Disclosure of Invention
Aiming at the defects existing in the prior art, the invention aims to provide a catalyst for treating wastewater, and a preparation method and application thereof. The catalyst prepared by the preparation method has the characteristics of good catalytic performance, strong wear resistance and high activity stability, and is beneficial to improving the removal rate of organic pollutants in wastewater.
The first aspect of the invention provides a preparation method of a catalyst for treating wastewater, which comprises the following steps:
(1) Roasting inorganic silicon aluminum oxide to obtain a material A;
(2) The material A, the activated carbon, the organic fiber chopped filaments, the binder and the water are contacted, and after being uniformly mixed, the carrier B is obtained through further molding and drying treatment;
(3) The carrier B is contacted with an organic solvent, and organic fibers in the carrier B are removed by dissolution to obtain a carrier C;
(4) Adding the carrier C into a sodium hydroxide solution for treatment, washing to neutrality, and drying and roasting the solid material to obtain a composite carrier D;
(5) Introducing an active metal component into the composite carrier D, and then drying and roasting to obtain a catalyst precursor E;
(6) The catalyst precursor E is contacted with an organosilane-containing solvent for treatment, and then washed and dried to obtain the catalyst.
In the preparation method of the catalyst for treating wastewater, the inorganic silicon aluminum oxide in the step (1) is in a powder form, the weight content of silicon dioxide and aluminum oxide is higher than 80wt%, and the content of aluminum oxide is higher than 25wt%; the specific surface area of the inorganic silicon aluminum oxide is more than 50m 2 And/g, wherein the pore volume of the Kong Rongji pores with the pore diameter of 5.0-15.0 nm accounts for more than 80% of the total pore volume, and the average pore diameter is 1.7-35.0 nm.
In the preparation method of the catalyst for treating wastewater, the roasting treatment temperature in the step (1) is 500-1200 ℃, and the treatment time is 2-12 h.
In the preparation method of the catalyst for treating wastewater, the length of the organic fiber chopped filaments in the step (2) is 2-5 mm, and the diameter is 10-70 nm. The organic fiber is selected from one or more of polyester fiber, acrylic fiber and polyvinyl alcohol fiber, and can be dissolved by an organic solvent.
In the preparation method of the catalyst for treating wastewater, the binder in the step (2) is one or more of silicate inorganic binders and phosphate inorganic binders. Further preferably, the silicate-based inorganic binder may be one or more of aluminum silicate, sodium silicate, calcium silicate, dicalcium silicate and tricalcium silicate, preferably sodium silicate and aluminum silicate; the phosphate inorganic binder can be one or more of aluminum phosphate, aluminum dihydrogen phosphate, sodium pyrophosphate, sodium tripolyphosphate and sodium hexametaphosphate, and is preferably aluminum dihydrogen phosphate and sodium tripolyphosphate.
In the preparation method of the catalyst for treating wastewater, the active carbon in the step (2) is powdery active carbon prepared from wood, coal and fruit shells serving as raw materials, and the specific surface area is 500-3000 m 2 And/g, the average pore diameter is 0.5-4.0 nm, and the pore volume of the pores with the pore diameter of Kong Rongji of 1.5-3.5 nm accounts for more than 90% of the total pore volume.
In the preparation method of the catalyst for treating wastewater, in the step (2), the inorganic silicon aluminum oxide, the activated carbon, the organic fiber chopped filaments and the binder are mixed according to the mass ratio of 10-40: 30-65: 5-15: 2 to 5.
In the preparation method of the catalyst for treating wastewater, the drying temperature in the step (2) is 50-150 ℃ and the time is 2-12 h.
In the preparation method of the catalyst for treating wastewater, the organic solvent in the step (3) is one or more of N, N-Dimethylformamide (DMF), dimethyl sulfoxide (DMSO), chloroform and acetone. The weight ratio of the organic solvent to the carrier B is 2-10.
In the preparation method of the catalyst for treating wastewater, the concentration of the sodium hydroxide solution in the step (4) is as follows: the Si molar ratio is 3-3.5, wherein the concentration of the NaOH solution is 7.5-10wt%.
In the preparation method of the catalyst for treating wastewater, the drying temperature in the step (4) is 50-90 ℃ and the drying time is 2-24 hours.
In the preparation method of the catalyst for treating wastewater, the roasting temperature in the step (4) is 300-1000 ℃, the roasting time is 2-10 h, and the roasting is performed under the condition of nitrogen or inert gas.
In the preparation method of the catalyst for treating wastewater according to the present invention, the method of introducing the active metal component into the composite carrier D in the step (5) is any conventional method existing in the art, such as impregnation method, kneading method, etc., preferably impregnation method. The active metal component loaded on the carrier by adopting an impregnation method is manufactured by adopting a conventional impregnation method, and a spray impregnation method, a saturation impregnation method or a supersaturation impregnation method can be adopted. The method for supporting the active metal component on the carrier is, for example, an impregnation method, which comprises preparing a solution of the active metal-containing compound and impregnating the carrier with the solution. The active metal is the combination of one or two of Cu and Mn and Ce. The compound containing active metal is a salt solution containing active metal, and can be one or more of sulfate, nitrate, acetate and chloride.
In the preparation method of the catalyst for treating wastewater, the organosilane-containing solvent in the step (6) is a mixed solution of organosilane and organic solvent, and the content of organosilane in the mixed solution is 2-20wt%; wherein the organosilane is one or more of trimethylchlorosilane, dimethyldichlorosilane and methyltrichlorosilane; the organic solvent is one or more of benzene, toluene, ethylbenzene and acetone.
In the preparation method of the catalyst for treating wastewater, the treatment condition in the step (6) is that a catalyst precursor E is placed in a container at 20-40 ℃ and is circularly treated by using a solvent containing organosilane, wherein the treatment time is 1-20 hours, preferably 1-8 hours. The dosage ratio of the catalyst precursor E to the organosilane-containing solvent is 0.1-1.
In the preparation method of the catalyst for treating wastewater, in the step (6), the washing is performed by ethanol, preferably more than 95wt% of ethanol, until no chloride ions exist, and the washing is performed and then the catalyst is dried at 50-100 ℃.
The invention also provides a catalyst for treating wastewater, which is prepared by the preparation method, wherein the active components of the catalyst are the combination of one or two of Cu and Mn and Ce; the carrier is a composite carrier consisting of active carbon, inorganic silicon aluminum oxide, a 4A molecular sieve and a binder; the content of the active metal Cu and/or Mn oxide is 1-15% and the content of Ce oxide is 1-15% based on the weight of the catalyst.
The catalyst for treating wastewater has the following properties: specific surface area of 200-1000 m 2 Per gram, the pore volume is 0.3-1.8 cm 3 /g, abrasion rate<3wt% and the side pressure strength is 100-250N/cm.
The catalyst for treating wastewater has regular geometric shape, preferably spherical shape and bar shape, particle diameter of 0.5-10 mm and particle length of 0.5-15 mm.
In the catalyst for treating wastewater, the composite carrier has a three-dimensional mutual through hole structure, wherein the three-dimensional mutual through hole structure is formed by removing organic fibers contained in a precursor of the composite carrier by chopping and shredding, wherein the total holes Rong Ji are 15% -45% of holes with the diameters of 0.1-1.5 nm, 20% -40% of holes with the diameters of 1.5-5 nm and 20% -50% of holes with the diameters of 5-50 nm.
In a third aspect, the present invention provides a wastewater treatment method comprising reacting wastewater and an oxidizing agent in a reactor in contact with the above-described catalyst for treating wastewater.
In the wastewater treatment method, the oxidant is one or more of air, oxygen, ozone and hydrogen peroxide. The amount of the oxidizing agent is one ten thousandth to one hundredth of the weight of the treated wastewater.
In the wastewater treatment method of the present invention, the contact reaction may be continuous or batch.
In the wastewater treatment method, when air or oxygen is used as an oxidant, the reaction temperature is 120-260 ℃, the reaction pressure is 0.3-9.0 MPa, the reaction time is 0.5-3.0 h, and the oxygen amount is 1-3 times of the theoretical material for completely oxidizing the organic matters in the wastewater. When ozone or peroxide is used as oxidant, the reaction is carried out at normal temperature and normal pressure, the ozone content is 10-100 mg/L, the peroxide usage amount is 1-3 times of the organic matter complete oxidation theoretical amount, and the reaction time is 0.5-3.0 h.
The method can treat chemical wastewater continuously or intermittently, effectively reduce COD and improve the biochemical value of the wastewater.
Compared with the prior art, the catalyst for treating wastewater, and the preparation method and application thereof provided by the invention have the following advantages:
1. the method is used for preparing the catalyst for treating the wastewater, the soluble chopped organic fiber is mixed with the carrier matrix before molding, and is further dissolved and removed by an organic solvent after molding and curing, so that a multi-level aperture through-hole structure can be generated, which is beneficial to the diffusion of reactants and products in the hole, and the mass transfer effect is improved; the inorganic silicon aluminum oxide with a macroporous structure in the precursor is subjected to hydro-thermal treatment by adopting a sodium hydroxide solution to carry out crystal transformation to generate a microporous structure 4A molecular sieve, wherein the aperture is 0.1-1.5 nm, so that the micropore content in the carrier is increased, and a higher surface area is provided, thereby improving the reaction rate; treatment with organosilane helps the resulting 4A molecular sieve to further increase hydrophobicity, thereby enhancing adsorption properties to organics.
2. The invention is used for preparing the catalyst for treating wastewater, and provides good structural support and rich pore structures after heat treatment by adopting inorganic silicon aluminum oxide and adhesive; the active carbon has rich surface area and adsorptivity, and provides good adsorptivity for the catalyst so as to provide catalytic active sites; the carrier surface layer is formed by transferring inorganic silicon aluminum oxide into a 4A molecular sieve to improve the rapid adsorption capacity of the material; the multistage aperture through-hole channel structure enhances the mass transfer effect of the carrier, and the increased hydrophobicity is beneficial to enhancing the adsorption of the material on organic matters in the sewage.
Detailed Description
The preparation method of the present invention will be further described with reference to specific examples, but the scope of the present invention is not limited to the examples.
In the embodiment and the comparative example of the invention, the pore volume, the specific surface area and the pore distribution are measured by adopting a low-temperature liquid nitrogen physical adsorption method. In the invention, the weight percent is the mass fraction. In the examples and comparative examples of the present invention, the relative crystallinity was obtained by an X-ray diffraction method (Xu Ruren, pang Wenqin, etc.. Molecular sieves and porous materials chemistry. Beijing: science Press. 2014).
The specific surface area of the commercial powdery coconut activated carbon used in the invention is 920m 2 Per gram, pore volume 1.0cm 3 Per gram, average pore radius of 1.1nm, iodine adsorption value of 700mg/g, particle diameter of 45 μm. The specific surface area of the inorganic oxide composite soil used in the invention is 105m 2 The mass ratio of the silica to the alumina was 3:2 and the particle diameter was 45. Mu.m.
Example 1
After a certain amount of inorganic silicon aluminum oxide is treated at 1100 ℃, the inorganic silicon aluminum oxide, active carbon, polyester fiber, 20% silica sol and a proper amount of water are fully mixed and then kneaded, extruded, dried at 100 ℃ for 6 hours, treated at 330 ℃ under nitrogen, circularly treated for 5 hours by using acetone with the amount which is 5 times that of the carrier at normal temperature, subjected to solid-liquid separation, organic solvent in solid particles is fully removed at 50 ℃, the obtained dry solid particles are added into sodium hydroxide solution, the sodium hydroxide solution is circularly treated for 5 hours, filtered, the obtained solid particles are washed to be neutral by using distilled water, dried at 100 ℃ for 6 hours, roasted at 600 ℃ for 5 hours under nitrogen, cooled to obtain carrier ZA, the solution containing active metal is used for quantitatively loading metal components, dried at 100 ℃ for 6 hours, roasted at 500 ℃ for 5 hours under nitrogen, the catalyst precursor is obtained, the catalyst precursor is soaked in trimethylchlorosilane ethylbenzene solution for 5 hours, the solution is circularly treated, filtered and dried in vacuum, and the catalyst A is obtained after the steps of treatment. The amounts of reagents used in the preparation are shown in Table 1, the pore distribution of the support is shown in Table 2, and the catalyst properties are shown in Table 3.
Example 2
After a certain amount of inorganic silicon aluminum oxide is treated at 700 ℃, the inorganic silicon aluminum oxide, active carbon, polyester fiber, 25% silica sol and a proper amount of water are fully mixed and then kneaded, extruded, dried at 110 ℃ for 5 hours, treated at 300 ℃ under nitrogen protection for 8 hours, the carrier is circularly treated for 5 hours by using DMF with the amount which is 4 times that of the carrier at normal temperature, solid-liquid separation is carried out, organic solvent in solid particles is fully removed at 60 ℃, the obtained dry solid particles are added into sodium hydroxide solution, the sodium hydroxide solution is circularly treated for 5 hours, filtration is carried out, the obtained solid particles are washed to be neutral by using distilled water, dried at 110 ℃ for 6 hours, roasted at 700 ℃ under nitrogen protection for 4 hours, the carrier ZB is obtained after cooling, the active metal-containing solution is quantitatively loaded with metal components, dried at 90 ℃ for 6 hours, roasted at 500 ℃ under nitrogen protection for 5 hours, the catalyst precursor is soaked in dimethyl dichlorosilane toluene solution for 5 hours, the solution is circularly treated, filtered, and dried in vacuum, and the catalyst B is obtained after vacuum drying. The amounts of reagents used in the preparation are shown in Table 1, the pore distribution of the support is shown in Table 2, and the catalyst properties are shown in Table 3.
Example 3
After a certain amount of inorganic silicon aluminum oxide is treated at 900 ℃, the inorganic silicon aluminum oxide, active carbon, polyvinyl alcohol fiber, 20% water glass and a proper amount of water are fully mixed and then kneaded, extruded, dried at 90 ℃ for 8 hours, treated at 315 ℃ for 8 hours under nitrogen protection, the carrier is circularly treated for 5 hours at normal temperature by using DMSO with the amount which is 4 times that of the carrier, solid-liquid separation is carried out, organic solvent in solid particles is fully removed at 80 ℃, the obtained dry solid particles are added into sodium hydroxide solution, the sodium hydroxide solution is circularly treated for 8 hours, filtration is carried out, the obtained solid particles are washed to be neutral by using distilled water, dried at 110 ℃ for 6 hours, roasted at 800 ℃ under nitrogen protection for 4 hours, the carrier ZC is obtained after cooling, the active metal-containing solution is quantitatively loaded with metal components, dried at 90 ℃ for 8 hours, roasted at 600 ℃ for 5 hours under nitrogen protection, the catalyst precursor is obtained after being soaked in methyl trichlorosilane toluene solution for 5 hours, the solution is circularly treated, filtered, and dried in vacuum, and the catalyst C is obtained after vacuum drying. The amounts of reagents used in the preparation are shown in Table 1, the pore distribution of the support is shown in Table 2, and the catalyst properties are shown in Table 3.
Example 4
According to the proportion of example 2, carrier ZD and catalyst D were obtained without adding polyester fibers during the preparation. The amounts of reagents used in the preparation are shown in Table 1, the pore distribution of the support is shown in Table 2, and the catalyst properties are shown in Table 3.
Comparative example 1
According to the active carbon: silicon-aluminum composite oxide: the carrier ZDA and catalyst DA were prepared in the same manner as in example 2, except that the ratio of the 4A molecular sieve was 30:35:35, alkali-soluble fiber was not added, alkali treatment was not performed, and silane treatment was not used. The support pore distribution is shown in Table 2 and the catalyst properties are shown in Table 3.
TABLE 1 amount of reagents used in preparation procedure
Catalyst numbering
|
A
|
B
|
C
|
D
|
DA
|
Silicon-aluminum composite oxide g
|
619
|
818
|
1030
|
818
|
839
|
Organic fiber g
|
38
|
130
|
348
|
0
|
0
|
Activated carbon g
|
69
|
329
|
1030
|
329
|
335
|
Sodium hydroxide, g
|
671
|
886
|
1116
|
886
|
0
|
Silane amount, g
|
43
|
143
|
387
|
143
|
0 |
TABLE 2 distribution of support pores
Pore distribution
|
ZA
|
ZB
|
ZC
|
ZD
|
ZDA
|
0~1.5nm
|
39.29%
|
31.53%
|
22.65%
|
34.95%
|
36.27%
|
1.5~5nm
|
23.03%
|
27.30%
|
32.19%
|
27.93%
|
26.91%
|
5~50nm
|
37.69%
|
41.17%
|
45.16%
|
37.12%
|
36.82% |
TABLE 3 catalyst physico-chemical properties
Catalyst numbering
|
A
|
B
|
C
|
D
|
DA
|
CeO 2 ,wt%
|
5.27
|
2.36
|
6.53
|
2.30
|
2.31
|
CuO,wt%
|
10.66
|
4.34
|
-
|
4.39
|
4.38
|
MnO 2 ,wt%
|
-
|
-
|
12.81
|
-
|
-
|
Specific surface area, m 2 /g
|
168
|
331
|
372
|
316
|
339
|
Pore volume, mL/g
|
0.15
|
0.26
|
0.23
|
0.25
|
0.23 |
As can be seen from the physical and chemical properties of the carrier and the catalyst in tables 2 and 3, the pore distribution of the carrier migrates to the macropores after the organic fiber is added for treatment; the specific surface area of the catalyst is increased, and the physicochemical property of the catalyst is improved well.
The treatment method of the oily sewage comprises the following steps: the catalyst is filled in a fixed bed, the oily sewage is treated by a single-pass one-time ozone catalytic oxidation process at normal temperature and pressure, the COD of the oily sewage is 450mg/L, and the treatment condition airspeed is 0.67h -1 The ozone adding amount is 900mg/L. The results of the treatment after 100h and 1000h are shown in Table 4.
TABLE 4 ozone catalytic oxidation treatment results
Catalyst
|
A
|
B
|
C
|
D
|
DA
|
COD of effluent after 100h, mg/L
|
76
|
73
|
71
|
106
|
121
|
COD of the effluent after 1000 hours, mg/L
|
77
|
75
|
72
|
108
|
125 |
As can be seen from the treatment results in Table 4, the catalyst obtained after the treatment by adding the organic fiber has good treatment activity and stability in the treatment of oily sewage.