CN113106603A - Soft summer sleeping mat fabric and preparation method of soft summer sleeping mat - Google Patents

Soft summer sleeping mat fabric and preparation method of soft summer sleeping mat Download PDF

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Publication number
CN113106603A
CN113106603A CN202110279847.8A CN202110279847A CN113106603A CN 113106603 A CN113106603 A CN 113106603A CN 202110279847 A CN202110279847 A CN 202110279847A CN 113106603 A CN113106603 A CN 113106603A
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CN
China
Prior art keywords
summer sleeping
sleeping mat
soft
yarn
cotton
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CN202110279847.8A
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Chinese (zh)
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CN113106603B (en
Inventor
李裕陆
沈守兵
武亚琼
陈秀苗
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Shanghai Mercury E Commerce Co ltd
Shanghai Shuixing Home Textile Co Ltd
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Shanghai Shuixing Home Textile Co Ltd
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Publication of CN113106603A publication Critical patent/CN113106603A/en
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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02Bed linen; Blankets; Counterpanes
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

A soft summer sleeping mat fabric and a preparation method of the soft summer sleeping mat relate to the textile field. The preparation method of the soft summer sleeping mat fabric comprises the steps of firstly, preparing nylon-cotton blended yarns and functional yarns; and step two, weaving the soft summer sleeping mat fabric by using the nylon-cotton blended yarns and the functional yarns. The soft summer sleeping mat is produced by cutting the fabric into square sheet and painting the heat cured material onto the outer edge of the soft summer sleeping mat without locking the edge, so that the head of the blended yarn and the functional yarn in the outer edge is sealed inside the heat cured material. The nylon has higher strength, obvious cool feeling effect and better hygroscopicity, the combination of the nylon and the cotton can ensure the softness, air permeability and moisture permeability of the fabric, and the pilling performance and the washing size stability are improved.

Description

Soft summer sleeping mat fabric and preparation method of soft summer sleeping mat
Technical Field
The invention relates to the field of textiles, in particular to a summer sleeping mat.
Background
Traditional summer sleeping mat mostly uses bamboo mat as the main, but because the material is hard partially, processing technology limitation, there are more holes in the bamboo mat, bad experience such as press from both sides hair, body indentation appears in the consumer can appear when using.
Disclosure of Invention
The invention aims to provide a preparation method of a soft summer sleeping mat fabric, which is used for preparing a fabric required by a soft summer sleeping mat and can solve the problems.
The present invention also aims to provide a method for manufacturing a soft summer sleeping mat, so as to manufacture a soft summer sleeping mat capable of solving the above problems.
The technical problem solved by the invention can be realized by adopting the following technical scheme:
the preparation method of the soft summer sleeping mat fabric is characterized by comprising the steps of preparing nylon-cotton blended yarns and functional yarns; and step two, weaving the soft summer sleeping mat fabric by using the nylon-cotton blended yarns and the functional yarns.
Preferably, the nylon-cotton blended yarn is formed by blending cotton fibers and nylon fibers, and the mass ratio of the cotton fibers to the nylon fibers is 30-50: 50-70. The nylon-cotton blended yarn can also be formed by blending nylon fibers and other fibers, the other fibers can be one or two of tencel or viscose, and the mass percentage of the nylon fibers is 50-70%.
Preferably, the functional yarn is at least one of nylon filament, cotton yarn and composite yarn.
Further preferably, the composite yarn is a yarn formed by blending alginate fibers and cotton fibers.
Still further preferably, alginate fibers need to be modified before the alginate fibers and the cotton fibers are blended: alginate fibers are firstly subjected to ion exchange with metal ions in an aqueous solution, and then water-soluble cross-linking agents are sprayed on the alginate fibers.
Preferably, the composite yarn is a yarn formed by blending the carex meyeriana fiber and the cotton fiber.
Still further preferably, the carex meyeriana fiber is subjected to degumming treatment before the carex meyeriana fiber and the cotton fiber are blended, and humidification oil supply treatment is performed after the degumming treatment is finished.
Preferably, the single yarn of the nylon-cotton blended yarn is warp yarn, the twist is 700 twists/m, the functional yarn is weft yarn, and the twist is 600 twists/m.
A preparation method of a soft summer sleeping mat is characterized by comprising the following steps: the soft summer sleeping mat fabric is cut into a square sheet shape and directly used as a soft summer sleeping mat, the outer edge is not subjected to edge locking, and uncured thermosetting material is coated, so that the head parts of the blended yarns and the functional yarns, which are positioned at the outer edge, are sealed in the thermosetting material.
The other preparation method of the soft summer sleeping mat is characterized in that: the upper layer and the lower layer of the soft summer sleeping mat fabric obtained by the preparation method of the soft summer sleeping mat fabric are placed in a right-faced mode, uncured thermosetting materials are coated at the specified position, the upper layer and the lower layer are bonded together through the thermosetting materials, the position coated with the thermosetting materials is used as a cutting position, and the soft summer sleeping mat with the double-layer structure is obtained after cutting.
Has the advantages that: the nylon has higher strength, obvious cool feeling effect and better hygroscopicity, the combination of the nylon and the cotton can ensure the softness, air permeability and moisture permeability of the fabric, and the pilling performance and the washing size stability are improved.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below.
Preparation method of soft summer sleeping mat fabric
Step one, preparing nylon-cotton blended yarns and functional yarns. The cotton blended yarn is formed by blending cotton fibers and nylon fibers, and the mass ratio of the cotton fibers to the nylon fibers is preferably 30-50: 50-70. Further preferably 40: 60. The nylon-cotton blended yarn can also be formed by blending nylon fibers and other fibers, the other fibers can be one or two of tencel or viscose, and the mass percentage of the nylon fibers is 50-70%. The nylon has higher strength, obvious cool feeling effect and better hygroscopicity, the combination of the nylon and the cotton can ensure the softness, air permeability and moisture permeability of the fabric, and the pilling performance and the washing size stability are improved. The functional yarn can be nylon filament, cotton yarn, composite yarn, etc.
The composite yarn can be a yarn formed by blending alginate fibers and cotton fibers. Before the alginate fibers and the cotton fibers are blended, the alginate fibers need to be modified: alginate fibers are firstly subjected to ion exchange with metal ions in an aqueous solution, and then water-soluble cross-linking agents are sprayed on the alginate fibers. Wherein the metal ion is at least one of calcium ion, magnesium ion, zinc ion, etc. In order to accelerate the ion exchange speed, the ion exchange can be carried out in a water tank, the water tank is filled with aqueous solution, and the aqueous solution is mixed with metal ions. The side wall or the bottom of the water tank is provided with an ultrasonic device, so that the water solution vibrates, the action intensity and frequency of water and fibers are increased, and the ion exchange speed is increased. An electrode plate can be inserted into the water tank, and the electrode plate is used for generating a magnetic field to drive the metal ions to move in the water and control the moving direction of the metal ions. The water-soluble cross-linking agent is any one of polyethylene glycol glyceryl ether, N-methylene bisacrylamide, ethylene glycol dimethacrylate and the like. The mass ratio of the water-soluble cross-linking agent to the alginate fibers is preferably 1-6: 1. The water-soluble cross-linking agent can be sprayed first and then the opening carding is carried out. In order to make the spraying of the water-soluble cross-linking agent more uniform, the water-soluble cross-linking agent can be directly added into the aqueous solution, and the adhesion of the water-soluble cross-linking agent is completed while the metal ion exchange is carried out. Alternatively, the alginate fibers are passed through a water tank containing metal ions and then through a water tank containing a water-soluble cross-linking agent. The cloth guide roller is arranged behind the water tank, the cloth guide roller is provided with a hollow roller, the side wall of the hollow roller is provided with a plurality of first through holes, the first through holes are used as water-soluble cross-linking agent outlets, the central shaft of the hollow roller is provided with a second through hole, and the second through hole is used as a water-soluble cross-linking agent inlet. Thereby allowing the second through-hole to be connected to a water-soluble crosslinking agent supply system, and the water-soluble crosslinking agent to pass through the second through-hole into the interior of the hollow roller and then to be ejected through the first through-hole. The first through hole can be the through hole that is the bar form, and the length direction of first through hole is the same with the central axis direction of cavity roller, and the inboard of first through hole is equipped with the bar baffle that is used for sealed first through hole, and the inboard at the cavity roller is connected through the pivot to the bar baffle, when first through hole changes to directly over, the gravity of bar baffle is greater than the impact force of water-soluble cross-linking agent, the centrifugal force that the bar baffle received, and the bar baffle is opened, and water-soluble cross-linking agent is spout by first through hole. When the first through hole is rotated right above, the strip-shaped baffle plate is pressed firmly on the first through hole under the triple action of gravity, centrifugal force and impact force of the water-soluble cross-linking agent, so that the first through hole is closed. Thereby reducing the amount of water-soluble cross-linking agent. The impact force of the water-soluble cross-linking agent can be adjusted by a pump in the water-soluble cross-linking agent supply system, and the centrifugal force applied to the strip-shaped baffle can be adjusted by the rotating speed of the cloth guide roller. The user can adjust according to the actual conditions. The mass percentage of alginate fibers to cotton fibers is preferably 25: 75.
The composite yarn can also be a yarn formed by blending the wula sedge fiber and the cotton fiber. Before the Meyer sedge fiber and the cotton fiber are blended, the Meyer sedge fiber is degummed, and after the degummed treatment, the Meyer sedge fiber is humidified and oiled. Degumming raw materials: the content of pectinase is 12-14%, the temperature is 38-40 ℃, the pH value is 4.1-4.5, the bath ratio is 1: 30, and the degumming time is 11-15 hours. And humidifying and oil feeding treatment, namely spraying emulsion. Because the Meyer sedge fiber has higher rigidity and is not easy to bend, the Meyer sedge fiber and the cotton fiber have more hairiness and uneven evenness when being blended. In order to reduce hairiness and increase evenness of yarn, the spinning process mainly selects rotor spinning. The rotor spinning can directly change the sliver into spun yarn by using the action of airflow without a roving process, so that the process flow is shortened, the prepared yarn has good evenness, less hairiness and good yarn elasticity, but the yarn strength is relatively reduced. Both the ring spinning mode and the compact spinning mode enable the spun yarn to have more hairiness, and influence the weaving process. The speed of the rotor is not too fast, otherwise, the carding effect of the carex meyeriana and the cotton can be influenced, the speed of the rotor is 43000r/min-47000r/min, the speed of the carding roller is 6800r/min-7200r/min, and the diameter of the false twisting disc is selected to be 20 mm. The performance of the blended yarn of the carex and the cotton is related to the ratio of the cotton fiber to the carex fiber, the performance of the blended yarn is relatively poorer when the content of the carex fiber is higher, but the functionality of the fabric is relatively poorer when the content of the carex fiber is lower. Therefore, the blending ratio of the carex meyeriana fibers to the cotton fibers is 35: 65 is preferred. The length of the carex meyeriana fiber is 66.2 mm-89.3 mm, and the length is longer. In order to enable the carex meyeriana fiber and the cotton fiber to have a good blending effect, the carex meyeriana must be cut into the length of about 38mm-42mm in advance and then blended with the cotton fiber. Preferably, the first degumming is carried out firstly, then the first humidifying oil feeding treatment is carried out, then the cutting is carried out, then the second degumming is carried out, and finally the second humidifying oil feeding is carried out. This application can avoid carrying out the easy cracked, the fluffy, the inhomogeneous problem of actual length of careless fiber in the cutting department that leads to the fact earlier through the technology order of optimizing step. The problem that chips at the cutting position are adhered to the carex meyeriana fibers when the cutting is carried out later can be avoided.
And step two, weaving the soft summer sleeping mat fabric by using the nylon-cotton blended yarns and the functional yarns. Preferably, the single yarn of the cotton-nylon blended yarn is warp yarn, the twist is set to 700 twists/m, and the twist coefficient is 371. The number of turns of the strand was 692 twist/m, the twist multiplier 519, and the ratio of the twist multiplier of the strand to the twist multiplier of the single yarn was 1.4: 1. The functional yarn is weft yarn, and the twist is 600D/m. The twist and twist factor are closely related to various properties of the yarn. The twist factor affects not only the shade of the yarn color, but also the lightness, red-green value, yellow-blue value, saturation and color resistance of the yarn color. The existing soft summer sleeping mat on the market has small twist, most of which is less than 600 twist/m, and has poor dimensional stability and pilling resistance. According to the invention, through multiple process tests, the optimal twist parameter is determined, the hairiness is reduced, the gaps among the yarns are enlarged, and the cloth cover effect is improved. Yarn count density of the nylon-cotton blended yarn: 21S/290X 45 roots/inch. Strand to single yarn twist ratio: 1.4:1. Functional yarn specification: 600D FDY straight yarn, 200 twists/m. The functional yarn can be yarn with the same performance, and can also be used in combination with various functional yarns.
Preparation method of soft summer sleeping mat
The first scheme is as follows: the soft summer sleeping mat fabric is cut into a square sheet shape and directly used as a soft summer sleeping mat, the outer edge is not subjected to edge locking, and uncured thermosetting material is coated, so that the head parts of the blended yarns and the functional yarns, which are positioned at the outer edge, are sealed in the thermosetting material. Although the cost is increased due to the use of the thermosetting material, compared with the mode of the overlock treatment, the process has the following beneficial effects: 1. the head parts of the blended yarns and the functional yarns, which are positioned at the outer edges, are sealed more firmly and are not easy to be off; 2. because the thermosetting material still has certain flexibility after curing, and the dosage of the thermosetting material at the outer edge is not large, the outer edge formed by the thermosetting material is thinner and softer, and particularly when the thermosetting material is used in summer, the thermosetting material is softer due to high temperature.
Scheme II: the upper layer and the lower layer of the soft summer sleeping mat fabric are placed oppositely, uncured thermosetting materials are coated at the appointed positions, the upper layer and the lower layer are bonded together by using the thermosetting materials, the position coated with the thermosetting materials is used as a cutting position, and the soft summer sleeping mat with the double-layer structure is obtained after cutting. The soft summer sleeping mat with the double-layer structure can be filled with water bags, sponges and other objects with additional functions, and uncured thermosetting materials are coated after the soft summer sleeping mat is filled. And compared with the first scheme, the second scheme has smoother outer edge and less line missing.
In order to further increase the flexibility of the outer edge, the outer edge may be provided with equally spaced openings in the strip-like structure formed by curing the thermosetting material. The openings at the four corners of the soft summer sleeping mat can also be used for fixing the position of the soft summer sleeping mat on the bed after the rope is threaded. The openings at the four corners of the soft summer sleeping mat are preferably provided with metal rings. Therefore, stress of the opening is dispersed by the metal ring, and the opening is prevented from being pulled through. The strip-like structure formed by curing the thermosetting material at the outer edge may also be corrugated. Thereby being beneficial to releasing the energy of expansion with heat and contraction with cold and increasing the toughness of the outer edge. A plurality of notches may also be provided in the strip-like structure formed by the curing of the thermosetting material at the outer edge. Thereby being beneficial to releasing the energy of expansion with heat and contraction with cold and increasing the toughness of the outer edge. The holes and notches can be made by punching, and the punched material is preferably collected and melted to be used as a raw material for brushing. Thereby reducing the cost. The punching can be done at the same time as the cutting. Functional fibers can be added into the thermosetting material used in the brushing process to dilute the thermosetting material, so that the using amount of the thermosetting material is reduced, and the difficulty of controlling the using amount is reduced.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (10)

1. The preparation method of the soft summer sleeping mat fabric is characterized by comprising the steps of preparing nylon-cotton blended yarns and functional yarns; and step two, weaving the soft summer sleeping mat fabric by using the nylon-cotton blended yarns and the functional yarns.
2. The preparation method of the soft summer sleeping mat fabric according to the claim 1, wherein the cotton blended yarn is formed by blending cotton fibers and nylon fibers, and the mass ratio of the cotton fibers to the nylon fibers is 30-50: 50-70.
3. The method for preparing the soft mat fabric according to claim 1, wherein the functional yarn is at least one of nylon filament, cotton yarn and composite yarn.
4. The method for preparing the soft mat fabric according to claim 3, wherein the composite yarn is a yarn formed by blending alginate fibers and cotton fibers.
5. The method for preparing the soft summer sleeping mat fabric according to the claim 4, wherein before the alginate fiber and the cotton fiber are blended, the alginate fiber needs to be modified: alginate fibers are firstly subjected to ion exchange with metal ions in an aqueous solution, and then water-soluble cross-linking agents are sprayed on the alginate fibers.
6. The method for preparing the soft mat fabric according to claim 3, wherein the composite yarn is a yarn blended by the carex meyeriana fiber and the cotton fiber.
7. The method for preparing the soft mat fabric according to claim 6, wherein the Meyer sedge fiber is subjected to degumming treatment before the Meyer sedge fiber and the cotton fiber are blended, and humidification oil supply treatment is performed after the degumming treatment is finished.
8. The preparation method of the soft mat fabric according to claim 1, wherein the single yarn of the nylon-cotton blended yarn is warp yarn with a twist of 700 twists/m, the functional yarn is weft yarn with a twist of 600 twists/m.
9. The preparation method of the soft summer sleeping mat is characterized in that: cutting the soft summer sleeping mat fabric obtained by the preparation method of the soft summer sleeping mat fabric according to any one of claims 1 to 8 into a square sheet shape, directly using the soft summer sleeping mat as a soft summer sleeping mat, not locking edges at the outer edge, but brushing uncured thermosetting material, so that the head parts of the blended yarns and the functional yarns at the outer edge are sealed in the thermosetting material.
10. The preparation method of the soft summer sleeping mat is characterized in that: placing the upper layer and the lower layer of the soft summer sleeping mat fabric obtained by the preparation method of the soft summer sleeping mat fabric according to any one of claims 1 to 8 in a facing way, coating uncured thermosetting materials at the specified position, bonding the upper layer and the lower layer together by using the thermosetting materials, taking the position coated with the thermosetting materials as a cutting position, and cutting to obtain the soft summer sleeping mat with the double-layer structure.
CN202110279847.8A 2021-03-16 2021-03-16 Soft summer sleeping mat fabric and preparation method of soft summer sleeping mat Active CN113106603B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767030A (en) * 2011-06-01 2012-11-07 上海水星家用纺织品股份有限公司 Cool Shengma fiber and flax interweaved summer sleeping mat and preparation method of summer sleeping mat
CN102772081A (en) * 2012-07-19 2012-11-14 中国人民解放军总后勤部军需装备研究所 Cool fiber/ hemp composite summer sleeping mat and manufacture method thereof
CN104958135A (en) * 2014-11-28 2015-10-07 林镇祥 Alginate blending gauze
CN107574527A (en) * 2017-08-04 2018-01-12 宁波黄古林工艺品有限公司 A kind of polymer composite fiber summer sleeping mat and preparation method thereof
CN107829153A (en) * 2017-12-11 2018-03-23 吉林工程技术师范学院 A kind of preparation method of sedge blended cloth
WO2019245093A1 (en) * 2018-06-22 2019-12-26 주식회사 지클로 Cool-feeling spun yarn comprising nylon fibers and cool-feeling fabric

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102767030A (en) * 2011-06-01 2012-11-07 上海水星家用纺织品股份有限公司 Cool Shengma fiber and flax interweaved summer sleeping mat and preparation method of summer sleeping mat
CN102772081A (en) * 2012-07-19 2012-11-14 中国人民解放军总后勤部军需装备研究所 Cool fiber/ hemp composite summer sleeping mat and manufacture method thereof
CN104958135A (en) * 2014-11-28 2015-10-07 林镇祥 Alginate blending gauze
CN107574527A (en) * 2017-08-04 2018-01-12 宁波黄古林工艺品有限公司 A kind of polymer composite fiber summer sleeping mat and preparation method thereof
CN107829153A (en) * 2017-12-11 2018-03-23 吉林工程技术师范学院 A kind of preparation method of sedge blended cloth
WO2019245093A1 (en) * 2018-06-22 2019-12-26 주식회사 지클로 Cool-feeling spun yarn comprising nylon fibers and cool-feeling fabric

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* Cited by examiner, † Cited by third party
Title
秦益民: "《高新纺织材料研究与应用丛书 海洋源生物活性纤维》", 31 August 2019 *

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