CN113121128A - High-strength toughened cementing material and preparation method and application thereof - Google Patents

High-strength toughened cementing material and preparation method and application thereof Download PDF

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CN113121128A
CN113121128A CN202110623702.5A CN202110623702A CN113121128A CN 113121128 A CN113121128 A CN 113121128A CN 202110623702 A CN202110623702 A CN 202110623702A CN 113121128 A CN113121128 A CN 113121128A
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cement
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CN113121128B (en
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薛元陶
曾雪玲
古安林
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Jiahua Special Cement Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/14Cements containing slag
    • C04B7/147Metallurgical slag
    • C04B7/153Mixtures thereof with other inorganic cementitious materials or other activators
    • C04B7/17Mixtures thereof with other inorganic cementitious materials or other activators with calcium oxide containing activators
    • C04B7/19Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • C04B7/42Active ingredients added before, or during, the burning process
    • C04B7/421Inorganic materials
    • C04B7/424Oxides, Hydroxides
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/36Manufacture of hydraulic cements in general
    • C04B7/38Preparing or treating the raw materials individually or as batches, e.g. mixing with fuel
    • C04B7/42Active ingredients added before, or during, the burning process
    • C04B7/421Inorganic materials
    • C04B7/427Silicates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention discloses a high-strength toughened cementing material, a preparation method and application thereof, and relates to the field of hydraulic cementing materials. The high-strength toughened well cementation cementing material disclosed by the invention consists of 100 parts of limestone, 10-15 parts of red clay, 1-8 parts of baddeleyite, 2-10 parts of zirconite, 1-5 parts of a siliceous correction raw material, 1-5 parts of basalt tailings, 2-6 parts of sulfuric acid residue, 2-5 parts of copper slag and 3-5 parts of dihydrate gypsum; the mineral content in the high-strength toughened cementing material comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; according to the invention, the reasonable design of the mineral components and the theory of particle tight packing are combined, and on the premise of ensuring the high toughness of the low elastic modulus, the hardened body of the cementing material is endowed with early strength development, so that the defects of poor mechanical property, slow development of early strength and the like of the existing cementing material are overcome.

Description

High-strength toughened cementing material and preparation method and application thereof
Technical Field
The invention relates to the field of hydraulic cementing materials, in particular to a high-strength toughened well cementation cementing material and a preparation method and application thereof.
Background
Due to the brittleness characteristic of ordinary portland cement, the cement stone has generally poor tensile, shear and impact resistance, and during well cementation construction, a cement sheath can be subjected to large impact, vibration and mechanical deformation in the perforation and acid fracturing production increasing processes of a target layer, which can cause the cement sheath to crack and plastically deform, so that the packing capability of the cement sheath is lost. Due to the advantages of low Young modulus, high Poisson ratio, strong impact resistance and the like, the elastic and tough cement is widely applied to high-temperature and high-pressure ultra-deep gas wells in Xinjiang area, shale gas wells in southwest area and special working condition wells (such as gas storage circulating injection and production and the like).
At present, many researches on elastic and tough cement paste systems are carried out at home and abroad, the mechanical property of the set cement is mainly improved by two modes of 'endogenous type' and 'exogenous type', the exogenous type mainly improves the mechanical property of the set cement by adding an elastic and tough material into cement ash (for example: Dingshiwei. a low-temperature high-toughness cement paste and a preparation method and application thereof: CN 106986584A, Jianzhou. an expansion toughness well cementation cement paste and a preparation method thereof: CN 104371678A, Shizhongnan. air reservoir well toughness cement paste: CN 107699216A and the like), and the elastic and tough materials mainly comprise four types, namely: the material is characterized by comprising four materials, namely fiber, rubber particles, latex and resin, wherein each material has respective performance advantages, but the material cost is generally high, the temperature resistance is difficult to guarantee, the construction and debugging are complex, and the like, so that the material is not beneficial to field application.
Therefore, research on the elastic and flexible cement slurry system tends to improve the toughness and mechanical deformation capability of the set cement in an endogenous mode so as to reduce cost and improve efficiency, the endogenous mode is mainly started from the cement production link, the content of mineral components in the cement is changed, the particle tight packing principle is utilized, the purpose of reinforcing and toughening the set cement is achieved, and the commercial development value of the endogenous high-strength toughened well cementation cementing material is highlighted.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides a high-strength toughened well cementing material, aims to solve the problems of poor mechanical property, slow development of early strength and the like of the existing cementing material, and endows a hardened body of the cementing material with early strength development by reasonable design of mineral components in the high-strength toughened well cementing material and combining with a particle tight packing theory on the premise of ensuring the high toughness of a low elastic modulus so as to make up the defects of poor mechanical property, slow development of early strength and the like of the existing cementing material.
In order to solve the problems in the prior art, the invention is realized by the following technical scheme:
a high-strength toughened cementing material comprises the following components in parts by weight:
100 parts of limestone, 10-15 parts of red clay, 1-8 parts of baddeleyite, 2-10 parts of zirconite, 1-5 parts of siliceous correction raw material, 1-5 parts of basalt tailings, 2-6 parts of sulfuric acid residue, 2-5 parts of copper slag and 3-5 parts of dihydrate gypsum; the mineral content in the high-strength toughened cementing material comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
The limestone component content requirement is as follows: CaO is more than or equal to 50 percent, Al2O3≤1.0%,MgO<2.5%。
The red clay has the following component content requirements: SiO 22≥60%,Al2O3≤12%。
The content of the baddeleyite components is required to be as follows: ZrO (ZrO)2≥90%。
ZrSiO in the zirconite4Is at least 95% pure.
The iron raw material comprises the following components in percentage by weight: fe2O3≥60%。
The silicon correction raw material has the following component content requirements: SiO 22≥80%。
The invention also provides a preparation method of the high-strength toughened well cementation cementing material, which comprises the following steps:
a raw material crushing step: respectively crushing limestone, red clay, baddeleyite, zirconite, a siliceous correction raw material, basalt tailings, sulfuric acid slag and copper slag by using an impact crusher, wherein the crushing ratio is controlled to be 50-60;
pre-homogenization treatment: conveying the crushed raw materials in the raw material crushing step to a pre-homogenizing warehouse for pre-homogenizing treatment;
the material preparation step: conveying the pre-homogenized raw materials to a batching station, and proportioning according to the mixing ratio of 100 parts of limestone, 10-15 parts of red clay, 1-8 parts of baddeleyite, 2-10 parts of zirconite, 1-5 parts of siliceous correcting raw material, 1-5 parts of basalt tailings, 2-6 parts of sulfuric acid residue and 2-5 parts of copper slag;
grinding: conveying the proportioned mixed material to a ball mill for grinding into cement raw materials, wherein the grinding ratio is controlled to be 300-1000;
and (3) homogenization treatment: inputting the ground cement raw materials into a continuous cement raw material homogenizing warehouse to uniformly mix the cement raw materials;
and (3) calcining: feeding the uniformly mixed cement raw material from the uppermost stage preheater at the tail part of the rotary kiln, carrying out heat exchange with waste hot gas from the rotary kiln in the process of passing through C1-C4 preheaters, preheating, then feeding into a decomposing furnace, calcining until most of carbonate is decomposed, feeding into the rotary kiln through the last stage preheater, and calcining at high temperature in the rotary kiln to obtain cement clinker; the calcination temperature is controlled to be 1300-1500 ℃; after the calcined cement clinker is output to the rotary kiln, the cement clinker is rapidly cooled by a grate cooler to obtain the cement clinker;
and (3) finished product preparation: sending the prepared cement clinker and the crushed dihydrate gypsum into a batching plant, proportioning according to the mixing ratio of 100 parts of the cement clinker and 3-5 parts of the dihydrate gypsum, and conveying the materials to balls after batchingGrinding the cement into a cement finished product in a grinding machine, wherein the specific surface area is controlled to be 300-360 m2And/kg, and finally storing the obtained cement finished product for a period of time and homogenizing to obtain the high-strength toughened well cementing material.
The invention also provides the application of the high-strength toughened well cementation cementing material in an oil well cement slurry system.
The application of the high-strength toughened well cementation cementing material in an oil well cement slurry system is to apply the high-strength toughened well cementation cementing material to oil well cement slurry, wherein the oil well cement slurry comprises the following components in parts by weight:
100 parts of high-strength toughened well cementing material, 0.5-4 parts of fluid loss agent, 0.3-4 parts of retarder, 0.1-2 parts of defoaming agent and 40-46 parts of distilled water.
The fluid loss agent is HX-12L, is colorless or slightly yellowish transparent viscous liquid, and the prepared cement slurry has low water loss, good rheological property, stable slurry, low free liquid, no influence on thickening time and certain dispersion effect.
The retarder is HX-36L, is light red transparent viscous liquid, has an obvious retarding effect on cement paste, the thickening time and the addition amount are in a linear relation, and the thickening curve is thickened at a right angle.
The defoaming agent is DF-A, is a light yellow homogeneous liquid, has quick defoaming, strong foam inhibition and better compatibility with other additives.
The preparation process of the oil well cement slurry system is as follows:
weighing 0.5-4 parts of fluid loss additive, 0.3-4 parts of retarder and 0.1-2 parts of defoaming agent, dissolving in 40-46 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed of 4000 +/-200 revolutions per minute according to GB/T10238-2015 pulping standard, uniformly adding 100 parts of high-strength toughened well cementation cementing material within 15 seconds, and then stirring at a high speed of 12000 +/-500 revolutions per minute for 35 seconds to obtain the oil well cement slurry system.
Compared with the prior art, the beneficial technical effects brought by the invention are as follows:
1. in the invention, zirconite and baddeleyite are added into the cement raw material, on one hand, ZrSiO is utilized4The cement stone heat-resistant reinforcing agent has the advantages of high temperature resistance, high strength, corrosion resistance, strong inertia and the like, and can be used for reasonably grading cement particles to realize the function of reinforcing the temperature resistance of the cement stone. On the other hand, ZrO2The crystal form can be converted into a tetragonal phase structure during high-temperature calcination, and the matrix of the cement clinker is opposite to the tetragonal phase ZrO2The binding force is large, and tetragonal-phase ZrO in the chemical components of the cement is generated in the process of cooling to room temperature2Can be stably retained, when the set cement is subjected to fracture stress, the set cement matrix at the tip of the fracture is opposite to tetragonal-phase ZrO in the fracture propagation process2The binding force is greatly weakened, and ZrO at this time2The tetragonal phase is converted into the monoclinic phase, and not only can volume expansion and compressive strain be generated in the phase change process of the crystal form, so that crack propagation at the tip of a crack is blocked, but also energy can be absorbed, and fracture energy can be improved, so that fracture toughness and impact resistance can be improved, and the toughening effect of the set cement can be realized.
2. By newly adding ZrSiO into the cement mineral4The mineral components and the mode of reasonably controlling the grain composition of the raw materials, and the like not only endow the hardened body of the hydraulic cementing material with more rapid strength development, but also keep good sedimentation stability of the prepared cement slurry system.
3. By adding a new ZrO in the cement2The chemical components are based on cement raw materials and a cement production process which is controlled finely, so that the cement stone is toughened and reduced in brittleness, the additive is not required to be additionally adjusted, the cost is low, the site construction is convenient, and the defects of low strength, high brittleness and the like of the common silicate cement stone are overcome.
Drawings
FIG. 1 is a graph of a three-axis stress-strain test of set cement provided in examples 1, 2 and 3 of the present invention;
FIG. 2 is a graph showing the results of a cement paste thickening curve test provided in example 3 of the present invention;
FIG. 3 is a graph of the results of a cement slurry thickening curve test with a retarder provided in example 6 of the present invention;
FIG. 4 is a graph of the cement slurry thickening curve test results with set retarder provided in example 7 of the present invention;
FIG. 5 is a graph of the cement slurry thickening curve test results with set retarder provided in example 8 of the present invention.
Detailed Description
The technical scheme of the invention is clearly and completely described below by combining the embodiment of the invention. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As a preferred embodiment of the invention, the embodiment discloses a preparation method of a high-strength toughened well cementing material, and the proportions of the components in the high-strength toughened well cementing material are in parts by weight.
In this example, a dry cement production process was used: respectively crushing limestone, red clay, baddeleyite, zirconite, a siliceous correction raw material, basalt tailings, sulfuric acid slag and copper slag by using an impact crusher, wherein the crushing ratio is controlled to be 50-60; conveying the crushed raw materials to a pre-homogenizing warehouse for pre-homogenizing treatment;
conveying the pre-homogenized raw materials to a batching station, and proportioning according to the mixing ratio of 100 parts of limestone, 12 parts of red clay, 3 parts of baddeleyite, 4 parts of zirconite, 2 parts of siliceous correcting raw material, 3 parts of basalt tailings, 2 parts of sulfuric acid slag and 4 parts of copper slag;
conveying the proportioned mixed material to a ball mill for grinding into cement raw materials, wherein the grinding ratio is controlled to be 300-1000; inputting the ground cement raw materials into a continuous cement raw material homogenizing warehouse to uniformly mix the cement raw materials; feeding the uniformly mixed cement raw material from the uppermost stage preheater at the tail part of the rotary kiln, carrying out heat exchange with waste hot gas from the rotary kiln in the process of passing through C1-C4 preheaters, preheating, then feeding into a decomposing furnace, calcining until most of carbonate is decomposed, feeding into the rotary kiln through the last stage preheater, and calcining at high temperature in the rotary kiln to obtain cement clinker; the calcination temperature is controlled to be 1300-1500 ℃; after the calcined cement clinker is output to the rotary kiln, the cement clinker is rapidly cooled by a grate cooler to obtain the cement clinker;
and (3) finished product preparation: sending the prepared cement clinker and the crushed dihydrate gypsum into a batching station, proportioning according to the mixing ratio of 100 parts of the cement clinker and 4 parts of the dihydrate gypsum, conveying the materials into a ball mill after batching, grinding the materials into a cement finished product, and controlling the specific surface area to be 300-360 m2And/kg, and finally storing the obtained cement finished product for a period of time and homogenizing to obtain the high-strength toughened well cementing material.
The mineral content in the high-strength toughened cementing material comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
The content requirement of limestone components is as follows: CaO is more than or equal to 50 percent, Al2O3Less than or equal to 1.0 percent and MgO less than 2.5 percent. The red clay has the following component content requirements: SiO 22≥60%,Al2O3Less than or equal to 12 percent. The content of the baddeleyite components is required to be as follows: ZrO (ZrO)2Not less than 90 percent. ZrSiO in the zirconite4Is at least 95% pure. The iron raw material comprises the following components in percentage by weight: fe2O3Not less than 60 percent. The silicon correction raw material has the following component content requirements: SiO 22≥80%。
Weighing 44 parts of distilled water, filling the distilled water into a slurry cup of a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 pulping standard, uniformly adding 100 parts of the prepared high-strength toughening well cementation cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughening well cementation cement slurry system.
Example 2
As another preferred embodiment of the present invention, the present embodiment relates to a high strength toughened well cementation cement slurry system, which comprises the following specific steps:
in this example, a dry cement production process was used: respectively crushing limestone, red clay, baddeleyite, zirconite, a siliceous correction raw material, basalt tailings, sulfuric acid slag and copper slag by using an impact crusher, wherein the crushing ratio is controlled to be 50-60; conveying the crushed raw materials to a pre-homogenizing warehouse for pre-homogenizing treatment;
conveying the pre-homogenized raw materials to a batching station, and proportioning according to the mixing ratio of 100 parts of limestone, 12 parts of red clay, 5 parts of baddeleyite, 6 parts of zircon, 2 parts of siliceous correcting raw materials, 3 parts of basalt tailings, 2 parts of sulfuric acid slag and 2 parts of copper slag;
conveying the proportioned mixed material to a ball mill for grinding into cement raw materials, wherein the grinding ratio is controlled to be 300-1000; inputting the ground cement raw materials into a continuous cement raw material homogenizing warehouse to uniformly mix the cement raw materials; feeding the uniformly mixed cement raw material from the uppermost stage preheater at the tail part of the rotary kiln, carrying out heat exchange with waste hot gas from the rotary kiln in the process of passing through C1-C4 preheaters, preheating, then feeding into a decomposing furnace, calcining until most of carbonate is decomposed, feeding into the rotary kiln through the last stage preheater, and calcining at high temperature in the rotary kiln to obtain cement clinker; the calcination temperature is controlled to be 1300-1500 ℃; after the calcined cement clinker is output to the rotary kiln, the cement clinker is rapidly cooled by a grate cooler to obtain the cement clinker;
and (3) finished product preparation: sending the prepared cement clinker and the crushed dihydrate gypsum into a batching station, proportioning according to the mixing ratio of 100 parts of the cement clinker and 4 parts of the dihydrate gypsum, conveying the materials into a ball mill after batching, grinding the materials into a cement finished product, and controlling the specific surface area to be 300-360 m2And/kg, and finally storing the obtained cement finished product for a period of time and homogenizing to obtain the high-strength toughened well cementing material.
The high strength toughened steelThe mineral content of the well cement includes C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
The content requirement of limestone components is as follows: CaO is more than or equal to 50 percent, Al2O3Less than or equal to 1.0 percent and MgO less than 2.5 percent. The red clay has the following component content requirements: SiO 22≥60%,Al2O3Less than or equal to 12 percent. The content of the baddeleyite components is required to be as follows: ZrO (ZrO)2Not less than 90 percent. ZrSiO in the zirconite4Is at least 95% pure. The iron raw material comprises the following components in percentage by weight: fe2O3Not less than 60 percent. The silicon correction raw material has the following component content requirements: SiO 22≥80%。
Weighing 44 parts of distilled water, filling the distilled water into a slurry cup of a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 pulping standard, uniformly adding 100 parts of the prepared high-strength toughening well cementation cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughening well cementation cement slurry system.
Example 3
As another preferred embodiment of the present invention, the present embodiment relates to a high strength toughened well cementation cement slurry system, which comprises the following specific steps:
in this example, a dry cement production process was used: respectively crushing limestone, red clay, baddeleyite, zirconite, a siliceous correction raw material, basalt tailings, sulfuric acid slag and copper slag by using an impact crusher, wherein the crushing ratio is controlled to be 50-60; conveying the crushed raw materials to a pre-homogenizing warehouse for pre-homogenizing treatment;
conveying the pre-homogenized raw materials to a batching station, and proportioning according to the mixing ratio of 100 parts of limestone, 12 parts of red clay, 7 parts of baddeleyite, 8 parts of zircon, 2 parts of siliceous correcting raw materials, 3 parts of basalt tailings, 2 parts of sulfuric acid slag and 2 parts of copper slag;
conveying the proportioned mixed material to a ball mill for grinding into cement raw materials, wherein the grinding ratio is controlled to be 300-1000; inputting the ground cement raw materials into a continuous cement raw material homogenizing warehouse to uniformly mix the cement raw materials; feeding the uniformly mixed cement raw material from the uppermost stage preheater at the tail part of the rotary kiln, carrying out heat exchange with waste hot gas from the rotary kiln in the process of passing through C1-C4 preheaters, preheating, then feeding into a decomposing furnace, calcining until most of carbonate is decomposed, feeding into the rotary kiln through the last stage preheater, and calcining at high temperature in the rotary kiln to obtain cement clinker; the calcination temperature is controlled to be 1300-1500 ℃; after the calcined cement clinker is output to the rotary kiln, the cement clinker is rapidly cooled by a grate cooler to obtain the cement clinker;
and (3) finished product preparation: sending the prepared cement clinker and the crushed dihydrate gypsum into a batching station, proportioning according to the mixing ratio of 100 parts of the cement clinker and 4 parts of the dihydrate gypsum, conveying the materials into a ball mill after batching, grinding the materials into a cement finished product, and controlling the specific surface area to be 300-360 m2And/kg, and finally storing the obtained cement finished product for a period of time and homogenizing to obtain the high-strength toughened well cementing material.
The mineral content in the high-strength toughened cementing material comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
The content requirement of limestone components is as follows: CaO is more than or equal to 50 percent, Al2O3Less than or equal to 1.0 percent and MgO less than 2.5 percent. Said redThe content requirement of the color clay components is as follows: SiO 22≥60%,Al2O3Less than or equal to 12 percent. The content of the baddeleyite components is required to be as follows: ZrO (ZrO)2Not less than 90 percent. ZrSiO in the zirconite4Is at least 95% pure. The iron raw material comprises the following components in percentage by weight: fe2O3Not less than 60 percent. The silicon correction raw material has the following component content requirements: SiO 22≥80%。
Weighing 44 parts of distilled water, filling the distilled water into a slurry cup of a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 pulping standard, uniformly adding 100 parts of the prepared high-strength toughening well cementation cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughening well cementation cement slurry system.
Mechanical property experiments are carried out on the set cements obtained after the cement slurry is hardened in the embodiments 1 to 3, wherein the mechanical property experiments comprise a compression strength test, a breaking strength test and an elastic modulus test under a triaxial stress condition, and the test contents are strictly carried out according to the GB/T19139 oil well cement experiment method. The results of the performance tests are shown in table 1 below.
TABLE 1 Cement stone mechanical property test structure
Examples Curing temperature (. degree.C.) Age (d) Compressive strength (MPa) Flexural strength (MPa) Triaxial elastic modulus GPa (confining pressure 20 MPa)
Example 1 60 2 30.8 4.3 8.9
Example 2 60 2 34.5 6.1 7.8
Example 3 60 2 37.2 8.5 5.6
As can be seen from the test results in table 1 and the test curves in fig. 1: within a reasonable regulation range, along with the increase of the content of zirconite and baddeleyite, under the same condition, the compression strength of the set cement is obviously increased, the breaking strength is obviously improved (the impact resistance is improved, the toughness is stronger), and the elastic modulus of the set cement is obviously reduced (the mechanical deformation capability of the set cement is improved, and the micro-annular space formation can be better inhibited).
Example 4
As still another preferred embodiment of the present invention, in the present embodiment, in order to prepare the high strength toughened well cementation cementing material, the components of the high strength toughened well cementation cementing material are limestone, red clay, baddeleyite, zirconite, siliceous correction raw material, basalt tailings, sulfuric acid slag, copper slag and dihydrate gypsum. When raw material selection is carried out, the following requirements on the content of limestone components are required:CaO≥50%,Al2O3less than or equal to 1.0 percent and MgO less than 2.5 percent. The content requirement of the red clay components is as follows: SiO 22≥60%,Al2O3Less than or equal to 12 percent. The content requirement of the baddeleyite components is as follows: ZrO (ZrO)2Not less than 90 percent. ZrSiO in zircon4Is at least 95% pure. The iron raw material comprises the following components in percentage by weight: fe2O3Not less than 60 percent. The silicon correction raw material has the following component content requirements: SiO 22More than or equal to 80 percent; then preparing raw materials according to the following mixture ratio: 100 parts of limestone, 10 parts of red clay, 1 part of baddeleyite, 2 parts of zirconite, 1 part of siliceous correcting raw material, 1 part of basalt tailings, 4 parts of sulfuric acid slag, 3 parts of copper slag and 3 parts of dihydrate gypsum; and then, generating cement raw materials from limestone, red clay, baddeleyite, zirconite, siliceous correction raw materials, basalt tailings, sulfuric acid slag and copper slag according to a dry cement production method, mixing 100 parts of the produced cement raw materials with 3 parts of dihydrate gypsum, calcining to obtain cement clinker, storing the powder for a period of time, and homogenizing to obtain the high-strength toughened well cementation cementing material.
Example 5
As still another preferred embodiment of the present invention, in the present embodiment, in order to prepare the high strength toughened well cementation cementing material, the components of the high strength toughened well cementation cementing material are limestone, red clay, baddeleyite, zirconite, siliceous correction raw material, basalt tailings, sulfuric acid slag, copper slag and dihydrate gypsum. When raw material selection is carried out, the following requirements on the content of limestone components are required: CaO is more than or equal to 50 percent, Al2O3Less than or equal to 1.0 percent and MgO less than 2.5 percent. The content requirement of the red clay components is as follows: SiO 22≥60%,Al2O3Less than or equal to 12 percent. The content requirement of the baddeleyite components is as follows: ZrO (ZrO)2Not less than 90 percent. ZrSiO in zircon4Is at least 95% pure. The iron raw material comprises the following components in percentage by weight: fe2O3Not less than 60 percent. The silicon correction raw material has the following component content requirements: SiO 22More than or equal to 80 percent; then preparing raw materials according to the following mixture ratio: 100 parts of limestone, 15 parts of red clay, 8 parts of baddeleyite, 10 parts of zirconite, 5 parts of siliceous correcting raw material, 5 parts of basalt tailings, 6 parts of sulfuric acid slag, 5 parts of copper slag and 5 parts of dihydrate gypsum; then the raw materials of limestone, red clay, baddeleyite,The zircon, the siliceous correction raw material, the basalt tailings, the sulfuric acid slag and the copper slag are used for generating cement raw materials according to a dry cement production method, then 100 parts of the produced cement raw materials are mixed with 5 parts of dihydrate gypsum and then are calcined to obtain cement clinker, and the cement clinker is stored for a period of time for homogenization to obtain the high-strength toughened well cementation cementing material.
The mineral content of the high-strength toughened well cementation cementing material prepared according to the specific raw materials selected in the above examples 4 and 5 and the method comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
Example 6
The embodiment provides a preparation method of a high-strength toughened well cementing cement slurry system (the following components are in parts by weight) convenient for construction, and the high-strength toughened well cementing material is prepared by adopting the production method of the embodiment 3.
Weighing 2 parts of filtrate reducer HX-12L, 0.3 part of retarder HX-36L and 0.2 part of defoamer DF-A, dissolving the filtrate reducer in 44 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 slurry standard, uniformly adding 100 parts of high-strength toughened well cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughened well cementing system cement slurry.
Example 7
The embodiment provides a preparation method of a high-strength toughened well cementing cement slurry system convenient for construction (the following components are in parts by weight), and the production method of the embodiment 3 is adopted to prepare the high-strength toughened well cementing material.
Weighing 2 parts of filtrate reducer HX-12L, 0.6 part of retarder HX-36L and 0.2 part of defoamer DF-A, dissolving the filtrate reducer in 44 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 slurry standard, uniformly adding 100 parts of high-strength toughened well cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughened well cementing system cement slurry.
Example 8
The embodiment provides a preparation method of a high-strength toughened well cementing cement slurry system convenient for construction (the following components are in parts by weight), and the production method of the embodiment 3 is adopted to prepare the high-strength toughened well cementing material.
Weighing 2 parts of filtrate reducer HX-12L, 0.9 part of retarder HX-36L and 0.2 part of defoamer DF-A, dissolving the filtrate reducer in 44 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 slurry standard, uniformly adding 100 parts of high-strength toughened well cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughened well cementing system cement slurry.
The grouts of examples 3, 6, 7 and 8 were subjected to engineering performance testing experiments which included: the method comprises the following steps of density testing, fluidity testing, API water loss testing, free liquid testing and thickening time testing, wherein the content of the testing is strictly carried out according to the GB/T19139 oil well cement testing method. The results of the performance tests are shown in table 2 below.
TABLE 2 Cement mortar engineering Performance test
Figure 431256DEST_PATH_IMAGE002
As can be seen from the test results in Table 2, the high-strength toughened well cementation cement slurry system prepared by the invention has the advantages of good fluidity, low water loss, zero free liquid and the like, and the test curves shown in the combined drawings of 2-5 show that: the cement slurry thickening time has good adjustability, can effectively improve the field adaptability of the cement slurry system, and provides favorable guarantee for the safety of well cementation construction and the quality of well cementation.
Example 9
The embodiment provides a preparation method of a high-strength toughened well cementing cement slurry system convenient for construction (the following components are in parts by weight), and the production method of the embodiment 3 is adopted to prepare the high-strength toughened well cementing material.
Weighing 4 parts of filtrate reducer HX-12L, 2 parts of retarder HX-36L and 0.1 part of defoamer DF-A, dissolving the filtrate reducer in 40 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to the GB/T10238-2015 pulping standard, uniformly adding 100 parts of high-strength toughened well cementation cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength toughened well cementation cement slurry system.
Example 10
The embodiment provides a preparation method of a high-strength toughened well cementing cement slurry system convenient for construction (the following components are in parts by weight), and the production method of the embodiment 3 is adopted to prepare the high-strength toughened well cementing material.
Weighing 4 parts of filtrate reducer HX-12L, 4 parts of retarder HX-36L and 2 parts of defoamer DF-A, dissolving the filtrate reducer in 46 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed (4000 +/-200 revolutions per minute) according to GB/T10238-2015 pulping standard, uniformly adding 100 parts of high-strength and toughened well cementing material within 15 seconds, and then stirring at a high speed (12000 +/-500 revolutions per minute) for 35 seconds to obtain the high-strength and toughened well cementing slurry system.

Claims (10)

1. A high-strength toughened cementing material comprises the following components in parts by weight:
100 parts of limestone, 10-15 parts of red clay, 1-8 parts of baddeleyite, 2-10 parts of zirconite, 1-5 parts of siliceous correction raw material, 1-5 parts of basalt tailings, 2-6 parts of sulfuric acid residue, 2-5 parts of copper slag and 3-5 parts of dihydrate gypsum; the mineral content in the high-strength toughened cementing material comprises C3S、C2S、C3A、C4AF and ZrSiO4Wherein, C is more than or equal to 50 percent3S≤65%,15%≤C2S≤30%,1.0%≤C3A≤2.5%,14%≤C4AF≤18%,1%≤ZrSiO4Less than or equal to 10 percent; the specific surface area of the high-strength toughened well cementation cementing material is 300-360 m2Per kg; in the high-strength toughened cementing material, the chemical component requirements are as follows: ZrO 2% or less2Less than or equal to 8 percent and alkali content (Na)2O+0.658K2O)≤0.75%,SO3Less than or equal to 3.0 percent, less than or equal to 3.0 percent of Loss and less than or equal to 0.75 percent of insoluble substances.
2. The high-strength toughened well cementation cement material as claimed in claim 1, wherein: the limestone component content requirement is as follows: CaO is more than or equal to 50 percent, Al2O3≤1.0%,MgO<2.5%。
3. The high-strength toughened well cementation cement material as claimed in claim 1, wherein: the red clay has the following component content requirements: SiO 22≥60%,Al2O3≤12%。
4. The high-strength toughened well cementation cement material as claimed in claim 1, wherein: the content of the baddeleyite components is required to be as follows: ZrO (ZrO)2More than or equal to 90 percent; ZrSiO in the zirconite4Is at least 95% pure.
5. The high-strength toughened well cementation cement material as claimed in claim 1, wherein: the iron raw material comprises the following components in percentage by weight: fe2O3≥60%。
6. The high-strength toughened well cementation cement material as claimed in claim 1, wherein: the silicon correction raw material has the following component content requirements: SiO 22≥80%。
7. A preparation method of a high-strength toughened cementing material is characterized by comprising the following steps: the method comprises the following steps:
a raw material crushing step: respectively crushing limestone, red clay, baddeleyite, zirconite, a siliceous correction raw material, basalt tailings, sulfuric acid slag and copper slag by using an impact crusher, wherein the crushing ratio is controlled to be 50-60;
pre-homogenization treatment: conveying the crushed raw materials in the raw material crushing step to a pre-homogenizing warehouse for pre-homogenizing treatment;
the material preparation step: conveying the pre-homogenized raw materials to a batching station, and proportioning according to the mixing ratio of 100 parts of limestone, 10-15 parts of red clay, 1-8 parts of baddeleyite, 2-10 parts of zirconite, 1-5 parts of siliceous correcting raw material, 1-5 parts of basalt tailings, 2-6 parts of sulfuric acid residue and 2-5 parts of copper slag;
grinding: conveying the proportioned mixed material to a ball mill for grinding into cement raw materials, wherein the grinding ratio is controlled to be 300-1000;
and (3) homogenization treatment: inputting the ground cement raw materials into a continuous cement raw material homogenizing warehouse to uniformly mix the cement raw materials;
and (3) calcining: feeding the uniformly mixed cement raw material from the uppermost stage preheater at the tail part of the rotary kiln, carrying out heat exchange with waste hot gas from the rotary kiln in the process of passing through C1-C4 preheaters, preheating, then feeding into a decomposing furnace, calcining until most of carbonate is decomposed, feeding into the rotary kiln through the last stage preheater, and calcining at high temperature in the rotary kiln to obtain cement clinker; the calcination temperature is controlled to be 1300-1500 ℃; after the calcined cement clinker is output to the rotary kiln, the cement clinker is rapidly cooled by a grate cooler to obtain the cement clinker;
and (3) finished product preparation: feeding the prepared cement clinker and the crushed dihydrate gypsum into a batching station, proportioning according to the mixing ratio of 100 parts of the cement clinker and 3-5 parts of the dihydrate gypsum, conveying the materials into a ball mill after batching, grinding the materials into a cement finished product, and controlling the specific surface area to be 300-360 m2And/kg, and finally storing the obtained cement finished product for a period of time and homogenizing to obtain the high-strength toughened well cementing material.
8. The application of the high-strength toughened well cementing material in an oil well cement slurry system is characterized in that: the high-strength toughened well cementation cementing material is applied to oil well cement slurry, and the oil well cement slurry comprises the following components in parts by weight:
100 parts of high-strength toughened well cementing material, 0.5-4 parts of fluid loss agent, 0.3-4 parts of retarder, 0.1-2 parts of defoaming agent and 40-46 parts of distilled water.
9. The use of a strong toughened cementing cement material as claimed in claim 8 in an oil well cement slurry system, wherein: the fluid loss agent is HX-12L, the retarder is HX-36L, and the defoaming agent is DF-A.
10. The use of a strong toughened cementing cement material as claimed in claim 8 in an oil well cement slurry system, wherein: the preparation process of the oil well cement slurry system is as follows:
weighing 0.5-4 parts of fluid loss additive, 0.3-4 parts of retarder and 0.1-2 parts of defoaming agent, dissolving in 40-46 parts of distilled water to prepare an aqueous solution, filling the aqueous solution into a slurry cup on a high-speed stirrer, rotating the stirrer at a low speed of 4000 +/-200 revolutions per minute according to GB/T10238-2015 pulping standard, uniformly adding 100 parts of high-strength toughened well cementation cementing material within 15 seconds, and then stirring at a high speed of 12000 +/-500 revolutions per minute for 35 seconds to obtain the oil well cement slurry system.
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