CN113119275A - Joint device for 3D printing of cement - Google Patents

Joint device for 3D printing of cement Download PDF

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Publication number
CN113119275A
CN113119275A CN202010044503.4A CN202010044503A CN113119275A CN 113119275 A CN113119275 A CN 113119275A CN 202010044503 A CN202010044503 A CN 202010044503A CN 113119275 A CN113119275 A CN 113119275A
Authority
CN
China
Prior art keywords
cement
printing
input device
sensor
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010044503.4A
Other languages
Chinese (zh)
Inventor
陆宏谦
张宇昂
王仁人
陈红卫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jinan Dongyuan Cement Products Co ltd
Qilu University of Technology
Original Assignee
Jinan Dongyuan Cement Products Co ltd
Qilu University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jinan Dongyuan Cement Products Co ltd, Qilu University of Technology filed Critical Jinan Dongyuan Cement Products Co ltd
Priority to CN202010044503.4A priority Critical patent/CN113119275A/en
Priority to ZA2021/00216A priority patent/ZA202100216B/en
Publication of CN113119275A publication Critical patent/CN113119275A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/02Conditioning the material prior to shaping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)

Abstract

The invention relates to a joint device for 3D printing of cement, which comprises a material input device, a stirring device and a material output device, wherein the material input device is connected with the stirring device through a pipeline; the upper part of the stirring device is provided with an input device, and the bottom of the stirring device is communicated with an output device; a bayonet for installing and fixing a cement pipeline is arranged on the outer side of the input device, a filter screen for filtering cement is arranged in the input device, a sensor for detecting the volume of cement residues is arranged on the upstream of the filter screen on the material input device, and a residue removing device is arranged between the filter residue detecting sensor and the filter screen; a rotating shaft for speed regulation is arranged in the stirring device, a servo motor is connected above the rotating shaft, and a controllable valve is arranged at the bottom of the stirring device; a width detection device is arranged on the lower side of the output device, and the width detection device is a pair of laser ranging sensors; and the sensor for detecting the volume of the cement residues and the laser ranging sensor are connected to the singlechip. The invention improves the printing efficiency of 3D printing of cement products and reduces manual participation.

Description

Joint device for 3D printing of cement
Technical Field
The invention relates to a joint device for 3D printing of cement, and belongs to the technical field of 3D printing of cement.
Background
3D printing is one of the rapid prototyping technologies, and has been an early birth and a great development prospect. Researchers in various countries have been widely applied to industries such as automobile design, aerospace and medical treatment in recent years. However, the research and application of 3D printing technology in the automated construction of large-sized building structures is still in the beginning. 3D prints building technology and compares with traditional building, and its advantage lies in: the speed is high, a template is not needed, and the cost can be greatly saved; a large number of construction workers are not needed, and the production efficiency is greatly improved; high cost curvilinear buildings that are otherwise difficult to construct can be very easily printed. Even so, the development process is not plain, and there still exist many problems, for example, the design difficulty of the printing device, the operation error existing in the operation process of the device and the sudden problem occurring in the operation process all can influence the development of the technology in the field.
Disclosure of Invention
Aiming at the problems, the invention provides the joint device for 3D printing of the cement, which can reduce the participation of field workers and improve the printing speed and efficiency. The technical scheme of the invention is as follows:
a joint device for 3D printing of cement comprises a material input device (cement input device), a stirring device and a material output device (cement output device); the upper part of the stirring device is provided with a material input device, and the bottom of the stirring device is communicated with a material output device; preferably, the stirring device is of the conical type.
A bayonet for installing and fixing a cement pipeline is arranged on the outer side of the material input device, so that the cement conveying pipeline can convey cement safely; a filter screen for filtering cement is arranged in the input device, so that cement particles which do not meet the requirements cannot be sent into the container; installing a sensor for detecting the capacity of cement residues on the upstream of a filter screen on a material input device, sending a signal by the sensor when the quantity of the residues is higher than a calibrated value, stopping printing, starting an automatic residue removing device through a single chip microcomputer controller, wherein the residue removing device is positioned between the filter residue detecting sensor and the filter screen, continuously performing 3D printing after the residues are clear, and otherwise, continuously executing the residue removing device until the residue of the filter residues meets the requirement;
a rotating shaft for speed regulation is arranged in the cement stirring device, a servo motor is connected above the rotating shaft, the rotating speed of the rotating shaft is changed by changing the rotating speed of the servo motor, and finally, the cement in the cement stirring device is driven to be extruded out in different width forms through different speeds of the rotating shaft; preferably, the shaft is helical.
The bottom of the cement stirring device is provided with a controllable valve for controlling the output of cement, and the controllable valve is opened when the controllable valve works and is closed when the controllable valve does not work;
the width detection device is installed to material output device downside, and width detection device is a pair of laser rangefinder sensor, and the sensor connects on the singlechip, carries out real-time supervision to the cement width of flowing out, and when cement was too wide or was too narrow and small, laser sensor signals, and the sensor is received and send with higher speed or detected signal and give servo motor, and the automatically regulated detects until meeting the requirements.
The residue removing device is positioned between the filter residue detecting sensor and the filter screen and is formed by combining two motors and two interconnected iron sheets in a pipeline, the iron sheets are connected with the motors, a notch is formed in the outer side of the pipeline to which the iron sheets are attached, the iron sheets can be pulled out, when the residues are excessive, the single chip microcomputer sends a signal to the lower motor, the lower motor is started to pull out the iron sheets so that the residues fall out of the pipeline, after the residues are clear, the lower motor stops working, the single chip microcomputer sends a signal to the upper motor, the upper motor is started to pull back the iron sheets, and after the iron sheets are pulled back, if the filter residue detecting sensor cannot detect the excessive filter residues, the iron sheets are automatically reset. Compared with the prior art, the invention has the following advantages:
compared with the prior equipment, the structure of the invention has simpler structure and definite labor division, solves some problems possibly occurring in printing, such as cement blockage, unsatisfactory width and the like in printing, and is beneficial to the smooth printing process so as to improve the printing efficiency.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic diagram of the internal structure of the material input device;
FIG. 3 is a schematic structural view of an automatic residue removing device for materials;
FIG. 4 is a schematic view of the internal structure of the stirring apparatus;
fig. 5 is a schematic view of the internal structure of the material output device.
Description of the symbols:
100. the cement residue cleaning device comprises a material input device, 101, a filter screen, 102, a sensor for detecting the volume of cement residues, 103, a bayonet, 104, a residue cleaning device, 105, a motor, 106, an iron sheet, 107, a notch, 200, a stirring device, 201, a rotating shaft, 202, a controllable valve, 300, a material output device, 301 and a width detection device.
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. The examples are illustrative only and do not limit the scope of the present invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Example 1:
referring to fig. 1-5, a joint device for 3D printing of cement includes a material input device 100, a stirring device 200, and a material output device 300; the stirring device 200 is conical, the upper part is provided with a material input device 100, and the bottom is communicated with a material output device 300;
a bayonet 103 for installing and fixing a cement pipeline is arranged on the outer side of the material input device 100, so that the cement conveying pipeline can convey cement safely; a filter screen 101 for filtering cement is arranged in the material input device 100, so that cement particles which do not meet the requirements cannot be sent into the container; the material input device is characterized in that a sensor 102 for detecting the capacity of cement residues is arranged on the upstream of a filter screen 101 of the material input device, when the quantity of residues is higher than a standard value, the sensor 102 sends a signal to stop printing, a residue removing device 104 is started through a single chip microcomputer controller, the residue removing device 104 is positioned between the filter residue detecting sensor 102 and the filter screen 101 and is formed by combining two motors 105 and two iron sheets 106 which are connected with each other in a pipeline, the iron sheets 106 are connected with the motors 105, a notch 107 is arranged on the outer side of the pipeline to which the iron sheets 106 are attached, the iron sheets can be pulled out, when the quantity of residues is excessive, the single chip microcomputer sends the signal to the motor 105 below, the motor 105 below is started to pull out the iron sheets 106 so that the residues fall out of the pipeline, after the residues are clear, the motor 105 below stops working, the single chip microcomputer sends the signal to the motor 105 above the, and if the filter residue detecting sensor cannot detect excessive filter residue, the automatic reset is carried out. Continuing to perform 3D printing after the residues are clear, or continuing to execute the residue removing device 104 until the residue of the filter residues meets the requirement;
a rotating shaft 201 for speed regulation is arranged in the stirring device 200, a servo motor is connected above the spiral rotating shaft 201, the rotating speed of the rotating shaft is changed by changing the rotating speed of the servo motor, and finally, the cement in the stirring device is driven to be extruded out in different widths through different speeds of the rotating shaft 201; the bottom of the cement stirring device 200 is provided with a controllable valve 202 for controlling the output of cement, and the controllable valve is opened when in work and closed when not in work;
material output device 300 side-mounting width detection device 301, width detection device 301 is a pair of laser rangefinder sensor, and the sensor connects on the singlechip, carries out real-time supervision to the cement width of outflow, and when cement was too wide or when narrow and small, laser rangefinder sensor signals, and the singlechip is received and send with higher speed or detected signal and give servo motor, and the automatically regulated detects until meeting the requirements.
The use method of the invention comprises the following steps:
print and need fix the cement conveyer pipe installation that stirs through bayonet socket 103 before beginning on material input device 100, print the work and begin, material input device 100 begins to send into cement, and filter screen 101 filters the filter residue that does not conform to the requirement, if sensor 102 has the excessive condition of filter residue among the transportation process, stops print the work, starts to clear away filter residue device 104, clears away excessive filter residue totally, and the filter residue is clear after, clears away the filter residue device and restores, and the work is continued to the cement 3D printer.
When cement enters the container, the stirring device 200 can set the rotation speed of the rotating shaft 201 according to the working requirement, thereby controlling the width of the output cement. The container bottom valve 202 will automatically open when printing is required and will automatically close when not in use.
When cement is output from the stirring device, when the width detection device 301 detects that the width of the flowing cement is not in accordance with the requirement, a control signal is sent to the rotating shaft 201 in the container to change the rotating speed until the flowing width is in accordance with the requirement.

Claims (4)

1. A joint device for 3D printing of cement comprises a material input device, a stirring device and a material output device; the upper part of the stirring device is provided with a material input device, and the bottom of the stirring device is communicated with a material output device; it is characterized in that the preparation method is characterized in that,
a bayonet for installing and fixing a cement pipeline is arranged on the outer side of the material input device, a filter screen for filtering cement is arranged in the input device, a sensor for detecting the capacity of cement residues is arranged on the upstream of the filter screen on the material input device, and a residue removing device is arranged between the filter residue detecting sensor and the filter screen;
a rotating shaft for speed regulation is arranged in the stirring device, a servo motor is connected above the rotating shaft, and a controllable valve is arranged at the bottom of the cement stirring device;
a width detection device is arranged on the lower side of the material output device, and the width detection device is a pair of laser ranging sensors;
and the sensor for detecting the volume of the cement residues and the laser ranging sensor are connected to the singlechip.
2. A joining device for 3D printing of cement according to claim 1, characterised in that said stirring means are of the conical type.
3. A joint arrangement for 3D printing of cement according to claim 1, characterised in that the shaft is helical.
4. A joint arrangement for 3D printing of cement as claimed in claim 1, wherein the debris removal means is formed by two motors combined with two interconnected iron plates in the conduit, the iron plates being connected to the motors, the outside of the conduit to which the iron plates are attached being provided with a gap.
CN202010044503.4A 2020-01-16 2020-01-16 Joint device for 3D printing of cement Pending CN113119275A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN202010044503.4A CN113119275A (en) 2020-01-16 2020-01-16 Joint device for 3D printing of cement
ZA2021/00216A ZA202100216B (en) 2020-01-16 2021-01-13 Joint device for cement 3d printing technical field

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010044503.4A CN113119275A (en) 2020-01-16 2020-01-16 Joint device for 3D printing of cement

Publications (1)

Publication Number Publication Date
CN113119275A true CN113119275A (en) 2021-07-16

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ID=74667858

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010044503.4A Pending CN113119275A (en) 2020-01-16 2020-01-16 Joint device for 3D printing of cement

Country Status (2)

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CN (1) CN113119275A (en)
ZA (1) ZA202100216B (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617239A (en) * 2017-01-11 2017-05-10 张晓光 Extrusion molding 3D printer
CN109514691A (en) * 2019-01-21 2019-03-26 齐鲁工业大学 A kind of multi-pass pipe joint, cement ejecting device and cement products 3D printer
CN110421681A (en) * 2019-07-10 2019-11-08 中国建筑第八工程局有限公司 Walking builds 3D printing process control system and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106617239A (en) * 2017-01-11 2017-05-10 张晓光 Extrusion molding 3D printer
CN109514691A (en) * 2019-01-21 2019-03-26 齐鲁工业大学 A kind of multi-pass pipe joint, cement ejecting device and cement products 3D printer
CN110421681A (en) * 2019-07-10 2019-11-08 中国建筑第八工程局有限公司 Walking builds 3D printing process control system and method

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Publication number Publication date
ZA202100216B (en) 2021-02-24

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Application publication date: 20210716

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