CN113098380A - Single-glass assembly frame structure suitable for photovoltaic single-glass assembly and installation process - Google Patents
Single-glass assembly frame structure suitable for photovoltaic single-glass assembly and installation process Download PDFInfo
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- CN113098380A CN113098380A CN202110378630.2A CN202110378630A CN113098380A CN 113098380 A CN113098380 A CN 113098380A CN 202110378630 A CN202110378630 A CN 202110378630A CN 113098380 A CN113098380 A CN 113098380A
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- 239000000741 silica gel Substances 0.000 claims description 7
- 229910002027 silica gel Inorganic materials 0.000 claims description 7
- 238000004806 packaging method and process Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 6
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Abstract
The invention provides a single glass assembly frame structure suitable for a photovoltaic single glass assembly and an installation process, the single glass assembly frame structure comprises a plurality of frames I and a plurality of frames II, the frames I comprise C-shaped panels, the frames I and the frames II are sequentially connected through a plurality of locks to form a rectangular frame, under the condition that a C surface is met, the cost is reduced, the weight is reduced, the function is enhanced, the material of the rectangular frame is changed into 6005-T6, the rigidity of the frames is increased, and the technical problem that the supporting force of the assembly frame structure is ensured to be large enough and the assembly frame structure is developed towards the direction of light weight in the background technology is solved.
Description
Technical Field
The invention relates to the technical field of solar energy, in particular to a single-glass assembly frame structure suitable for a photovoltaic single-glass assembly and an installation process.
Background
Solar energy is the most abundant renewable energy source, and has unique advantages and great development and utilization potential. Solar cells have been receiving increasing attention as renewable, environmentally friendly energy sources. The application of solar energy has developed in recent years from conventional photovoltaic power plants to rooftop distributed power plants, and therefore there is a need for lighter development of photovoltaic modules.
The subassembly frame mainly provides sufficient mechanical strength for the subassembly, and the support assembly takes place too big deformation easily under the condition of loading, in order to guarantee photovoltaic module's normal work, consequently guarantees that subassembly frame structure holding power is enough big and to the development of the direction of lightweight be the technical problem that technical staff in this field need solve.
Disclosure of Invention
The invention discloses a single-glass assembly frame structure suitable for a photovoltaic single-glass assembly, which aims to solve the technical problem of ensuring that the supporting force of the assembly frame structure is large enough and the assembly frame structure is developed towards a light weight direction in the background art.
Preferably, the material of the rectangular frame is 6005-T6.
Preferably, the number of the first frame is two, the number of the second frame is two, the number of the locking angles is four, the length of the first frame is greater than that of the second frame, and the first frame and the second frame are symmetrically distributed respectively.
Preferably, the first frame further comprises a first installation block, the first installation block is arranged at the rear end of the C panel, the left side and the right side of the C panel are symmetrically provided with ground mark engraving marks, the first installation block comprises a first locking angle groove and a first single glass groove, the first locking angle groove is arranged at the right end of the first single glass groove, the left side and the right side of the first locking angle groove are symmetrically provided with a plurality of first protruding blocks, one side of the first single glass groove is provided with a first fixture block, and the first fixture block is in contact with the vertical end of the photovoltaic single glass assembly and is used for clamping the first single glass groove with the vertical end of the photovoltaic single glass assembly;
the frame II comprises a corner locking groove II and a single glass groove II, the corner locking groove II is arranged at the right end of the single glass groove II, a plurality of bumps II are symmetrically arranged on the left side and the right side of the corner locking groove II, a fixture block II is arranged on one side of the single glass groove II, and the fixture block II is in contact with the horizontal end of the photovoltaic single glass assembly and is used for clamping the single glass groove II with the horizontal end of the photovoltaic single glass assembly;
the lock angle includes connecting block one and connecting block two, connecting block one sets up with connecting block two is perpendicular, the equipartition is equipped with a plurality of draw-in grooves and sawtooth on connecting block one and the connecting block two, connecting block one is vertical end, sawtooth on the connecting block one with the contact of lock angle groove draw-in groove on the connecting block one with lug one is connected and is used for with connecting block one with a lock angle groove joint, connecting block two is the horizontal end, sawtooth on the connecting block two with two contacts of lock angle groove draw-in groove on the connecting block two with lug two is connected and is used for with connecting block two and two joints of lock angle groove, a connecting block symmetry sets up the left and right sides of frame one, two symmetries of connecting block set up the left and right sides of frame two.
Preferably, the height of C panel is 30mm, the notch width in single glass groove one and single glass groove two is 4.8mm, the structure size of single glass groove one and single glass groove two, lock angle groove one and lock angle groove two is the same completely.
Preferably, still include a protection device, protection device detachable sets up the corner of rectangle frame, protection device includes:
the protective shell I is a vertical end, two third cavities are uniformly distributed in the left side of the protective shell I from top to bottom, two first sockets are uniformly distributed in the front end of the protective shell I from top to bottom, the first sockets are communicated with the third cavities, and a first mounting groove is formed in the right end of the protective shell I;
the second protective shell is perpendicular to the first protective shell, the second protective shell is a horizontal end, a second mounting groove is formed in the right side of the second protective shell, the second mounting groove is communicated with the first mounting groove, and the second mounting groove and the first mounting groove are used for being connected with the rectangular frame;
the protection block is arranged inside the third cavity, limiting grooves are symmetrically formed in the front end of the protection block from top to bottom, the limiting grooves are connected with limiting blocks in a sliding mode, a second rack is fixedly arranged at the upper ends of the limiting blocks, the second rack is meshed with a second gear, the second gear is rotatably connected with the front end face and the rear end face of the third cavity, a plurality of second sockets are uniformly distributed in the circumferential direction at the front ends of the second gear, and the first sockets are communicated with the second sockets;
a spring V is fixedly arranged inside the movable block, the spring V is sleeved on a support rod, the support rod is fixedly arranged at the right end of the limiting block, the movable block penetrates through the side end of the third cavity and is fixedly connected with a mounting plate, the mounting plate is fixedly connected with a wheel seat, and the mounting plate and the wheel seat are arranged inside the mounting groove I;
a roller, the roller and the roller; the wheel seat rotates to be connected, gyro wheel front end circumference equipartition is equipped with a plurality of contact blocks, per two fixedly between the contact block be provided with spring six.
Preferably, the method further comprises the following steps:
the first force sensor is as follows: a first force sensor is arranged in the weight measuring layer and used for detecting contact force between the straight end of the second connecting block and the second lock angle groove;
and a second force sensor: a force measuring layer is arranged on any side surface of the first frame, the force measuring layer is of a circular structure, and a force sensor II is arranged in the force measuring layer and used for detecting impact force applied to the first frame under the condition of load experiment testing;
an alarm device I: the first alarm is arranged on the second frame;
and a second alarm: the second alarm is arranged on the first frame;
a controller: the controller is electrically connected with the first force sensor, the second force sensor, the first alarm and the second alarm;
the controller controls the first alarm and the second alarm to work based on the first force sensor and the second force sensor, and the method comprises the following steps:
step 1: the controller calculates a retention value between the second sawtooth lock angle groove according to the detection value of the first force sensor and a formula (1), and if the calculated retention value between the second sawtooth lock angle groove is smaller than 0, the controller controls the first alarm to give an alarm;
wherein F is the retention value between the saw teeth and the second locking angle groove, F is the preset retention force between the saw teeth and the second locking angle groove, F1Is the detection value of the first force sensor, c is the width of the second connecting block, h1Is the height of the first mounting groove h2The height of the second connecting block is s is the width of the second sawtooth and the second locking angle groove, mu1The elastic modulus of the second connecting block is mu2Elastic modulus of frame two, v1Poisson ratio v of connecting block two2The Poisson ratio of the frame II is defined, and A is the contact area of the sawteeth and the locking angle groove II;
step 2: the controller calculates a safety value of the first frame according to a detection value of the second force sensor and a formula (2), and if the calculated safety value of the first frame is smaller than 0, the controller controls the second alarm to give an alarm;
wherein P is the safety value of the first frame, P is the preset load of the first frame, B is the width of the first frame, r is the radius of the force measuring layer, t is the height of the first frame, E is the bending strength of the first frame, and F2The detected value of the force sensor II is beta, and the stress concentration coefficient is beta; l is the length of the frame one, A1The area of the force measurement layer.
Preferably, the installation process of the single-glass assembly frame structure suitable for the photovoltaic single-glass assembly comprises the following steps of:
and 5, attaching waterproof tapes between the outer frame and the glass plate and between the outer frame and the anti-aging back plate, attaching adhesive tape layers along the frame of the photovoltaic single-glass assembly by using the adhesive tape attaching device, partially attaching the adhesive tape layers to the frame, partially attaching the adhesive tape layers to the panel of the photovoltaic single-glass assembly, and finally detecting and packaging finished products.
Preferably, the tape application device includes:
the left side of the mounting block is fixedly connected with a first rotating shaft, the first rotating shaft penetrates through the lower side of a first supporting plate and is fixedly connected with a first motor, the first motor is fixedly connected with the first supporting plate, a first cavity is formed in the mounting block, a telescopic opening is formed in the right end of the mounting block, and the first cavity is communicated with the telescopic opening;
the telescopic end of the hydraulic cylinder penetrates through the lower side of the second support plate and is rotatably connected with a telescopic block, the first support plate and the second support plate are symmetrically distributed on the left side and the right side, the right end of the telescopic block is slidably connected with the upper side and the lower side of the telescopic opening, the left side of the right end of the telescopic block is fixedly connected with a first spring, the first spring is fixedly connected with a partition plate, and the partition plate is fixedly arranged at the joint of the first cavity and the telescopic opening;
the first gear is rotatably connected with the front end and the rear end of the first cavity, the first gear is meshed with a first rack, the first rack is fixedly arranged at the lower end of the left side of the telescopic block, left gear teeth of the first gear are slidably connected with a first sliding groove through a sliding shaft, the first sliding groove is arranged at the upper end of a first connecting block, the first connecting block penetrates through the lower end of the mounting block, right gear teeth of the first gear are slidably connected with a second sliding groove through a sliding shaft, the second sliding groove is arranged at the upper end of the second connecting block, and the second connecting block penetrates through the upper end of the mounting block;
the first attaching plate is fixedly connected with the first connecting block, a second spring is fixedly connected to the upper side of the first attaching plate, the second spring is fixedly connected with the lower end of the mounting block, the left side and the right side of the lower end of the first attaching plate are symmetrically provided with first adhesive tape grooves, and the upper side and the lower side of the lower end of the first attaching plate are symmetrically provided with second adhesive tape grooves;
the left side and the right side of the upper end of the first attaching plate are symmetrically provided with a third adhesive tape groove, and the upper side and the lower side of the upper end of the first attaching plate are symmetrically provided with a fourth adhesive tape groove;
the fixing plates are symmetrically arranged on the upper sides of the first supporting plate and the second supporting plate and are fixedly connected with a second rotating shaft, the second rotating shaft penetrates through the first supporting plate and the second supporting plate and is fixedly connected with a second motor, and the second motor is fixedly connected with the first supporting plate and the second supporting plate respectively;
the fixing blocks are uniformly distributed on the surface of the fixing plate, a second cavity is formed in the fixing blocks, a third sliding groove is formed in the upper end of each fixing block, a fourth spring is fixedly arranged in the second cavity and fixedly connected with a pressing block, the lower end of the pressing block is slidably connected with two side walls of the second cavity, and the upper end of the pressing block is slidably connected with the third sliding groove;
the grip block, the grip block with briquetting fixed connection, the grip block is equipped with the recess, the recess with the rectangle frame is connected, the left and right sides symmetry of grip block is equipped with the dwang, dwang upper end fixedly connected with operation cap, the middle part of dwang is the helicitic texture, the upper and lower two of dwang are the cylinder structure, the screw thread part of dwang is connected with the elevator, the lateral wall sliding connection of elevator and recess, fixedly connected with grip block between the left and right sides elevator, the upper and lower cylinder part fixedly connected with bearing's of dwang inner circle part, the outer lane part symmetry of bearing sets up the upper and lower both sides of grip block.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the framework of the present invention;
FIG. 3 is a side view of the frame of the present invention;
FIG. 4 is a structural diagram of a second frame of the present invention;
FIG. 5 is a side view of the frame of the present invention;
FIG. 6 is a schematic view of the lock corner structure of the present invention;
FIG. 7 is a schematic view of the connection between the second frame and the locking corner of the present invention;
FIG. 8 is a schematic view of a tape application device according to the present invention;
FIG. 9 is a schematic view of the mounting block structure of the present invention;
FIG. 10 is a schematic view of a gear connection structure of the present invention;
FIG. 11 is a top view of the tape application apparatus of the present invention;
FIG. 12 is a schematic view of a fixing block according to the present invention;
FIG. 13 is a schematic view of a clamping block structure according to the present invention;
FIG. 14 is a schematic structural view of a second attachment plate of the present invention;
FIG. 15 is a schematic view of a first embodiment of the attaching plate of the present invention;
FIG. 16 is a schematic view of the protection device of the present invention;
FIG. 17 is a top view of the protective device of the present invention;
FIG. 18 is a schematic view of the internal structure of the third cavity according to the present invention;
FIG. 19 is a schematic view of the roller structure of the present invention.
In the figure: 1. a first frame; 101. c, a panel; 102. a first mounting block; 103. a corner locking groove I; 1031. a first bump; 104. a single glass groove I; 1041. a first clamping block; 2. a second frame; 201. a second clamping block; 202. a second single glass groove; 203. a corner locking groove II; 204. a second bump; 3. marking the grounding mark; 4. locking the corner; 401. a first connecting block; 402. a second connecting block; 403. a card slot; 404. saw teeth; 5. a first support plate; 501. a second support plate; 6. a second motor; 601. a second rotating shaft; 7. a rectangular frame; 701. a vertical end of the photovoltaic single glass assembly; 702. the horizontal end of the photovoltaic single-glass assembly; 8. a hydraulic cylinder; 801. a telescopic end; 9. a first motor; 901. rotating a first shaft; 10. attaching the first plate; 1001. a second spring; 1002. the rubber belt is provided with a first groove; 1003. a second rubber belt groove; 11. a second attaching plate; 1101. a third spring; 1102. a third rubber belt groove; 1103. a fourth rubber belt groove; 12. a first gear; 13. mounting blocks; 1301. a first cavity; 1302. a flexible opening; 14. a first connecting block; 1401. a first sliding chute; 15. a telescopic block; 1501. a first rack; 1502. a second spring; 16. a fixing plate; 17. a clamping block; 1701. a groove; 18. a fourth spring; firstly, performing primary filtration; 19. briquetting; 20. a fixed block; 2001. a second cavity; 2002. a third chute; 21. an operating cap; 22. a clamping plate; 23. a bearing; 24. a lifting block; 25. rotating the rod; 26. a second connecting block; 27. a pushing block; 28. a first protective shell; 2801. a first mounting groove; 2802. a third cavity; 29. a second protective shell; 2901. a second mounting groove; 30. a protection block; 31. a limiting groove; 31. a limiting groove; 32. a limiting block; 33. a second rack; 34. a second gear; 3401. a second socket; 35. a first socket; 36. a support bar; 37. a fifth spring; 38. a movable block; 39. mounting a plate; 40. a wheel seat; 41. a roller; 42. a contact block; 43. and a sixth spring.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
In addition, the descriptions related to the first, the second, etc. in the present invention are only used for description purposes, do not particularly refer to an order or sequence, and do not limit the present invention, but only distinguish components or operations described in the same technical terms, and are not understood to indicate or imply relative importance or implicitly indicate the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between various embodiments can be combined with each other, but must be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not be within the protection scope of the present invention.
The invention provides the following examples
Example 1
The embodiment of the invention provides a single glass assembly frame structure suitable for a photovoltaic single glass assembly, which comprises a plurality of frames I1 and a plurality of frames II 2, wherein the frames I1 comprise C panels 101, and the frames I1 and II 2 are sequentially connected through a plurality of locking corners 4 to form a rectangular frame 7;
the rectangular frame 7 is made of 6005-T6;
the number of the first frames 1 is two, the number of the second frames 2 is two, the number of the locking angles 4 is four, the length of the first frames 1 is larger than that of the second frames 2, and the first frames 1 and the second frames 2 are symmetrically distributed respectively.
The beneficial effects of the above technical scheme are:
the C panel 101 is arranged on the first frame 1 with the longer length, the C panel 101 is not arranged on the second frame 2 with the shorter length, under the condition that the C panel 101 is arranged, the cost is reduced, the weight of the rectangular frame 7 is reduced, the function enhancement is realized, the material of the rectangular frame 7 is changed from 6035-T5 to 6005-T6, the hardness of the rectangular frame 7 is increased, and the technical problem that the supporting force of the frame structure of the assembly is guaranteed to be large enough and the assembly is developed towards the direction of light weight in the background technology is solved.
Example 2
On the basis of embodiment 1, as shown in fig. 2 to 5, the first frame 1 further comprises a first mounting block 102, the first mounting block 102 is arranged at the rear end of the C-panel 101, the ground mark engraving 3 is symmetrically arranged on the left side and the right side of the C-panel 101, the first mounting block 102 comprises a first locking angle groove 103 and a first single glass groove 104, the first locking angle groove 103 is arranged at the right end of the first single glass groove 104, a plurality of first protruding blocks 1031 are symmetrically arranged on the left side and the right side of the first locking angle groove 103, a first clamping block 1041 is arranged on one side of the first single glass groove 104, and the first clamping block 1041 is in contact with the vertical end 701 of the photovoltaic single glass assembly and is used for clamping the first single glass groove 104 with the vertical end 701 of the photovoltaic single glass assembly;
the second frame 2 comprises a second corner locking groove 203 and a second single glass groove 202, the second corner locking groove 203 is arranged at the right end of the second single glass groove 202, a plurality of second bumps 204 are symmetrically arranged on the left side and the right side of the second corner locking groove 203, a second fixture block 201 is arranged on one side of the second single glass groove 202, and the second fixture block 201 is in contact with the horizontal end 702 of the photovoltaic single glass assembly and is used for clamping the second single glass groove 202 with the horizontal end 702 of the photovoltaic single glass assembly;
the equipartition is equipped with a plurality of draw-in grooves 403 and sawtooth 404 on connecting block one 401 and the connecting block two 402, connecting block one 401 is vertical end, sawtooth 404 on connecting block one 401 with the contact of lock angle groove 103 draw-in groove 403 on connecting block one 401 with lug 1031 is connected and is used for with connecting block one 401 and lock angle groove 103 joint, connecting block two 402 are the horizontal end, sawtooth 404 on connecting block two 402 with lock angle groove two 203 contact draw-in groove 403 on connecting block two 402 with lug two 204 are connected and are used for with connecting block two 402 and lock angle groove two 203 joint, connecting block one 401 symmetry sets up the left and right sides of frame one 1, connecting block two 402 symmetries set up the left and right sides of frame two 2.
The beneficial effects of the above technical scheme are:
corner key groove one 103 and corner key 4's vertical end joint, the convenience is spliced and is dismantled frame one 1 and frame two 2, is convenient for change and maintain photovoltaic single glass assembly.
Example 3
On the basis of the embodiment 2, as shown in fig. 1 to 5, the height of the C-panel 101 is 30mm, the width of the notch of the first single-glass groove 104 and the second single-glass groove 202 is 4.8mm, and the structural sizes of the first single-glass groove 104, the second single-glass groove 202, the first corner locking groove 103 and the second corner locking groove 203 are completely the same.
The beneficial effects of the above technical scheme are:
the drainage blind pipes which are uniformly arranged can timely drain the seepage water in the dam body out of the dam body, so that the stability of the dam body can be improved.
Example 4
On the basis of the above embodiment 1, as shown in fig. 15 to 18, a protection device is further included, the protection device is detachably disposed at a corner of the rectangular frame 7, and the protection device includes:
the protective shell I28 is a vertical end, two third cavities 2802 are uniformly distributed on the left side of the protective shell I28 from top to bottom, two sockets I35 are uniformly distributed on the front end of the protective shell I28 from top to bottom, the sockets I35 are communicated with the third cavities 2802, and a mounting groove I2801 is formed in the right end of the protective shell I28;
the second protective shell 29 and the first protective shell 28 are vertically arranged, the second protective shell 29 is a horizontal end, a second mounting groove 2901 is arranged on the right side of the second protective shell 29, the second mounting groove 2901 is communicated with the first mounting groove 2801, and the second mounting groove 2901 and the first mounting groove 2801 are used for connecting the rectangular frame 7;
the protection block 30 is arranged inside the third cavity 2802, a limiting groove 31 is symmetrically arranged at the upper end and the lower end of the front end of the protection block 30, the limiting groove 31 is connected with a limiting block 32 in a sliding mode, a second rack 33 is fixedly arranged at the upper end of the limiting block 32, the second rack 33 is meshed with a second gear 34, the second gear 34 is rotatably connected with the front end face and the rear end face of the third cavity 2802, a plurality of second sockets 3401 are uniformly distributed at the front end of the second gear 34 in the circumferential direction, and the first sockets 35 are communicated with the second sockets 3401;
a movable block 38, a spring five 37 is fixedly arranged inside the movable block 38, the spring five 37 is sleeved on a support rod 36, the support rod 36 is fixedly arranged at the right end of the limit block 32, the movable block 38 penetrates through the side end of the third cavity 2802 and is fixedly connected with a mounting plate 39, the mounting plate 38 is fixedly connected with a wheel seat 40, and the mounting plate 38 and the wheel seat 40 are arranged inside the first mounting groove 2801;
a roller 41, the roller 41 and the roller; the wheel seat 40 is connected in a rotating mode, a plurality of contact blocks 42 are uniformly distributed at the front end of the roller 41 in the circumferential direction, and six springs 43 are fixedly arranged between every two contact blocks 42.
The beneficial effects of the above technical scheme are:
when the protection device is installed, the rectangular frame 7 slides downwards along the direction of the first installation groove 2801, in the process of sliding downwards of the first installation groove 2801, the rectangular frame 7 is firstly contacted with the contact block 42, the contact block 41 drives the roller 41 to roll through the six springs 43 to drive the contact block 42 to rotate, resistance is small when the rectangular frame 7 slides downwards along the first installation groove 2801 due to the arrangement of the roller 41, installation and disassembly are convenient, in the descending process of the rectangular frame 7, the contact block 42 is squeezed, the contact block 42 pushes the roller 41 to slide leftwards, the roller 41 pushes the movable block 38 to slide leftwards, the five spring 37 is compressed to push the limit block 32 to slide along the limit groove 31, the five spring 37 is prevented from deviating in the compression process due to the arrangement of the movable block 38 and the support rod 36, the limit groove 31 is arranged to ensure that the sliding direction of the limit block 32 is consistent with the moving direction of the roller 41, and, prevent flexible process not smooth, influence the installation and the dismantlement of rectangular frame 7, drive gear two 34 and rotate in stopper 32's removal process, get into mounting groove two 2901 at rectangular frame 7 after, gyro wheel 41 stops to roll, use a fixed pin to pass socket one 35 and socket two 3401, prevent that gear two 34 from rotating, make stopper 32 stop moving, two contact blocks 7 with rectangular frame 7 contact this moment are under the elastic action of spring 6, the maintenance power between rectangular frame 7 and the mounting groove 2801 has been increased, protection device has been prevented to break away from, extract the fixed pin of fixing at socket one 35 and socket two 3401 when dismantling, upwards stimulate rectangular frame 7 can accomplish the dismantlement process, make things convenient for the operator to install the dismantlement process.
Example 5
On the basis of the above embodiment 2, the present invention further includes:
the first force sensor is as follows: a first force sensor is arranged in the weight measuring layer and used for detecting the contact force between the straight end of the second connecting block 402 and the second lock angle groove 203;
and a second force sensor: a force measuring layer is arranged on any side surface of the first frame 1, the force measuring layer is of a circular structure, and a force sensor II is arranged in the force measuring layer and used for detecting impact force applied to the first frame 1 under the test condition of a load experiment;
an alarm device I: the first alarm is arranged on the second frame 2;
and a second alarm: the second alarm is arranged on the first frame 1;
a controller: the controller is electrically connected with the first force sensor, the second force sensor, the first alarm and the second alarm;
the controller controls the first alarm and the second alarm to work based on the first force sensor and the second force sensor, and the method comprises the following steps:
step 1: the controller calculates a retention value between the second sawtooth 404 corner locking groove 203 according to the detection value of the first force sensor and a formula (1), and controls the first alarm to give an alarm if the calculated retention value between the second sawtooth 404 corner locking groove 203 is less than 0;
wherein F is the retention value between the saw teeth 404 and the second corner locking groove 203, F is the predetermined retention force between the saw teeth 404 and the second corner locking groove 203, F1Is the detection value of the first force sensor, c is the width of the second connecting block 402, h1Height of mounting groove one 2801, h2Is the height of the second connecting block 402, s is the width of the second sawtooth 404 and the second locking angle slot 203, mu1Modulus of elasticity, μ, of connecting block two 4022Is the modulus of elasticity, v, of frame two 21Poisson ratio, v, of connecting block two 4022The poisson ratio of the frame II 2 is shown, A is the contact area of the sawtooth 404 and the lock angle groove II 203;
step 2: the controller calculates a safety value of the first frame 1 according to a detection value of the second force sensor and a formula (2), and controls the second alarm to give an alarm if the calculated safety value of the first frame 1 is smaller than 0;
wherein P is a safety value of the frame I1, P is a preset load of the frame I1, B is a width of the frame I1, r is a radius of the force measuring layer, t is a height of the frame I1, E is a bending strength of the frame I1, and F2The detected value of the force sensor II is beta, and the stress concentration coefficient is beta; l is the length of frame 1, A1The area of the force measurement layer.
The beneficial effects of the above technical scheme are:
the controller calculates a retention value between the sawtooth 404 lock angle grooves II 203 according to a detection value of the first force sensor and a formula (1), if the calculated retention value between the sawtooth 404 lock angle grooves II 203 is smaller than 0, the controller controls the first alarm to give an alarm to remind a designer of changing the structure of the lock angle 4 and improve the retention value between the sawtooth 404 lock angle grooves II 203, if the calculated retention value between the sawtooth 404 lock angle grooves II 203 is larger than 0, the alarm does not give an alarm, the retention force between the frame I1 and the frame II 2 meets the requirement, and the structure of the lock angle 4 does not need to be changed; then calculating a safety value of the first frame (1) according to a detection value of the second force sensor and a formula (2) (beta is considered in the formula (2), is a stress concentration coefficient, and has a value range of 2-3, so that a calculation result is more reliable), and if the calculated safety value of the first frame (1) is less than 0, controlling an alarm to give an alarm by a controller; reminding the designer to change the structure of the frame I1, improving the maximum load which can be borne by the frame I1, if the calculated safety value of the frame I1 is larger than 0, the alarm does not give an alarm, and the frame I1 meets the design requirements.
Example 6
On the basis of any one of the above embodiments 1-5, the installation process of the single glass assembly frame structure suitable for the photovoltaic single glass assembly comprises the following steps:
and 5, attaching waterproof tapes between the outer frame and the glass plate and between the outer frame and the anti-aging back plate, attaching adhesive tape layers along the frame of the photovoltaic single-glass assembly by using the adhesive tape attaching device, wherein the adhesive tape layers are partially attached to the frame, and partially attached to the panel of the photovoltaic single-glass assembly. And finally, detecting and packaging the finished product.
The beneficial effects of the above technical scheme are:
in the step 3, the single glass groove, the single glass assembly and the abutted seams of the rectangular frame 7 are sealed by using silica gel, so that the defects that rainwater permeates into the photovoltaic assembly from the abutted seams to cause the assembly not to generate electricity and the like can be prevented;
and (5) attaching waterproof adhesive tapes between the outer frame and the glass plate and between the outer frame and the anti-aging back plate in the step, eliminating gaps between the outer frame and the panel through the waterproof adhesive tapes, and improving the sealing effect, so that the influence of rainwater, aging and the like on the performance of the photovoltaic assembly is reduced, and the service life of the photovoltaic assembly is prolonged.
Example 7
On the basis of the above embodiment 6, as shown in fig. 7 to 14, the tape application apparatus includes:
the left side of the mounting block 13 is fixedly connected with a first rotating shaft 901, the first rotating shaft 901 penetrates through the lower side of a first support plate 5 and is fixedly connected with a first motor 9, the first motor 9 is fixedly connected with the first support plate 5, a first cavity 1301 is arranged inside the mounting block 13, the right end of the mounting block 13 is provided with a telescopic port 1302, and the first cavity 1301 is communicated with the telescopic port 1302;
the telescopic end 801 of the hydraulic cylinder 8 penetrates through the lower side of the second support plate 501 and is rotatably connected with a telescopic block 15, the left side and the right side of the first support plate 5 and the second support plate 501 are symmetrically distributed, the right end of the telescopic block 15 is slidably connected with the upper side and the lower side of the telescopic port 1302, the left side of the right end of the telescopic block 15 is fixedly connected with a first spring 1502, the first spring 1502 is fixedly connected with a partition plate 1303, and the partition plate 1303 is fixedly arranged at the joint of the first cavity 1301 and the telescopic port 1302;
the first gear 12 is rotatably connected with the front end and the rear end of the first cavity 1301, the first gear 12 is meshed with a first rack 1501, the first rack 1501 is fixedly arranged at the lower left end of the telescopic block 15, left gear teeth of the first gear 12 are slidably connected with a first chute 1401 through a sliding shaft, the first chute 1401 is arranged at the upper end of a first connecting block 14, the first connecting block 14 penetrates through the lower end of the mounting block 13, right gear teeth of the first gear 12 are slidably connected with a second chute 2301 through a sliding shaft, the second chute 2301 is arranged at the upper end of a second connecting block 26, and the second connecting block 26 penetrates through the upper end of the mounting block 13;
the first attaching plate 10 is fixedly connected with the first connecting block 14, a second spring 1001 is fixedly connected to the upper side of the first attaching plate 10, the second spring 1001 is fixedly connected with the lower end of the mounting block 13, first adhesive tape grooves 1002 are symmetrically arranged on the left side and the right side of the lower end of the first attaching plate 10, and second adhesive tape grooves 1003 are symmetrically arranged on the upper side and the lower side of the lower end of the first attaching plate 10;
the second attachment plate 11 is fixedly connected with the second connecting block 26, a third spring 1101 is fixedly connected to the lower side of the second attachment plate 11, the third spring 1101 is fixedly connected with the upper end of the mounting block 13, the third adhesive tape groove 1102 is symmetrically arranged on the left side and the right side of the upper end of the first attachment plate 10, and the fourth adhesive tape groove 1103 is symmetrically arranged on the upper side and the lower side of the upper end of the first attachment plate 10;
the fixing plates 16 are symmetrically arranged on the upper sides of the first supporting plate 5 and the second supporting plate 501, the fixing plates 16 are fixedly connected with a second rotating shaft 601, the second rotating shaft 601 respectively penetrates through the first supporting plate 5 and the second supporting plate 501 to be fixedly connected with a second motor 6, and the second motor 6 is respectively fixedly connected with the first supporting plate 5 and the second supporting plate 501;
the fixing blocks 20 are uniformly distributed on the surface of the fixing plate 16, a second cavity 2001 is formed in the fixing block 20, a third sliding groove 2002 is formed in the upper end of the fixing block 20, a fourth spring 18 is fixedly arranged in the second cavity 2001, the fourth spring 18 is fixedly connected with a pressing block 19, the lower end of the pressing block 19 is slidably connected with two side walls of the second cavity 2001, and the upper end of the pressing block 19 is slidably connected with the third sliding groove 2002;
The pushing blocks 27 are arranged inside the first adhesive tape groove 1002, the second adhesive tape groove 1003, the third adhesive tape groove 1102 and the fourth adhesive tape groove 1103.
The working principle of the technical scheme is as follows:
when the photovoltaic single glass assembly is attached with the waterproof adhesive tape, the rectangular frame 7 provided with the photovoltaic single glass assembly is placed into the groove 1701, the rectangular frame 7 extrudes the clamping block 17, the pressing block 19 slides along the second cavity 2001 in the fixing block 20, the spring four 18 compresses, the clamping plate 22 is arranged at the notch of the groove 1701 at the moment, the rotating operation cap 21 rotates to drive the rotating rod 25 to rotate, the cylindrical part of the rotating rod 25 rotates with the inner ring part of the bearing 23, the threaded part of the rotating rod 25 pushes the lifting block 24 to move downwards to drive the clamping plate 22 to move downwards to clamp and fix the rectangular frame 7, the attaching plate two 11 corresponds to the anti-aging back plate fixed on the C surface of the rectangular frame 7 at the moment, the hydraulic cylinder 8 is started, the telescopic end 801 of the hydraulic cylinder pushes the telescopic block 15 to slide leftwards along the telescopic opening 1302 of the mounting block 13, the spring one 1502 compresses, the rack one 1501 on the telescopic block 15 slides leftwards, the first gear 12 is driven to rotate anticlockwise, gear teeth on the left side and the right side of the first gear 12 drive the first connecting block 14 to move downwards, the second connecting block 23 is driven to move upwards, the second spring 1001 and the third spring 1101 are stretched, the second connecting block 23 pushes the second attaching plate 11 to move upwards, the positions and the sizes of the third adhesive tape groove 1102 and the fourth adhesive tape groove 1103 on the second attaching plate 11 correspond to the gaps between the rectangular frame 7 and the anti-aging backboard one by one, a waterproof adhesive tape and a pushing block 27 are arranged inside the third adhesive tape groove 1102 and the fourth adhesive tape groove 1103, when the attaching plate 11 is in contact with the rectangular frame 7, the waterproof adhesive tape is pushed by the pushing block 27, so that the waterproof adhesive tape is attached to the gaps between the rectangular frame 7 and the anti-aging backboard, after attaching is completed, the hydraulic cylinder 8 is started, the telescopic end 801 of the hydraulic cylinder pulls the telescopic block 15 to slide rightwards along the, the first rack 1501 on the telescopic block 15 slides rightwards to drive the first gear 12 to rotate clockwise, the gear teeth on the left side and the right side of the first gear 12 drive the first connecting block 14 to move upwards to drive the second connecting block 23 to move downwards, the second connecting block 23 drives the second attaching plate 11 to move downwards, the second attaching plate 11 and the first attaching plate 10 are reset, the second motor 6 on the first supporting plate 5 and the second supporting plate 501 is started, the second motor 6 drives the second rotating shaft 601 to rotate, the second rotating shaft 601 drives the fixing plate 16 to rotate, the fixing plate 16 drives the fixing block 20 to rotate, the fixing block 20 drives the pressing block 19 to rotate, so that the clamping block 17 rotates, the second motor 6 stops working after the rectangular frame 7 is turned over for 180 degrees, the first motor 9 is started to rotate the first rotating shaft 901, the first rotating shaft 901 drives the mounting block 13 to rotate, the mounting block 13 drives the second attaching plate 11 and the first attaching plate 10 to rotate until the first attaching, the positions and the sizes of a first adhesive tape groove 1002 and a second adhesive tape groove 1103 on the first adhesive tape groove 10 correspond to the positions of gaps between the rectangular frame 7 and the glass plate one by one, a hydraulic cylinder 8 is started, a telescopic end 801 of the hydraulic cylinder pushes a telescopic block 15 to slide leftwards along a telescopic opening 1302 of the mounting hole 13, a first spring 1502 is compressed, a first rack 1501 on the telescopic block 15 slides leftwards to drive a first gear 12 to rotate anticlockwise, gear teeth on the left side and the right side of the first gear 12 drive a first connecting block 14 to move upwards to drive a second connecting block 23 to move downwards, a second spring 1001 and a third spring 1101 are stretched, and the second connecting block 23 pushes the first adhesive tape groove 10 to move upwards until waterproof adhesive tapes in the first adhesive tape groove 1002 and the second adhesive tape groove 1103 are attached to the gaps between the rectangular frame 7 and the glass.
The beneficial effects of the above technical scheme are:
by arranging the clamping block 17, the rectangular frame 7 is placed in the groove 1701 and clamped and fixed through the clamping plate 22, so that the situation that the rectangular frame 7 is deviated in the tape attaching process to cause attaching failure and cause cost increase is prevented, the attaching process is tedious again and manpower and material resources are wasted, the pressing block 19 and the fixing block 20 are arranged at the tail end of the clamping block 17, the pressing block 19 and the fixing block 20 are connected through the spring IV 18 to form a simple buffer telescopic device, the clamping block 17 can be used for placing the rectangular frame 7 with larger size, the applicability of the tape attaching device is increased, the rectangular frame 7 can be turned over to attach surfaces without being detached through arranging the motor II 6, tape attaching work with different surfaces is carried out, the operation process is reduced, the automation effect of the tape attaching device is improved, the tape attaching device is convenient for operators to use, through arranging the attaching plate II 11 and the attaching plate I10, the sizes and positions of the adhesive tape grooves on different attaching plates are different, so that the adhesive tape grooves of different attaching plates correspond to the gap between the glass plate surface on the rectangular frame 7 and the anti-aging back plate surface, a motor I9 is arranged to drive the attaching plates 180 to turn, after one-surface attaching of the rectangular frame 7 is completed, the shell is continuously attached by the turning attaching surfaces of the motor I9, the complex steps of disassembling are avoided, the attaching plates are kept stable in the attaching process by arranging a spring II 1001 and a spring III 1101 to prevent the attaching failure, a pushing block 27 is arranged in each adhesive tape groove to improve the precision and the sealing effect of the waterproof adhesive tape attaching to the target position, through arranging a telescopic block 15, the horizontal movement of a hydraulic cylinder 8 is converted into the lifting movement of the attaching plates by matching a rack I1501 on the telescopic block 15 with a gear I12, the attaching plates can rotate and lift, and the attaching efficiency is improved, avoided the lift process and rotated the process and fall into two device operations, extravagant manpower and materials, through setting up the attached device of sticky tape, solved the frame limit of rectangle frame 7 narrower to the attached required precision of counterpointing is higher, and under the current technical condition, it is attached that mostly still the manual work counterpoints, the activity duration is long, and is efficient, and the productivity hardly promotes, and the problem that the manual work precision can't be guaranteed.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (9)
1. The utility model provides a single glass assembly frame structure suitable for photovoltaic single glass assembly, its characterized in that: the frame comprises a plurality of first frames (1) and a plurality of second frames (2), wherein the first frames (1) comprise C panels (101), and the first frames (1) and the second frames (2) are sequentially connected through a plurality of locking corners (4) to form a rectangular frame (7).
2. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 1, characterized in that: the rectangular frame (7) is made of 6005-T6.
3. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 1, characterized in that: the number of the first frame (1) is two, the number of the second frame (2) is two, the number of the locking angles (4) is four, the length of the first frame (1) is larger than that of the second frame (2), and the first frame (1) and the second frame (2) are symmetrically distributed respectively.
4. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 1, characterized in that: the frame I (1) further comprises a first mounting block (102), the first mounting block (102) is arranged at the rear end of the C panel (101), the left side and the right side of the C panel (101) are symmetrically provided with grounding identification marks (3), the first mounting block (102) comprises a first locking angle groove (103) and a first single glass groove (104), the first locking angle groove (103) is arranged at the right end of the first single glass groove (104), a plurality of first protruding blocks (1031) are symmetrically arranged on the left side and the right side of the first locking angle groove (103), one side of the first single glass groove (104) is provided with a first clamping block (1041), and the first clamping block (1041) is in contact with the vertical end (701) of the photovoltaic single glass assembly and used for clamping the first single glass groove (104) with the vertical end (701) of the photovoltaic single glass assembly;
the frame II (2) comprises a corner locking groove II (203) and a single glass groove II (202), the corner locking groove II (203) is arranged at the right end of the single glass groove II (202), a plurality of protruding blocks II (204) are symmetrically arranged on the left side and the right side of the corner locking groove II (203), a fixture block II (201) is arranged on one side of the single glass groove II (202), and the fixture block II (201) is in contact with the horizontal end (702) of the photovoltaic single glass assembly and is used for clamping the single glass groove II (202) with the horizontal end (702) of the photovoltaic single glass assembly;
the lock angle (4) comprises a first connecting block (401) and a second connecting block (402), the first connecting block (401) and the second connecting block (402) are vertically arranged, a plurality of clamping grooves (403) and sawteeth (404) are uniformly distributed on the first connecting block (401) and the second connecting block (402), the first connecting block (401) is a vertical end, the sawteeth (404) on the first connecting block (401) are in contact with a first lock angle groove (103), the clamping grooves (403) on the first connecting block (401) are connected with a first projection (1031) and are used for clamping the first connecting block (401) and the first lock angle groove (103), the second connecting block (402) is a horizontal end, the sawteeth (404) on the second connecting block (402) are in contact with a second lock angle groove (203), the clamping grooves (403) on the second connecting block (402) are connected with a second projection (204) and are used for clamping the second connecting block (402) and the second lock angle groove (203), the first connecting blocks (401) are symmetrically arranged on the left side and the right side of the first frame (1), and the second connecting blocks (402) are symmetrically arranged on the left side and the right side of the second frame (2).
5. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 4, characterized in that:
the height of C panel (101) is 30mm, the notch width of single glass groove one (104) and single glass groove two (202) is 4.8mm, the structure size of single glass groove one (104) and single glass groove two (202), lock angle groove one (103) and lock angle groove two (203) is the same completely.
6. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 1, characterized in that: still include protection device, protection device detachable sets up the corner of rectangle frame (7), protection device includes:
the protective shell I (28) is a vertical end, two third cavities (2802) are uniformly distributed in the upper portion and the lower portion of the left side of the protective shell I (28), two first inserting ports (35) are uniformly distributed in the upper portion and the lower portion of the front end of the protective shell I (28), the first inserting ports (35) are communicated with the third cavities (2802), and a first installing groove (2801) is formed in the right end of the protective shell I (28);
a second protective shell (29), wherein the second protective shell (29) and the first protective shell (28) are vertically arranged, the second protective shell (29) is a horizontal end, a second mounting groove (2901) is arranged on the right side of the second protective shell (29), the second mounting groove (2901) is communicated with the first mounting groove (2801), and the second mounting groove (2901) and the first mounting groove (2801) are used for being connected with the rectangular frame (7);
the protection block (30) is arranged inside the third cavity (2802), limiting grooves (31) are symmetrically arranged at the upper end and the lower end of the front end of the protection block (30), the limiting grooves (31) are in sliding connection with limiting blocks (32), a second rack (33) is fixedly arranged at the upper end of the limiting blocks (32), the second rack (33) is meshed with a second gear (34), the second gear (34) is rotationally connected with the front end face and the rear end face of the third cavity (2802), a plurality of second sockets (3401) are uniformly distributed at the front end of the second gear (34) in the circumferential direction, and the first socket (35) is communicated with the second sockets (3401);
a spring five (37) is fixedly arranged inside the movable block (38), the spring five (37) is sleeved on a support rod (36), the support rod (36) is fixedly arranged at the right end of the limit block (32), the movable block (38) penetrates through the side end of the third cavity (2802) and is fixedly connected with a mounting plate (39), the mounting plate (38) is fixedly connected with a wheel seat (40), and the mounting plate (38) and the wheel seat (40) are arranged inside the mounting groove I (2801);
a roller (41), the roller (41) and the; the wheel seat (40) is connected in a rotating mode, a plurality of contact blocks (42) are evenly distributed at the front end of the roller (41) in the circumferential direction, and every two springs (43) are fixedly arranged between the contact blocks (42).
7. The single glass assembly frame structure suitable for photovoltaic single glass assembly of claim 4, further comprising:
the first force sensor is as follows: a first force sensor is arranged in the weight measuring layer and used for detecting the contact force between the straight end of the second connecting block (402) and the second locking angle groove (203);
and a second force sensor: a force measuring layer is arranged on any side surface of the first frame (1), the force measuring layer is of a circular structure, and a force sensor II is arranged in the force measuring layer and used for detecting impact force applied to the first frame (1) under the condition of a load experiment test;
an alarm device I: the first alarm is arranged on the second frame (2);
and a second alarm: the second alarm is arranged on the first frame (1);
a controller: the controller is electrically connected with the first force sensor, the second force sensor, the first alarm and the second alarm;
the controller controls the first alarm and the second alarm to work based on the first force sensor and the second force sensor, and the method comprises the following steps:
step 1: the controller calculates a retention value between the two angle locking grooves (203) of the sawtooth (404) according to the detection value of the first force sensor and a formula (1), and controls an alarm to give an alarm if the calculated retention value between the two angle locking grooves (203) of the sawtooth (404) is smaller than 0;
wherein F is a fixed position value between the sawtooth (404) and the second lock angle groove (203), F is a preset fixed position force between the sawtooth (404) and the second lock angle groove (203), and F1Is the detection value of the first force sensor, c is the width of the second connecting block (402), h1Is the height of the mounting groove one (2801), h2Is the height of the second connecting block (402), s is the width of the sawtooth (404) and the locking angle groove (203), mu1Is the elastic modulus, μ, of the connecting block two (402)2Is the elastic modulus, v, of frame two (2)1Is the Poisson ratio, v, of the connecting block two (402)2The Poisson ratio of the frame II (2) is shown, A is the contact area of the sawteeth (404) and the locking angle groove II (203);
step 2: the controller calculates a safety value of the first frame (1) according to a detection value of the second force sensor and a formula (2), and controls the second alarm to give an alarm if the calculated safety value of the first frame (1) is smaller than 0;
wherein P is a safety value of the frame I (1), P is a preset load of the frame I (1), B is a width of the frame I (1), r is a radius of the force measuring layer, t is a height of the frame I (1), E is a bending strength of the frame I (1), and F2The detected value of the force sensor II is beta, and the stress concentration coefficient is beta; l is the length of frame one (1), A1The area of the force measurement layer.
8. An installation process of the single glass assembly frame structure suitable for the photovoltaic single glass assembly as claimed in any one of claims 1 to 7, wherein the installation process comprises the following steps: the method comprises the following steps:
step 1, mounting a first frame (1) and a second frame (2), connecting a first locking angle groove (103) of the first frame (1) through a vertical end of a locking angle (4), connecting a second locking angle groove (203) of the second frame (2) through a horizontal end, and splicing the first frame (1) and the second frame (2) into a rectangular frame (7);
step 2, checking levelness, namely determining the vertical state of the rectangular frame (7) through a level meter, adjusting the vertical state of the rectangular frame (7) by knocking the rectangular frame (7) through a rubber hammer, placing the level meter on the inner wall of the upper end of the rectangular frame (7) after the horizontal state of the rectangular frame (7) is adjusted, checking the levelness of the rectangular frame (7) through the level meter, and adjusting the rectangular frame through an adjusting piece to enable the levelness to meet the design requirements of a drawing;
step 3, placing a rectangular frame (7) on the lower-layer anti-aging backboard, placing the photovoltaic single-glass assembly in a single-glass groove I (104) of a frame I (1) and a single-glass groove II (202) of a frame II (2), coating silica gel at a gap between the single-glass groove and the single-glass assembly and each abutted seam of the photovoltaic assembly frame, sealing the abutted seams of the single-glass groove, the single-glass assembly and the rectangular frame (7) by using the silica gel, and installing a junction box and welding the junction box with an output cable after the rectangular frame (7) is filled with the seam;
step 4, high-temperature curing, detecting and packaging the assembly, and placing the assembled assembly in a press for high-temperature curing and compaction;
and 5, attaching waterproof tapes between the outer frame and the glass plate and between the outer frame and the anti-aging back plate, attaching adhesive tape layers along the frame of the photovoltaic single-glass assembly by using the adhesive tape attaching device, partially attaching the adhesive tape layers to the frame, partially attaching the adhesive tape layers to the panel of the photovoltaic single-glass assembly, and finally detecting and packaging finished products.
9. The installation process of the single glass assembly frame structure suitable for the photovoltaic single glass assembly, according to claim 8, is characterized in that: the tape attaching device in the step 5 includes:
the left side of the mounting block (13) is fixedly connected with a first rotating shaft (901), the first rotating shaft (901) penetrates through the lower side of a first supporting plate (5) and is fixedly connected with a first motor (9), the first motor (9) is fixedly connected with the first supporting plate (5), a first cavity (1301) is formed in the mounting block (13), the right end of the mounting block (13) is provided with a telescopic opening (1302), and the first cavity (1301) is communicated with the telescopic opening (1302);
the telescopic end (801) of the hydraulic cylinder (8) penetrates through the lower side of the second support plate (501) and is rotatably connected with a telescopic block (15), the left side and the right side of the first support plate (5) and the second support plate (501) are symmetrically distributed, the right end of the telescopic block (15) is in sliding connection with the upper side and the lower side of the telescopic port (1302), the left side of the right end of the telescopic block (15) is fixedly connected with a first spring (1502), the first spring (1502) is fixedly connected with a partition plate (1303), and the partition plate (1303) is fixedly arranged at the connection position of the first cavity (1301) and the telescopic port (1302);
the first gear (12) is rotatably connected with the front end and the rear end of the first cavity (1301), the first gear (12) is meshed with the first rack (1501), the first rack (1501) is fixedly arranged at the lower left end of the telescopic block (15), left gear teeth of the first gear (12) are slidably connected with the first sliding groove (1401) through a sliding shaft, the first sliding groove (1401) is arranged at the upper end of the first connecting block (14), the first connecting block (14) penetrates through the lower end of the mounting block (13), right gear teeth of the first gear (12) are slidably connected with the second sliding groove (2301) through a sliding shaft, the second sliding groove (2301) is arranged at the upper end of the second connecting block (26), and the second connecting block (26) penetrates through the upper end of the mounting block (13);
the first attaching plate (10), the first attaching plate (10) is fixedly connected with the first connecting block (14), a second spring (1001) is fixedly connected to the upper side of the first attaching plate (10), the second spring (1001) is fixedly connected with the lower end of the mounting block (13), the first adhesive tape grooves (1002) are symmetrically formed in the left side and the right side of the lower end of the first attaching plate (10), and the second adhesive tape grooves (1003) are symmetrically formed in the upper side and the lower side of the lower end of the first attaching plate (10);
the second attachment plate (11) is fixedly connected with the second connecting block (26), a third spring (1101) is fixedly connected to the lower side of the second attachment plate (11), the third spring (1101) is fixedly connected with the upper end of the mounting block (13), the third adhesive tape groove (1102) is symmetrically formed in the left side and the right side of the upper end of the first attachment plate (10), and the fourth adhesive tape groove (1103) is symmetrically formed in the upper end of the first attachment plate (10);
the fixing plates (16) are symmetrically arranged on the upper sides of the first supporting plate (5) and the second supporting plate (501), the fixing plates (16) are fixedly connected with a second rotating shaft (601), the second rotating shaft (601) respectively penetrates through the first supporting plate (5) and the second supporting plate (501) to be fixedly connected with a second motor (6), and the second motor (6) is respectively fixedly connected with the first supporting plate (5) and the second supporting plate (501);
the fixing blocks (20) are uniformly distributed on the surface of the fixing plate (16), a second cavity (2001) is formed in the fixing block (20), a sliding groove III (2002) is formed in the upper end of the fixing block (20), a spring IV (18) is fixedly arranged in the second cavity (2001), the spring IV (18) is fixedly connected with a pressing block (19), the lower end of the pressing block (19) is in sliding connection with two side walls of the second cavity (2001), and the upper end of the pressing block (19) is in sliding connection with the sliding groove III (2002);
a clamping block (17), wherein the clamping block (17) is fixedly connected with the pressing block (19), the clamping block (17) is provided with a groove (1701), the groove (1701) is connected with the rectangular frame (7), the left side and the right side of the clamping block (17) are symmetrically provided with rotating rods (25), the upper end of each rotating rod (25) is fixedly connected with an operating cap (21), the middle part of the rotating rod (25) is of a threaded structure, the upper part and the lower part of the rotating rod (25) are of a cylindrical structure, the thread part of the rotating rod (25) is connected with an elevating block (24), the elevating block (24) is connected with the side wall of the groove (1701) in a sliding way, a clamping plate (22) is fixedly connected between the left and right lifting blocks (24), the upper and lower cylindrical parts of the rotating rod (25) are fixedly connected with the inner ring part of the bearing (23), the outer ring parts of the bearings (23) are symmetrically arranged on the upper side and the lower side of the clamping block (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110378630.2A CN113098380B (en) | 2021-04-08 | 2021-04-08 | Single-glass assembly frame structure suitable for photovoltaic single-glass assembly and installation process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110378630.2A CN113098380B (en) | 2021-04-08 | 2021-04-08 | Single-glass assembly frame structure suitable for photovoltaic single-glass assembly and installation process |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113098380A true CN113098380A (en) | 2021-07-09 |
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