Improve metal screwed pipe vortex finder auxiliary device of inspection accuracy
Technical Field
The invention relates to the technical field of metal threaded pipe flaw detection instruments, in particular to an auxiliary device of a metal threaded pipe eddy current flaw detector for improving inspection accuracy.
Background
The quality of a metal threaded pipe needs to be checked before the metal threaded pipe is put into use, wherein eddy current flaw detection is one of important means for detecting the surface defects of the metal threaded pipe, mainly comprises the steps of approaching a conductor to a coil which is electrified with alternating current, establishing an alternating magnetic field by the coil, generating electromagnetic induction with the alternating magnetic field through the conductor, establishing eddy currents in the conductor, changing the strength of an original magnetic field by utilizing the magnetic field generated by the eddy currents so as to change the voltage and impedance of the coil, detecting the surface defects of the metal threaded pipe by the principle, particularly detecting the inner surface defects of the metal threaded pipe, and detecting the inner surface of the metal threaded pipe by combining an interpolation coil with an eddy current flaw detector.
However, when the internal coil is combined with the eddy current flaw detector to detect the flaw on the inner surface of the metal threaded pipe, the accuracy of the flaw detection result is often reduced due to the deviation generated in the moving process of the coil in the metal threaded pipe, meanwhile, the degree of the movement deviation is relatively improved along with the increase of the length of the metal threaded pipe, and the internal coil is generally relatively fixed, namely, the movable supporting rod and other parts of the internal coil are generally fixedly arranged, so that the application range of the internal coil is relatively low, and the internal coil is inconvenient to carry.
Disclosure of Invention
In order to solve the technical problems, the invention provides an auxiliary device for a metal threaded pipe eddy current flaw detector for improving the inspection accuracy, which is realized by the following specific technical means: the device comprises a chuck, a winding device, a central limiting groove, a traction wire, a movable seat, a coil piece, a clamping ball, a track rope, a clamping plate, an adjusting screw, an expansion plate, an adjusting rod, a clamping block, a unified adjusting piece, a detecting piece, an elastic resetting piece, a tightening degree unified piece and a tightening limiting piece.
The positions and connection relations of the structures are as follows:
The chuck is the symmetry setting, and all be provided with coiling mechanism and central limit groove on the chuck that the symmetry set up, all be provided with the traction wire on the coiling mechanism, be connected with the movable seat between the corresponding one side of traction wire through the chuck, be provided with the coil piece on the movable seat, the one end that is on the back of the chuck is seted up at the central limit groove, and the activity is provided with the card ball in the central limit groove, be connected with the track rope corresponding with the movable seat between the card ball, the piston is provided with the cardboard corresponding with the card ball on the left side of left side chuck, be connected with adjusting screw between cardboard and the chuck, evenly be connected with the expansion board on the chuck, the expansion board internal rotation is connected with the regulation pole, the screw thread cup joints the fixture block on the regulation pole, the fixture block is radial evenly distributed with the central point of chuck as the benchmark, the last rotation of chuck is connected with the unified regulating part corresponding with the regulation pole, the slip grafting has the detecting part on the inside wall of the central limit groove on the right side, be connected with elasticity reset part and the unified piece of degree of tightening.
Preferably, a hanging ring is connected to one end corresponding to the traction wire, a hook corresponding to the hanging ring is connected to the movable seat, the right end of the traction wire on the right side of the movable seat is fixedly connected to the corresponding winding device, the left end of the traction wire on the left side of the movable seat is hung on the corresponding hook through the hanging ring, the right end of the traction wire on the left side of the movable seat is hung on the corresponding hook through the hanging ring, and the left end bypasses the corresponding winding device to extend out of the left chuck, so that the movable seat is convenient to detach and use.
Preferably, the right-hand member fixed connection of track rope is on the card ball on right side, and the left end of track rope passes left side, the movable seat of right side chuck, left card ball and cardboard in proper order and is connected with tightens up the restriction piece, is convenient for adjust and has improved application scope.
Preferably, the clamping plate is provided with clamping grooves corresponding to the clamping balls, the adjusting screw is symmetrically connected between the clamping plate and the chuck, the right end of the adjusting screw is rotationally connected to the chuck, and the left end of the adjusting screw extends out of the left side of the clamping plate to be connected with an adjusting handle.
Preferably, the expansion board is limited to be connected to the corresponding surface of the chuck in a rotating way, the clamping blocks are connected to the corresponding surfaces of the expansion boards on the left chuck and the right chuck in a sliding way, and the application range of the device is improved.
Preferably, the tightening degree unification piece is a pressing on-off switch, so that the detection precision is improved.
The invention has the following beneficial effects:
1. This improve metal screwed pipe vortex finder auxiliary device of inspection accuracy through chuck, adjust pole, fixture block, expansion board, track rope, card ball, in the central restriction groove, the cardboard, tighten up the combination of restriction piece and tightening degree unification and use, forms a wide and accurate coil removal track of application scope, can prevent effectively that the coil from moving in the screwed pipe and producing the deviation and reduce the accuracy of testing result in the testing process, very big improvement the accuracy of testing result, can carry out accurate testing to the screwed pipe of different diameters and different length simultaneously, very big improvement the application scope of the device on the basis of guaranteeing the testing result accuracy, simultaneously when not using, can split to accomodate it, make it portable more.
2. This improve metal screwed pipe vortex finder auxiliary device of inspection accuracy uses through chuck, regulation pole, expansion board, track rope, card ball, tightens up the combination of restriction piece and tightening degree unification, can be automatic carry out accurate setting to track rope and the tightening degree of track rope, corresponding improvement movable seat removes the in-process accuracy, very big improvement the accuracy of testing result.
Drawings
Fig. 1 is a schematic diagram of the overall front structure of the present invention.
Fig. 2 is a schematic diagram of the left chuck connection structure according to the present invention.
FIG. 3 is a schematic diagram of the left chuck connection structure according to the present invention.
Fig. 4 is an enlarged view of fig. 2 a in accordance with the present invention.
Fig. 5 is an enlarged view of B of fig. 3 in accordance with the present invention.
Fig. 6 is a schematic diagram of the connection relationship between the chuck and the expansion board according to the present invention.
In the figure: 1. a chuck; 2. a winding device; 3. a central limiting groove; 4. a traction wire; 5. a movable seat; 6. a coil member; 7. ball clamping; 8. a track rope; 9. a clamping plate; 10. adjusting a screw; 11. an expansion board; 12. an adjusting rod; 13. a clamping block; 14. unified adjusting piece; 15. a detecting member; 16. an elastic reset piece; 17. a tightening degree unification piece; 18. tightening the limiting member.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Please refer to fig. 1-6:
The auxiliary device for the metal threaded pipe eddy current flaw detector for improving the inspection accuracy comprises a chuck 1, a winding device 2, a central limiting groove 3, a traction wire 4, a movable seat 5, a coil piece 6, a clamping ball 7, a track rope 8, a clamping plate 9, an adjusting screw 10, an expansion plate 11, an adjusting rod 12, a clamping block 13, a unified adjusting piece 14, a detecting piece 15, an elastic resetting piece 16, a tightening degree unified piece 17 and a tightening limiting piece 18.
The positions and connection relations of the structures are as follows:
The chucks 1 are symmetrically arranged, the chucks 1 which are symmetrically arranged are provided with winding devices 2 and central limiting grooves 3, the winding devices 2 are provided with traction wires 4, a movable seat 5 is connected between one sides of the traction wires 4 corresponding to the chucks 1, one ends of the traction wires 4 corresponding to the traction wires are connected with hanging rings, the movable seat 5 is connected with hooks corresponding to the hanging rings, the right ends of the traction wires 4 on the right side of the movable seat 5 are fixedly connected to the corresponding winding devices 2, the left ends of the traction wires 4 on the left side of the movable seat 5 are hung on the corresponding hooks through the hanging rings, the left ends of the traction wires 4 on the left side of the movable seat 5 are wound outside the corresponding winding devices 2 and extend out of the left side of the chucks 1, the winding devices are convenient to detach and use, the movable seat 5 is provided with coil pieces 6, the central limiting grooves 3 are arranged at one ends of the opposite sides of the chucks 1, the clamping balls 7 are movably arranged in the central limiting grooves 3, the left end of the track rope 8 sequentially passes through the left side of the right chuck 1, the movable seat 5, the left chuck 1, the left clamping ball 7 and the clamping plate 9, the tightening limiting piece 18 is connected between the clamping plate 9 and the clamping plate 1, the application range is convenient to adjust and improved, the adjusting screw 10 is connected between the clamping plate 9 and the clamping plate 1, the clamping plate 9 is provided with clamping grooves corresponding to the clamping balls 7, the adjusting screw 10 is symmetrically connected between the clamping plate 9 and the clamping plate 1, the right end of the adjusting screw 10 is rotationally connected on the clamping plate 1, the left end of the adjusting screw 10 extends out of the clamping plate 9 and is connected with an adjusting handle, the clamping plate 1 is uniformly connected with the expansion plate 11, the expansion board 11 is rotationally connected with an adjusting rod 12, a clamping block 13 is sleeved on the adjusting rod 12 in a threaded manner, the expansion board 11 is connected to the corresponding surface of the chuck 1 in a limited rotation manner, the clamping block 13 is connected to the corresponding surface of the corresponding expansion board 11 on the left chuck 1 and the right chuck 1 in a sliding manner, the clamping block 13 is uniformly distributed in a radial manner by taking the central point of the chuck 1 as a reference, a unified adjusting piece 14 corresponding to the adjusting rod 12 is rotationally connected to the chuck 1, a detecting piece 15 is connected to the inner side wall of the right central limiting groove 3 in a sliding manner in an inserting manner, an elastic reset piece 16 and a tightening degree unified piece 17 are connected between the detecting piece 15 and the side wall of the central limiting groove 3, and the tightening degree unified piece 17 is a pressing on-off switch for improving the detection precision.
Working principle: the auxiliary device for the metal threaded pipe eddy current flaw detector for improving the inspection accuracy comprises the steps of clamping a chuck 1 on the right side on a port on the right side of a threaded pipe before eddy current flaw detection is carried out on the metal threaded pipe, synchronously driving an adjusting rod 12 on the chuck 1 to rotate through a unified adjusting piece 14, driving a clamping block 13 to correspondingly slide along an expansion board 11 under the driving of the adjusting rod 12 in the rotating process of the adjusting rod 12, fixing the chuck 1 on threaded pipes with different diameters through the sliding of the clamping block 13, greatly correspondingly improving the application range of the auxiliary device, synchronously centering and adjusting the chuck 1 and the threaded pipe while fixing the chuck 1 because the clamping block 13 is uniformly and radially distributed by taking the center point of the chuck 1 as a reference, even if the center line of the threaded pipe coincides with the center line of the chuck 1, the left chuck 1 is then ready to be fixed to the left port of the threaded tube in a uniform manner as described above, the right clamping ball 7 of the track rope 8 is clamped in the central limiting groove 3 on the right chuck 1 before being ready to be fixed, the left end of the track rope 8 is connected to the tightening limiting piece 18 through the movable seat 5, the threaded tube, the left chuck 1, the left clamping ball 7 and the clamping plate 9, the left chuck 1 is then fixed to the threaded tube, after being fixed, the adjusting screw 10 is rotated to drive the left clamping ball 7 of the clamping plate 9 to move and stably fix the clamping ball 7 in the corresponding central limiting groove 3, then the tightening limiting piece 18 is started, the tightening limiting piece 18 is matched with the tightening degree unifying piece 17 to be used, for example, if the tightening limiting piece 18 is manually operated, that is, the track rope 8 is tightened by the rotation of the manual tightening shaft, make track rope 8 tightly, when tightening to certain degree, tightening force returns and acts on the card ball 7 on the right side, make the detection spare 15 of card ball 7 extrusion right side center restriction groove 3, make detection spare 15 to center restriction groove 3 inside wall slip, and extrude tightening unified piece 17, use in order to cooperate manual tight axle, here can set up tightening unified piece 17 to pressing sound alarm, can take place the sound when receiving the extrusion and make the operator hear sound and stop tightening, also can set up tightening limit piece 18 into automatic coiling mechanism, tightening unified piece 17 is pressing on-off switch, both electricity links together, with the principle process the same, when tightening unified piece 17 receives the pressure, automatic disconnection automatic coiling mechanism, make the tightening of track rope 8 be in accurate state all the time, corresponding improvement movable seat 5 in the accuracy of measuring result in the removal process, finally, it can carry out the flaw detection device in the sliding of the interior pipe of the tight track rope 8 to take place sound when can take place the sound when receiving the extrusion, the very big diameter of the pipe can be used to the flaw detector, the flaw detection result is not carried out accurately, the flaw detection device is not carried out simultaneously, the flaw detection result is very big, the flaw detection result is not carried out accurately, the flaw detector is not carried out simultaneously, the flaw detector is accurate, the flaw detector is used for the flaw detector is not used for the flaw detector.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.