CN113104399B - Bubble pillow and preparation process thereof - Google Patents
Bubble pillow and preparation process thereof Download PDFInfo
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- CN113104399B CN113104399B CN202110525820.2A CN202110525820A CN113104399B CN 113104399 B CN113104399 B CN 113104399B CN 202110525820 A CN202110525820 A CN 202110525820A CN 113104399 B CN113104399 B CN 113104399B
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- bubble
- top cylinder
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- cutting edge
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
- B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
- B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
- B65D81/051—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric
- B65D81/052—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using pillow-like elements filled with cushioning material, e.g. elastic foam, fabric filled with fluid, e.g. inflatable elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
- B29C65/7451—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool the severing tool and the welding tool being movable with respect to one-another
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7888—Means for handling of moving sheets or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/24—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight
- B29C66/242—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours
- B29C66/2422—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical
- B29C66/24221—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being closed or non-straight said joint lines being closed, i.e. forming closed contours being circular, oval or elliptical being circular
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
- B29C66/432—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms
- B29C66/4326—Joining a relatively small portion of the surface of said articles for making tubular articles or closed loops, e.g. by joining several sheets ; for making hollow articles or hollow preforms for making hollow articles or hollow-preforms, e.g. half-shells
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/849—Packaging machines
- B29C66/8491—Packaging machines welding through a filled container, e.g. tube or bag
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention relates to the field of bubble pillow processing, in particular to a bubble pillow and a preparation process thereof, wherein the preparation process comprises the following steps: respectively placing the bubble rollers of two types to be combined on the device; intermittently driving a bubble film wound on a discharging bubble roller; cutting the two bubble films positioned on the upper layer and the lower layer after hot melting and edge sealing through extrusion; the combined and formed double-layer bubble film pillow automatically falls down to be discharged, recycled and packaged after being pushed; the bubble pillow preparation system comprises a cutting edge lower top cylinder, an upper cutting top cylinder, a variable frequency driving gear and a transmission limiting sliding seat, wherein the outer walls of the cutting edge lower top cylinder and the upper cutting top cylinder are fixedly connected with the transmission limiting sliding seat for longitudinally limiting sliding, the variable frequency driving gear controls a motor to intermittently reciprocate through a frequency converter, and two ends of the variable frequency driving gear are respectively meshed with the transmission limiting sliding seat on the upper cutting top cylinder and the cutting edge lower top cylinder through racks; the bubble pillow processed by the bubble pillow preparation process is formed by hot-melt bonding of two types of bubble films.
Description
Technical Field
The invention relates to the field of bubble pillow processing, in particular to a bubble pillow and a preparation process thereof.
Background
The bubble pillow is usually applied to transport protection of the package, but is usually used in a single layer, and is not suitable for effectively packaging objects with larger volume. The patent number 201820273418.3 discloses a folding device of a bubble pillow, which comprises a base, wherein the base is provided with two first supports which are arranged in parallel, a first driven roller and a second driven roller are rotatably connected between the two first supports, and the first driven roller is positioned right above the second driven roller; the base is also provided with two second supports which are arranged in parallel, a driving roller is rotatably connected between the second supports through a rotating shaft, the base is also provided with two third supports which are arranged in parallel, a compression roller is arranged between the third supports, the driving roller is positioned between the compression roller and a second driven roller, and the compression roller is flush with the driving roller in height; when needs carry out the fifty percent discount and handle, driving motor drives the threaded rod and rotates to drive the third support through the thread bush and remove, thereby make the compression roller remove towards the driving roller direction, the compression roller removes the in-process and can flatten the bubble pillow between first driven voller and the driving roller, accomplishes the fifty percent discount operation. But the equipment cannot automatically and quickly process the double-layer used bubble pillow.
Disclosure of Invention
The invention aims to provide a bubble pillow and a preparation process thereof, and the bubble pillow has the beneficial effect that the bubble pillow consisting of double-layer or multi-layer bubble films can be automatically and rapidly processed and produced.
The purpose of the invention is realized by the following technical scheme:
the invention aims to provide a preparation process of a bubble pillow, which comprises the following steps:
step one, respectively placing two bubble rollers in patterns to be combined on a device;
step two, intermittently driving the bubble film wound on the discharging bubble roller;
step three, cutting the two bubble films positioned on the upper layer and the lower layer after hot melting and edge sealing through extrusion;
and step four, the combined and formed double-layer bubble film pillow automatically falls down to be discharged, recycled and packaged after being pushed.
The bubble pillow preparation process uses a bubble pillow preparation system;
the bubble pillow preparation system comprises a cutting edge lower top cylinder, an upper cutting top cylinder, a variable frequency driving gear and a transmission limiting sliding seat, wherein the outer walls of the cutting edge lower top cylinder and the upper cutting top cylinder are fixedly connected with the transmission limiting sliding seat and used for longitudinally limiting sliding, the variable frequency driving gear controls a motor to intermittently reciprocate through a frequency converter, and two ends of the variable frequency driving gear are respectively meshed with the transmission limiting sliding seats on the upper cutting top cylinder and the cutting edge lower top cylinder through racks.
The upper end of the lower top cylinder of the cutting blade is provided with a cutting blade dividing groove used for shearing, combining and forming, the inner wall of the lower top cylinder of the cutting blade is provided with two hot-melting lower top plates used for hot-melting edge sealing in a sliding mode, the hot-melting lower top plates are connected on a spring shaft used for tightly sealing edges in a limiting sliding mode, and the spring shaft is fixedly connected to the lower top cylinder of the cutting blade.
And the spring shaft is sleeved with a spring for tightly propping the sealing edge, and the spring is arranged between the spring shaft and the hot-melting lower top plate.
The lower extreme fixedly connected with of going up the cutting top cylinder is used for the circular cutting edge of cutting, goes up the outer wall fixedly connected with of cutting top cylinder and is used for the upper transmission rack of back drive promotion combination.
The bubble pillow processed by the bubble pillow preparation process is formed by hot-melt bonding of two types of bubble films.
The bubble film rollers of two types are located at the positions of an upper layer and a lower layer, synchronous intermittent driving is controlled through a frequency converter, the overlapping regions of the two bubble films are overlapped all the time intermittently, then the overlapping regions of the two bubble films are simultaneously laminated inwards through synchronous extrusion from top to bottom, local hot melting edge sealing is preferentially carried out in the extrusion process, the side edge parts of the two bubble films are bonded after being hot melted, meanwhile, cutting is carried out in the continuous extrusion process, the parts with the same size are cut out for bonding and forming, a bubble pillow composed of the bubble films at two sides is formed, after extrusion cutting, the recovery process is carried out, the pushing shaft is driven to move in the reverse direction, the formed bubble pillow is extruded and pushed out, the next-step processing is convenient, meanwhile, the bubble films are conveniently and further added, and the automatic processing forming of the bubble pillow is realized.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects that the bubble pillow consisting of double-layer or multi-layer bubble films is automatically and quickly processed and produced; in the processing process, the two bubble films with the same size are combined into a bubble pillow by cutting after hot melting and pasting; can constitute the bubble pillow according to the bubble film of different style bubbles size, can adjust the combination angle according to the style of bubble film, and then produce the bubble pillow of different bubble film laminating.
Drawings
FIG. 1 is a schematic view of a pinch-grip arrangement of the present invention;
FIG. 2 is a first schematic view of the construction of the lower cartridge of the present invention;
FIG. 3 is a second schematic structural view of the lower tip cartridge of the cutting blade of the present invention;
FIG. 4 is a schematic view of the construction of the hot melt lower top plate of the present invention;
FIG. 5 is a schematic structural view of an upper cutting top barrel of the present invention;
FIG. 6 is a schematic view of the construction of a push-out center jack of the present invention;
FIG. 7 is a schematic view of the base frame of the present invention;
FIG. 8 is a first schematic structural view of a center frame of the present invention;
FIG. 9 is a second schematic structural view of the center frame of the present invention;
FIG. 10 is a first schematic structural view of the bubble film discharging assembly of the present invention;
FIG. 11 is a second schematic structural view of the bubble film discharging assembly of the present invention;
FIG. 12 is a first schematic structural view of the discharge angle adjustment of the present invention;
fig. 13 is a second structural schematic diagram of the discharge angle adjustment of the present invention.
In the figure; the film laminating machine comprises a cutting edge lower top cylinder 1, a cutting edge dividing groove 2, two hot melting lower top plates 3, a spring shaft 4, a spring 5, an upper cutting top cylinder 6, a circular cutting edge 7, an upper transmission rack 8, two hot melting upper top plates 9, a variable frequency drive gear 10, a transmission limiting sliding seat 11, a transfer transmission gear 12, an upper sliding top table 13, a central top shaft 14, an upper limiting processing frame 15, a central circular seat 16, a lower bottom seat 17, four sliding bottom tables 18, a limiting adjusting sliding block 19, a smooth groove 20, four driving film placing roller tables 21, a lower connecting circular tooth table 22 and a hand-adjusting angle drive shaft 23.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in the embodiment shown here, two types of bubble film rollers are positioned at the upper layer and the lower layer, synchronous intermittent driving is controlled through a frequency converter, so that the overlapped areas of the two bubble films are overlapped all the time intermittently, then the overlapped areas of the two bubble films are simultaneously attached inwards through synchronous up-and-down extrusion and then extruded, local hot melting edge sealing is preferentially carried out in the extrusion process, the side edge parts of the two bubble films are hot melted and then bonded, and meanwhile, the two parts with the same size are cut through cutting in the continuous extrusion process to be bonded and formed, so that the bubble pillow composed of the bubble films on two sides is formed.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in fig. 1:
through the intermittent type reciprocating drive of converter control motor, and then control drive frequency conversion drive gear 10, and then through rack toothing and the intermittent type motion that the spacing slide 11 drive of transmission made the synchronous inside and outside displacement of top cylinder 1 of cutting edge down and last cutting top cylinder 6, conveniently realize the drive of extrusion, hot melt banding and shearing, realize the combination of bubble pillow.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in fig. 2 and 3:
intermittent type reciprocating drive about through top tube 1 under the cutting edge, and then will be located the bubble chamber film jack-up of lower floor in the course of working, cutting edge cut apart groove 2 on the top tube 1 under the cutting edge, convenient cutting shaping, the heating of 3 switch on power supplies of roof under the hot melt, roof 3 makes things convenient for the two-layer bubble chamber film hot melt of local position to paste through the hot melt, roof 3 prescribes a limit to longitudinal sliding through spring shaft 4 under the hot melt, the initial position of roof 3 is higher than top tube 1 under the cutting edge under the hot melt simultaneously, convenient priority carries out the banding and pastes, be convenient for paste back cutting shaping.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in fig. 3 and 4:
the initial position of the hot-melting lower top plate 3 is higher than that of the cutting edge lower top barrel 1 through the spring 5 arranged on the spring shaft 4, the electric hot-melting lower top plate 3 and the hot-melting upper top plate 9 are preferentially attached in the extrusion process, the hot-melting lower top plate 3 and the hot-melting upper top plate 9 are conveniently and closely attached through the spring 5, and meanwhile, in the extrusion process, cutting forming is carried out after full contact; meanwhile, the spring 5 is convenient to reset after the lower hot-melt top plate 3 is displaced downwards in the extrusion cutting process, and two layers of bubble films on the inner wall of the cutting forming body are convenient to bond and combine in the cutting process.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in fig. 5:
the upper layer of bubble film is pressed down in the processing process through the intermittent reciprocating driving of the upper cutting top cylinder 6 from top to bottom, so that the circular cutting edge 7 for cutting is driven to be inserted into the cutting edge dividing groove 2 in the downward process, and simultaneously, the two layers of overlapped bubble films are cut and formed; the cut and bonded bubble pillow is made to fall through the cutting edge lower top cylinder 1.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in fig. 5:
Further optimization in conjunction with the above examples:
further this part is according to the working process of an example of a bubble pillow preparation system shown in fig. 7, 8 and 9:
through connect and pass through the bubble chamber membrane of blowing at last spacing processing frame 15 front and back both ends, through connect and pass through the bubble chamber membrane of blowing at the left and right sides both ends of last spacing processing frame 15, make the bubble chamber membrane of two-layer blowing locally overlap in last spacing processing frame 15, ejector sleeve 1 and last cutting ejector sleeve 6 all are used for the upper limit position processing frame 15 of bubble chamber membrane combination through the vertical spacing sliding connection of transmission spacing slide 11 under the cutting edge simultaneously, frequency conversion drive gear 10 also through base fixed connection on last spacing processing frame 15 and central round seat 16, make things convenient for spacing and carry out combined machining.
Further optimization in conjunction with the above examples:
further the operation of this section according to an example of a bubble pillow preparation system shown in fig. 10, 11 and 12 is:
the position of the sliding bottom table 18 is further determined through the limiting adjusting slide block 19 sliding on the outer wall of the central circular seat 16, two symmetrical sliding bottom tables 18 are fixed for facilitating angle adjustment, the other two symmetrical sliding bottom tables 18 are limited to slide, so that a bubble film on the upper layer is always fixed, the bubble film on the lower layer is fixed after combination of different angles is facilitated according to the form of internal bubbles, different-style bubble pillows are formed, and then the angle of the combined-style bubble film is adjusted.
Further optimization in conjunction with the above examples:
further this part is based on the working process of an example of a bubble pillow preparation system shown in fig. 10 and 11 and described below:
the bubble roller driven by the intermittent control of the variable frequency motor is used for driving the film releasing roller table 21 to release and recover materials, so that the intermittent processing is conveniently matched; the film-placing driving roller table 21 is convenient to replace on the sliding bottom table 18, and meanwhile, the discharged bubble film is convenient to process through the upper limiting processing frame 15; the angle-adjustable sliding bottom platform 18 of the lower-layer bubble film is rotated by adjusting the rotary hand-adjusting angle driving shaft 23 and further rotating the lower connecting circular tooth platform 22, after the angle is determined, the hand-adjusting angle driving shaft 23 is fixed through the center, and then the pattern formed by the two bubble films is determined.
Further optimization in conjunction with the above examples:
further this section is based on the working process of an example of a bubble pillow preparation system as shown in figures 10 and 11:
the air bubble pillow formed by hot-melt bonding of the air bubble films in two types can be correspondingly formed by a plurality of layers of air bubble films, so that the formed air bubble pillow is softer and has more various types.
Further optimization in conjunction with the above examples:
further, the upper cutting top cylinder 6 is meshed with and drives a transfer gear 12 through an upper transfer rack 8 to reversely drive an upper sliding top table 13 for pushing and ejecting, and longitudinally limits and slides on an upper limit machining frame 15, and a central top shaft 14 for pushing and ejecting is fixedly connected to the middle end of the upper sliding top table 13.
The working process of the part according to an example of the bubble pillow preparation system shown in fig. 5 and 6 is as follows:
after the cutting is completed, the upper cutting top cylinder 6 which moves upwards is meshed with the transmission transfer gear 12 through the upper transmission rack 8 and reversely driven to push the upper ejection sliding top table 13 to longitudinally limit and slide at the upper limiting processing frame 15, so that the central top shaft 14 on the upper sliding top table 13 downwards ejects a formed bubble pillow and falls in the central circular seat 16 to prevent blockage and influence automatic processing, and when the upper cutting top cylinder 6 moves downwards, the central top shaft 14 moves upwards in the upper cutting top cylinder 6, so that the operation is repeated.
Further optimization in conjunction with the above examples:
the number of the sliding bottom platforms 18 is four, the sliding bottom platforms 18 at the left end and the right end fix the limiting adjusting slide blocks 19 on the mandrel holder 16 through bolts, and the lower ends of the sliding bottom platforms 18 at the front end and the rear end are fixedly connected with the lower connecting circular tooth platform 22 for adjusting the angle of the bubble film.
The operation of the part according to an example of the bubble pillow preparation system shown in fig. 12 and 13 is:
the bubble film of putting membrane roller platform 21 blowing through the drive on two fixed slip bottom platforms 18 is located the upper strata, and the other is located the lower floor, and whole conveniently makes up the regulation to the bubble film of different styles, conveniently adds the bubble film roller simultaneously, because the bubble of bubble film can make different specifications, can make each bubble can more laminate through angle modulation, and the result of use can be more optimized.
Further optimization in conjunction with the above examples:
further, a discharge port is arranged in the lower base 17, and a downward slope block is arranged in the discharge port.
The working process of the part of the preparation system for bubble pillow according to the example of fig. 3 is:
the combined bubble pillow ejected by the central top shaft 14 falls on a downward slope block through the upper limiting processing frame 15, the central round base 16 and the lower base 17, so that stacking is conveniently prevented, and packaging in the next step is performed.
Further optimization in conjunction with the above examples:
further, the inner wall of the upper limiting processing frame 15 intermittently slides through two air bubble films, and the two air bubble films are respectively located at different heights of the horizontal plane.
The working process of the part according to an example of the bubble pillow preparation system shown in fig. 10 and 11 is as follows:
through to being located the bubble chamber film of co-altitude, convenient processing also makes things convenient for the regulation of angle simultaneously, avoids causing in the course of working to interfere or collide, influences the processing of whole bubble pillow and constitutes.
Further optimization in conjunction with the above examples:
further, rubber is bonded to the lower end of the center top shaft 14.
The working process of the part according to an example of the bubble pillow preparation system shown in fig. 6 is as follows:
rubber is bonded at the lower end of the central top shaft 14, so that the problem that bubbles on a bubble film collide to cause damage in the process of pushing out the bubble pillow is avoided, and the bubble pillow is effectively protected.
Claims (1)
1. The preparation process of the bubble pillow is characterized in that: the process comprises the following steps:
step one, respectively placing two bubble rollers in patterns required to be combined on a device;
step two, intermittently driving a bubble film wound on a discharging bubble roller;
step three, cutting the two bubble films positioned on the upper layer and the lower layer after hot melting and edge sealing through extrusion;
step four, the combined and formed double-layer bubble film pillow automatically falls down to be discharged, recycled and packaged after being pushed;
the bubble pillow preparation process uses a bubble pillow preparation system;
the bubble pillow preparation system comprises a cutting edge lower top cylinder (1), an upper cutting top cylinder (6), a variable frequency driving gear (10) and a transmission limiting sliding seat (11), wherein the outer walls of the cutting edge lower top cylinder (1) and the upper cutting top cylinder (6) are fixedly connected with the transmission limiting sliding seat (11) for longitudinally limiting sliding, the variable frequency driving gear (10) controls a motor to intermittently reciprocate through a frequency converter, and two ends of the variable frequency driving gear (10) are respectively meshed with the transmission limiting sliding seat (11) on the upper cutting top cylinder (6) and the cutting edge lower top cylinder (1) through a rack;
the upper end of the cutting edge lower top cylinder (1) is provided with a cutting edge dividing groove (2) for cutting, combining and forming, the inner wall of the cutting edge lower top cylinder (1) is provided with two hot-melting lower top plates (3) for hot-melting edge sealing in a sliding manner, the hot-melting lower top plates (3) are connected to a spring shaft (4) for tightly sealing edges in a limiting and sliding manner, and the spring shaft (4) is fixedly connected to the cutting edge lower top cylinder (1);
a spring (5) for tightly propping the edge sealing is sleeved on the spring shaft (4), and the spring (5) is arranged between the spring shaft (4) and the hot-melting lower top plate (3);
the lower end of the upper cutting top cylinder (6) is fixedly connected with a circular cutting edge (7) for cutting, and the outer wall of the upper cutting top cylinder (6) is fixedly connected with an upper transmission rack (8) for reversely driving and pushing the combination;
the inner wall of the upper cutting top cylinder (6) is fixedly connected with two hot-melting upper top plates (9) for hot-melting edge sealing;
the cutting edge lower top cylinder (1) and the upper cutting top cylinder (6) are longitudinally connected with an upper limiting processing frame (15) for bubble film combination in a limiting sliding mode through a transmission limiting sliding seat (11), the upper limiting processing frame (15) is fixedly connected onto a central round seat (16) for adjusting the angle of the bubble film, and the central round seat (16) is fixedly connected onto a lower base (17) for recovering the bubble film; the inner wall of the central round base (16) is communicated with an upper limiting processing frame (15) and a lower base (17);
the outer wall of the central circular seat (16) is provided with a smooth groove (20) convenient for adjusting the angle of the bubble film, a limit adjusting slide block (19) used for adjusting the bubble film is arranged in the smooth groove (20) in a sliding manner, the outer wall of the limit adjusting slide block (19) is fixedly connected with a sliding bottom table (18) used for placing the bubble film roller, and the sliding bottom table (18) is fixedly connected with a driving film placing roller table (21) wound with the bubble film through bolts;
the film placing roller table (21) is driven to be provided with a bubble roller driven by a variable frequency motor in an intermittent control mode, the lower end of the sliding bottom table (18) is fixedly connected with a lower connecting circular gear table (22) used for adjusting angles, the lower connecting circular gear table (22) is used for a manual angle adjusting driving shaft (23) used for manual adjustment through meshing transmission, and the manual angle adjusting driving shaft (23) is rotatably connected to the lower base (17).
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| CN113104399B true CN113104399B (en) | 2022-12-30 |
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| CN111531974A (en) * | 2020-05-12 | 2020-08-14 | 枣庄正奇包装科技有限公司 | Double-sided medium-free printing air bubble film and preparation device and method thereof |
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| PL2289816T3 (en) * | 2009-08-24 | 2015-04-30 | Aki Inc | Unitized package and method of making same |
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| JP2008296988A (en) * | 2007-05-31 | 2008-12-11 | Kawakami Sangyo Co Ltd | Plastic shock-absorbing air bag and manufacturing method of the same |
| TW201406612A (en) * | 2012-08-15 | 2014-02-16 | 亞比斯國際企業股份有限公司 | Continuous sealing device and stock feeding stage thereof |
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Effective date of registration: 20221207 Address after: 266000 south area of Licha Industrial Park, Jiaozhou City, Qingdao City, Shandong Province Applicant after: QINGDAO YOUMENG HOME FURNISHING TECHNOLOGY Co.,Ltd. Address before: 213001 Room 203, East Building, building 10, high tech park, Kewu Road, Xinbei District, Changzhou City, Jiangsu Province Applicant before: Cao Guifen |
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