CN113103623A

CN113103623A - Apparatus for producing is used to embryo

Info

Publication number: CN113103623A
Application number: CN202110527129.8A
Authority: CN
Inventors: 胡海波
Original assignee: Zhejiang Junsheng New Material Technology Co Ltd
Current assignee: Zhejiang Junsheng New Material Technology Co Ltd
Priority date: 2021-05-14
Filing date: 2021-05-14
Publication date: 2021-07-13

Abstract

The invention relates to a production device for an embryo, which is characterized in that: comprises a glue applying component of a rubbing and rolling component and a mould; the mould is provided with at least one forming area, the rolling component is at least provided with a rotatable rolling part, the rolling part drives materials to be rolled in the forming area and forms a blank body, and the glue applying component is used for supplying glue to the forming area or the rolling part; the invention has the beneficial effects that: automatic production is realized, the production efficiency is improved, and the consistency degree of the product quality is high.

Description

Apparatus for producing is used to embryo

Technical Field

The invention relates to the technical field of blank or part production of wool fiber artware and ornaments, in particular to a blank production device.

Background

The wool fiber handicraft (or ornament, toy, etc., the same below) is a general name of wool fiber products with decoration or artistic appreciation value, which is from life, but creates higher value than life, and is always a traditional export product of China.

At present, the manufacture of wool fiber artware mainly comprises two parts, namely, the manufacture of each part of the artware (also called as a blank of the artware, the same below) is completed, and the assembly of each part is completed, however, the manufacture of the existing part is mainly completed manually, during the manufacture process, firstly, a blank of a foam material (or other porous soft materials similar to foam) is selected, a wool fiber net (such as a wool net sheet, a chemical fiber net sheet, a cotton net sheet and the like) is utilized to wrap the blank, and a worker pricks partial fiber holes of the wool fiber net into the blank by utilizing the prickers with the barbs, so that the wool fiber net is combined with the foam blank, thereby completing the manufacture of the part;

however, in the manufacturing process, the wool fiber needs to be pricked into the foam blank by using the pricking pin, so that the structural strength and the appearance shape of the foam blank are damaged to a certain extent, the structural strength and the appearance of the blank are affected, the pricking manufacturing is very time-consuming, fingers of workers are easily damaged, and meanwhile, the final product cannot achieve the expected aesthetic property and uniformity due to inevitable unevenness of the raw materials wrapped manually.

In view of the above, it is desirable to provide a production apparatus for producing blanks (or parts).

Disclosure of Invention

In view of the disadvantages of the prior art, an object of the present invention is to provide a device for producing a green body, which is intended to solve the problems in the background art.

The technical scheme of the invention is realized as follows: the production device for the embryo is characterized by comprising a rolling component, a glue applying component and a mould; the mould is provided with at least one forming area, the rolling component is at least provided with a rotatable rolling part, the rolling part drives materials to be rolled in the forming area and forms a blank, and the glue applying component is used for supplying glue to the forming area or the rolling part.

Preferably: the mould comprises a mould body and a groove body or a cavity which is arranged on the mould body and can form a forming area, and the rolling component comprises a rolling roller which can be positioned at the groove body or the cavity and is controlled to rotate by a first driver.

Preferably: the glue application assembly includes a glue source and a nozzle for supplying glue to a forming zone or a lap.

Preferably: the device also comprises a discharging assembly, wherein the discharging assembly is at least provided with a discharging plate controlled by a second driver, and the discharging plate is used for pushing the blank on the rubbing and rolling roller to leave the rubbing and rolling roller.

Preferably: the discharging assembly further comprises a third driver for controlling the rolling roller to enter or leave the forming area, the third driver controls the rolling roller to enter the forming area during rolling, and the third driver controls the rolling roller to leave the forming area during discharging.

Preferably: the feeding device is characterized by further comprising at least one group of feeding assemblies for feeding materials to the forming area, each feeding assembly comprises at least two conveying rollers which are arranged in a gap mode and can rotate, and a feeding area is formed between every two adjacent conveying rollers.

Preferably: the feeding assembly comprises a first feeding roller group and a second feeding roller group, and the first feeding roller group and the second feeding roller group can be controlled by a fourth driver to rotate in a differential speed mode or a constant speed mode;

in the differential mode, the fourth driver controls the first feeding roller group and the second feeding roller group to rotate at different rotating speeds, and the raw material is stretched or torn off;

in the constant speed mode, the fourth driver controls the first feeding roller group and the second feeding roller group to rotate at the same rotating speed.

Preferably: the device also comprises an air supply assembly at least provided with an air supply end, wherein the air supply end is used for supplying air to the raw materials and used for straightening the raw materials and controlling the advancing direction of the raw materials.

Preferably: the gas supply end of the gas supply component can be arranged between the feeding component and the die, and at least one gas supply end is positioned on the lower side of the raw material.

Preferably: the gas supply end of gas supply subassembly has two, and is located the upside of raw materials and the downside of raw materials respectively.

The invention has the beneficial effects that:

1) the present invention uses a rolling part and a forming part to roll a certain amount of material (for example: wool fiber net, etc.) into a blank body with a specified shape, thereby greatly improving the production efficiency;

2) moreover, in order to improve the strength of the blank body, glue can be added during the rolling process, the glue can improve the solidification effect during the rolling process of the wool fiber net, and the structural strength of the blank body can be improved after the glue is hardened;

3) in addition, in order to further improve the production efficiency, the invention is also provided with a corresponding feeding assembly, and the feeding assembly is used for conveying raw materials (such as: the wool fiber net) can form a differential mode in order to ensure the twisting effect of the blank body, and in the differential mode, the front conveying roller and the rear conveying roller can stretch the wool fiber net due to different rotating speeds, so that the thickness of the wool fiber net is thinned, the twisting effect can be improved, and in addition, when the rotating speed difference value of the front conveying roller and the rear conveying roller is continuously increased, the aim of tearing off the wool fiber net can be achieved, the consistency of the shape and the size of the blank body is ensured, and the production quality is improved;

4) based on the point 3), the invention is further provided with an air supply assembly (which can be an air nozzle, the air nozzle supplies air through an air source, and the details are shown in the following embodiments), the air supply assembly supplies air to blow to the wool fiber web and straighten the wool fiber web (for example: straightening), preventing the wool fiber net from curling to influence the twisting effect, and simultaneously, in order to facilitate straightening the wool fiber net, the air supply end can be arranged at the lower side of the raw material, can drive the wool fiber net to float, ensures normal conveying, and simultaneously, the air supply end can be arranged at both the upper side and the lower side of the raw material, so that the wool fiber net can be conveyed stably.

The term "rolling" as used herein means an operation of pulling and forming a material (e.g., a web of wool) into a predetermined shape by pulling the material at any position, and the predetermined shape may be determined by the shape of a forming area, wherein the material is formed into a rotating body and the axis thereof forms a rolling hole.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural diagram of embodiment 1 of the present invention;

FIG. 2 is a cross-sectional view A-A of FIG. 1;

fig. 3 is a schematic structural diagram of embodiment 2 of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in fig. 1-2, the present invention discloses a device for producing a blank, which comprises a rolling assembly 10, a glue applying assembly 20 and a mold 30; the mold 30 has at least one forming area, the rolling assembly 10 has at least one rotatable rolling portion, the rolling portion drives the material to be rolled in the forming area and forms a blank, and the glue applying assembly 20 is configured to supply glue to the forming area or the rolling portion.

In an embodiment of the present invention, the mold 30 includes a mold body 300 and a trough 301 disposed on the mold body 300 and capable of forming a molding area, and the rolling assembly 10 includes a rolling roller 102 that can be located at the trough 301 and controlled to rotate by a first driver 101.

In a particular embodiment of the invention, the glue application assembly 20 comprises a glue source 200 and a nozzle 201 for supplying glue to the forming zone or the lap 100.

In a particular embodiment of the invention, a discharge assembly 40 is further included, said discharge assembly 40 having at least one discharge plate 420 controlled by the second actuator 410, said discharge plate 420 being adapted to push the blanks on the winding roller 102 away from the winding roller 102.

In the embodiment of the present invention, the discharging assembly 40 further includes a third driver 430 for controlling the winding roller 102 to enter or leave the forming area, the third driver 430 controls the winding roller 102 to enter the forming area during winding, and the third driver 430 controls the winding roller 102 to leave the forming area during discharging.

In the embodiment of the present invention, the rolling assembly 10, the glue applying assembly 20, the mold 30 and the discharging assembly 40 may be mounted on the frame 50, and the first driver 101, the second driver 410 and the third driver 430 are controlled by any control system.

In an embodiment of the present invention, the first driver 101 may be a plc motor, and the second driver 410 and the third driver 430 may be air cylinders.

In an embodiment of the present invention, the first driver 101 and the second driver 410 may be disposed on the mounting plate 51, and the mounting plate 51 may be controlled to ascend and descend by the third driver 430.

In an embodiment of the present invention, the glue source 200 may be a box filled with glue, and the glue in the box is sent to the nozzle 201 by a water pump, the nozzle of this embodiment may be installed on the discharging plate 420, or may be installed at any position, and the nozzle 201 may be any type of nozzle.

In an embodiment of the present invention, in order to improve the space utilization, the discharging plate 420 may be provided with a hole 420a through which the winding roller 102 passes.

Referring to fig. 1-2, the principle of this embodiment is (it should be noted that, in addition to the groove of this embodiment being a molding region, the molding region may also be provided with a cavity, and this embodiment takes the molding region as a trough body and the trough body is spherical as an example):

firstly, raw materials are tiled at the top of the die and cover the notch of the groove body, then the third driver controls the mounting plate to lift, further the rubbing and rolling roller is controlled to descend and to contact with the raw materials, part of the raw materials are pressed into the groove body, the first driver is used for controlling the rubbing and rolling roller to rotate, and the rest of the raw materials are rolled in the groove body, so that a rubbing and rolling process is completed.

Example 2 is different from example 1 in that

As shown in fig. 3, in the embodiment of the present invention, at least one set of feeding assembly 60 for feeding material to the forming area is further included, and the feeding assembly 60 includes at least two feeding rollers which are arranged at intervals and can rotate, and a feeding area is formed between adjacent feeding rollers.

In the embodiment of the present invention, the feeding assembly 60 includes a first feeding roller set 600 and a second feeding roller set 601, and the first feeding roller set 600 and the second feeding roller set 601 can be controlled by a fourth driver to rotate in a differential mode or a constant speed mode;

in the differential speed mode, the fourth driver controls the first feeding roller group 600 and the second feeding roller group 601 to rotate at different rotating speeds, and stretches or tears the raw material 7;

in the constant velocity mode, the fourth driver controls the first feed roller group 600 and the second feed roller group 601 to rotate at the same rotational speed.

In the embodiment of the present invention, the apparatus further comprises a gas supply assembly 80 having at least one gas supply end, wherein the gas supply end 80 is used for supplying gas to the raw material 7 and for straightening the raw material 7 and controlling the advancing direction of the raw material 7.

In an embodiment of the present invention, the gas supply end of the gas supply assembly 80 may be disposed between the feeding assembly 60 and the mold, and at least one gas supply end is located at the lower side of the raw material.

In the embodiment of the present invention, the gas supply assembly 80 has two gas supply ends, which are respectively located at the upper side of the raw material and the lower side of the raw material.

In an embodiment of the present invention, the air supply assembly 80 may be an air pump 800 and an air nozzle 801.

In a particular embodiment of the invention, the air jets 801 may be oriented toward the forming zone and serve to smooth the stock material 7 on the side of the forming zone away from the conveyor rolls.

In the embodiment of the present invention, the first feed roller group 600 includes two first feed rollers 600a controllable by a fourth driver, and the second feed roller group 601 includes two second feed rollers 601a controllable by the fourth driver.

Referring to fig. 3, the principle of the present embodiment may be:

in the present embodiment, a differential mode and a constant speed mode (production efficiency can be further improved) are provided, the constant speed mode being: a fourth driver (which can be a plc motor) is used for controlling the conveying rollers to rotate and driving the raw materials to move to the forming area, and in the moving process, the fourth driver can control the first conveying roller and the second conveying roller to operate in a differential mode, and when the rotation speeds of the first conveying roller and the second conveying roller are different, the raw materials are stretched, so that the thickness of the raw materials is thinned, and further the twisting effect on the raw materials can be ensured (for example, the twisting and rolling compactness of thin raw materials is higher than that of thick raw materials);

moreover, when the amount of the raw material conveyed reaches the standard, the difference between the rotation speeds of the two conveying rollers (i.e. the first conveying roller and the second conveying roller) continues to become large (including that one of the conveying rollers stops rotating, the other conveying roller rotates in the reverse direction, or one conveying roller rotates in the forward direction, the other conveying roller rotates in the reverse direction, and one conveying roller rotates in the forward direction, and the other conveying roller stops rotating), so that the raw material can be torn off by the two conveying rollers, and the method is more detailed: the first feeding roller group has a first rotating speed, the second feeding roller group has a second rotating speed, and the first rotating speed is greater than the second rotating speed in the differential speed mode;

it should be noted that:

the air nozzle can spray air to the raw material at the forming area and is used for carding the raw material with the twisting roll, wherein the carding includes but is not limited to straightening the raw material, and the purpose of the air nozzle is to ensure the normal twisting of the raw material by the twisting roll.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims

1. The utility model provides an apparatus for producing is used to embryo which characterized in that: comprises a rolling component (10), a glue applying component (20) and a mould (30); the mould (30) is provided with at least one forming area, the rolling component (10) is provided with at least one rotatable rolling part, the rolling part drives materials to be rolled in the forming area and forms a blank, and the glue applying component (20) is used for supplying glue to the forming area or the rolling part.

2. The apparatus for producing a green body according to claim 1, wherein: the mould (30) comprises a mould body (300) and a groove body (301) which is arranged on the mould body (300) and can form a forming area, and the rubbing and rolling assembly (10) comprises a rubbing and rolling roller (102) which can be positioned at the groove body (301) and is controlled to rotate by a first driver (101).

3. The apparatus for producing a green body according to claim 2, wherein: the glue application assembly (20) comprises a glue source (200) and a nozzle (201) for supplying glue to a forming zone or a lap (100).

4. The apparatus for producing a green body according to any one of claims 1 to 3, wherein: and a discharge assembly (40), wherein the discharge assembly (40) is provided with at least one discharge plate (420) controlled by a second driver (410), and the discharge plate (420) is used for pushing the blanks on the rolling roller (102) to leave the rolling roller (102).

5. The apparatus for producing a green body according to claim 4, wherein: the discharging assembly (40) further comprises a third driver (430) for controlling the winding roller (102) to enter or leave the forming area, the third driver (430) controls the winding roller (102) to enter the forming area during winding, and the third driver (430) controls the winding roller (102) to leave the forming area during discharging.

6. The apparatus for producing a green body according to any one of claims 1 to 3, wherein: the forming device is characterized by further comprising at least one group of feeding assemblies (60) used for feeding materials to the forming area, wherein each feeding assembly (60) comprises at least two conveying rollers which are arranged in a gap mode and can rotate, and a feeding area is formed between every two adjacent conveying rollers.

7. The apparatus for producing an embryo according to claim 6, wherein: the feeding assembly (60) comprises a first feeding roller group (600) and a second feeding roller group (601), and the first feeding roller group (600) and the second feeding roller group (601) can be controlled by a fourth driver to rotate in a differential speed mode or a constant speed mode;

in the differential speed mode, the fourth driver controls the first feeding roller group (600) and the second feeding roller group (601) to rotate at different rotating speeds, and stretches or tears off the raw material (7);

in the constant speed mode, the fourth driver controls the first feed roller group (600) and the second feed roller group (601) to rotate at the same rotational speed.

8. The apparatus for producing an embryo according to claim 6, wherein: the device is characterized by further comprising an air supply assembly (80) at least comprising an air supply end, wherein the air supply end (80) is used for supplying air to the raw materials (7) and used for straightening the raw materials (7) and controlling the advancing direction of the raw materials (7).

9. The apparatus for producing an embryo according to claim 8, wherein: the gas supply end of the gas supply component (80) can be arranged between the feeding component (60) and the die, and at least one gas supply end is positioned on the lower side of the raw material.

10. The embryo production device according to claim 9, wherein: the gas supply ends of the gas supply assembly (80) are two and are respectively positioned on the upper side of the raw material and the lower side of the raw material.