CN113135846A - Preparation method of sulfobetaine type waterborne polyurethane chain extender - Google Patents

Preparation method of sulfobetaine type waterborne polyurethane chain extender Download PDF

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CN113135846A
CN113135846A CN202110372354.9A CN202110372354A CN113135846A CN 113135846 A CN113135846 A CN 113135846A CN 202110372354 A CN202110372354 A CN 202110372354A CN 113135846 A CN113135846 A CN 113135846A
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chain extender
sulfobetaine
solvent
aqueous polyurethane
polyurethane chain
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付远波
程玄
刘凤亮
赵樊
任凡
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Jihechang New Material Jingmen Co ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/02Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides of sulfonic acids or halides thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C303/00Preparation of esters or amides of sulfuric acids; Preparation of sulfonic acids or of their esters, halides, anhydrides or amides
    • C07C303/42Separation; Purification; Stabilisation; Use of additives
    • C07C303/44Separation; Purification
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/30Low-molecular-weight compounds
    • C08G18/38Low-molecular-weight compounds having heteroatoms other than oxygen
    • C08G18/3855Low-molecular-weight compounds having heteroatoms other than oxygen having sulfur
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6666Compounds of group C08G18/48 or C08G18/52
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/75Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic
    • C08G18/751Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring
    • C08G18/752Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group
    • C08G18/753Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group
    • C08G18/755Polyisocyanates or polyisothiocyanates cyclic cycloaliphatic containing only one cycloaliphatic ring containing at least one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group containing one isocyanate or isothiocyanate group linked to the cycloaliphatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate group and at least one isocyanate or isothiocyanate group linked to a secondary carbon atom of the cycloaliphatic ring, e.g. isophorone diisocyanate

Abstract

The invention discloses a preparation method of a sulfobetaine type aqueous polyurethane chain extender, which comprises the following steps: (1) dissolving N-methyldiethanolamine in a solvent, adding a catalyst, uniformly stirring, dropwise adding 1, 3-propane sultone, controlling the reaction temperature at 30-50 ℃, controlling the dropwise adding time at 1-3 h, controlling the aging time at 1-2 h, separating out a product in the reaction process, carrying out central control sampling to monitor the mixed suspension, and filtering to obtain a crude product after the content of tertiary amine is unchanged; (2) and (3) spraying and leaching the crude product in a filtering device by using a newly prepared solvent which is the same as that in the step (1) until a central control sample is sampled and monitored to have no tertiary amine content, filtering, and drying under reduced pressure to obtain the high-purity N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine. When the method is used for synthesizing the waterborne polyurethane, the emulsification process is convenient to control, the emulsion stability is good, the relevant mechanical property and water resistance of the emulsion after the emulsion is formed into a gel film can be improved, and the waterborne polyurethane with high solid content can be synthesized.

Description

Preparation method of sulfobetaine type waterborne polyurethane chain extender
Technical Field
The invention belongs to the technical field of organic compound synthesis, and particularly relates to a preparation method of a sulfobetaine type aqueous polyurethane chain extender.
Technical Field
The waterborne polyurethane can use water as a dispersion medium, abandons the traditional mode of adopting volatile solvent, has the characteristics of less pollution, no toxicity, no harm and the like, and has no great difference in application performance. The method is mainly applied to the fields of coatings, leather, coatings, adhesives and the like. The hydrophilic chain extender plays a critical role in the waterborne polyurethane, and the currently used types mainly comprise a carboxylic acid type and a sulfonic acid type.
N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine, MDAPS for short, is a double-end hydroxyl sulfobetaine type aqueous polyurethane chain extender. After the hydrophilic chain extender is introduced into a polyurethane molecular chain, the polyurethane has better emulsion dispersion stability. Compared with a carboxylic acid type chain extender, when the aqueous polyurethane chain extender is used for the chain extension of aqueous polyurethane, the thermosetting content and the thermal stability of the prepared aqueous polyurethane are high. Compared with a double-end sulfamic acid chain extender, the double-end sulfamic acid chain extender has low reaction activity and has great advantage in the aspect of controlling the viscosity of a reaction system. The betaine type waterborne polyurethane belongs to an amphoteric type and has better stability in a wider pH range. Meanwhile, the cationic quaternary ammonium salt contained in the sulfobetaine structure has excellent protein adsorption resistance and antifouling performance, and can have antimicrobial, sterilization and antifouling effects after being introduced into the molecular structure of the waterborne polyurethane.
The existing MDAPS synthesis process mainly adopts a one-pot method for synthesis under the reflux state of a solvent, and then adopts a recrystallization mode for purification (patent CN 103665291A). The method has long time consumption, the temperature is difficult to control when the one-pot method is adopted for synthesis, the safety problem is easy to occur in the actual production process, the one-pot method is easy to agglomerate, in addition, the solubility of MDAPS in most solvents is small, when the MDAPS is purified by adopting a recrystallization or extraction mode, the solvent consumption is very large, the yield of the final product is low, different solvents are used in the product purification process, the treatment difficulty is high after the solvents are mixed, and the recycling is difficult.
Disclosure of Invention
In order to solve the problems, the invention provides a preparation method of the sulfobetaine type waterborne polyurethane chain extender, which has the advantages of high efficiency, low cost, environmental protection, high yield and easy industrial production.
In order to achieve the purpose, the invention is implemented by the following technical scheme: a preparation method of a sulfobetaine type aqueous polyurethane chain extender comprises the following steps:
(1) dissolving N-methyldiethanolamine in a solvent, adding a catalyst, uniformly stirring, dropwise adding 1, 3-propane sultone, controlling the reaction temperature at 30-50 ℃, the dropwise adding time at 1-3 h, and the aging time at 1-2 h, separating out a product in the reaction process, carrying out central control sampling to monitor the mixed suspension, and filtering to obtain a crude product after the tertiary amine content is unchanged.
(2) And (3) spraying and leaching the crude product in a filtering device by using the same solvent as the solvent in the step (1) until no tertiary amine content is monitored, filtering, and drying under reduced pressure to obtain the high-purity MDAPS. The solvent part can be directly reused or recycled after simple treatment.
As a preferable scheme: in the step (1), the solvent is one of methanol, isopropanol, n-hexane, cyclohexane, pentane and octane.
As a preferable scheme: in the step (1), the catalyst is one of potassium hydroxide, sodium methoxide, potassium tert-butoxide and morpholine.
As a preferable scheme: the molar weight ratio of the reaction raw material N-methyldiethanolamine to 1, 3-propane sultone in the step (1) is 1.05-1.3: 1.
As a preferable scheme: the mass fraction of the catalyst used in the step (1) is 0.1-3% of the total mass of the raw materials (the sum of the mass of the N-methyldiethanolamine and the mass of the 1, 3-propane sultone).
As a preferable scheme: the mass and the dosage of the solvent in the step (1) are 0.5-10 times of the total mass of the raw materials (the sum of the mass of the N-methyldiethanolamine and the mass of the 1, 3-propane sultone).
As a preferable scheme: the crude product is purified by adopting a spray leaching mode with less solvent consumption.
As a preferable scheme: and the sample is dried under reduced pressure, so that the time consumption of the preparation period is reduced.
The reaction principle of the invention is as follows:
Figure BDA0003009820730000021
compared with the prior art, the invention has the following advantages:
(1) the reaction of the invention adopts a dropwise addition type reaction, the system is not easy to agglomerate, no blockage is caused to a production device, the reaction temperature is easy to control, and the sample yield is more than 93 percent.
(2) The invention adopts the catalyst to reduce the ring-opening activity of the 1, 3-propane sultone, completes the reaction at lower temperature and in shorter time, reduces the time cost and has more efficient preparation process.
(3) The product adopts a solvent spraying crude product purification mode, so that the solvent consumption is greatly reduced, and the purification progress is judged by the difference of the values of N-methyldiethanolamine and MDAPS tertiary amine as raw materials; and the sample is subjected to reduced pressure drying treatment, so that the time consumption of the preparation period is reduced.
(4) The solvents used in the single preparation process of the product are the same, and the product is convenient to use either mechanically or after treatment.
(5) Part of the solvent is a water-insoluble solvent, and can be recycled after being washed and dried after being used for multiple times, so that the solvent has high recycling rate, is environment-friendly and reduces the production cost.
(6) When the sulfobetaine type chain extender prepared by the invention is used for synthesizing waterborne polyurethane, the emulsification process is convenient to control, the emulsion stability is good, the relevant mechanical property and water resistance of the emulsion after the emulsion is formed into a gel film can be improved, and the waterborne polyurethane with high solid content can be synthesized.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the contents of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following detailed description is given in conjunction with the preferred embodiments.
Detailed Description
In order to make the aforementioned features and advantages of the present invention comprehensible, embodiments accompanied with examples are described in detail below, without limiting the present invention in any way.
Example 1:
a preparation method of N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine comprises the following steps:
(1) 107.4g N-methyldiethanolamine was charged in a 1000ml four-necked flask equipped with a thermometer and a tetrafluoro stirrer, and 280g of anhydrous methanol was added and dissolved with stirring. After complete dissolution, 1g of powdered potassium hydroxide solid was added. And (3) dropwise adding 100g of 1, 3-propane sultone at the temperature of 30-50 ℃, wherein the dropwise adding time is 1-3 h, and the aging time is 1-2 h. Sampling is carried out for two times continuously, the content of the tertiary amine of the central control sample is calculated to be 2.83 percent and 2.81 percent respectively of the residue of the raw material N-methyldiethanolamine, the suspension is cooled to be below 20 ℃, and 247.6g of crude MDAPS is obtained by filtering.
(2) And (3) leaching the MDAPS crude product by using 50ml of methanol, repeating for 2-3 times, detecting that the sample basically has no tertiary amine content, and drying the sample under reduced pressure by using a rotary evaporator until the weight of the sample is not obviously changed to obtain 188.5g of the MDAPS sample, wherein the yield is 95.93% by using 1, 3-propane sultone, the solid content of the sample is 99.87%, and the melting range is 136-.
Example 2:
a preparation method of N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine comprises the following steps:
(1) 102.4g N-methyldiethanolamine was charged in a 1000ml four-necked flask equipped with a thermometer and a tetrafluoro stirrer, and 280g of methanol recovered in example 1 was added and dissolved with stirring. After complete dissolution, 1g of powdered potassium hydroxide solid was added. And (3) dropwise adding 100g of 1, 3-propane sultone at the temperature of 30-50 ℃, wherein the dropwise adding time is 1-3 h, and the aging time is 1-2 h. Sampling is carried out for two times continuously, the content of the tertiary amine of the central control sample is calculated to be 3.51 percent and 3.49 percent respectively of the residual N-methyldiethanolamine of the raw material, the temperature of the suspension is reduced to be below 20 ℃, and 253.1g of MDAPS crude product is obtained by filtering.
(2) And (3) leaching the MDAPS crude product by using 50ml of fresh methanol, repeating for 2-3 times, detecting that the sample basically has no tertiary amine content, and drying the sample under reduced pressure by using a rotary evaporator until the weight of the sample is not obviously changed to obtain 184.7g of the MDAPS sample, wherein the yield is 93.50% by using 1, 3-propane sultone, the solid content of the sample is 99.81%, and the melting range is 135-137 ℃.
Example 3:
a preparation method of N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine comprises the following steps:
(1) 356.2g N-methyldiethanolamine was charged into a 3000ml four-necked flask equipped with a thermometer and a tetrafluoro stirrer, and 800g of cyclohexane was added and dissolved with stirring. After completely dispersed and dissolved, 5.3g of potassium methoxide was added. Dropping 304.3g of 1, 3-propane sultone at the temperature of 30-50 ℃, wherein the dropping time is 1-3 h, and the aging time is 1-2 h. Sampling is carried out for two times continuously, the content of the tertiary amine of the central control sample is calculated to be 4.70 percent and 4.68 percent respectively of the residue of the raw material N-methyldiethanolamine, the suspension is cooled to be below 20 ℃, and 732.7g of MDAPS crude product is obtained by filtering.
(2) And (3) leaching the MDAPS crude product by using 160ml of fresh cyclohexane, repeating for 2-3 times, detecting that the sample basically has no tertiary amine content, and drying the sample under reduced pressure by using a rotary evaporator until the weight of the sample is not obviously changed to obtain 581.4g of the MDAPS sample, wherein the yield is 96.72% by using 1, 3-propane sultone, the solid content of the sample is 99.91%, and the melting range is 137-138 ℃.
Example 4:
a preparation method of N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine comprises the following steps:
(1) 372.3g N-methyldiethanolamine was charged in a 3000ml four-necked flask equipped with a thermometer and a tetrafluoro stirrer, and 900g of cyclohexane recovered in example 3 was added and dissolved with stirring. After completely dispersed and dissolved, 5.3g of potassium methoxide was added. 347.0g of 1, 3-propane sultone is dripped at the temperature of 30-50 ℃, the dripping time is 1-3 hours, and the aging time is 1-2 hours. Sampling is carried out for two times continuously, the content of the tertiary amine of the central control sample is calculated to be 3.15 percent and 3.14 percent respectively of the residue of the raw material N-methyldiethanolamine, the suspension is cooled to be below 20 ℃, and 768.3g of MDAPS crude product is obtained by filtering.
(2) And (3) leaching the MDAPS crude product by using 160ml of fresh cyclohexane, repeating for 2-3 times, detecting that the sample basically has no tertiary amine content, and drying the sample under reduced pressure by adopting rotary evaporation until the weight of the sample is not obviously changed to obtain 655.2g of the MDAPS sample, wherein the yield is 95.59% by taking 1, 3-propane sultone as a reference, the solid content of the sample is 99.88%, and the melting range is 137-138 ℃.
Example 5:
a preparation method of N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine comprises the following steps:
(1) the cyclohexane solvent recovered in example 4 was washed with water, and the mixture was allowed to stand for separation, and then the solvent water was adsorbed by anhydrous sodium sulfate.
(2) 383.0g N-methyldiethanolamine was charged in a 3000ml four-necked flask equipped with a thermometer and a tetrafluoro stirrer, and 900g of cyclohexane recovered in the step (1) was added and dissolved with stirring. After complete dispersion and dissolution, 1.8g of morpholine were added. 356.9g of 1, 3-propane sultone is dripped at the temperature of 30-50 ℃, the dripping time is 1-3 hours, and the aging time is 1-2 hours. Sampling is carried out for two times continuously, the content of the tertiary amine of the central control sample is calculated to be 2.78 percent and 2.76 percent respectively of the residue of the raw material N-methyldiethanolamine, the temperature of the suspension is reduced to be below 20 ℃, and 793.7g of MDAPS crude product is obtained by filtering.
(3) And (3) leaching the MDAPS crude product by using 160ml of fresh cyclohexane, repeating for 2-3 times, detecting that the sample basically has no tertiary amine content, and drying the sample under reduced pressure by using a rotary evaporation rotary evaporator until the weight of the sample has no obvious change to obtain 682.9g of the MDAPS sample, wherein the yield is 96.85% by using 1, 3-propane sultone, the solid content of the sample is 99.93%, and the melting range is 138-139 ℃.
Example 6:
(1) the powdery MDAPS obtained in example 3 is dried in a drying oven at 100 ℃ for more than 24h, and the polypropylene glycol (PPG-2000) is dehydrated under vacuum at 100 ℃ for 3 h.
(2) Adding the treated MDAPS and PPG-2000 into a four-neck flask, uniformly mixing and stirring, adding isophorone diisocyanate (IPDI), continuously stirring, keeping the reaction temperature at 60-70 ℃, dropwise adding 2-5 drops of dibutyltin dilaurate until NCO reaches a theoretical value, wherein the molar weight ratio of the MDAPS, the PPG-2000 and the IPDI is 0.4-1.1: 0.5: 1.
(3) And deionized water is added into the solution for emulsification under high-speed stirring, the emulsion has good stability, the mechanical property and the water resistance of a glue film are good, and the solid content of the obtained waterborne polyurethane can reach more than 50%.
While the foregoing is directed to the preferred embodiment of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow.

Claims (6)

1. A preparation method of a sulfobetaine type aqueous polyurethane chain extender is characterized by comprising the following steps:
(1) dissolving N-methyldiethanolamine in a solvent, adding a catalyst, uniformly stirring, dropwise adding 1, 3-propane sultone, controlling the reaction temperature at 30-50 ℃, the dropwise adding time at 1-3 h, and the aging time at 1-2 h, separating out a product in the reaction process, carrying out central control sampling to monitor the mixed suspension, and filtering to obtain a crude product after the content of tertiary amine is unchanged;
(2) spraying and leaching the crude product in a filtering device by using a newly prepared solvent which is the same as that in the step (1) until a central control sample is obtained and no tertiary amine content is monitored, filtering, and drying under reduced pressure to obtain high-purity N, N-bis (2-hydroxyethyl) -N-methyl-3-sulfonate-1-propylamine;
the reaction equation is as follows:
Figure FDA0003009820720000011
2. the method for preparing the sulfobetaine-type aqueous polyurethane chain extender as claimed in claim 1, wherein the solvent used in the step (1) is one of methanol, isopropanol, n-hexane, cyclohexane, pentane and octane.
3. The method for preparing the sulfobetaine-type aqueous polyurethane chain extender as claimed in claim 1, wherein the catalyst used in the step (1) is one of potassium hydroxide, sodium methoxide, potassium tert-butoxide, and morpholine.
4. The method for preparing the sulfobetaine-type aqueous polyurethane chain extender as claimed in claim 1, wherein the molar weight ratio of the raw materials N-methyldiethanolamine and 1, 3-propane sultone in the step (1) is 1.05-1.3: 1.
5. The preparation method of the sulfobetaine-type aqueous polyurethane chain extender as claimed in claim 1, wherein the amount of the catalyst used in the step (1) is 0.1-3% by mass of the total mass of the raw materials.
6. The method for preparing the sulfobetaine-type aqueous polyurethane chain extender as claimed in claim 1, wherein the mass amount of the solvent in the step (1) is 0.5-10 times of the total mass of the raw materials.
CN202110372354.9A 2021-04-07 2021-04-07 Preparation method of sulfobetaine type waterborne polyurethane chain extender Pending CN113135846A (en)

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