CN113103572B - Large-format digital projection type photo-curing 3D printer - Google Patents
Large-format digital projection type photo-curing 3D printer Download PDFInfo
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- CN113103572B CN113103572B CN202110294155.0A CN202110294155A CN113103572B CN 113103572 B CN113103572 B CN 113103572B CN 202110294155 A CN202110294155 A CN 202110294155A CN 113103572 B CN113103572 B CN 113103572B
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- moving mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/124—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified
- B29C64/129—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask
- B29C64/135—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using layers of liquid which are selectively solidified characterised by the energy source therefor, e.g. by global irradiation combined with a mask the energy source being concentrated, e.g. scanning lasers or focused light sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/245—Platforms or substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/30—Auxiliary operations or equipment
- B29C64/386—Data acquisition or data processing for additive manufacturing
- B29C64/393—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
- B33Y50/02—Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention relates to a large-format digital projection type photo-curing 3D printer. Comprising the following steps: a base; the first moving mechanism is arranged on the base; the second moving mechanism is arranged on the first moving mechanism and can move in the X direction through the first moving mechanism; the mounting bracket is arranged on the second moving mechanism, can move in the Y direction through the second moving mechanism and can move in the X direction along with the second moving mechanism through the first moving mechanism; the digital light projector is arranged on the bottom surface of the inner cavity of the mounting bracket; the notch of the resin groove is upwards arranged at the top of the mounting bracket, a rectangular boss is arranged in the center of the upper surface of the bottom of the resin groove, and a release film is plated on the surface of the rectangular boss; the third moving mechanism is vertically arranged on the base; and the printing platform is arranged on the third moving mechanism, and can move in the Z direction through the third moving mechanism, wherein the X direction, the Y direction and the Z direction are mutually perpendicular.
Description
Technical Field
The invention relates to the technical field of 3D printing, in particular to a large-format digital projection type photo-curing 3D printer.
Background
The photocuring molding process which is used for realizing commercialized application in a 3D printing system at the earliest time has the characteristics of high molding precision and high molding speed, and has wider application potential along with the continuous abundance of composite photosensitive resins such as ABS, heat-resistant resin, ceramic resin and the like in recent years. The digital light projection forming (digital light processing, digital light) can complete the forming of the cross section outline of a part by one-time projection, has the advantages of high forming speed, high precision, high surface smoothness and the like, and is widely applied to industries such as precision casting, aerospace, biomedical treatment and the like. The constrained digital light projection molding is an important research and development direction because of the characteristics of high material utilization rate, small deformation of a workpiece, simple equipment structure and the like.
The main problems existing at present in the constraint digital light projection molding are as follows: (1) Limited by the projection size of the digital light projector, it is difficult to complete large area print jobs; (2) Excessive peel force when the cured layer is separated from the constraining substrate can cause printing defects and failure of the printing process, thereby reducing printing efficiency and process reliability, and the problem of peeling of the cured layer is further exacerbated by large-area printing. Aiming at the problem of limited printing area, researchers propose to adopt a plurality of digital light projectors to project simultaneously, control the mask images projected by the digital light projectors on the surface of liquid resin to be spliced seamlessly, improve the printing area, but the number of the projectors is increased along with the increase of the printing area, so that the printing cost is too high, and engineering application is difficult to realize; researchers have also proposed using a single projector to achieve large area printing by controlling the relative movement between the resin bath, projector, print pallet. However, in the constraint digital photo-molding, the peeling force of the cured layer from the substrate increases sharply with the printing area, and the current large-area digital photo-printer does not mention the process reliability problem caused by the peeling force of the cured layer. In addition, in the scheme using a single projector, the problem of printing accuracy caused by the problem of motion synchronization and the problem of parallelism of the projector and the resin tank also need to be solved.
Accordingly, there is a need to improve one or more problems in the related art as described above.
It is noted that this section is intended to provide a background or context for the embodiments of the invention that are recited in the claims. The description herein is not admitted to be prior art by inclusion in this section.
Disclosure of Invention
The present invention is directed to a large format digital projection type photo-curing 3D printer that, at least in part, overcomes one or more of the problems due to the limitations and disadvantages of the related art.
The invention firstly provides a large-format digital projection type photo-curing 3D printer, which comprises the following components:
a base;
the first moving mechanism is arranged on the base;
a second moving mechanism mounted on the first moving mechanism, and movable in the X direction by the first moving mechanism;
the mounting bracket is arranged above the second moving mechanism, can move in the Y direction through the second moving mechanism and can move in the X direction along with the second moving mechanism through the first moving mechanism;
the digital light projector is arranged on the bottom surface of the inner cavity of the mounting bracket;
the notch of the resin groove is upwards arranged at the top of the mounting bracket, a rectangular boss is arranged in the center of the upper surface of the bottom of the resin groove, and a release film is plated on the surface of the rectangular boss;
the third moving mechanism is vertically arranged on the base;
and the printing platform is arranged on the third moving mechanism, and can move in the Z direction through the third moving mechanism, wherein the X direction, the Y direction and the Z direction are mutually perpendicular.
In one embodiment of the disclosure, the digital light projector is mounted on the bottom surface of the inner cavity of the mounting bracket through the leveling device.
In one embodiment of the disclosure, the leveling device comprises a leveling plate and a leveling screw, wherein the leveling plate is installed on the bottom surface of the inner cavity of the mounting bracket through the leveling screw, and the inclination of the leveling plate is adjusted through adjusting the height of the leveling screw.
In an embodiment of the disclosure, the height of the rectangular boss is 0.2mm-1mm.
In one embodiment of the present disclosure, the first moving mechanism includes a first motor and an X-direction screw assembly; the second moving mechanism comprises a second motor and a Y-direction screw rod assembly; the third moving mechanism comprises a first motor and a Z-direction screw rod assembly.
The technical scheme provided by the invention can comprise the following beneficial effects:
1) The upper surface of the bottom of the resin tank is provided with a rectangular boss, and a release film is plated on the rectangular boss, so that the problem of process reliability caused by overlarge stripping force of a large-area printing curing layer is solved;
2) The resin tank and the digital light projector are fixed on the same bracket to synchronously move, so that printing errors caused by the relative movement of the projector and the resin tank are eliminated;
3) The leveling device is arranged at the bottom of the digital light camera, so that the parallelism between the digital light projector and the bottom of the resin tank is ensured to meet the requirement.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the disclosure and together with the description, serve to explain the principles of the disclosure. It will be apparent to those of ordinary skill in the art that the drawings in the following description are merely examples of the disclosure and that other drawings may be derived from them without undue effort.
FIG. 1 shows a schematic structural diagram of a large-format digital projection type photo-curing 3D printer in an embodiment of the invention;
fig. 2 shows a schematic diagram of a large-format digital projection type photo-curing 3D printer resin tank in an embodiment of the present invention.
Detailed Description
Example embodiments will now be described more fully with reference to the accompanying drawings. However, the exemplary embodiments may be embodied in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
The embodiment of the invention firstly provides a large-format digital projection type photo-curing 3D printer. Referring to fig. 1 and 2, the large format digital projection type photo-curing 3D printer may include: a base 100, a first moving mechanism 101, a second moving mechanism 102, a mounting bracket 103, a digital light projector 104, a resin tank 105, a third moving mechanism 106, and a printing platform 107; the first moving mechanism 101 is mounted on the base 100; the second moving mechanism 102 is mounted on the first moving mechanism 101, and is movable in the X direction by the first moving mechanism 101; the mounting bracket 103 is mounted on the second moving mechanism 102, can move in the Y direction through the second moving mechanism 102 and can move in the X direction along with the second moving mechanism 102 through the first moving mechanism 101; the digital light projector 104 is arranged on the bottom surface of the inner cavity of the mounting bracket 103; the notch of the resin groove 105 is upwards arranged at the top of the mounting bracket 103, and a rectangular boss is arranged in the center of the upper surface of the bottom of the resin groove 105; the third moving mechanism 106 is vertically installed above the base 100; the printing platform 107 is mounted on the third moving mechanism 106, and is movable in the Z direction by the third moving mechanism 106, wherein the X direction, the Y direction, and the Z direction are perpendicular to each other. Specifically, the rectangular boss is plated with a release film, the size of the rectangular boss is slightly larger than one exposure breadth, namely, four sides of the rectangular boss are 2mm larger than four sides of one exposure breadth, so that when the printing platform ascends, only one solidifying layer with the breadth area is adhered to the upper surface of the rectangular boss in the resin groove in the solidifying layer stripping process, liquid resin with a certain thickness is arranged between solidifying layers of other three breadth and the resin groove, and negative pressure suction force is basically negligible, thereby greatly reducing stripping force of the solidifying layer from the resin groove.
The working principle of the large-format digital projection type photo-curing 3D printer is as follows: (1) The segmented two-dimensional image is further segmented and imaged, and the segmented image is recorded as an image 1, an image 2, an image 3 and an image 4 from left to right and from top to bottom respectively for convenience of explanation; (2) Moving the digital light projector 104 to the printing position and exposing the image 1 by the first moving mechanism 101 and the second moving mechanism 102; (3) Feeding back the position information projected by the digital light projector 104 to the computer; (4) calculating the position of the exposure image 2 to be moved; (5) Moving the digital light projector 104 to the printing position and exposing the image 2 by the first moving mechanism 101 and the second moving mechanism 102; (6) Feeding back the position information projected by the digital light projector 104 to the computer; (7) calculating the position of the exposure image 3 to be moved; (8) Moving the digital light projector 104 to the printing position and exposing the image 3 by the first moving mechanism 101 and the second moving mechanism 102; (9) Feeding back the position information projected by the digital light projector 104 to the computer; (10) calculating the position of the exposure image 4 to be moved; (11) Moving the digital light projector 104 to the printing position and exposing the image 4 by the first moving mechanism 101 and the second moving mechanism 102; (12) Feeding back the position information projected by the digital light projector to a computer; (13) The third moving mechanism 106 controls the printing platform 107 to move along the Z axis, completes the curing of one section of the part and peels off the resin tank, and repeats steps 1 to 13 until printing is completed.
The large-format digital projection type photo-curing 3D printer is characterized in that the upper surface of the bottom of the resin tank 105 is provided with a rectangular boss, and a release film is plated on the rectangular boss, so that the process reliability problem caused by overlarge stripping force of a large-area printing curing layer is solved; the resin groove 105 and the digital light projector 104 are fixed on the same mounting bracket 103 to synchronously move, so that printing errors caused by the problem of relative movement between the digital light projector 104 and the resin groove 105 are eliminated.
In one embodiment of the present disclosure, the digital light projector 104 is mounted on the bottom surface of the inner cavity of the mounting bracket 103 through the leveling device 108. Specifically, the leveling device 108 is installed at the bottom of the digital light camera 104, so that the parallelism between the digital light projector 104 and the bottom of the resin tank 105 is ensured to meet the requirement
In one embodiment, the leveling device 108 includes a leveling plate and a leveling screw, the leveling plate is mounted on the bottom surface of the inner cavity of the mounting bracket by the leveling screw, and the slope of the leveling plate is adjusted by adjusting the height of the leveling screw.
In one embodiment, the rectangular boss has a height of 0.2mm to 1mm.
In one embodiment, the release film is a polydimethylsiloxane film. Specifically, the polymerization inhibition effect of the permeated oxygen in the polydimethylsiloxane film on the resin can exist an uncured liquid resin thin layer on the surface of the polydimethylsiloxane film, so that the effect of lubricating oil can be achieved in the transverse movement process of printing different breadth on one section, and the transverse shearing force is obviously reduced.
In one embodiment, the digital light projector 104 has a transmitted light wavelength of 405nm, an exposure uniformity of 85% or more, an accuracy of 50 μm, a distortion of < 0.8%, and a maximum projection width of 131.2mm×82mm.
In one embodiment, the first moving mechanism 101 includes a first motor and an X-direction screw assembly; the second moving mechanism 102 comprises a second motor and a Y-direction screw assembly; the third movement mechanism 106 includes a first motor and a Z-direction lead screw assembly.
The large-format digital projection type photo-curing 3D printer is characterized in that the upper surface of the bottom of the resin tank 105 is provided with a rectangular boss, and a release film is plated on the rectangular boss, so that the process reliability problem caused by overlarge stripping force of a large-area printing curing layer is solved; the resin groove 105 and the digital light projector 104 are fixed on the same mounting bracket 103 to synchronously move, so that printing errors caused by the problem of relative movement between the digital light projector 104 and the resin groove 105 are eliminated.
It is to be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like in the above description are directional or positional relationships as indicated based on the drawings, merely to facilitate description of embodiments of the invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting embodiments of the invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless explicitly defined otherwise.
In the embodiments of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and include, for example, either permanently connected, removably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In embodiments of the invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, or may include both the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Further, one skilled in the art can engage and combine the different embodiments or examples described in this specification.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
Claims (1)
1. A large format digital projection type photo-curing 3D printer, comprising:
a base;
the first moving mechanism is arranged on the base;
a second moving mechanism mounted on the first moving mechanism, and movable in the X direction by the first moving mechanism;
the mounting bracket is arranged above the second moving mechanism, can move in the Y direction through the second moving mechanism and can move in the X direction along with the second moving mechanism through the first moving mechanism;
the digital light projector is arranged on the bottom surface of the inner cavity of the mounting bracket;
the notch of the resin groove is upwards arranged at the top of the mounting bracket, a rectangular boss is arranged in the center of the upper surface of the bottom of the resin groove, a release film is plated on the surface of the rectangular boss, and the height of the rectangular boss is 0.2mm-1mm;
the third moving mechanism is vertically arranged on the base;
the printing platform is arranged on the third moving mechanism and can move in the Z direction through the third moving mechanism, wherein the X direction, the Y direction and the Z direction are mutually perpendicular;
the digital light projector is arranged on the bottom surface of the inner cavity of the mounting bracket through a leveling device;
the leveling device comprises a leveling plate and a leveling screw, wherein the leveling plate is arranged on the bottom surface of the inner cavity of the mounting bracket through the leveling screw, and the inclination of the leveling plate is adjusted through adjusting the height of the leveling screw;
the first moving mechanism comprises a first motor and an X-direction screw rod assembly; the second moving mechanism comprises a second motor and a Y-direction screw rod assembly; the third moving mechanism comprises a first motor and a Z-direction screw rod assembly.
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CN113103572B true CN113103572B (en) | 2023-06-09 |
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CN204547081U (en) * | 2015-03-12 | 2015-08-12 | 上海联泰三维科技有限公司 | Based on the photocuring 3 D-printing device of projection |
CN105599310A (en) * | 2016-03-02 | 2016-05-25 | 南京增材制造研究院发展有限公司 | Light-intensity-adjustable photocuring three-dimensional printing device and method based on projection |
CN108501362A (en) * | 2017-02-28 | 2018-09-07 | 西安科技大学 | A kind of mechanism system and method for face exposure rapid shaping |
CN107283825A (en) * | 2017-06-23 | 2017-10-24 | 壹千零壹号泰州自动化科技有限公司 | A kind of quick 3D printing method of large format based on DLP photocurings and printing device |
CN109397688A (en) * | 2018-11-15 | 2019-03-01 | 嘉兴善维机电有限公司 | DLP photocuring photosensitive resin 3D printer |
CN109822891B (en) * | 2019-03-13 | 2023-09-08 | 重庆摩方科技有限公司 | High-precision large-format stereoscopic projection 3D printing system and printing method thereof |
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