In this step, the data points consisting of pressure input and pressure output in the discrete model are fitted by the least square method to obtain a fitting straight line, and the fitting slope, fitting intercept and fitting straight line are determined. Combined mean square error;
根据采集到的压力变换阀实际输入压力和实际输出压力确定所述压力变换阀离散模型中的异常点,根据所述异常点确定压力变换阀离散模型中的异常点比例。The abnormal points in the discrete model of the pressure conversion valve are determined based on the collected actual input pressure and the actual output pressure of the pressure conversion valve, and the proportion of abnormal points in the discrete model of the pressure conversion valve is determined based on the abnormal points.
可以理解的是,静态指标包括:拟合斜率、拟合截距、拟合均方误差和异常点比例。It can be understood that static indicators include: fitting slope, fitting intercept, fitting mean square error and outlier proportion.
需要说明的是,点拟合斜率Kf反映了动车组压力变换阀的C口是如何根据Cv口输出压力值的,正常的压力变换阀工作在高压力输出时应满足C压力可用区间的拟合斜率Kf≈1。当拟合斜率偏离正常值过多则说明压力变换阀性能下降或偏离设计初衷,拟合斜率Kf的评估指标Ik通过下式进行表示:It should be noted that the point fitting slope K f reflects how the C port of the EMU pressure conversion valve outputs the pressure value according to the Cv port. A normal pressure conversion valve should meet the simulation of the C pressure available range when working at high pressure output. The combined slope K f ≈1. When the fitting slope deviates too much from the normal value, it means that the performance of the pressure conversion valve has declined or deviated from the original design intention. The evaluation index I k of the fitting slope K f is expressed by the following formula:
其中,拟合斜率Kfc表示根据当前拟合的斜率值,Kfi表示压力变换阀出厂测试时拟合的斜率值,Kff表示认为该指标性能衰退至失效时的拟合斜率值。Among them, the fitting slope K fc represents the slope value based on the current fitting, K fi represents the slope value fitted during the factory test of the pressure conversion valve, and K ff represents the fitting slope value when the indicator performance is considered to have declined to failure.
拟合截距Bf反映了压力变换阀滞回曲线的特性,当充风阶段的拟合截距变大时,说明需要更大Cv口压力才能输出指定的C压力,易出现制动不施加故障;当排风阶段拟合截距变小时(负值),说明当Cv压力减少时,C压力减少的速率下降,在缓解时易出现制动缸残压。Bf的评估指标Ib通过下式进行表示:The fitting intercept B f reflects the characteristics of the hysteresis curve of the pressure conversion valve. When the fitting intercept in the air charging stage becomes larger, it means that a greater Cv port pressure is needed to output the specified C pressure, and it is easy to cause the brake to not be applied. Failure; when the fitting intercept in the exhaust stage becomes small (negative value), it means that when the Cv pressure decreases, the rate of C pressure decrease decreases, and the brake cylinder residual pressure is prone to occur during relief. The evaluation index I b of B f is expressed by the following formula:
其中,Bfc表示根据当前拟合的截距值,Bfi表示压力变换阀出厂测试时拟合的截距值,Bff表示认为该指标性能衰退至失效时的拟合截距值。Among them, B fc represents the intercept value based on the current fitting, B fi represents the intercept value fitted during the factory test of the pressure conversion valve, and B ff represents the fitting intercept value when the performance of the indicator is considered to have declined to failure.
拟合均方误差Ef反映了压力变换阀内部组成元器件的可靠性程度。有效、高性能的压力变换阀应具有更高的线性度,均方误差Ef过大则说明在较小Cv压力区间内,C压力的变化幅度过大且不可预知,这将对制动缸压力控制的精度产生消极影响。Ef的评估指标Ie通过下式进行表示:The fitting mean square error E f reflects the reliability of the internal components of the pressure conversion valve. An effective and high-performance pressure conversion valve should have higher linearity. If the mean square error E f is too large, it means that within a small Cv pressure range, the change in C pressure is too large and unpredictable, which will have a negative impact on the brake cylinder. Negatively affects the accuracy of pressure control. The evaluation index I e of E f is expressed by the following formula:
其中,Efc表示根据当前拟合的均方误差值,Efi表示压力变换阀出厂测试时拟合的均方误差值,Eff表示认为该指标性能衰退至失效时的拟合均方误差值。Among them, E fc represents the mean square error value based on the current fitting, E fi represents the fitting mean square error value when the pressure conversion valve is shipped from the factory, and E ff represents the fitting mean square error value when the indicator performance is considered to have declined to failure. .
动车组压力变换阀的异常点比例Ro反映了压力变换阀发生短期失效带来性能下降的可能性。过高的Ro则提示压力变换阀可能出现阀芯卡滞、橡胶模板变形、密封圈断裂等元器件失效现象,使制动系统的可靠性降低。Ro的评估指标Ir通过下式进行表示:The abnormal point ratio R o of the EMU pressure conversion valve reflects the possibility of performance degradation caused by short-term failure of the pressure conversion valve. If R o is too high, it indicates that the pressure conversion valve may have component failures such as valve core sticking, rubber template deformation, seal ring breakage, etc., which will reduce the reliability of the braking system. The evaluation index I r of R o is expressed by the following formula:
其中,Rfc表示根据当前实时更新离散模型1000次更新中出现异常点的个数,Rfi表示压力变换阀出厂测试时的千次更新异常点个数,Rff表示认为该指标性能衰退至失效时的千次更新异常点个数。Among them, R fc represents the number of abnormal points in 1000 updates based on the current real-time update discrete model, R fi represents the number of abnormal points in 1000 updates during the factory test of the pressure conversion valve, and R ff represents the belief that the performance of the indicator has declined to failure. The number of abnormal points updated every thousand times.
S105:获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。S105: Obtain the dynamic indicators of the pressure conversion valve when the EMU is running; conduct an online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and the relevant fault data of the pressure change valve collected during train operation.
在本步骤中,基于所述静态指标和所述动态指标分别进行加权求和处理分别得到的静态级评估结果和动态级评估结果;根据所述静态级评估结果和所述动态级评估结果确定所述压力变换阀的性能在线评估结果;In this step, the static-level evaluation results and the dynamic-level evaluation results respectively obtained by performing weighted summation processing based on the static indicators and the dynamic indicators are determined respectively; the result is determined based on the static-level evaluation results and the dynamic-level evaluation results. The above-mentioned online performance evaluation results of the pressure conversion valve;
其中,所述静态指标包括:拟合斜率、拟合截距、拟合均方误差和异常点比例;动态指标包括:动车组紧急制动施加时的制动缸压力差时间比、动车组紧急制动缓解时的制动缸压力差时间比和动车组压力变换阀的输出压力波动次数;所述压力变化阀相关故障数据用于对静态指标和动态指标的权重值进行更新;静态指标的权重是指静态指标进行加权求和处理过程中的加权值;动态指标的权重是指动态指标进行加权求和处理过程中的加权值。Among them, the static indicators include: fitting slope, fitting intercept, fitting mean square error and abnormal point proportion; the dynamic indicators include: brake cylinder pressure difference time ratio when EMU emergency braking is applied, EMU emergency The brake cylinder pressure difference time ratio during braking relief and the number of output pressure fluctuations of the EMU pressure change valve; the pressure change valve related fault data is used to update the weight values of the static indicators and dynamic indicators; the weight of the static indicators It refers to the weighted value in the process of weighted summation of static indicators; the weight of dynamic indicators refers to the weighted value in the process of weighted summation of dynamic indicators.
需要说明的是,动车组运行时对动车组上的压力变换阀进行数据采集,根据采集的数据确定压力变换阀的动态指标。It should be noted that when the EMU is running, data is collected from the pressure conversion valve on the EMU, and the dynamic indicators of the pressure conversion valve are determined based on the collected data.
压力变换阀的动态指标包括:动车组紧急制动施加时的制动缸压力差时间比、动车组紧急制动缓解时的制动缸压力差时间比和动车组压力变换阀的输出压力波动次数。The dynamic indicators of the pressure conversion valve include: the brake cylinder pressure difference time ratio when the EMU emergency brake is applied, the brake cylinder pressure difference time ratio when the EMU emergency brake is relieved, and the number of output pressure fluctuations of the EMU pressure conversion valve. .
动车组紧急制动(UB)施加时的制动缸压力差时间比Rpt反应了施加过程中压力变换阀动态响应性能的优劣。更高的Rpt说明C压力能够更快的达到目标值,使列车的紧急制动制动距离减少。Rpt应从Cv压力达到目标误差值内开始记录,且满足初始压力为0。其评估指标Ipt通过下式进行表示:The brake cylinder pressure difference time ratio R pt when EMU emergency braking (UB) is applied reflects the dynamic response performance of the pressure conversion valve during the application process. A higher R pt indicates that the C pressure can reach the target value faster, reducing the emergency braking distance of the train. R pt should be recorded when the Cv pressure reaches the target error value, and the initial pressure is 0. Its evaluation index I pt is expressed by the following formula:
其中,Tfc表示当前计算的压力差时间比平均值,Tfi表示压力变换阀出厂测试紧急制动施加时的压力差时间比平均值,Tff表示认为压力变换阀紧急制动施加动态性能衰退至失效时的压力差时间比平均值。Among them, T fc represents the currently calculated average pressure difference time ratio, T fi represents the average pressure difference time ratio of the pressure conversion valve factory test when emergency braking is applied, and T ff represents the considered decline in the dynamic performance of the pressure conversion valve emergency braking application. The average pressure difference time ratio to failure.
动车组紧急制动(UB)缓解时的制动缸压力差时间比Rrel反应了紧急制动缓解过程中压力变换阀动态响应性能的优劣。更高的Rrel说明C压力能够更快的排空,减少列车制动缓解过程的时间。Rrel应满足记录截止时的制动缸压力为0,其评估指标Irel通过下式进行表示:The brake cylinder pressure difference time ratio R rel during EMU emergency braking (UB) relief reflects the dynamic response performance of the pressure conversion valve during the emergency braking relief process. A higher R rel indicates that the C pressure can be evacuated faster, reducing the time of the train brake relief process. R rel should satisfy that the brake cylinder pressure at the end of recording is 0, and its evaluation index I rel is expressed by the following formula:
其中,Lfc表示当前计算的压力差时间比平均值,Lfi表示压力变换阀出厂进行紧急制动缓解测试时的压力差时间比平均值,Lff表示认为压力变换阀紧急制动缓解动态性能衰退至失效时的压力差时间比平均值。Among them, L fc represents the currently calculated average pressure difference time ratio, L fi represents the average pressure difference time ratio when the pressure conversion valve leaves the factory for emergency braking relief testing, and L ff represents the emergency braking relief dynamic performance of the pressure conversion valve. The average pressure difference time ratio when decaying to failure.
动车组压力变换阀的输出压力波动次数,是指压力变换阀的Cv压力、R压力和T压力恒定时的C压力的波动次数。该指标反应了压力变换阀内部部件的异常活动。由于闭环控制的存在,当波动过大时,制动控制软件将调节Cv压力使C压力回归目标值,因此波动的定义为:两次C压力稳定时刻的时间间隔≤5s且波动压力差pflu满足3kpa≤pflu≤5kpa。C压力波动次数的评估指标Iflu通过下式进行表示:The number of output pressure fluctuations of the EMU pressure conversion valve refers to the number of fluctuations of C pressure when the Cv pressure, R pressure and T pressure of the pressure conversion valve are constant. This indicator reflects abnormal activity of the internal components of the pressure conversion valve. Due to the existence of closed-loop control, when the fluctuation is too large, the brake control software will adjust the Cv pressure to return the C pressure to the target value. Therefore, the fluctuation is defined as: the time interval between two C pressure stable moments is ≤5s and the fluctuation pressure difference p flu Meet 3kpa ≤ p flu ≤ 5kpa. The evaluation index I flu of the number of C pressure fluctuations is expressed by the following formula:
其中,Ffc表示根据当前实时更新离散模型1000次更新中出现C压力波动的次数,Ffi表示压力变换阀出厂测试时的千次更新C压力波动次数,Fff表示认为该指标性能衰退至失效时的千次更新C压力波动次数。Among them, F fc represents the number of C pressure fluctuations in 1000 updates based on the current real-time update discrete model, F fi represents the number of C pressure fluctuations in 1000 updates during the factory test of the pressure conversion valve, and F ff represents that the performance of the indicator has declined to failure. Thousand times of update C pressure fluctuation times.
从上述描述可知,本发明实施例提供的动车组压力变换阀性能的在线评估方法,通过根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。本发明能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性,具有更好的实时性和更好的经济性,直接应用于实际运营的列车,具有更好的规模性。As can be seen from the above description, the online evaluation method for the performance of the EMU pressure conversion valve provided by the embodiment of the present invention establishes a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory; obtain The output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and the input pressure setting value is obtained through the discrete model; according to the collected actual input pressure and actual output pressure of the pressure conversion valve when the EMU is running and output pressure set value to update the discrete model in real time; extract static indicators of the performance of the pressure conversion valve according to the relationship between the pressure input and pressure output of the pressure conversion valve reflected by the updated discrete model; obtain the EMU Dynamic indicators of the pressure conversion valve during operation; perform an online evaluation of the pressure conversion valve performance based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation. The present invention can evaluate the performance of the pressure conversion valve online, improves the accuracy of the pressure conversion valve evaluation results, has better real-time performance and better economy, can be directly applied to actual operating trains, and has better scalability.
基于上述实施例确定压力变换阀的静态级评估结果和动态级评估结果。进一步地,对动车组压力变换阀的性能进行评估采用分级评估架构,分级评估架构采用层次递进结构,在不同层面对压力变换阀的性能进行评估,并最终合成性能综合指标,分级评估架构分为指标级、状态级、工况级、车辆级、列车级、产品级六个级别,具体如图3所示:The static stage evaluation result and the dynamic stage evaluation result of the pressure conversion valve are determined based on the above-described embodiment. Furthermore, the performance of the EMU pressure conversion valve is evaluated using a hierarchical evaluation structure. The hierarchical evaluation structure adopts a hierarchical progressive structure to evaluate the performance of the pressure conversion valve at different levels, and finally synthesizes comprehensive performance indicators. The hierarchical evaluation structure is divided into There are six levels: indicator level, status level, working condition level, vehicle level, train level, and product level, as shown in Figure 3:
需要说明的是,4个静态指标和3个动态指标的均划归为指标级评估结果;It should be noted that the 4 static indicators and 3 dynamic indicators are all classified as indicator-level evaluation results;
基于静态指标和动态指标分别进行加权求和处理分别得到的静态级评估结果和动态级评估结果,均划归为状态级评估结果。The static-level evaluation results and dynamic-level evaluation results respectively obtained by weighted summation processing based on static indicators and dynamic indicators are classified as state-level evaluation results.
确定动车组压力变换阀的4个工况以及4个工况下的静态级评估结果,即先根据列车常用制动/缓解时压力变换阀工作的高压力/上升、高压力/下降、低压力/上升与低压力/下降四种工况,确定各个工况各自的静态级评估结果。根据各个工况下的静态级评估结果确定动车组的静态工况级评估结果。而动态级评估结果则直接作为动态工况级评估结果。其中,动态工况级评估结果和静态工况级评估结果均划归为工况级评估结果。Determine the 4 working conditions of the EMU pressure conversion valve and the static level evaluation results under the 4 working conditions, that is, first based on the high pressure/rise, high pressure/fall, and low pressure of the pressure conversion valve when the train is used for braking/relieving. /Ascending and low pressure/descending four working conditions, determine the static level evaluation results of each working condition. The static working condition level assessment results of the EMU are determined based on the static level assessment results under each working condition. The dynamic level evaluation results are directly used as the dynamic working condition level evaluation results. Among them, the dynamic working condition level evaluation results and the static working condition level evaluation results are both classified as working condition level evaluation results.
基于所述静态工况级评估结果和所述动态级评估结果确定该动车组的车辆级评估结果(构成动车组的每个车辆的评估结果),即将动态工况级评估结果与静态工况级评估结果合成为车辆级评估结果,即可对构成动车组的每个车辆的压力变换阀性能做出评估。The vehicle-level evaluation result of the EMU (the evaluation result of each vehicle constituting the EMU) is determined based on the static operating condition level evaluation result and the dynamic operating level evaluation result, that is, the dynamic operating condition level evaluation result is the same as the static operating condition level evaluation result. The evaluation results are synthesized into vehicle-level evaluation results, which can evaluate the pressure conversion valve performance of each vehicle that constitutes the EMU.
确定某一列动车组构成车辆,确定每个车辆各自对应的车辆级评估结果;将各个车辆各自对应的车辆级评估结果进行合成,得到列车级的评估结果。需要说明的是,列车级的评估结果即是某一列动车组的评估结果。由于动车正常制动过程中可以使用电制动,其空气制动作用时间要比拖车小,此外,单一车辆可能出现制动切除等故障情况,因此列车中的每辆车的空气制动使用时间均不相同。将车辆级性能评估结果合成为列车级评估结果,可以对全列压力变换阀的性能进行评估。Determine the vehicles that constitute a certain EMU, and determine the vehicle-level evaluation results corresponding to each vehicle; combine the vehicle-level evaluation results corresponding to each vehicle to obtain the train-level evaluation results. It should be noted that the train-level evaluation result is the evaluation result of a certain EMU. Since the electric brake can be used during the normal braking process of the train, its air brake action time is shorter than that of the trailer. In addition, a single vehicle may have faults such as brake removal, so the air brake usage time of each vehicle in the train All are different. By synthesizing vehicle-level performance evaluation results into train-level evaluation results, the performance of the entire train's pressure conversion valve can be evaluated.
由于每列车的运营里程、编组情况不同,因此根据上述因素将列车级评估结果合成为产品级评估结果,可以对一类压力变换阀产品的总体性能进行评估。Since the operating mileage and marshalling conditions of each train are different, the train-level evaluation results are synthesized into product-level evaluation results based on the above factors, so that the overall performance of a type of pressure conversion valve product can be evaluated.
本步骤中,提供性能评估结果分为六个层级,可以在不同层级上反映压力变换阀的性能变化,为实现精准、个性化的检修方案提供了支持。In this step, the performance evaluation results provided are divided into six levels, which can reflect the performance changes of the pressure conversion valve at different levels, providing support for realizing accurate and personalized maintenance plans.
本发明一实施例中,提供了上述实施例中步骤S103的一种实现方式,具体包括如下内容:In one embodiment of the present invention, an implementation method of step S103 in the above embodiment is provided, which specifically includes the following content:
根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和制动控制器输出的压力设定值对所述离散模型进行实时更新,包括:The discrete model is updated in real time based on the collected actual input pressure of the pressure conversion valve, the actual output pressure and the pressure setting value output by the brake controller when the EMU is running, including:
由于实际输入压力变化时,实际输出压力需要一段时间后才能够稳定,仅在输出压力达到稳定的时刻,按公式(2)更新这个序列中指定的两个连续点的值。Because when the actual input pressure changes, the actual output pressure takes a period of time to stabilize. Only when the output pressure reaches stability, it is updated according to formula (2). The value of two consecutive points specified in this sequence.
其中,C压力稳定时刻的判据为:Among them, the criterion for the stable moment of C pressure is:
判据1:5个采样周期下Cv压力波动≤1kpa,进入判据2。其中,该Cv压力波动为每个周期的平均压力和各个采样点压力之间的差值。Criterion 1: Cv pressure fluctuation ≤1kpa under 5 sampling periods, enter criterion 2. Among them, the Cv pressure fluctuation is the difference between the average pressure of each cycle and the pressure of each sampling point.
判据2:制动系统无控制输出,最新的5个连续采样点中C压力波动≤1kpa,进入判据3。其中,最新的5个连续采样点指的是当前采样点和之前的4个采样点。Criterion 2: The braking system has no control output, and the C pressure fluctuation in the latest 5 consecutive sampling points is ≤1kpa. Enter criterion 3. Among them, the latest 5 consecutive sampling points refer to the current sampling point and the previous 4 sampling points.
判据3:上一个5个连续采样点中C压力波动≥1kpa,判断C压力本时刻达到稳定。其中,上一个5个连续采样点指的是当前采样点之前的5个采样点。Criterion 3: The C pressure fluctuation in the last 5 consecutive sampling points is ≥1kpa, and the C pressure is judged to be stable at this moment. Among them, the last 5 consecutive sampling points refer to the 5 sampling points before the current sampling point.
令制动系统在Pc-set设定下压力变换阀的实际输入压力值与输出压力值在达到稳定时刻时分别为Pc与Pcv,Pc位于连续的pcq与pcp之间 Pcv位于连续的pcvq与pcvp之间/>则将根据Pc与Pc-set间的关系决定具体的更新方式。Let the actual input pressure value and output pressure value of the pressure conversion valve of the braking system reach the stable moment when it reaches the stable moment respectively under the P c -set setting. P c is located between the continuous p cq and p cp . P cv is located between consecutive p cvq and p cvp /> The specific update method will be determined based on the relationship between P c and P c-set .
当|Pc-Pc-set|/iL≤1时,若直接对pcvq与pcvp进行更新,将导致离散模型的输出Cv压力设定值变化,制动控制器根据Cv压力设定值对压力变化阀的实际Cv压力输入进行控制,进而压力变化阀的输出Pc发生变化,使制动控制系统的输出不稳定,因此需要初始化Loctemp=pcv-left=pcv-right=0。需要说明的是,Loctemp、pcv-left、pcv-right三个参数是为了暂存数据,Loctemp为临时区间的位置,pcv-left和pcv-right为这个临时区间两端的两个点。When |P c -P c-set |/i L ≤1, if p cvq and p cvp are updated directly, the output Cv pressure setting value of the discrete model will change, and the brake controller is set according to the Cv pressure The value controls the actual Cv pressure input of the pressure change valve, and then the output P c of the pressure change valve changes, making the output of the brake control system unstable, so it is necessary to initialize Loc temp = p cv-left = p cv-right = 0. It should be noted that the three parameters Loc temp , p cv-left , and p cv-right are for temporary storage of data. Loc temp is the position of the temporary interval, and p cv-left and p cv-right are the two ends of the temporary interval. point.
根据判据,更新时有全部两个点直接更新;更新一个点,暂存一个点;暂存两个点这三种情况,所以有时候要用到Loctemp、pcv-left、pcv-right三个参数存储临时值。其中,根据Pc与Pc-set间的关系决定具体的更新方式,具体包括:According to the criteria, there are three situations: when updating, all two points are updated directly; one point is updated and one point is temporarily stored; two points are temporarily stored, so sometimes Loc temp , p cv-left , p cv- The three parameters of right store temporary values. Among them, the specific update method is determined based on the relationship between P c and P c-set , including:
判据1:Pcv应满足式(1),否则将对应的(Pc,Pcv)记为异常点,不更新。Criterion 1: P cv should satisfy equation (1), otherwise the corresponding (P c , P cv ) will be recorded as an abnormal point and will not be updated.
判据2:当|Pc-Pc-set|/iL>1时,则位于Pcv左右侧的两个点pcvq与pcvp均不是Pcv-set左右侧的两个点pcvs与pcvt,因此将直接对pcq与pcp对应的Cv压力值pcvq与pcvp进行更新。Criterion 2: When |P c -P c-set |/i L > 1, then the two points p cvq and p cvp located on the left and right sides of P cv are not the two points p cvs on the left and right sides of P cv-set and p cvt , so the Cv pressure values p cvq and p cvp corresponding to p cq and p cp will be updated directly.
判据3:当|Pc-Pc-set|/iL≤1时,若Loctemp=0,说明上一次未更新或进入判据1,此时令将根据pcvs/pcvt与pcvq/pcvp间的重合关系进行更新。若pcvt=pcvq,则保持pcvq不变,将pcvq更新后的值赋给pcv-left,若pcvs=pcvp,则保持pcvp不变,将pcvp更新后的值赋给pcv-right,若pcvt=pcvp且pcvs=pcvq,则保持pcvq与pcvp不变,将pcvq更新后的值赋给pcv-left,并将pcvp更新后的值赋给pcv-right。Criterion 3: When |P c -P c-set |/i L ≤ 1, if Loc temp = 0, it means that it was not updated last time or entered criterion 1. In this case, It will be updated based on the coincidence relationship between p cvs /p cvt and p cvq /p cvp . If p cvt = p cvq , keep p cvq unchanged, and assign the updated value of p cvq to p cv-left . If p cvs = p cvp , keep p cvp unchanged, and assign the updated value of p cvp . Given p cv-right , if p cvt = p cvp and p cvs = p cvq , keep p cvq and p cvp unchanged, assign the updated value of p cvq to p cv-left , and assign the updated value of p cvp The value is assigned to p cv-right .
判据4:当|Pc-Pc-set|/iL≤1时,若Loctemp≠0,说明上一次进入判据2,此时需要根据Loctemp与之间的关系进行更新。若/>或/>则可以直接将pcv-left和pcv-right的当前值赋予/> 的对应点,然后再更新pcv-left和pcv-right。若/>则需要先更新pcv-left/pcv-right,再将pcv-left和pcv-right的当前值赋予/> 的对应点,然后令 Criterion 4: When |P c -P c-set |/i L ≤1, if Loc temp ≠0, it means that criterion 2 was entered last time. At this time, it is necessary to calculate Loc temp and The relationship between them is updated. If/> or/> Then you can directly assign the current values of p cv-left and p cv-right /> corresponding points, and then update p cv-left and p cv-right . If/> Then you need to update p cv-left /p cv-right first, and then assign the current values of p cv-left and p cv-right /> corresponding points of , and then let
对于任意连续的Cv压力点,如上述中的pcvs/pcvt、pcvq/pcvp、pcv-left/pcv-right,若新的采样点Pc与Pcv满足上述更新判据中的任意一条,以pcvs/pcvt为例(假设pcvs≤Pcv<pcvt),更新公式如式(2)所示,其中p’cvs/p’cvt为更新后的pcvs/pcvt。For any continuous Cv pressure point, such as p cvs /p cvt , p cvq /p cvp , p cv-left /p cv-right mentioned above, if the new sampling points P c and P cv satisfy the above update criteria Any of _ _ _ _ _ _ cvt .
本实施例中能够根据压力变换阀真实的状态,更加精确的根据设定C压力值转换为输出Cv预控压力,更加精确的描述了压力变化阀输入Cv与输出C压力之间的关系,进而提升了制动缸压力的控制精度。In this embodiment, according to the real state of the pressure change valve, the set C pressure value can be more accurately converted into the output Cv pre-control pressure, and the relationship between the input Cv and the output C pressure of the pressure change valve can be more accurately described, and thus Improved control accuracy of brake cylinder pressure.
进一步地,在本实施例中,压力变化阀相关故障数据用于对静态指标和动态指标的权重值进行更新,可以增加合成静态/动态级评估指标时的有效性,提升性能评估的可信性。由于压力变换阀运用初期,其实际性能变化情况的可观测数据较少,因此权重由专家经验确定为主,在实际运用一定阶段后以故障数据为导向对权重值进行更新。假设制动系统故障列表中存在m个与4个静态指标和3个动态指标相关的故障{f1,f2,...,fm},这些故障的出现次数分别为{n1,n2,...,nm},专家通过层次分析法(AHP)确定的4个静态指标和3个动态指标相对第i个故障的重要程度值分别为{vsi1,vsi2,vsi3,vsi4},{vdi1,vdi2,vdi3},则由故障数据确定的4个静态指标中任意一个对于静态级评估的权重wsj(1≤j≤4)和3个动态指标中任意一个对于静态级评估的权重wdt(1≤t≤3)由式(3)表示:Furthermore, in this embodiment, the fault data related to the pressure change valve is used to update the weight values of the static indicators and dynamic indicators, which can increase the effectiveness of synthesizing static/dynamic level evaluation indicators and improve the credibility of performance evaluation. . Since there is little observable data on actual performance changes of the pressure conversion valve in the early stages of its use, the weights are mainly determined by expert experience. After a certain stage of actual use, the weight values are updated based on fault data. Assume that there are m faults {f 1 , f 2 ,..., f m } related to 4 static indicators and 3 dynamic indicators in the braking system fault list. The occurrence times of these faults are {n 1 , n respectively. 2 ,...,n m }, the importance values of 4 static indicators and 3 dynamic indicators relative to the i-th fault determined by experts through the Analytical Hierarchy Process (AHP) are {v si1 , v si2 , v si3 , respectively. v si4 }, {v di1 , v di2 , v di3 }, then any one of the four static indicators determined by the fault data has a weight w sj (1≤j≤4) for the static level evaluation and any of the three dynamic indicators A weight w dt (1≤t≤3) for static level evaluation is expressed by equation (3):
当n1=n2=...=nm=0时,wsj=wsje为专家通过AHP法确定的初始第j个静态指标权重,wdt=wdte为专家通过AHP法确定的初始第t个动态指标权重,当满足min{n1,n2,...,nm}≥1时,采用故障数据确定的权重,其中,1≤i≤m。When n 1 =n 2 =...=n m =0, w sj =w sje is the initial j-th static indicator weight determined by experts through AHP method, w dt =w dte is the initial weight determined by experts through AHP method The t-th dynamic index weight, when min{n 1 , n 2 ,..., n m } ≥ 1 is satisfied, uses the weight determined by the fault data, where 1 ≤ i ≤ m.
状态级、工况级、车辆级、列车级、产品级的压力变换阀性能评估方法分别由式(4)、(5)、(6)、(7)、(8)确定。其中Cs与Cd分别为静态级与动态级(动态工况级)的评估结果,wk,wb,we,wr,wpt,wrel,wflu分别为对应静/动态指标的权重;Csc为静态工况级评估结果,{thu,thd,tlu,tld},{Csc,Csc,Csc,Csc}分别为间隔两次评估时间段内高压力/上升、高压力/下降、低压力/上升、低压力/下降工况的时间占比和静态评估结果;Cvehicle为车辆级评估结果,esc与ed分别为专家确定的静态工况与动态工况权重;Ctrain为含有由u列单车组成的列车级评估结果,ti与Cvehicle-i分别为第i辆车间隔两次评估时间段内的空气制动使用时间占比与该车的车辆级性能评估结果;Cproduct为atr列运营车辆的构成的产品级性能评估结果,wmil-k为第k列车运营里程占所有列车运营里程和的比例,ck为第k列车的编组系数,8编组时ck=1,Ctrain-k为第k列车的列车级性能评估结果。The performance evaluation methods of pressure conversion valves at state level, working condition level, vehicle level, train level and product level are determined by equations (4), (5), (6), (7) and (8) respectively. Among them, C s and C d are the evaluation results of static level and dynamic level (dynamic working condition level) respectively, w k , w b , we e , w r , w pt , w rel and w flu are the corresponding static/dynamic indicators respectively. The weight of _ _ _ _ _ _ The time proportion and static evaluation results of pressure/rise, high pressure/fall, low pressure/rise, and low pressure/fall working conditions; C vehicle is the vehicle-level assessment result, e sc and ed are the static working conditions determined by experts respectively. and dynamic working condition weight; C train is the train-level evaluation result consisting of u single vehicles, t i and C vehicle -i are respectively the air brake usage time proportion and The vehicle-level performance evaluation result of the vehicle; C product is the product-level performance evaluation result of the composition of the atr operating vehicle, w mil-k is the proportion of the k-th train operating mileage to the sum of all train operating mileage, c k is the k-th train The grouping coefficient is c k = 1 when grouping 8, and C train-k is the train-level performance evaluation result of the k-th train.
Csc=thuCshu+thdCshd+tluCslu+tldCsld (5)C sc =t hu C shu +t hd C shd +t lu C slu +t ld C sld (5)
Cvehicle=escCsc+edCd (6)C vehicle =e sc C sc +e d C d (6)
本实施例中,对指标(动态指标和静态指标)的权重进行更新,直接应用于实际运营的列车,具有更好的规模性;评估过程完全采用列车运营中产生的数据,无需在运营中为评估增加额外的操作流程,性能指标与压力变换阀的功能密切相关,且指标权重在实际运营中以故障数据为导向进行更新,能够更加精准的指导列车检修工作。In this embodiment, the weights of the indicators (dynamic indicators and static indicators) are updated and directly applied to the actual operating trains, which has better scale; the evaluation process completely uses the data generated during the train operation, and there is no need to provide additional information during the operation. The evaluation adds additional operating procedures. The performance indicators are closely related to the function of the pressure conversion valve, and the indicator weights are updated based on fault data in actual operations, which can guide train maintenance work more accurately.
为进一步地说明本方案,本发明提供一种动车组压力变换阀性能的在线评估方法的具体实例,具体包含有如下内容:In order to further illustrate this solution, the present invention provides a specific example of an online evaluation method for the performance of an EMU pressure conversion valve, which specifically includes the following content:
在压力变换阀出厂时根据评估指标进行指标阈值测试,获取初始值Kfi,Bfi,Efi,Rfi,Tfi,Lfi,Ffi,和阈值Kff,Bff,Eff,Rff,Tff,Lff,Fff。采用AHP法通过专家评比获得静态指标对静态级评估结果的权重及动态指标对动态级评估结果的权重。When the pressure conversion valve leaves the factory, perform an index threshold test based on the evaluation index to obtain the initial values K fi , B fi , E fi , R fi , T fi , L fi , F fi , and the threshold values K ff , B ff , E ff , R ff , T ff , L ff , F ff . The AHP method is used to obtain the weight of static indicators on static-level evaluation results and the weight of dynamic indicators on dynamic-level evaluation results through expert evaluation.
在纯空气制动UB或EB施加及缓解时,计算压力上升/时间值,统计当前千次更新时的C压力波动次数,计算并更新动态评估指标值。软件中根据权重计算静态级和动态级评估结果。When pure air brake UB or EB is applied and relieved, the pressure rise/time value is calculated, the number of C pressure fluctuations in the current thousand updates is counted, and the dynamic evaluation index value is calculated and updated. The software calculates static-level and dynamic-level evaluation results based on weights.
单车软件中统计高压力/上升、高压力/下降、低压力/上升、低压力/下降四种工况在本车辆运用中的时间占比,计算静态工况级的评估指标。根据专家给出的权重计算车辆级评估指标值。The bicycle software counts the time proportions of the four working conditions of high pressure/rise, high pressure/drop, low pressure/rise, and low pressure/drop in the use of the vehicle, and calculates the evaluation index of the static working condition level. Calculate vehicle-level evaluation index values based on the weights given by experts.
统计动车/拖车在一定时间区间内的空气制动施加占比,在全列制动系统管理软件中计算列车级的评估指标。The air brake application proportion of motor trains/trailers within a certain time interval is counted, and train-level evaluation indicators are calculated in the full train braking system management software.
将列车级评估指标通过网络发送至地面数据统计中心,根据本列车的编组信息,运营里程占比计算产品级的压力变换阀性能评估指标。The train-level evaluation indicators are sent to the ground data statistics center through the network, and the product-level pressure conversion valve performance evaluation indicators are calculated based on the train's grouping information and operating mileage ratio.
根据上述内容可知,通过专家评判、出厂测试、故障数据回馈、工况时间占比分析、动拖车空气制动施加时间分析、运营里程统计等方法确定了不同层级评估指标的权重和阈值;构建了层次分析模型,实现了指标级、状态级、工况级、车辆级、列车级和产品级的压力变换阀性能的评估。相比现有压力变换阀性能评估方法,具有如下有益效果:According to the above content, it can be seen that the weights and thresholds of different levels of evaluation indicators are determined through expert judgment, factory testing, fault data feedback, working condition time proportion analysis, moving trailer air brake application time analysis, operating mileage statistics and other methods; constructing The analytic hierarchy process model realizes the evaluation of pressure conversion valve performance at the index level, state level, working condition level, vehicle level, train level and product level. Compared with the existing pressure conversion valve performance evaluation method, it has the following beneficial effects:
1、实时、在线、连续评估:可记录压力变换阀性能随使用时间的变化趋势。1. Real-time, online, continuous evaluation: It can record the changing trend of the performance of the pressure conversion valve over time of use.
2、大规模、同步:可同时对已运用的所有产品进行性能评估。2. Large-scale and synchronized: the performance of all used products can be evaluated at the same time.
3、分级:在不同层级对性能进行评估,实现精准检修。3. Grading: Evaluate performance at different levels to achieve precise maintenance.
4、经济:无需额外的设备、软件、操作流程,根据现有数据进行评估。4. Economical: No additional equipment, software, or operating procedures are required, and the evaluation is based on existing data.
5、精准的现场导向性:评估指标权重故障导向,性能指标与功能密切相关,高度符合现场运用和检修需求。5. Accurate on-site guidance: The evaluation index weight is fault-oriented, the performance indicators are closely related to the functions, and it is highly consistent with on-site application and maintenance needs.
本发明实施例提供一种能够实现所述动车组压力变换阀性能的在线评估方法中全部内容的动车组压力变换阀性能的在线评估装置的具体实施方式,参见图4,所述动车组压力变换阀性能的在线评估装置具体包括如下内容:The embodiment of the present invention provides a specific implementation of an online evaluation device for the performance of the EMU pressure conversion valve that can realize all the online evaluation methods for the performance of the EMU pressure conversion valve. Refer to Figure 4. The EMU pressure conversion device The online evaluation device of valve performance specifically includes the following contents:
离散模型模块10,用于根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;The discrete model module 10 is used to establish a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory;
计算模块20,用于获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;The calculation module 20 is used to obtain the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running, and obtain the input pressure setting value through the discrete model;
更新模块30,用于根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;The update module 30 is used to update the discrete model in real time based on the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running;
指标模块40,用于根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;An indicator module 40 is configured to extract static indicators of the performance of the pressure conversion valve based on the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model;
评估模块50,用于获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。The evaluation module 50 is used to obtain the dynamic indicators of the pressure conversion valve when the EMU is running; and perform an online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation.
所述指标模块40,包括:The indicator module 40 includes:
拟合单元,用于通过最小二乘法对所述离散模型中由压力输入和压力输出构成的数据点进行拟合得到拟合直线,确定所述拟合直线的拟合斜率、拟合截距和拟合均方误差;A fitting unit, used to fit the data points composed of pressure input and pressure output in the discrete model through the least square method to obtain a fitting straight line, and determine the fitting slope, fitting intercept and fitting straight line of the fitting straight line. Fitting mean square error;
异常点单元,用于根据采集到的压力变换阀实际输入压力和实际输出压力确定所述压力变换阀离散模型中的异常点,根据所述异常点确定压力变换阀离散模型中的异常点比例。An abnormal point unit is configured to determine abnormal points in the discrete model of the pressure conversion valve based on the collected actual input pressure and actual output pressure of the pressure conversion valve, and determine the proportion of abnormal points in the discrete model of the pressure conversion valve based on the abnormal points.
所述评估模块50,包括:The evaluation module 50 includes:
级单元,用于基于所述静态指标和所述动态指标分别进行加权求和处理分别得到的静态级评估结果和动态级评估结果;A level unit configured to perform a weighted summation process based on the static indicators and the dynamic indicators to obtain the static level evaluation results and the dynamic level evaluation results respectively;
评估单元,用于根据所述静态级评估结果和所述动态级评估结果确定所述压力变换阀的性能在线评估结果;An evaluation unit configured to determine the performance online evaluation result of the pressure conversion valve according to the static level evaluation result and the dynamic level evaluation result;
其中,所述静态指标包括:拟合斜率、拟合截距、拟合均方误差和异常点比例;动态指标包括:动车组紧急制动施加时的制动缸压力差时间比、动车组紧急制动缓解时的制动缸压力差时间比和动车组压力变换阀的输出压力波动次数;所述压力变化阀相关故障数据用于对静态指标和动态指标的权重值进行更新;静态指标的权重是指静态指标进行加权求和处理过程中的加权值;动态指标的权重是指动态指标进行加权求和处理过程中的加权值。Among them, the static indicators include: fitting slope, fitting intercept, fitting mean square error and abnormal point proportion; the dynamic indicators include: brake cylinder pressure difference time ratio when EMU emergency braking is applied, EMU emergency The brake cylinder pressure difference time ratio during braking relief and the number of output pressure fluctuations of the EMU pressure change valve; the pressure change valve related fault data is used to update the weight values of the static indicators and dynamic indicators; the weight of the static indicators It refers to the weighted value in the process of weighted summation of static indicators; the weight of dynamic indicators refers to the weighted value in the process of weighted summation of dynamic indicators.
进一步地,还包括:Furthermore, it also includes:
级评估模块,用于确定动车组压力变化阀的各个工况以及各个工况下的静态级评估结果;The level evaluation module is used to determine each working condition of the EMU pressure change valve and the static level evaluation results under each working condition;
工况模块,用于根据各个工况下的静态级评估结果确定动车组的静态工况级评估结果。The working condition module is used to determine the static working condition level assessment results of the EMU based on the static level assessment results under each working condition.
进一步地,还包括:Furthermore, it also includes:
车辆模块,用于基于所述静态工况级评估结果和所述动态级评估结果确定该动车组的车辆级评估结果。A vehicle module, configured to determine the vehicle-level evaluation result of the EMU based on the static working-level evaluation result and the dynamic-level evaluation result.
进一步地,还包括:Furthermore, it also includes:
列车模块,用于确定每列动车组各组成车辆的车辆级评估结果,根据各个车辆级评估结果确定列车级的评估结果。The train module is used to determine the vehicle-level evaluation results of each component vehicle of each EMU, and determine the train-level evaluation results based on the vehicle-level evaluation results.
进一步地,还包括:Furthermore, it also includes:
产品模块,用于确定各个列车各自对应的列车级的评估结果,根据各个列车级的评估结果确定产品级的评估结果。The product module is used to determine the train-level evaluation results corresponding to each train, and determine the product-level evaluation results based on the evaluation results of each train level.
本发明提供的动车组压力变换阀性能的在线评估装置的实施例具体可以用于执行上述实施例中的动车组压力变换阀性能的在线评估方法的实施例的处理流程,其功能在此不再赘述,可以参照上述方法实施例的详细描述。The embodiment of the online evaluation device for the performance of the EMU pressure conversion valve provided by the present invention can be specifically used to perform the processing flow of the embodiment of the online evaluation method for the performance of the EMU pressure conversion valve in the above embodiment, and its function is no longer mentioned here. For further details, reference may be made to the detailed description of the above method embodiments.
从上述描述可知,本发明实施例提供的动车组压力变换阀性能的在线评估装置,通过根据出厂时测定压力变换阀的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀的压力设定输入,通过所述离散模型得出压力设定输出;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和制动控制器输出的压力设定值对所述离散模型进行实时更新;根据所述更新后的离散模型中当前的所述压力设定输入和所述压力设定输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和采集的列车故障数据对所述压力变换阀的性能进行在线评估。能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性,具有更好的实时性和更好的经济性,直接应用于实际运营的列车,具有更好的规模性。As can be seen from the above description, the online evaluation device for the performance of the EMU pressure conversion valve provided by the embodiment of the present invention establishes a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure of the pressure conversion valve measured at the factory; obtain The pressure setting input of the pressure conversion valve output by the brake controller when the EMU is running, and the pressure setting output is obtained through the discrete model; according to the collected actual input pressure, actual output pressure and The pressure setting value output by the brake controller updates the discrete model in real time; the pressure is extracted according to the relationship between the current pressure setting input and the pressure setting output in the updated discrete model. Static indicators of the performance of the conversion valve; obtaining dynamic indicators of the pressure conversion valve when the EMU is running; performing online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and collected train fault data. It can evaluate the performance of the pressure conversion valve online and improve the accuracy of the pressure conversion valve evaluation results. It has better real-time performance and better economy. It can be directly applied to actual operating trains and has better scalability.
本申请提供一种用于实现所述动车组压力变换阀性能的在线评估方法中的全部或部分内容的电子设备的实施例所述电子设备具体包含有如下内容:This application provides an embodiment of an electronic device for realizing all or part of the online evaluation method of the EMU pressure conversion valve performance. The electronic device specifically includes the following content:
处理器(processor)、存储器(memory)、通信接口(Communications Interface)和总线;其中,所述处理器、存储器、通信接口通过所述总线完成相互间的通信;所述通信接口用于实现相关设备之间的信息传输;该电子设备可以是台式计算机、平板电脑及移动终端等,本实施例不限于此。在本实施例中,该电子设备可以参照实施例用于实现所述动车组压力变换阀性能的在线评估方法的实施例及用于实现所述动车组压力变换阀性能的在线评估装置的实施例进行实施,其内容被合并于此,重复之处不再赘述。A processor (processor), a memory (memory), a communication interface (Communications Interface) and a bus; wherein the processor, memory and communication interface complete communication with each other through the bus; the communication interface is used to implement related equipment information transmission between; the electronic device may be a desktop computer, a tablet computer, a mobile terminal, etc., and this embodiment is not limited thereto. In this embodiment, the electronic device can refer to the embodiments of the online evaluation method for realizing the performance of the EMU pressure conversion valve and the embodiment of the online evaluation device for realizing the performance of the EMU pressure conversion valve. For implementation, its contents are merged here, and duplicates will not be repeated.
图5为本申请实施例的电子设备9600的系统构成的示意框图。如图5所示,该电子设备9600可以包括中央处理器9100和存储器9140;存储器9140耦合到中央处理器9100。值得注意的是,该图5是示例性的;还可以使用其他类型的结构,来补充或代替该结构,以实现电信功能或其他功能。FIG. 5 is a schematic block diagram of the system structure of the electronic device 9600 according to the embodiment of the present application. As shown in Figure 5, the electronic device 9600 may include a central processing unit 9100 and a memory 9140; the memory 9140 is coupled to the central processing unit 9100. It is worth noting that Figure 5 is exemplary; other types of structures may also be used to supplement or replace this structure to implement telecommunications functions or other functions.
一实施例中,动车组压力变换阀性能的在线评估功能可以被集成到中央处理器9100中。其中,中央处理器9100可以被配置为进行如下控制:In one embodiment, the online evaluation function of the EMU pressure conversion valve performance can be integrated into the central processor 9100. Among them, the central processing unit 9100 can be configured to perform the following control:
根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。Based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory, a discrete model of the pressure conversion valve is established; the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running is obtained, and through the discrete The model obtains the input pressure setting value; the discrete model is updated in real time according to the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running; and the updated discrete model reflects Extract static indicators of the performance of the pressure conversion valve from the relationship between the pressure input and pressure output of the pressure conversion valve; obtain the dynamic indicators of the pressure conversion valve when the EMU is running; based on the static indicators, dynamic indicators and train operation The collected fault data related to the pressure change valve can be used to evaluate the performance of the pressure change valve online.
从上述描述可知,本申请的实施例提供的电子设备,通过根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性,具有更好的实时性和更好的经济性,直接应用于实际运营的列车,具有更好的规模性。As can be seen from the above description, the electronic device provided by the embodiment of the present application establishes a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory; obtains the braking control of the EMU during operation The output pressure setting value of the pressure conversion valve output by the controller is used to obtain the input pressure setting value through the discrete model; according to the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running, the The discrete model is updated in real time; static indicators of the performance of the pressure conversion valve are extracted based on the relationship between the pressure input and pressure output of the pressure conversion valve reflected by the updated discrete model; and the pressure conversion valve is obtained when the EMU is running. dynamic indicators; perform an online evaluation of the pressure change valve performance based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation. It can evaluate the performance of the pressure conversion valve online and improve the accuracy of the pressure conversion valve evaluation results. It has better real-time performance and better economy. It can be directly applied to actual operating trains and has better scalability.
在另一个实施方式中,动车组压力变换阀性能的在线评估装置可以与中央处理器9100分开配置,例如可以将动车组压力变换阀性能的在线评估配置为与中央处理器9100连接的芯片,通过中央处理器的控制来实现动车组压力变换阀性能的在线评估功能。In another embodiment, the online evaluation device for the performance of the EMU pressure conversion valve can be configured separately from the central processor 9100. For example, the online evaluation device for the performance of the EMU pressure conversion valve can be configured as a chip connected to the central processor 9100, through The central processor is used to realize the online evaluation function of the EMU pressure conversion valve performance.
如图5所示,该电子设备9600还可以包括:通信模块9110、输入单元9120、音频处理器9130、显示器9160、电源9170。值得注意的是,电子设备9600也并不是必须要包括图5中所示的所有部件;此外,电子设备9600还可以包括图5中没有示出的部件,可以参考现有技术。As shown in Figure 5, the electronic device 9600 may also include: a communication module 9110, an input unit 9120, an audio processor 9130, a display 9160, and a power supply 9170. It is worth noting that the electronic device 9600 does not necessarily include all components shown in FIG. 5 ; in addition, the electronic device 9600 may also include components not shown in FIG. 5 , and reference may be made to the existing technology.
如图5所示,中央处理器9100有时也称为控制器或操作控件,可以包括微处理器或其他处理器装置和/或逻辑装置,该中央处理器9100接收输入并控制电子设备9600的各个部件的操作。As shown in Figure 5, the central processor 9100, sometimes also called a controller or operating control, may include a microprocessor or other processor device and/or a logic device. The central processor 9100 receives input and controls various aspects of the electronic device 9600. Operation of parts.
其中,存储器9140,例如可以是缓存器、闪存、硬驱、可移动介质、易失性存储器、非易失性存储器或其它合适装置中的一种或更多种。可储存上述与失败有关的信息,此外还可存储执行有关信息的程序。并且中央处理器9100可执行该存储器9140存储的该程序,以实现信息存储或处理等。The memory 9140 may be, for example, one or more of a cache, flash memory, hard drive, removable media, volatile memory, non-volatile memory or other suitable devices. The above-mentioned information related to the failure can be stored, and the program that executes the related information can also be stored. And the central processing unit 9100 can execute the program stored in the memory 9140 to implement information storage or processing, etc.
输入单元9120向中央处理器9100提供输入。该输入单元9120例如为按键或触摸输入装置。电源9170用于向电子设备9600提供电力。显示器9160用于进行图像和文字等显示对象的显示。该显示器例如可为LCD显示器,但并不限于此。The input unit 9120 provides input to the central processor 9100. The input unit 9120 is, for example, a key or a touch input device. Power supply 9170 is used to provide power to electronic device 9600. The display 9160 is used to display display objects such as images and text. The display may be, for example, an LCD display, but is not limited thereto.
该存储器9140可以是固态存储器,例如,只读存储器(ROM)、随机存取存储器(RAM)、SIM卡等。还可以是这样的存储器,其即使在断电时也保存信息,可被选择性地擦除且设有更多数据,该存储器的示例有时被称为EPROM等。存储器9140还可以是某种其它类型的装置。存储器9140包括缓冲存储器9141(有时被称为缓冲器)。存储器9140可以包括应用/功能存储部9142,该应用/功能存储部9142用于存储应用程序和功能程序或用于通过中央处理器9100执行电子设备9600的操作的流程。The memory 9140 may be a solid-state memory, such as a read-only memory (ROM), a random access memory (RAM), a SIM card, etc. It can also be a memory that retains information even when the power is turned off, can be selectively erased and provided with more data, examples of this memory are sometimes called EPROM, etc. Memory 9140 may also be some other type of device. Memory 9140 includes buffer memory 9141 (sometimes referred to as a buffer). The memory 9140 may include an application/function storage part 9142 for storing application programs and function programs or a flow for executing operations of the electronic device 9600 through the central processor 9100 .
存储器9140还可以包括数据存储部9143,该数据存储部9143用于存储数据,例如联系人、数字数据、图片、声音和/或任何其他由电子设备使用的数据。存储器9140的驱动程序存储部9144可以包括电子设备的用于通信功能和/或用于执行电子设备的其他功能(如消息传送应用、通讯录应用等)的各种驱动程序。The memory 9140 may also include a data storage 9143 for storing data such as contacts, digital data, pictures, sounds, and/or any other data used by the electronic device. The driver storage portion 9144 of the memory 9140 may include various drivers of the electronic device for communication functions and/or for performing other functions of the electronic device (such as messaging applications, address book applications, etc.).
通信模块9110即为经由天线9111发送和接收信号的发送机/接收机9110。通信模块(发送机/接收机)9110耦合到中央处理器9100,以提供输入信号和接收输出信号,这可以和常规移动通信终端的情况相同。The communication module 9110 is the transmitter/receiver 9110 that sends and receives signals via the antenna 9111. A communication module (transmitter/receiver) 9110 is coupled to the central processor 9100 to provide input signals and receive output signals, which may be the same as in a conventional mobile communication terminal.
基于不同的通信技术,在同一电子设备中,可以设置有多个通信模块9110,如蜂窝网络模块、蓝牙模块和/或无线局域网模块等。通信模块(发送机/接收机)9110还经由音频处理器9130耦合到扬声器9131和麦克风9132,以经由扬声器9131提供音频输出,并接收来自麦克风9132的音频输入,从而实现通常的电信功能。音频处理器9130可以包括任何合适的缓冲器、解码器、放大器等。另外,音频处理器9130还耦合到中央处理器9100,从而使得可以通过麦克风9132能够在本机上录音,且使得可以通过扬声器9131来播放本机上存储的声音。Based on different communication technologies, multiple communication modules 9110 can be provided in the same electronic device, such as a cellular network module, a Bluetooth module, and/or a wireless LAN module, etc. The communication module (transmitter/receiver) 9110 is also coupled to a speaker 9131 and a microphone 9132 via an audio processor 9130 to provide audio output via the speaker 9131 and receive audio input from the microphone 9132 to implement general telecommunications functions. Audio processor 9130 may include any suitable buffers, decoders, amplifiers, etc. In addition, the audio processor 9130 is also coupled to the central processor 9100, thereby enabling recording on the local machine through the microphone 9132, and enabling sound stored on the local machine to be played through the speaker 9131.
本发明的实施例还提供能够实现上述实施例中的动车组压力变换阀性能的在线评估方法中全部步骤的一种计算机可读存储介质,所述计算机可读存储介质上存储有计算机程序,该计算机程序被处理器执行时实现上述实施例中的动车组压力变换阀性能的在线评估方法的全部步骤,例如,所述处理器执行所述计算机程序时实现下述步骤:Embodiments of the present invention also provide a computer-readable storage medium that can implement all the steps in the online evaluation method for the performance of the EMU pressure conversion valve in the above-mentioned embodiments. The computer-readable storage medium stores a computer program. When the computer program is executed by the processor, all the steps of the online evaluation method for the performance of the EMU pressure conversion valve in the above embodiment are implemented. For example, when the processor executes the computer program, the following steps are implemented:
根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。Based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory, a discrete model of the pressure conversion valve is established; the output pressure setting value of the pressure conversion valve output by the brake controller when the EMU is running is obtained, and through the discrete The model obtains the input pressure setting value; the discrete model is updated in real time according to the collected actual input pressure, actual output pressure and output pressure setting value of the pressure conversion valve when the EMU is running; and the updated discrete model reflects Extract static indicators of the performance of the pressure conversion valve from the relationship between the pressure input and pressure output of the pressure conversion valve; obtain the dynamic indicators of the pressure conversion valve when the EMU is running; based on the static indicators, dynamic indicators and train operation The collected fault data related to the pressure change valve can be used to evaluate the performance of the pressure change valve online.
从上述描述可知,本发明实施例提供的计算机可读存储介质,通过根据压力变换阀出厂时测定的输入压力和输出压力之间的关系,建立压力变换阀的离散模型;获取动车组运行时制动控制器输出的压力变换阀输出压力设定值,通过所述离散模型得出输入压力设定值;根据采集到的动车组运行时压力变换阀实际输入压力、实际输出压力和输出压力设定值对所述离散模型进行实时更新;根据所述更新后离散模型反映的压力变换阀的压力输入和压力输出间的关系提取所述压力变换阀性能的静态指标;获取动车组运行时所述压力变换阀的动态指标;基于所述静态指标、动态指标和列车运行中采集的压力变化阀相关故障数据对压力变换阀性能进行在线评估。能够在线对压力变换阀性能进行评估,提高压力变换阀评估结果的准确性,具有更好的实时性和更好的经济性,直接应用于实际运营的列车,具有更好的规模性。As can be seen from the above description, the computer-readable storage medium provided by the embodiment of the present invention establishes a discrete model of the pressure conversion valve based on the relationship between the input pressure and the output pressure measured when the pressure conversion valve leaves the factory; obtains the operating time system of the EMU The output pressure setting value of the pressure conversion valve output by the dynamic controller is used to obtain the input pressure setting value through the discrete model; according to the collected actual input pressure, actual output pressure and output pressure setting of the pressure conversion valve when the EMU is running The discrete model is updated in real time based on the value; the static index of the pressure conversion valve performance is extracted according to the relationship between the pressure input and the pressure output of the pressure conversion valve reflected by the updated discrete model; and the pressure when the EMU is running is obtained. Dynamic indicators of the conversion valve; perform online evaluation of the performance of the pressure conversion valve based on the static indicators, dynamic indicators and pressure change valve related fault data collected during train operation. It can evaluate the performance of the pressure conversion valve online and improve the accuracy of the pressure conversion valve evaluation results. It has better real-time performance and better economy. It can be directly applied to actual operating trains and has better scalability.
虽然本发明提供了如实施例或流程图所述的方法操作步骤,但基于常规或者无创造性的劳动可以包括更多或者更少的操作步骤。实施例中列举的步骤顺序仅仅为众多步骤执行顺序中的一种方式,不代表唯一的执行顺序。在实际中的装置或客户端产品执行时,可以按照实施例或者附图所示的方法顺序执行或者并行执行(例如并行处理器或者多线程处理的环境)。Although the present invention provides method operation steps as described in the embodiments or flow charts, more or less operation steps may be included based on routine or non-inventive efforts. The sequence of steps listed in the embodiment is only one way of executing the sequence of many steps, and does not represent the only execution sequence. When the actual device or client product is executed, it may be executed sequentially or in parallel (for example, in a parallel processor or multi-threaded processing environment) according to the methods shown in the embodiments or figures.
本领域技术人员应明白,本说明书的实施例可提供为方法、装置(系统)或计算机程序产品。因此,本说明书实施例可采用完全硬件实施例、完全软件实施例或结合软件和硬件方面的实施例的形式。而且,本发明可采用在一个或多个其中包含有计算机可用程序代码的计算机可用存储介质(包括但不限于磁盘存储器、CD-ROM、光学存储器等)上实施的计算机程序产品的形式。It should be understood by those skilled in the art that embodiments of the present specification may be provided as methods, devices (systems) or computer program products. Accordingly, embodiments of the present description may take the form of an entirely hardware embodiment, an entirely software embodiment, or an embodiment that combines software and hardware aspects. Furthermore, the invention may take the form of a computer program product embodied on one or more computer-usable storage media (including, but not limited to, disk storage, CD-ROM, optical storage, etc.) having computer-usable program code embodied therein.
本发明是参照根据本发明实施例的方法、装置(系统)和计算机程序产品的流程图和/或方框图来描述的。应理解可由计算机程序指令实现流程图和/或方框图中的每一流程和/或方框、以及流程图和/或方框图中的流程和/或方框的结合。可提供这些计算机程序指令到通用计算机、专用计算机、嵌入式处理机或其他可编程数据处理设备的处理器以产生一个机器,使得通过计算机或其他可编程数据处理设备的处理器执行的指令产生用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的装置。The invention is described with reference to flowchart illustrations and/or block diagrams of methods, apparatus (systems) and computer program products according to embodiments of the invention. It will be understood that each process and/or block in the flowchart illustrations and/or block diagrams, and combinations of processes and/or blocks in the flowchart illustrations and/or block diagrams, can be implemented by computer program instructions. These computer program instructions may be provided to a processor of a general purpose computer, special purpose computer, embedded processor, or other programmable data processing device to produce a machine, such that the instructions executed by the processor of the computer or other programmable data processing device produce a use A device for realizing the functions specified in one process or multiple processes of the flowchart and/or one block or multiple blocks of the block diagram.
这些计算机程序指令也可存储在能引导计算机或其他可编程数据处理设备以特定方式工作的计算机可读存储器中,使得存储在该计算机可读存储器中的指令产生包括指令装置的制造品,该指令装置实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能。These computer program instructions may also be stored in a computer-readable memory that causes a computer or other programmable data processing apparatus to operate in a particular manner, such that the instructions stored in the computer-readable memory produce an article of manufacture including the instruction means, the instructions The device implements the functions specified in a process or processes of the flowchart and/or a block or blocks of the block diagram.
这些计算机程序指令也可装载到计算机或其他可编程数据处理设备上,使得在计算机或其他可编程设备上执行一系列操作步骤以产生计算机实现的处理,从而在计算机或其他可编程设备上执行的指令提供用于实现在流程图一个流程或多个流程和/或方框图一个方框或多个方框中指定的功能的步骤。These computer program instructions may also be loaded onto a computer or other programmable data processing device, causing a series of operating steps to be performed on the computer or other programmable device to produce computer-implemented processing, thereby executing on the computer or other programmable device. Instructions provide steps for implementing the functions specified in a process or processes of a flowchart diagram and/or a block or blocks of a block diagram.
本说明书中的各个实施例均采用递进的方式描述,各个实施例之间相同相似的部分互相参见即可,每个实施例重点说明的都是与其他实施例的不同之处。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。本发明并不局限于任何单一的方面,也不局限于任何单一的实施例,也不局限于这些方面和/或实施例的任意组合和/或置换。而且,可以单独使用本发明的每个方面和/或实施例或者与一个或更多其他方面和/或其实施例结合使用。Each embodiment in this specification is described in a progressive manner. The same and similar parts between the various embodiments can be referred to each other. Each embodiment focuses on its differences from other embodiments. It should be noted that, as long as there is no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other. The invention is not limited to any single aspect, nor to any single embodiment, nor to any combination and/or permutation of these aspects and/or embodiments. Furthermore, each aspect and/or embodiment of the invention may be used alone or in combination with one or more other aspects and/or embodiments thereof.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围,其均应涵盖在本发明的权利要求和说明书的范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features can be equivalently replaced; and these modifications or substitutions do not deviate from the essence of the corresponding technical solutions from the technical solutions of the embodiments of the present invention. scope, they should be covered by the claims and the scope of the description of the present invention.
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