CN113134659A - Movable pipe cutting system and using method - Google Patents
Movable pipe cutting system and using method Download PDFInfo
- Publication number
- CN113134659A CN113134659A CN202010055066.6A CN202010055066A CN113134659A CN 113134659 A CN113134659 A CN 113134659A CN 202010055066 A CN202010055066 A CN 202010055066A CN 113134659 A CN113134659 A CN 113134659A
- Authority
- CN
- China
- Prior art keywords
- gas
- nozzle
- support
- cutting system
- gas cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005520 cutting process Methods 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 14
- 238000003860 storage Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims description 3
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 claims description 2
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 238000003466 welding Methods 0.000 abstract description 7
- 206010066054 Dysmorphism Diseases 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/005—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes
- B23K7/006—Machines, apparatus, or equipment specially adapted for cutting curved workpieces, e.g. tubes for tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/102—Auxiliary devices, e.g. for guiding or supporting the torch for controlling the spacial relationship between the workpieces and the gas torch
Abstract
The utility model provides a portable tubular product system of cutting off and application method, belong to the machining field, including power control cabinet, the gas cutting system, moving platform and clamping system, power control cabinet and gas cutting system are all fixed on moving platform, the removal operation of being convenient for, the gas cutting system includes the base, and a support, the nozzle, the gas holder is constituteed, the nozzle cup joints on the support, the nozzle can realize the horizontal rotation perpendicular to the support, the support is fixed on the base, moving platform arranges in the slip track, clamping system fixes on the trapped orbit, preceding cylinder and rear roll are used for fixing the tubular product that will cut, trapped orbit and slip track parallel arrangement, during the use, the processing of dysmorphism component can be on the production line flow operation, gas cutting, the gas welding in different places has been realized. The invention solves the problem of low production efficiency caused by moving the special-shaped component to the production line due to the reciprocating gas cutting and gas welding processes in the processing process of the special-shaped component in the transportation facility, improves the production efficiency, is convenient and reliable, and is worthy of popularization.
Description
Technical Field
The invention relates to a pipe cutting system, in particular to a movable pipe partition system.
Background
With the rapid development of the traffic industry in China, the traffic facilities, traffic signs and products related to traffic construction are huge in market quantity, most of the traffic facilities, the traffic signs and the products are made of steel structures, most of the traffic facilities, the traffic signs and the products are special-shaped structures designed according to actual geographical position conditions, the standardization degree is difficult, a large number of processes such as pipe cutting, welding and punching exist in the manufacturing process, and the reciprocating operation is performed among the processes. The traditional cutting process and the traditional cutting equipment are independent equipment, the production lines of steel structure products related to traffic facilities cannot be directly butted, the places need to be fixed during cutting, the processing process of one product can be repeatedly carried out on different production lines, the production process efficiency is low, and the requirement for mass production cannot be met.
Disclosure of Invention
The invention can effectively solve the problems and provides the mobile pipe cutting system which is used for production and processing of steel structure products related to traffic facilities, can be directly installed on a production line and can be moved to any position on the production line through a rail, so that the production efficiency is greatly improved.
The technical scheme adopted by the invention is as follows: the invention relates to a mobile pipe cutting system, which comprises a power control cabinet, a gas cutting system, a mobile platform, a clamping system, a sliding track and a fixed track, wherein the power control cabinet controls the operation of the whole system, the gas cutting system comprises a base, a support, a nozzle, a small objective table, a base support, a gas storage tank, a gas cutting system control box and a pipeline, the nozzle is of a cuboid middle hole structure in the connecting direction of the support and can be sleeved on the support, the cuboid connecting part of the nozzle and the nozzle head part of the nozzle are connected through a straight strip structure, the nozzle is sleeved on the support, the nozzle can horizontally rotate perpendicular to the support, the nozzle can conveniently receive the inner side when the cutting work is not performed, the nozzle is prevented from being damaged by accessories influenced by collision, the support is fixed on the base, the power control cabinet and the gas cutting system are both arranged on the mobile platform, and the mobile platform is arranged on the sliding track, set up track motor and electric rail on the slip track, realize the level through the gyro wheel and freely slide, clamping system includes preceding cylinder, rear cylinder and cylinder motor, clamping system fixes on trapped orbit, preceding cylinder and rear cylinder are used for the fixed tubular product that will cut, preceding cylinder passes through motor control and rotates, trapped orbit and slip track parallel arrangement, also can set up many sets of clamping system as required, in the time of the in-service use, the mobile platform is carrying power control cabinet, the free removal on the slip track of gas cutting system, seamless linking has been realized with the relevant steel construction product production line of traffic facilities, and the production efficiency is greatly improved.
Further perfect, the base of gas cutting system is liftable base, can adjust reciprocating of nozzle, is convenient for cut the tubular product of different pipe diameters.
Further perfect, moving platform both sides set up branch for the pipeline arrangement, have avoided too much pipeline winding to connect the platform shift position that leads to and have been obstructed.
Further perfection, the gas welding nozzle is arranged on the support of the gas cutting system, so that free connection between gas cutting and gas welding processes is realized, and particularly, the production efficiency is greatly improved when a special-shaped component is machined.
Further perfection, can place the controller on the little objective table, control the cutting progress.
Further perfection, a positioning device can be placed on the small objective table to control the cutting position.
Further perfection, the gas used in the gas storage tank is acetylene gas, and the production efficiency is greatly improved.
A method for using a movable pipe cutting system includes placing a pipe on a front roller and a rear roller, adjusting a nozzle in place, opening the nozzle to heat a cutting part, and turning on a motor for controlling the front roller and the rear roller to rotate the front roller and the rear roller in opposite directions so as to rotate the pipe to be cut.
The invention has the beneficial effects that: the movable pipe cutting system solves the reciprocating and uncertain processes of gas cutting and gas welding processes in the processing process of the special-shaped component, so that the processing of the special-shaped component can be operated on a production line in a flow mode, the gas cutting and gas welding at different places are realized, the production efficiency is improved, and the movable pipe cutting system is convenient and reliable and is worthy of popularization.
Drawings
FIG. 1 is a schematic perspective view of the present invention
FIG. 2 is a schematic bottom structure view of the mobile platform 3 of the present invention
Description of reference numerals: the gas cutting machine comprises a power supply control cabinet 1, a gas cutting system 2, a moving platform 3, a clamping system 4, a sliding rail 5, a fixed rail 6, a nozzle 2-1, a base 2-2, a support 2-3, a small objective table 2-4, a gas storage tank 2-5, a base support 2-6, a cutting machine control box 2-7, a pipeline 2-8, a support rod 3-1, a pulley 3-2, a platform motor 3-3, an electric guide rail 5-1, a roller motor 4-1, a front roller 4-2 and a rear roller 4-3.
Detailed Description
The invention will be further described with reference to the accompanying drawings in which:
with reference to the accompanying drawings: the movable pipe cutting system comprises a power supply control cabinet 1, a gas cutting system 2, a movable platform 3 and a clamping system 4; the power control cabinet 1 and the gas cutting system 2 are both fixed on a movable platform 3, a pulley 3-2 and a platform motor 3-3 are arranged on the movable platform 3, the platform motor 3-3 is in meshed connection with an electric guide rail 5-1, so that the movable platform 3 can freely move on a sliding track, and a support rod 3-1 is used for guiding connecting wires such as electricity and gas to avoid obstructing the movement of the platform 3; the gas cutting system comprises a nozzle 2-1, a small objective table 2-4, a base 2-2, a support 2-3, a gas storage tank 2-5, a base support 2-6, and the base support 2-6 can be adjusted in a hydraulic lifting mode, so that the nozzle 2-1 can move up and down along the support 2-3 to cut pipes with different pipe diameters; the nozzle 2-1 is sleeved and perpendicular to the bracket 2-3 and can horizontally rotate to adjust the position for cutting the pipe and retract the nozzle 2-1 when not in use; the clamping system 4 comprises a roller motor 4-1, a front roller 4-2 and a rear roller 4-3, the clamping system 4 is fixed on a fixed track 6, a plurality of clamping systems can be arranged on a production line as required, and the roller motor 4-1 controls the front roller 4-2 to rotate to adjust the cutting position during actual work.
While the invention has been shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the scope of the appended claims.
Claims (9)
1. The utility model provides a portable tubular product system of cutting off, includes power control cabinet (1), gas cutting system (2), moving platform (3), characterized by: the power supply control cabinet (1) and the gas cutting system (2) are fixed on the moving platform (3), the moving platform (3) is further provided with a plurality of pulleys (3-2), the pulleys (3-2) are in contact with the sliding track (5), and the lower portion of the moving platform (3) is provided with a platform motor (3-3) in contact with the electric guide rail (5-1).
2. The mobile pipe severing system of claim 1, wherein: the device also comprises a clamping system (4), and the clamping system (4) is fixed on the fixed track (6).
3. The mobile pipe severing system of claim 1, wherein: supporting rods (3-1) are arranged on two sides of the movable platform (3).
4. The mobile pipe severing system of claim 1, wherein: the gas cutting system (2) comprises a nozzle (2-1), a base (2-2), a support (2-3) and a gas storage tank (2-5), wherein the nozzle (2-1) is sleeved and perpendicular to the support (2-3) and can horizontally rotate perpendicular to the support (2-3), and the support (2-3) is fixed on the base (2-2).
5. Mobile pipe cutting system according to claim 4, characterized in that a base pillar (2-6) is provided below the base (2-2), the base pillar (2-6) being of a telescopic construction.
6. The mobile pipe severing system of claim 2, wherein: the clamping system (4) comprises a motor (4-1), a front roller (4-2) and a rear roller (4-3).
7. The mobile pipe severing system of claim 1, wherein: the gas cutting system is characterized by further comprising a gas cutting system controller (2-7), wherein the gas storage tank (2-5) is connected with the nozzle (2-1) and the gas cutting system controller (2-7) through pipelines (2-8).
8. The mobile pipe severing system of claim 1, wherein: acetylene gas is stored in the gas storage tank.
9. A method for using a movable pipe cutting system includes placing a pipe on a front roller and a rear roller, adjusting a nozzle in place, opening the nozzle to heat a cutting part, and turning on a motor for controlling the front roller and the rear roller to rotate the front roller and the rear roller in opposite directions so as to rotate the pipe to be cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010055066.6A CN113134659A (en) | 2020-01-17 | 2020-01-17 | Movable pipe cutting system and using method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010055066.6A CN113134659A (en) | 2020-01-17 | 2020-01-17 | Movable pipe cutting system and using method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113134659A true CN113134659A (en) | 2021-07-20 |
Family
ID=76809543
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010055066.6A Pending CN113134659A (en) | 2020-01-17 | 2020-01-17 | Movable pipe cutting system and using method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113134659A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101116924A (en) * | 2007-06-29 | 2008-02-06 | 于复生 | Portable pipe communicated wire cutting device |
| KR20090074847A (en) * | 2007-10-26 | 2009-07-08 | 최상철 | Automatic gas cutting machine |
| CN102069281A (en) * | 2011-01-21 | 2011-05-25 | 淮阴工学院 | Device for cutting intersecting line of round pipe |
| CN105171184A (en) * | 2015-09-21 | 2015-12-23 | 合肥市迅立达电梯有限公司 | Adjustable track automatic gas cutting machine |
| CN205032827U (en) * | 2015-08-28 | 2016-02-17 | 中国一冶集团有限公司 | Thick -walled pipe cutting platform device |
| CN206702386U (en) * | 2017-03-07 | 2017-12-05 | 苏州金赢网电子商务有限公司 | A kind of gas cutting machine |
| CN108098108A (en) * | 2017-12-26 | 2018-06-01 | 哈尔滨锅炉厂有限责任公司 | Remove the automatic cutting equipment of header water pressure end cap and surface trimming method |
| CN212526431U (en) * | 2020-01-17 | 2021-02-12 | 江苏盛世通交通建设工程有限公司 | Movable pipe cutting system |
-
2020
- 2020-01-17 CN CN202010055066.6A patent/CN113134659A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101116924A (en) * | 2007-06-29 | 2008-02-06 | 于复生 | Portable pipe communicated wire cutting device |
| KR20090074847A (en) * | 2007-10-26 | 2009-07-08 | 최상철 | Automatic gas cutting machine |
| CN102069281A (en) * | 2011-01-21 | 2011-05-25 | 淮阴工学院 | Device for cutting intersecting line of round pipe |
| CN205032827U (en) * | 2015-08-28 | 2016-02-17 | 中国一冶集团有限公司 | Thick -walled pipe cutting platform device |
| CN105171184A (en) * | 2015-09-21 | 2015-12-23 | 合肥市迅立达电梯有限公司 | Adjustable track automatic gas cutting machine |
| CN206702386U (en) * | 2017-03-07 | 2017-12-05 | 苏州金赢网电子商务有限公司 | A kind of gas cutting machine |
| CN108098108A (en) * | 2017-12-26 | 2018-06-01 | 哈尔滨锅炉厂有限责任公司 | Remove the automatic cutting equipment of header water pressure end cap and surface trimming method |
| CN212526431U (en) * | 2020-01-17 | 2021-02-12 | 江苏盛世通交通建设工程有限公司 | Movable pipe cutting system |
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