CN113123610B - Construction method of large-span roof steel truss structure - Google Patents
Construction method of large-span roof steel truss structure Download PDFInfo
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Abstract
本发明涉及建筑施工领域,具体公开了一种大跨屋面钢桁架结构施工方法,包括以下步骤:1)、顶升装置安装;2)、顶升作业;3)、顶升进程调整;4)、顶升高度范围调节;5)、防坠措施进行;6)、防倾覆措施进行;7)、顶升装置复位;本发明意在解决现有屋面钢桁架顶升施工方法顶升高度小、效率及稳定性差等不足,无法高效安全完成超高度屋面钢桁架顶升的问题。
The invention relates to the field of building construction, and specifically discloses a construction method for a large-span roof steel truss structure, comprising the following steps: 1), installation of a jacking device; 2), jacking operation; 3), adjusting the jacking process; 5), the anti-falling measures are carried out; 6), the anti-overturning measures are carried out; 7), the jacking device is reset; Due to the lack of efficiency and stability, it is impossible to efficiently and safely complete the lifting of the super-height steel truss.
Description
技术领域technical field
本发明涉及建筑施工技术领域,具体公开了一种大跨屋面钢桁架结构施工方法。The invention relates to the technical field of building construction, and specifically discloses a construction method of a large-span roof steel truss structure.
背景技术Background technique
钢桁架本身可适应结构内部的弯矩和剪力分布,由于水平方向的拉、压内力实现了自身平衡,整个结构不对支座产生水平推力,因此在建筑领域里广泛应用。钢桁架的安装多采用吊装,吊装方式安装钢桁架时,需要广阔无障碍的空间,同时也需要对钢桁架进行牵引控制,确保钢桁架吊运精度,也能够防止钢桁架与墙壁发生碰撞,造成钢桁架与墙壁受损;而顶升的方式安装钢桁架,无需广阔无障碍的空间,同时顶升的安装精度更高,也无需人工牵引。The steel truss itself can adapt to the distribution of bending moment and shear force inside the structure. Because the tension and compression forces in the horizontal direction achieve self-balance, the whole structure does not generate horizontal thrust on the support, so it is widely used in the field of construction. The installation of steel trusses is mostly hoisting. When installing steel trusses by hoisting, a wide and unobstructed space is required. At the same time, traction control of the steel trusses is required to ensure the lifting accuracy of the steel trusses, and can also prevent the steel truss from colliding with the wall, causing The steel truss and the wall are damaged; and the steel truss is installed by the jacking method, which does not require a wide and unobstructed space. At the same time, the installation accuracy of the jacking is higher, and there is no need for manual traction.
顶升的安装方式一般采用大行程液压缸进行顶升作业,但大行程液压缸的顶升高度相对于吊装方式的安装高度更小,面对超高度屋面钢桁架的顶升作业往往无法胜任。The jacking installation method generally uses a large-stroke hydraulic cylinder for the jacking operation, but the jacking height of the large-stroke hydraulic cylinder is smaller than the installation height of the hoisting method, and the jacking operation of the super-height roof steel truss is often incompetent.
发明内容SUMMARY OF THE INVENTION
本发明意在提供一种大跨屋面钢桁架结构施工方法,以解决现有屋面钢桁架顶升施工方法顶升高度小、效率及稳定性差等不足,无法高效安全完成超高度屋面钢桁架顶升的问题。The purpose of the present invention is to provide a construction method for a large-span roof steel truss structure, so as to solve the shortcomings of the existing roof steel truss jacking construction method such as small jacking height, poor efficiency and stability, etc., and cannot efficiently and safely complete the super-height roof steel truss jacking. The problem.
为了达到上述目的,本发明的基础方案为:In order to achieve the above object, the basic scheme of the present invention is:
一种大跨屋面钢桁架结构施工方法,包括以下步骤:A construction method for a large-span roof steel truss structure, comprising the following steps:
1)、顶升装置安装:将顶升装置放置对安装位,并将底座固定于地面;将钢桁架安装在支撑座的安装槽内,并将钢桁架固定在支撑座上;1) Installation of the jacking device: place the jacking device in the correct installation position, and fix the base to the ground; install the steel truss in the installation groove of the support seat, and fix the steel truss on the support seat;
2)、顶升作业:对下支撑架上的第二电磁铁进行通电,利用下支撑架上的第二电磁铁将下支撑架与支撑柱固定;启动液压缸将支撑座与钢桁架一同顶升,同时液压缸也推动上支撑架向上移动;当液压缸的行程距离达到最大时,对上支撑架上的第二电磁铁进行通电,利用上支撑架上的第二电磁铁将上支撑架与支撑柱固定,从而将液压缸的输出端固定住,再将下支撑架的第二电磁铁断电,通过液压缸的自动复位驱动液压缸的缸体向上运动,从而带动下支撑架向上运动;当液压缸的缸体复位后,对上支撑架的第二电磁铁断电,对下支撑架的第二电磁铁通电,再次将下支撑架固定住,同时启动液压缸再次对支撑座与钢桁架顶升;如此循环往复,直至钢桁架顶升至安装高度,关闭液压缸,保持对上支撑架与下支撑架上的第二电磁铁持续通电,确保上支撑架、下支撑架与支撑柱之间的稳定连接;2), jacking operation: energize the second electromagnet on the lower support frame, use the second electromagnet on the lower support frame to fix the lower support frame and the support column; start the hydraulic cylinder to lift the support seat and the steel truss together At the same time, the hydraulic cylinder also pushes the upper support frame to move upward; when the stroke distance of the hydraulic cylinder reaches the maximum, the second electromagnet on the upper support frame is energized, and the upper support frame is energized by the second electromagnet on the upper support frame. It is fixed with the support column, so that the output end of the hydraulic cylinder is fixed, and then the second electromagnet of the lower support frame is powered off, and the cylinder body of the hydraulic cylinder is driven to move upward through the automatic reset of the hydraulic cylinder, thereby driving the lower support frame to move upward. ; When the cylinder of the hydraulic cylinder is reset, power off the second electromagnet of the upper support frame, energize the second electromagnet of the lower support frame, fix the lower support frame again, and start the hydraulic cylinder to connect the support base and the support base again. The steel truss is jacked up; this cycle repeats until the steel truss is jacked up to the installation height, close the hydraulic cylinder, keep the second electromagnet on the upper support frame and the lower support frame continuously energized to ensure that the upper support frame, the lower support frame and the support Stable connection between columns;
3)、顶升进程调整:通过调整液压缸缸体的复位距离,确保钢桁架顶升至安装高度时液压缸的顶升行程达到最大,此时的上支撑架与下支撑架之间的距离达到最大,从而使两者之间的支撑板展开至竖向状态,支撑板展开至竖向状态时,支撑板推动连接轴与支撑柱接触,连接轴上的卡槽卡合在支撑柱上,利用第一电磁铁将连接轴与支撑柱固定,通过支撑板对上支撑架与下支撑架之间形成支撑,防止上支撑架下坠,同时也加强了与支撑柱之间的连接稳定性;3) Adjustment of the lifting process: by adjusting the reset distance of the hydraulic cylinder block, to ensure that the lifting stroke of the hydraulic cylinder reaches the maximum when the steel truss is lifted to the installation height, and the distance between the upper support frame and the lower support frame at this time When the support plate is expanded to the vertical state, the support plate pushes the connecting shaft to contact the support column, and the slot on the connecting shaft is engaged with the support column. The first electromagnet is used to fix the connecting shaft and the support column, and the upper support frame and the lower support frame are supported by the support plate, so as to prevent the upper support frame from falling, and also strengthen the connection stability with the support column;
4)、顶升高度范围调节:如支撑柱的高度不足以达到钢桁架的安装高度,则将备用的支撑柱的螺纹杆安装在现有支撑柱顶端的螺纹孔内,对支撑柱进行加长;4) Adjustment of jacking height range: if the height of the support column is not enough to reach the installation height of the steel truss, install the threaded rod of the spare support column in the threaded hole at the top of the existing support column to lengthen the support column;
5)、防坠措施进行:上支撑架向上移动过程带动周测的连接杆向上移动,连接杆与防倾覆筒发生相对位移,从而带动连接杆端部的限位块在限位槽内向上滑动,限位块滑动的过程中与限位销的弧形端面接触,从而挤压并推动限位销滑入滑槽内,使限位块能够通过限位销;当限位块通过限位销后,限位销在复位弹簧的作用下复位,并与限位块底部相抵,使限位块仅能向上滑动,即限制连接杆仅能向上滑动,对上支撑架形成支撑,防止上支撑架突然下坠;5) Anti-fall measures are carried out: the upward movement of the upper support frame drives the connecting rod of the weekly measurement to move upward, and the connecting rod and the anti-overturning cylinder undergo relative displacement, thereby driving the limit block at the end of the connecting rod to slide up in the limit groove , the limit block is in contact with the arc-shaped end face of the limit pin during the sliding process, so as to squeeze and push the limit pin to slide into the chute, so that the limit block can pass the limit pin; when the limit block passes the limit pin Afterwards, the limit pin is reset under the action of the return spring, and is in contact with the bottom of the limit block, so that the limit block can only slide upward, that is, the connecting rod can only be limited to slide upward, forming a support for the upper support frame, preventing the upper support frame fall suddenly
6)、防倾覆措施进行:当钢桁架顶升至安装高度后,转动防倾覆筒,限位块由限位槽滑入至固定槽内,利用固定槽将限位块进行限制,防止限位块继续运动,从而将连接杆固定住,即形成上支撑架与底座之间的稳定连接,防止上支撑架与支撑柱倾覆或松动,造成钢桁架倾覆或晃动,影响钢桁架的安装;6) Carry out anti-overturning measures: when the steel truss is raised to the installation height, rotate the anti-overturning cylinder, the limit block slides into the fixed groove from the limit groove, and the limit block is limited by the fixed groove to prevent the limit The block continues to move, thereby fixing the connecting rod, that is, forming a stable connection between the upper support frame and the base, preventing the upper support frame and the support column from overturning or loosening, causing the steel truss to overturn or shake, affecting the installation of the steel truss;
7)、顶升装置复位:钢桁架安装完后,将插槽内的固定块抽出,再次沿相同方向转动防倾覆筒,限位块由固定槽滑入插槽内,此时限位块在插槽内可自由上下移动,即连接杆可在防倾覆筒内自由移动,从而松开对上支撑架的支撑;关闭上支撑架上的第二电磁铁以及连接轴上的第一电磁铁,启动液压缸复位,此时液压缸的缸体不动,液压缸的输出端带动上支撑架与支撑座下移;当液压缸复位后,启动上支撑架上的第二电磁铁,并关闭下支撑架上的第二电磁铁,将上支撑架固定并松开下支撑架;再次启动液压缸,此时液压缸的输出端固定不动,液压缸推动液压缸的缸体与下支撑架向下移动;当液压缸达到极限行程后,再次启动下支撑架上的第二电磁铁并关闭上支撑架上的第二电磁铁,并驱动液压缸复位,反复循环,直至上支撑架与下支撑架复位;上支撑架与下支撑架复位后,反向转动防倾覆筒,使限位块经最底部的固定槽滑入限位槽内,并与最底部限位销的底端相抵,完成复位。7) Reset the jacking device: after the steel truss is installed, pull out the fixed block in the slot, turn the anti-overturning cylinder in the same direction again, the limit block slides into the slot from the fixed slot, and the limit block is inserted into the slot. The groove can move up and down freely, that is, the connecting rod can move freely in the anti-overturning cylinder, thereby loosening the support to the upper support frame; close the second electromagnet on the upper support frame and the first electromagnet on the connecting shaft, and start the When the hydraulic cylinder is reset, the cylinder body of the hydraulic cylinder does not move, and the output end of the hydraulic cylinder drives the upper support frame and the support base to move down; when the hydraulic cylinder is reset, the second electromagnet on the upper support frame is activated and the lower support is closed. The second electromagnet on the frame fixes the upper support frame and loosens the lower support frame; start the hydraulic cylinder again, the output end of the hydraulic cylinder is fixed at this time, and the hydraulic cylinder pushes the cylinder body of the hydraulic cylinder and the lower support frame downward Move; when the hydraulic cylinder reaches the limit stroke, start the second electromagnet on the lower support frame again and close the second electromagnet on the upper support frame, and drive the hydraulic cylinder to reset, repeat the cycle until the upper support frame and the lower support frame Reset; after the upper support frame and the lower support frame are reset, rotate the anti-overturning cylinder in the opposite direction, so that the limit block slides into the limit groove through the bottom fixing groove, and abuts against the bottom end of the bottom limit pin to complete the reset .
有益效果:采用本施工方法对钢桁架结构进行顶升,其顶升高度增加,相对于现有顶升方法的固定顶升行程来说,本方法的顶升高度更高,可适用于超高度钢桁架的顶升作业;此外,本方法中具备防倾覆与防坠措施,在顶升过程中稳定性能更强,提高了施工效率。Beneficial effects: When the steel truss structure is jacked up by this construction method, its jacking height is increased. Compared with the fixed jacking stroke of the existing jacking method, the jacking height of this method is higher, and it can be applied to super-height The lifting operation of the steel truss; in addition, the method has anti-overturning and anti-falling measures, so that the stability performance is stronger during the lifting process, and the construction efficiency is improved.
一种自拔高钢桁架顶升装置,包括底座,底座上固定有四根呈矩形分布的支撑柱,支撑柱均竖向设置,支撑柱上滑动连接有呈矩形的上支撑架与下支撑架;下支撑架上设置有液压缸,液压缸输出端与上支撑架顶端齐平,且液压缸输出端与上支撑架之间固定有支杆,上支撑架顶端固定有用于安放钢桁架的支撑座;上支撑架与下支撑架相向端的端部侧壁均铰接有支撑板,相向支撑板之间铰接有连接轴,相邻连接轴之间存在高度差;所述连接轴两端上均开设有与支撑柱卡合的卡槽,且卡槽内设置有第一电磁铁;所述下支撑架与上支撑架上均设置有与支撑柱贴合的第二电磁铁。A self-extracting high-steel truss jacking device comprises a base, on which four rectangularly distributed support columns are fixed, the support columns are all vertically arranged, and a rectangular upper support frame and a lower support frame are slidably connected to the support columns; A hydraulic cylinder is arranged on the lower support frame, the output end of the hydraulic cylinder is flush with the top of the upper support frame, and a strut is fixed between the output end of the hydraulic cylinder and the upper support frame, and a support seat for placing the steel truss is fixed at the top of the upper support frame ; The end side walls of the opposite ends of the upper support frame and the lower support frame are hinged with support plates, and a connection shaft is hinged between the opposite support plates, and there is a height difference between adjacent connection shafts; both ends of the connection shaft are provided with A card slot engaged with the support column is provided with a first electromagnet; the lower support frame and the upper support frame are both provided with a second electromagnet fitted with the support column.
利用下支撑架上的第二电磁铁将下支撑架与支撑柱固定,通过液压缸将支撑座与钢桁架一同顶升,同时液压缸也推动上支撑架向上移动;当液压缸的顶升距离达到最大时,利用上支撑架上的第二电磁铁将上支撑架与支撑柱固定,从而将液压缸的输出端固定住,将下支撑架的第二电磁铁断电,通过液压缸的自动复位驱动液压缸的缸体向上运动,从而带动下支撑架向上运动;当液压缸的缸体复位后,对上支撑架的第二电磁铁断电,对下支撑架的第二电磁铁通电,再次将下支撑架固定住,同时启动液压缸再次对支撑座与钢桁架顶升,直至钢桁架顶升至安装高度。The second electromagnet on the lower support frame is used to fix the lower support frame and the support column, and the support base and the steel truss are lifted together by the hydraulic cylinder. At the same time, the hydraulic cylinder also pushes the upper support frame to move upward; when the lifting distance of the hydraulic cylinder is When the maximum is reached, the upper support frame and the support column are fixed by the second electromagnet on the upper support frame, so as to fix the output end of the hydraulic cylinder, and the second electromagnet of the lower support frame is powered off. The reset drives the cylinder body of the hydraulic cylinder to move upward, thereby driving the lower support frame to move upward; when the cylinder body of the hydraulic cylinder is reset, the second electromagnet of the upper support frame is powered off, and the second electromagnet of the lower support frame is energized, Fix the lower support frame again, and start the hydraulic cylinder to lift the support base and the steel truss again until the steel truss is lifted to the installation height.
通过调整液压缸缸体的复位距离,确保钢桁架顶升至安装高度时液压缸的顶升行程达到最大,此时的上支撑架与下支撑架之间的距离达到最大,从而使两者之间的支撑板展开至竖向状态,支撑板展开至竖向状态时,支撑板推动连接轴与支撑柱接触,连接轴上的卡槽卡合在支撑柱上,利用第一电磁铁将连接轴与支撑柱固定,通过支撑板对上支撑架与下支撑架形成支撑,同时也加强了与支撑柱之间的连接稳定性。By adjusting the reset distance of the hydraulic cylinder block, it is ensured that the lifting stroke of the hydraulic cylinder reaches the maximum when the steel truss is lifted to the installation height, and the distance between the upper support frame and the lower support frame at this time reaches the maximum, so that the two When the support plate is expanded to the vertical state, the support plate pushes the connecting shaft to contact the support column, the slot on the connecting shaft is clamped on the support column, and the first electromagnet is used to connect the connecting shaft. It is fixed with the support column, and the upper support frame and the lower support frame are supported by the support plate, and the connection stability with the support column is also strengthened.
有益效果:1、通过下支撑架、上支撑架与液压缸之间配合,使下支撑架与上支撑架之间能够交替上升运动,使钢桁架能够沿支撑柱上不断上行,将液压缸的顶升行程长度增加至支撑柱的长度,相对于现有顶升装置的固定顶升行程来说,本装置的顶升高度更高,可适用于超高度钢桁架的顶升作业;Beneficial effects: 1. Through the cooperation between the lower support frame, the upper support frame and the hydraulic cylinder, the lower support frame and the upper support frame can move up alternately, so that the steel truss can continue to ascend along the support column, and the hydraulic cylinder The length of the jacking stroke is increased to the length of the support column. Compared with the fixed jacking stroke of the existing jacking device, the jacking height of the device is higher, and it can be applied to the jacking operation of the super-height steel truss;
2、相对于吊装钢桁架的安装方式来说,本装置所需空间更小,降低了环境需求,提高了使用范围;此外顶升过程中无需人工对钢桁架进行牵引,在确保钢桁架的顶升精度的同时极大的降低人工。2. Compared with the installation method of hoisting steel trusses, this device requires less space, reduces environmental requirements, and improves the scope of use; in addition, there is no need to manually pull the steel truss during the jacking process, ensuring the top of the steel truss. While improving the accuracy, the labor is greatly reduced.
可选地,所述底座上绕下支撑架周向分布有连接筒,连接筒端部转动连接有同轴线的防倾覆筒,防倾覆筒内轴向滑动连接有连接杆,连接杆与上支撑架对应的侧壁铰接,连接杆端部周向均匀固定有限位块;防倾覆筒内开设有若干沿其轴向的限位槽,限位块滑动连接在限位槽内,限位槽内均匀开设有若干朝向连接杆的滑槽,滑槽内均滑动连接有限位销,限位销与滑槽之间均固定有复位弹簧,且限位销朝向的端面为弧形;滑槽侧壁开设有若干弧形的固定槽,固定槽与防倾覆筒同圆心,固定槽的底面与对应限位销顶面平行;防倾覆筒上沿轴线方向开设有若干插槽,插槽贯穿对应的固定槽端部,且插槽内设置有固定块。Optionally, a connecting cylinder is circumferentially distributed around the lower support frame on the base, an end of the connecting cylinder is rotatably connected with an anti-overturning cylinder of a coaxial line, a connecting rod is axially slidably connected in the anti-overturning cylinder, and the connecting rod is connected with the upper part. The side walls corresponding to the support frame are hinged, and the end of the connecting rod is evenly fixed with limit blocks in the circumferential direction; a number of limit grooves along its axial direction are opened in the anti-overturning cylinder, and the limit blocks are slidably connected in the limit grooves, and the limit grooves A number of chutes facing the connecting rod are evenly opened in the chute, and limit pins are slidably connected in the chute, a return spring is fixed between the limit pins and the chute, and the end face of the limit pins is arc-shaped; The wall is provided with a number of arc-shaped fixing grooves, the fixing grooves are concentric with the anti-overturning cylinder, and the bottom surface of the fixing groove is parallel to the top surface of the corresponding limit pin; the anti-overturning cylinder is provided with a number of slots along the axis direction, and the slots pass through the corresponding The end of the slot is fixed, and a fixing block is arranged in the slot.
上支撑架向上移动过程带动周测的连接杆向上移动,连接杆与防倾覆筒发生相对位移,从而带动连接杆端部的限位块在限位槽内向上滑动,限位块滑动的过程中与限位销的弧形端面接触,从而挤压并推动限位销滑入滑槽内,使限位块能够通过限位销;当限位块通过限位销后,限位销在复位弹簧的作用下复位,并与限位块底部相抵,使限位块仅能向上滑动,即限制连接杆仅能向上滑动,对上支撑架形成支撑,防止上支撑架突然下坠。The upward movement process of the upper support frame drives the connecting rod of the peripheral measurement to move upward, and the connecting rod and the anti-overturning cylinder undergo relative displacement, thereby driving the limit block at the end of the connecting rod to slide upward in the limit groove. During the sliding process of the limit block Contact with the arc end face of the limit pin, so as to squeeze and push the limit pin to slide into the chute, so that the limit block can pass the limit pin; when the limit block passes the limit pin, the limit pin is in the return spring. It resets under the action of the switch, and abuts against the bottom of the limit block, so that the limit block can only slide upward, that is, the connecting rod can only be limited to slide upward, forming a support for the upper support frame and preventing the upper support frame from falling suddenly.
当钢桁架顶升至安装高度后,转动防倾覆筒,限位块由限位槽滑入至固定槽内,利用固定槽将限位块进行限制,防止限位块继续运动,从而将连接杆固定住,即形成上支撑架与底座之间的稳定连接,防止上支撑架与支撑柱倾覆或松动,造成钢桁架倾覆或晃动,影响钢桁架的安装。When the steel truss is lifted to the installation height, rotate the anti-overturning cylinder, the limit block slides into the fixed groove from the limit groove, and the limit block is limited by the fixed groove to prevent the limit block from continuing to move, thereby connecting the connecting rod. Fix it, that is, to form a stable connection between the upper support frame and the base, to prevent the upper support frame and the support column from overturning or loosening, causing the steel truss to overturn or shake, affecting the installation of the steel truss.
当钢桁架安装完后,将插槽内的固定块抽出,再次沿相同方向转动防倾覆筒,限位块由固定槽滑入插槽内,从而将连接杆松开,连接杆不再对上支撑架进行支撑,使上支撑架能够移动;当上支撑架与下支撑架复位后,反向转动防倾覆筒,使限位块经最底部的固定槽滑入限位槽内,并与最底部限位销的底端相抵,完成复位,便于下次使用。After the steel truss is installed, pull out the fixing block in the slot, turn the anti-overturning cylinder in the same direction again, and the limit block slides into the slot from the fixing slot, so that the connecting rod is released, and the connecting rod is no longer aligned. The support frame is supported, so that the upper support frame can move; when the upper support frame and the lower support frame are reset, the anti-overturning cylinder is rotated in the opposite direction, so that the limit block slides into the limit groove through the bottom fixing groove, and is connected with the most The bottom ends of the bottom limit pins touch each other to complete the reset, which is convenient for the next use.
有益效果:本方案中,通过限位槽、限位销与限位块之间的配合,使连接杆在上支撑架向上的移动过程仅能向上移动,对此时的上支撑架形成支撑,防止上支撑架的突然下坠,起到防坠效果;而钢桁架顶升至所需高度后,转动防倾覆筒,利用固定槽与限位块之间的配合对连接杆进行固定,利用连接筒、防倾覆筒、连接杆将底座与上支撑架之间形成支撑与固定,在起到防坠的同时将上支撑架所受的横向力转化为对底座的拉伸力,防止装置晃动或倾翻,达到防止上支撑架与钢桁架倾覆的作用。Beneficial effect: In this solution, through the cooperation between the limit slot, the limit pin and the limit block, the connecting rod can only move upward in the upward movement process of the upper support frame, which forms a support for the upper support frame at this time. Prevent the sudden fall of the upper support frame and play an anti-fall effect; after the steel truss is raised to the required height, the anti-overturning cylinder is rotated, and the connecting rod is fixed by the cooperation between the fixing groove and the limit block, and the connecting cylinder is used. 、Anti-overturning cylinder and connecting rod form support and fix between the base and the upper support frame, and convert the lateral force on the upper support frame into a tensile force on the base while preventing falling, preventing the device from shaking or tilting It can prevent the upper support frame and the steel truss from overturning.
可选地,所述下支撑架与上支撑架上的第二电磁铁均为四个,第二电磁铁为环形,且第二电磁铁与对应的支撑柱同轴线,第二电磁铁内壁上固定有橡胶层与支撑柱接触。Optionally, there are four second electromagnets on the lower support frame and the upper support frame, the second electromagnet is annular, and the second electromagnet is coaxial with the corresponding support column, and the inner wall of the second electromagnet is A rubber layer is fixed on the upper part to be in contact with the support column.
环形的第二电磁铁增大了第二电磁铁与支撑柱之间的接触面积,增大了第二电磁铁与支撑柱之间的吸附力,提高下支撑架、上支撑架与支撑柱之间的连接稳定性;而橡胶层则起到增大第二电磁铁与支撑柱之间的摩擦力,防止第二电磁铁吸附在支撑柱上发生相对滑动。The annular second electromagnet increases the contact area between the second electromagnet and the support column, increases the adsorption force between the second electromagnet and the support column, and improves the relationship between the lower support frame, the upper support frame and the support column. and the rubber layer increases the frictional force between the second electromagnet and the support column, preventing the second electromagnet from being adsorbed on the support column and causing relative sliding.
可选地,所述下支撑架底部固定有安装板,所述液压缸固定于安装板的中心处。Optionally, a mounting plate is fixed at the bottom of the lower support frame, and the hydraulic cylinder is fixed at the center of the mounting plate.
液压缸通过安装板与下支撑架之间形成固定连接。A fixed connection is formed between the hydraulic cylinder and the lower support frame through the mounting plate.
可选地,所述下支撑架内壁与安装板之间均固定有加强筋。Optionally, reinforcing ribs are fixed between the inner wall of the lower support frame and the mounting plate.
通过加强筋增大安装板与下支撑架之间的连接,防止安装板掉落。The connection between the mounting plate and the lower support frame is increased by reinforcing ribs to prevent the mounting plate from falling.
可选地,所述支撑座上开设有水平设置的安装槽,安装槽的两端贯穿支撑座。Optionally, the support base is provided with a horizontally arranged installation groove, and both ends of the installation groove penetrate through the support base.
钢桁架放置在安装槽内,再将其固定住,能够有效防止钢桁架在顶升过程中脱离支撑座The steel truss is placed in the installation slot and then fixed, which can effectively prevent the steel truss from breaking away from the support seat during the jacking process.
可选地,所述支撑柱的顶端开设有同轴线的螺纹孔,支撑柱的底端固定有与螺纹孔配合的螺纹杆。Optionally, the top end of the support column is provided with a coaxial threaded hole, and the bottom end of the support column is fixed with a threaded rod matched with the threaded hole.
支撑柱的高度不足以达到钢桁架的安装高度,则将备用的支撑柱的螺纹杆安装在现有支撑柱顶端的螺纹孔内,对支撑柱进行加长,增加了装置的可上升高度,进一步提高了装置对钢桁架的顶升高度。The height of the support column is not enough to reach the installation height of the steel truss, then install the threaded rod of the spare support column in the threaded hole at the top of the existing support column, and lengthen the support column to increase the liftable height of the device and further improve the the height of the device to the steel truss.
本发明的其他优点、目标和特征在某种程度上将在随后的说明书中进行阐述,并且在某种程度上,基于对下文的考察研究对本领域技术人员而言将是显而易见的,或者可以从本发明的实践中得到教导。本发明的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objects, and features of the present invention will be set forth in the description that follows, and will be apparent to those skilled in the art based on a study of the following, to the extent that is taught in the practice of the present invention. The objectives and other advantages of the present invention may be realized and attained by the following description.
附图说明Description of drawings
图1为本发明实施例的结构示意图;1 is a schematic structural diagram of an embodiment of the present invention;
图2为本发明实施例的正视图;2 is a front view of an embodiment of the present invention;
图3为本发明实施例中上支撑架与下支撑架的结构示意图;3 is a schematic structural diagram of an upper support frame and a lower support frame in an embodiment of the present invention;
图4为本发明实施例中支撑柱的纵向剖视图;4 is a longitudinal cross-sectional view of a support column in an embodiment of the present invention;
图5为本发明实施例中防倾覆筒的结构示意图;Fig. 5 is the structural schematic diagram of the anti-overturning cylinder in the embodiment of the present invention;
图6为本发明实施例中防倾覆筒的纵向剖视图;Fig. 6 is the longitudinal sectional view of the anti-overturning cylinder in the embodiment of the present invention;
图7为图6中A处的放大示意图;Fig. 7 is the enlarged schematic diagram of A place in Fig. 6;
图8为本发明实施例中连接杆的结构示意图。FIG. 8 is a schematic structural diagram of a connecting rod in an embodiment of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:底座1、支撑柱2、下支撑架3、上支撑架4、液压缸5、支杆6、支撑座7、支撑板8、连接轴9、卡槽10、第一电磁铁11、第二电磁铁12、连接筒13、防倾覆筒14、连接杆15、限位块16、限位槽17、滑槽18、限位销19、复位弹簧20、固定槽21、插槽22、固定块23、安装槽24、安装板25、加强筋26、螺纹孔27、螺纹杆28、钢桁架29。The reference signs in the drawings include:
实施例Example
如图1、图2、图3、图4、图5、图5、图7与图8所示:As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 5, Figure 7 and Figure 8:
一种大跨屋面钢桁架结构施工方法,包括以下步骤:A construction method for a large-span roof steel truss structure, comprising the following steps:
1)、顶升装置安装:将顶升装置放置对安装位,并将底座1固定于地面;将钢桁架29安装在支撑座7的安装槽24内,并将钢桁架29固定在支撑座7上;1) Installation of the jacking device: place the jacking device in the correct installation position, and fix the
2)、顶升作业:对下支撑架3上的第二电磁铁12进行通电,利用下支撑架3上的第二电磁铁12将下支撑架3与支撑柱2固定;启动液压缸5将支撑座7与钢桁架29一同顶升,同时液压缸5也推动上支撑架4向上移动;当液压缸5的行程距离达到最大时,对上支撑架4上的第二电磁铁12进行通电,利用上支撑架4上的第二电磁铁12将上支撑架4与支撑柱2固定,从而将液压缸5的输出端固定住,再将下支撑架3的第二电磁铁12断电,通过液压缸5的自动复位驱动液压缸5的缸体向上运动,从而带动下支撑架3向上运动;当液压缸5的缸体复位后,对上支撑架4的第二电磁铁12断电,对下支撑架3的第二电磁铁12通电,再次将下支撑架3固定住,同时启动液压缸5再次对支撑座7与钢桁架29顶升;如此循环往复,直至钢桁架29顶升至安装高度,关闭液压缸5,保持对上支撑架4与下支撑架3上的第二电磁铁12持续通电,确保上支撑架4、下支撑架3与支撑柱2之间的稳定连接;2), jacking operation: energize the
3)、顶升进程调整:通过调整液压缸5缸体的复位距离,确保钢桁架29顶升至安装高度时液压缸5的顶升行程达到最大,此时的上支撑架4与下支撑架3之间的距离达到最大,从而使两者之间的支撑板8展开至竖向状态,支撑板8展开至竖向状态时,支撑板8推动连接轴9与支撑柱2接触,连接轴9上的卡槽10卡合在支撑柱2上,利用第一电磁铁11将连接轴9与支撑柱2固定,通过支撑板8对上支撑架4与下支撑架3之间形成支撑,防止上支撑架4下坠,同时也加强了与支撑柱2之间的连接稳定性;3) Adjustment of the lifting process: By adjusting the reset distance of the
4)、顶升高度范围调节:顶升高度范围调节:如支撑柱2的高度不足以达到钢桁架29的安装高度,则将备用的支撑柱2的螺纹杆28安装在现有支撑柱2顶端的螺纹孔27内,对支撑柱2进行加长;4), jacking height range adjustment: jacking height range adjustment: if the height of the
5)、防坠措施进行:上支撑架4向上移动过程带动周测的连接杆15向上移动,连接杆15与防倾覆筒14发生相对位移,从而带动连接杆15端部的限位块16在限位槽17内向上滑动,限位块16滑动的过程中与限位销19的弧形端面接触,从而挤压并推动限位销19滑入滑槽18内,使限位块16能够通过限位销19;当限位块16通过限位销19后,限位销19在复位弹簧20的作用下复位,并与限位块16底部相抵,使限位块16仅能向上滑动,即限制连接杆15仅能向上滑动,对上支撑架4形成支撑,防止上支撑架4突然下坠;5), anti-fall measures are carried out: the upward movement of the
6)、防倾覆措施进行:当钢桁架29顶升至安装高度后,转动防倾覆筒14,限位块16由限位槽17滑入至固定槽21内,利用固定槽21将限位块16进行限制,防止限位块16继续运动,从而将连接杆15固定住,即形成上支撑架4与底座1之间的稳定连接,防止上支撑架4与支撑柱2倾覆或松动,造成钢桁架29倾覆或晃动,影响钢桁架29的安装;6) Carry out anti-overturning measures: when the
7)、顶升装置复位:钢桁架安装完后,将插槽内的固定块抽出,再次沿相同方向转动防倾覆筒,限位块由固定槽滑入插槽内,此时限位块在插槽内可自由上下移动,即连接杆可在防倾覆筒内自由移动,从而松开对上支撑架的支撑;关闭上支撑架上的第二电磁铁以及连接轴上的第一电磁铁,启动液压缸复位,此时液压缸的缸体不动,液压缸的输出端带动上支撑架与支撑座下移;当液压缸复位后,启动上支撑架上的第二电磁铁,并关闭下支撑架上的第二电磁铁,将上支撑架固定并松开下支撑架;再次启动液压缸,此时液压缸的输出端固定不动,液压缸推动液压缸的缸体与下支撑架向下移动;当液压缸达到极限行程后,再次启动下支撑架上的第二电磁铁并关闭上支撑架上的第二电磁铁,并驱动液压缸复位,反复循环,直至上支撑架与下支撑架复位;上支撑架与下支撑架复位后,反向转动防倾覆筒,使限位块经最底部的固定槽滑入限位槽内,并与最底部限位销的底端相抵,完成复位。7) Reset the jacking device: after the steel truss is installed, pull out the fixed block in the slot, turn the anti-overturning cylinder in the same direction again, the limit block slides into the slot from the fixed slot, and the limit block is inserted into the slot. The groove can move up and down freely, that is, the connecting rod can move freely in the anti-overturning cylinder, thereby loosening the support to the upper support frame; close the second electromagnet on the upper support frame and the first electromagnet on the connecting shaft, and start the When the hydraulic cylinder is reset, the cylinder body of the hydraulic cylinder does not move, and the output end of the hydraulic cylinder drives the upper support frame and the support base to move down; when the hydraulic cylinder is reset, the second electromagnet on the upper support frame is activated and the lower support is closed. The second electromagnet on the frame fixes the upper support frame and loosens the lower support frame; start the hydraulic cylinder again, the output end of the hydraulic cylinder is fixed at this time, and the hydraulic cylinder pushes the cylinder body of the hydraulic cylinder and the lower support frame downward Move; when the hydraulic cylinder reaches the limit stroke, start the second electromagnet on the lower support frame again and close the second electromagnet on the upper support frame, and drive the hydraulic cylinder to reset, repeat the cycle until the upper support frame and the lower support frame Reset; after the upper support frame and the lower support frame are reset, rotate the anti-overturning cylinder in the opposite direction, so that the limit block slides into the limit groove through the bottom fixing groove, and abuts against the bottom end of the bottom limit pin to complete the reset .
采用本施工方法对钢桁架结构进行顶升,其顶升高度增加,相对于现有顶升方法的固定顶升行程来说,本方法的顶升高度更高,可适用于超高度钢桁架的顶升作业;此外,本方法中具备防倾覆与防坠措施,在顶升过程中稳定性能更强,提高了施工效率。When the steel truss structure is jacked up by this construction method, the jacking height is increased. Compared with the fixed jacking stroke of the existing jacking method, the jacking height of this method is higher, and it can be applied to the super-height steel truss. Lifting operation; in addition, the method has anti-overturning and anti-falling measures, the stability is stronger during the lifting process, and the construction efficiency is improved.
一种大跨屋面钢桁架结构施工方法中涉及的一种自拔高钢桁架顶升装置,包括底座1,底座1上固定有四根呈矩形分布的支撑柱2,支撑柱2均竖向设置,支撑柱2上滑动连接有呈矩形的上支撑架4与下支撑架3;下支撑架3上设置有液压缸5,液压缸5输出端与上支撑架4顶端齐平,且液压缸5输出端与上支撑架4之间固定有支杆6,上支撑架4顶端固定有用于安放钢桁架29的支撑座7;上支撑架4与下支撑架3相向端的端部侧壁均铰接有支撑板8,相向支撑板8之间铰接有连接轴9,相邻连接轴9之间存在高度差;所述连接轴9两端上均开设有与支撑柱2卡合的卡槽10,且卡槽10内设置有第一电磁铁11;所述下支撑架3与上支撑架4上均设置有与支撑柱2贴合的第二电磁铁12。A self-extracting high-steel truss jacking device involved in a construction method for a large-span roof steel truss structure includes a
对下支撑架3上的第二电磁铁12进行通电,利用下支撑架3上的第二电磁铁12将下支撑架3与支撑柱2固定;启动液压缸5将支撑座7与钢桁架29一同顶升,同时液压缸5也推动上支撑架4向上移动;当液压缸5的行程距离达到最大时,对上支撑架4上的第二电磁铁12进行通电,利用上支撑架4上的第二电磁铁12将上支撑架4与支撑柱2固定,从而将液压缸5的输出端固定住,再将下支撑架3的第二电磁铁12断电,通过液压缸5的自动复位驱动液压缸5的缸体向上运动,从而带动下支撑架3向上运动;当液压缸5的缸体复位后,对上支撑架4的第二电磁铁12断电,对下支撑架3的第二电磁铁12通电,再次将下支撑架3固定住,同时启动液压缸5再次对支撑座7与钢桁架29顶升;如此循环往复,直至钢桁架29顶升至安装高度,关闭液压缸5,保持对上支撑架4与下支撑架3上的第二电磁铁12持续通电,确保上支撑架4、下支撑架3与支撑柱2之间的稳定连接。The
通过调整液压缸5缸体的复位距离,确保钢桁架29顶升至安装高度时液压缸5的顶升行程达到最大,此时的上支撑架4与下支撑架3之间的距离达到最大,从而使两者之间的支撑板8展开至竖向状态,支撑板8展开至竖向状态时,支撑板8推动连接轴9与支撑柱2接触,连接轴9上的卡槽10卡合在支撑柱2上,利用第一电磁铁11将连接轴9与支撑柱2固定,通过支撑板8对上支撑架4与下支撑架3形成支撑,同时也加强了与支撑柱2之间的连接稳定性。By adjusting the reset distance of the cylinder body of the
1、本方案中通过下支撑架3、上支撑架4与液压缸5之间配合,使下支撑架3与上支撑架4之间能够交替上升运动,使钢桁架29能够沿支撑柱2上不断上行,将液压缸5的顶升行程长度增加至支撑柱2的长度,相对于现有顶升装置的固定顶升行程来说,本装置的顶升高度更高,可适用于超高度钢桁架29的顶升作业;1. In this scheme, through the cooperation between the
2、相对于吊装钢桁架29的安装方式来说,本装置所需空间更小,降低了环境需求,提高了使用范围;此外顶升过程中无需人工对钢桁架29进行牵引,在确保钢桁架29的顶升精度的同时极大的降低人工。2. Compared with the installation method of hoisting the
可选地,所述底座1上绕下支撑架3周向分布有连接筒13,连接筒13端部转动连接有同轴线的防倾覆筒14,防倾覆筒14内轴向滑动连接有连接杆15,连接杆15与上支撑架4对应的侧壁铰接,连接杆15端部周向均匀固定有限位块16;防倾覆筒14内开设有若干沿其轴向的限位槽17,限位块16滑动连接在限位槽17内,限位槽17内均匀开设有若干朝向连接杆15的滑槽18,滑槽18内均滑动连接有限位销19,限位销19与滑槽18之间均固定有复位弹簧20,且限位销19朝向的端面为弧形;滑槽18侧壁开设有若干弧形的固定槽21,固定槽21的与防倾覆筒14筒圆心,固定槽21的底面与对应限位销19顶面平行;防倾覆筒14上沿轴线方向开设有若干插槽22,插槽22贯穿对应的固定槽21端部,且插槽22内设置有固定块23。Optionally, a connecting
上支撑架4向上移动过程带动周测的连接杆15向上移动,连接杆15与防倾覆筒14发生相对位移,从而带动连接杆15端部的限位块16在限位槽17内向上滑动,限位块16滑动的过程中与限位销19的弧形端面接触,从而挤压并推动限位销19滑入滑槽18内,使限位块16能够通过限位销19;当限位块16通过限位销19后,限位销19在复位弹簧20的作用下复位,并与限位块16底部相抵,使限位块16仅能向上滑动,即限制连接杆15仅能向上滑动,对上支撑架4形成支撑,防止上支撑架4突然下坠。The upward movement process of the
当钢桁架29顶升至安装高度后,转动防倾覆筒14,限位块16由限位槽17滑入至固定槽21内,利用固定槽21将限位块16进行限制,防止限位块16继续运动,从而将连接杆15固定住,即形成上支撑架4与底座1之间的稳定连接,防止上支撑架4与支撑柱2倾覆或松动,造成钢桁架29倾覆或晃动,影响钢桁架29的安装。When the
当钢桁架29安装完后,将插槽22内的固定块23抽出,再次沿相同方向转动防倾覆筒14,限位块16由固定槽21滑入插槽22内,从而将连接杆15松开,连接杆15不再对上支撑架4进行支撑,使上支撑架4能够移动;当上支撑架4与下支撑架3复位后,反向转动防倾覆筒14,使限位块16经最底部的固定槽21滑入限位槽17内,并与最底部限位销19的底端相抵,完成复位,便于下次使用。After the
本方案中,通过限位槽17、限位销19与限位块16之间的配合,使连接杆15在上支撑架4向上的移动过程仅能向上移动,对此时的上支撑架4形成支撑,防止上支撑架4的突然下坠,起到防坠效果;而钢桁架29顶升至所需高度后,转动防倾覆筒14,利用固定槽21与限位块16之间的配合对连接杆15进行固定,利用连接筒13、防倾覆筒14、连接杆15将底座1与上支撑架4之间形成支撑与固定,在起到防坠的同时将上支撑架4所受的横向力转化为对底座1的拉伸力,防止装置晃动或倾翻,达到防止上支撑架4与钢桁架29倾覆的作用。In this solution, through the cooperation between the
可选地,所述下支撑架3与上支撑架4上的第二电磁铁12均为四个,第二电磁铁12为环形,且第二电磁铁12与对应的支撑柱2同轴线,第二电磁铁12内壁上固定有橡胶层与支撑柱2接触。Optionally, there are four
环形的第二电磁铁12增大了第二电磁铁12与支撑柱2之间的接触面积,增大了第二电磁铁12与支撑柱2之间的吸附力,提高下支撑架3、上支撑架4与支撑柱2之间的连接稳定性;而橡胶层则起到增大第二电磁铁12与支撑柱2之间的摩擦力,防止第二电磁铁12吸附在支撑柱2上发生相对滑动。The annular
可选地,所述下支撑架3底部固定有安装板25,所述液压缸5固定于安装板25的中心处。Optionally, a mounting
液压缸5通过安装板25与下支撑架3之间形成固定连接。The
可选地,所述下支撑架3内壁与安装板25之间均固定有加强筋26。Optionally, reinforcing
通过加强筋26增大安装板25与下支撑架3之间的连接,防止安装板25掉落。The connection between the mounting
可选地,所述支撑座7上开设有水平设置的安装槽24,安装槽24的两端贯穿支撑座7。Optionally, the
钢桁架29放置在安装槽24内,再将其固定住,能够有效防止钢桁架29在顶升过程中脱离支撑座7The
可选地,所述支撑柱2的顶端开设有同轴线的螺纹孔27,支撑柱2的底端固定有与螺纹孔27配合的螺纹杆28。Optionally, the top end of the
支撑柱2的高度不足以达到钢桁架29的安装高度,则将备用的支撑柱2的螺纹杆28安装在现有支撑柱2顶端的螺纹孔27内,对支撑柱2进行加长,增加了装置的可上升高度,进一步提高了装置对钢桁架29的顶升高度。The height of the
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和本发明的实用性。The above descriptions are only embodiments of the present invention, and common knowledge such as well-known specific structures and characteristics in the solution are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effects and applicability of the present invention.
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