CN113096953A - Device for processing carrier coil - Google Patents

Device for processing carrier coil Download PDF

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Publication number
CN113096953A
CN113096953A CN202110255211.XA CN202110255211A CN113096953A CN 113096953 A CN113096953 A CN 113096953A CN 202110255211 A CN202110255211 A CN 202110255211A CN 113096953 A CN113096953 A CN 113096953A
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China
Prior art keywords
plate
fixedly connected
clamping
carrier
groups
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CN202110255211.XA
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Chinese (zh)
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CN113096953B (en
Inventor
梅和润
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Anhui Shangqin Electronic Technology Co ltd
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Anhui Shangqin Electronic Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/04Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The invention discloses a device for processing a carrier coil, which relates to the field of carrier coil processing production and comprises a frame, wherein a moving mechanism is arranged above the frame, and the moving mechanism comprises a first fixed plate, a long shaft, a moving plate, a first screw rod, a first gear, a second gear and a first motor. This a device for processing carrier coil can realize that the autogiration of carrier carries out the winding of copper line, fixes the copper coil of wire, and the carrier can carry out rotation winding copper line, carries out the revolution winding with current copper line around the carrier and compares, and this a device for processing carrier coil has shortened the time that the copper line twined the round on the carrier greatly, the effectual production efficiency who improves carrier coil, and then has improved economic benefits.

Description

Device for processing carrier coil
The technical field is as follows:
the invention relates to the field of carrier coil processing production, in particular to a device for processing a carrier coil.
Background art:
a voice coil motor is a device which converts electric energy into mechanical energy and realizes linear motion and motion with limited swing angle. Carrier coil is the indispensable component among the voice coil motor, and at present, the carrier coil processing production of current voice coil motor all fixes the carrier, and copper coil of wire uses equipment to fix and carries out the revolution winding around the carrier, because the scope when revolving is great, and the required time of winding round copper line on the carrier is longer, leads to carrier coil's production efficiency to be lower.
The invention content is as follows:
to solve the problems set forth in the background art described above, the present invention provides an apparatus for processing a carrier coil.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: a device for processing a carrier coil comprises a frame, wherein a moving mechanism is arranged above the frame and comprises a first fixed plate, a long shaft, a moving plate, a first screw, a first gear, a second gear and a first motor;
the movable plate is characterized in that first fixing plates are fixedly connected to the left end and the right end of the upper portion of the frame, two groups of long shafts are fixedly connected between the first fixing plates and are arranged in parallel, the movable plate is sleeved on the outer wall of the movable plate in a sliding mode, a first screw is connected to the inner threads of the movable plate, a first gear is fixedly connected to the right end of the first screw, a second gear is connected to the lower portion of the first gear in a toothed mode, a first motor is fixedly connected to the right side of the second gear, and the first motor is fixedly installed above the right end of the frame.
Preferably, a clamping mechanism is arranged on the moving plate, and the clamping mechanism comprises a sliding rail, a sliding block, a connecting plate, a second fixing plate, a second screw, a first belt pulley, a second belt pulley and a second motor;
two groups of slide rails are fixedly connected above the movable plate, the two groups of slide rails are arranged in parallel, the outer walls of the two groups of slide rails are connected with four groups of slide blocks in a sliding manner, the outer walls of each two groups of slide blocks are fixedly connected with a connecting plate, and a second fixing plate is fixedly connected above the connecting plate;
a second screw rod is in threaded connection with the middle inside the connecting plate, a first belt pulley is fixedly sleeved at the middle end of the second screw rod, a second belt pulley is connected below the first belt pulley through belt transmission, a second motor is fixedly connected to the left side of the second belt pulley, and the second motor is fixedly connected below the moving plate;
preferably, a slotted hole is formed in the middle of the moving plate, and the slotted hole corresponds to the first belt pulley in position.
Preferably, a clamping assembly is arranged above the second fixing plate and comprises a clamping column, a limiting plate, a clamping block, a clamping groove, a guide column, a spring and a third motor;
a clamping column is fixedly connected inside the upper part of the second fixing plate through a bearing, a limiting plate is fixedly sleeved on the left side of the clamping column, and four groups of clamping blocks are arranged at the left end of the clamping column;
four groups of clamping grooves are formed in the left end of the clamping column and are uniformly distributed at the left end of the clamping column, three groups of guide pillars are fixedly connected inside the clamping grooves, the three groups of guide pillars are arranged in a straight line, springs are fixedly connected to the outer walls of the three groups of guide pillars, the inner walls of the bottoms of the springs are fixedly connected with the guide pillars, and the tops of the springs are fixedly connected with the clamping blocks;
preferably, the right side of the clamping column is fixedly connected with a third motor.
Preferably, a support assembly is arranged above the moving plate, and comprises a base plate, a baffle plate, a cylindrical carrier and a roller;
the middle end upper portion fixedly connected with backing plate of movable plate, the top fixedly connected with two sets of baffles of backing plate, two sets of baffle fixed connection in the top end of backing plate, both ends slant fixedly connected with gyro wheel about the inboard of baffle, the top of gyro wheel is supported there is the cylinder carrier.
The working principle and the specific using process of the invention are as follows: when the device for processing the carrier coil is used, a cylindrical carrier is firstly placed between two groups of baffles, namely above the roller; the second motor drives the second belt pulley to rotate, the second belt pulley drives the first belt pulley to rotate through the belt, so that the second screw rod can rotate, the directions of threads at two ends of the second screw rod are opposite, and therefore when the second screw rod rotates, the two groups of connecting plates can simultaneously move towards the outer side or the inner side, and further the second fixing plate can simultaneously move towards the outer side or the inner side; when the two groups of second fixing plates simultaneously move on the inner sides, the clamping columns can also move on the inner sides, and then the two ends of the cylindrical carrier are in contact with the limiting plates, so that the two ends of the cylindrical carrier are tightly extruded, meanwhile, the clamping blocks can be extruded by the cylindrical carrier and enter the clamping grooves, the inner parts of the cylindrical carrier can be rebounded by the springs, the inner stress of the cylindrical carrier can be increased, and therefore the cylindrical carrier can be stably clamped on the clamping columns; finally, the first motor drives the second gear to rotate, so that the first gear is driven to rotate, the first screw rod is driven to rotate, when the first screw rod rotates, the movable plate can move left and right, and the cylindrical carrier can be moved to uniformly wind the copper wires.
Compared with the prior art, the invention has the beneficial effects that: compared with the prior art that the copper wire is wound around the carrier in a revolution mode, the device for processing the carrier coil greatly shortens the time for winding the copper wire on the carrier for one circle, effectively improves the production efficiency of the carrier coil and further improves the economic benefit; through chucking subassembly and clamping mechanism's setting and cooperation, can effectually carry out the both ends of cylinder carrier crowded tightly fixedly for the cylinder carrier can carry out firm rotation, and through the setting and the cooperation of supporting component, supports the both ends of cylinder carrier from the below, and further increase the steadiness, through moving mechanism's setting and cooperation, through the removal of movable plate, realize that the cylinder carrier carries out the even copper line that twines.
Description of the drawings:
in order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts;
FIG. 1 is a schematic front view of the apparatus for processing a carrier coil;
FIG. 2 is a schematic top view of the apparatus for processing a carrier coil;
FIG. 3 is a front view of the clamping assembly;
FIG. 4 is an enlarged view of the structure at A in FIG. 2;
FIG. 5 is a right side view of the support assembly;
wherein: 1. a frame; 2. a moving mechanism; 201. a first fixing plate; 202. a long axis; 203. moving the plate; 204. a first screw; 205. a first gear; 206. a second gear; 207. a first motor; 3. a clamping mechanism; 301. a slide rail; 302. a slider; 303. a connecting plate; 304. a second fixing plate; 305. a second screw; 306. a first pulley; 307. a second pulley; 308. a second motor; 4. a clamping assembly; 401. clamping the column; 402. a limiting plate; 403. a clamping block; 404. a card slot; 405. a guide post; 406. a spring; 407. a third motor; 5. a support assembly; 501. a base plate; 502. a baffle plate; 503. a cylindrical support; 504. and a roller.
The specific implementation mode is as follows:
in order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
Example 1:
referring to fig. 1-2, an apparatus for processing a carrier coil includes a frame 1, a moving mechanism 2 is disposed above the frame 1, and the moving mechanism 2 includes a first fixing plate 201, a long shaft 202, a moving plate 203, a first screw 204, a first gear 205, a second gear 206, and a first motor 207; the left end and the right end of the upper portion of the frame 1 are fixedly connected with first fixing plates 201, two groups of long shafts 202 are fixedly connected between the two groups of first fixing plates 201, the two groups of long shafts 202 are arranged in parallel, the outer wall of the two groups of long shafts is sleeved with a moving plate 203 in a sliding mode, the inner thread of the moving plate 203 is connected with a first screw 204, the right end of the first screw 204 is fixedly connected with a first gear 205, the lower portion of the first gear 205 is in toothed connection with a second gear 206, the right side of the second gear 206 is fixedly connected with a first motor 207, and the first motor 207 is fixedly installed above.
This a device for processing carrier coil, during the use, through with first motor 207, carry out external power switch, make it open, first motor 207 drives second gear 206 and rotates to drive first gear 205 and rotate, and then drive first screw 204 and rotate, because movable plate 203 carries out threaded connection with first screw 204, and movable plate 203 is inside to be provided with two sets of major axes 202 and to prescribe a limit to, two sets of major axes 202 carry out fixed connection with first fixed plate 201, first fixed plate 201 carries out fixed connection with frame 1, consequently, when first screw 204 rotates, movable plate 203 can remove about.
Example 2:
referring to fig. 1-2, in the apparatus for processing a carrier coil, a clamping mechanism 3 is disposed on the moving plate 203, and the clamping mechanism 3 includes a sliding rail 301, a sliding block 302, a connecting plate 303, a second fixing plate 304, a second screw 305, a first pulley 306, a second pulley 307, and a second motor 308; two groups of slide rails 301 are fixedly connected above the moving plate 203, the two groups of slide rails 301 are arranged in parallel, the outer walls of the two groups of slide rails 301 are connected with four groups of slide blocks 302 in a sliding manner, the outer walls of each two groups of slide blocks 302 are fixedly connected with a connecting plate 303, and a second fixing plate 304 is fixedly connected above the connecting plate 303; a second screw 305 is connected with the middle of the inside of the connecting plate 303 in a threaded manner, a first belt pulley 306 is fixedly sleeved at the middle end of the second screw 305, a second belt pulley 307 is connected below the first belt pulley 306 through belt transmission, a second motor 308 is fixedly connected to the left side of the second belt pulley 307, and the second motor 308 is fixedly connected below the moving plate 203; the moving plate 203 has a slot in the middle thereof, the slot corresponding to the first pulley 306, and the slot is provided to allow the belt to pass through the moving plate 203, so that the first pulley 306 is connected to the second pulley 307.
When the device for processing the carrier coil is used, the second motor 308 is externally connected with a power switch to be turned on, the second motor 308 drives the second belt pulley 307 to rotate, the second belt pulley 307 drives the first belt pulley 306 to rotate through a belt, so that the second screw 305 can rotate, the connecting plate 303 and the second screw 305 are in threaded connection, the connecting plate 303 is limited and fixed through the sliding rail 301 and the sliding block 302, and the directions of threads at two ends of the second screw 305 are opposite, so that when the second screw 305 rotates, the two groups of connecting plates 303 can simultaneously move towards the outer side or the inner side, and further the second fixing plate 304 can simultaneously move towards the outer side or the inner side; it should be noted that, at the middle end portion of the second screw 305, two sets of balance plates are provided for supporting the second screw 305, and the second screw 305 penetrates through the two sets of balance plates and can rotate, so as to make the overall structure more stable.
The scheme in this embodiment can be selectively combined with the scheme in other embodiments.
Example 3:
referring to fig. 1-3, in the apparatus for processing a carrier coil, a clamping assembly 4 is disposed above the second fixing plate 304, and the clamping assembly 4 includes a clamping column 401, a limiting plate 402, a clamping block 403, a clamping slot 404, a guide column 405, a spring 406, and a third motor 407; a clamping column 401 is fixedly connected to the upper inner part of the second fixing plate 304 through a bearing, a limiting plate 402 is fixedly sleeved on the left side of the clamping column 401, and four groups of clamping blocks 403 are arranged at the left end of the clamping column; four groups of clamping grooves 404 are formed in the left end of the clamping column 401, the four groups of clamping grooves 404 are uniformly distributed in the left end of the clamping column 401, three groups of guide pillars 405 are fixedly connected inside the clamping grooves 404, the three groups of guide pillars 405 are arranged in a straight line, springs 406 are fixedly connected to the outer walls of the three groups of guide pillars 405, the inner walls of the bottoms of the springs 406 are fixedly connected with the guide pillars 405, and the tops of the springs are fixedly connected with the clamping blocks 403; a third motor 407 is fixedly connected to the right side of the clamp column 401.
This a device for processing carrier coil, during the use, on the basis of embodiment 1 and embodiment 2, when two sets of second fixed plates 304 carry out inboard removal simultaneously, card post 401 also will move to the inboard, and then contact the both ends of cylinder carrier 503 with limiting plate 402, thereby crowd the both ends of cylinder carrier 503 tightly, simultaneously, fixture block 403 can receive the extrusion that cylinder carrier 503 brought, thereby get into the inside of draw-in groove 404, the inside of cylinder carrier 503 can receive the resilience force of spring 406, and then can increase the inside atress of cylinder carrier 503, thereby guarantee the more stable card of cylinder carrier 503 on card post 401, then, carry out external power switch with two sets of third motors 407 simultaneously, make it open, third motor 407 makes card post 401 rotate, and then can make cylinder carrier 503 rotate, fix the terminal point and cylinder carrier 503 of copper line through manual intervention in advance, namely, the copper wire is wound on the middle end part of the cylindrical carrier 503; in order to ensure that the copper wires can be uniformly wound, the cylindrical carrier 503 can be uniformly wound by moving the moving plate 203.
The scheme in this embodiment can be selectively combined with the scheme in other embodiments.
Example 4:
referring to fig. 1, 2, 4 and 5, in the apparatus for processing a carrier coil, a support assembly 5 is disposed above the moving plate 203, and the support assembly 5 includes a backing plate 501, a baffle plate 502, a cylindrical carrier 503 and a roller 504; a base plate 501 is fixedly connected to the upper portion of the middle end of the moving plate 203, two groups of baffles 502 are fixedly connected to the upper portion of the base plate 501, the two groups of baffles 502 are fixedly connected to the tail end of the top of the base plate 501, rollers 504 are fixedly connected to the left end and the right end of the inner side of each baffle 502 in an inclined mode, and a cylindrical carrier 503 is supported above the rollers 504.
This a device for processing carrier coil, during the use, on the basis of embodiment 3, for further guaranteeing cylindrical carrier 503 can stable rotation, so set up gyro wheel 504 and support below it, when cylindrical carrier 503 rotated, gyro wheel 504 also can rotate, for guaranteeing that the copper line winding of cylindrical carrier 503 middle-end is not disturbed, consequently seted up the recess at the middle-end of baffle 502 for the copper line winding of cooperation cylindrical carrier 503 middle-end.
The scheme in this embodiment can be selectively combined with the scheme in other embodiments.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. An apparatus for processing a carrier coil, comprising a frame (1), characterized in that: a moving mechanism (2) is arranged above the frame (1), and the moving mechanism (2) comprises a first fixed plate (201), a long shaft (202), a moving plate (203), a first screw (204), a first gear (205), a second gear (206) and a first motor (207);
both ends fixedly connected with first fixed plate (201) about the top of frame (1), it is two sets of fixedly connected with two sets of major axis (202) between first fixed plate (201), it is two sets of major axis (202) parallel placement, and outer wall slip cup joints movable plate (203), the internal thread of movable plate (203) is connected with first screw rod (204), the first gear of right-hand member fixedly connected with (205) of first screw rod (204), the below toothing of first gear (205) has second gear (206), the first motor of right side fixedly connected with (207) of second gear (206), first motor (207) fixed mounting in the right-hand member top of frame (1).
2. An apparatus for processing a carrier coil as set forth in claim 1, wherein: a clamping mechanism (3) is arranged on the moving plate (203), and the clamping mechanism (3) comprises a sliding rail (301), a sliding block (302), a connecting plate (303), a second fixing plate (304), a second screw (305), a first belt pulley (306), a second belt pulley (307) and a second motor (308);
two groups of sliding rails (301) are fixedly connected above the moving plate (203), the two groups of sliding rails (301) are arranged in parallel, the outer walls of the two groups of sliding rails (301) are connected with four groups of sliding blocks (302) in a sliding manner, the outer walls of each two groups of sliding blocks (302) are fixedly connected with a connecting plate (303), and a second fixing plate (304) is fixedly connected above the connecting plate (303);
threaded connection has second screw rod (305) in the middle of the inside of connecting plate (303), the fixed cover of the middle-end of second screw rod (305) has first belt pulley (306), the below of first belt pulley (306) is connected with second belt pulley (307) through belt transmission, the left side fixedly connected with second motor (308) of second belt pulley (307), second motor (308) fixed connection in the below of movable plate (203).
3. An apparatus for processing a carrier coil as set forth in claim 2, wherein: a slotted hole is formed in the middle of the moving plate (203), and corresponds to the first belt pulley (306).
4. An apparatus for processing a carrier coil as set forth in claim 2, wherein: a clamping assembly (4) is arranged above the second fixing plate (304), and the clamping assembly (4) comprises a clamping column (401), a limiting plate (402), a clamping block (403), a clamping groove (404), a guide column (405), a spring (406) and a third motor (407);
a clamping column (401) is fixedly connected to the inner part above the second fixing plate (304) through a bearing, a limiting plate (402) is fixedly sleeved on the left side of the clamping column (401), and four groups of clamping blocks (403) are arranged at the left end of the clamping column;
the left end of the clamping column (401) is provided with four groups of clamping grooves (404), the four groups of clamping grooves (404) are uniformly distributed at the left end of the clamping column (401), three groups of guide columns (405) are fixedly connected inside the clamping grooves (404), the three groups of guide columns (405) are arranged in a straight line, springs (406) are fixedly connected to the outer walls of the three groups of guide columns, the inner walls of the bottom ends of the springs (406) are fixedly connected with the guide columns (405), and the tops of the springs are fixedly connected with the clamping blocks (403).
5. An apparatus for processing a carrier coil as set forth in claim 4, wherein: the right side of the clamping column (401) is fixedly connected with a third motor (407).
6. An apparatus for processing a carrier coil as set forth in claim 1, wherein: a support assembly (5) is arranged above the moving plate (203), and the support assembly (5) comprises a base plate (501), a baffle plate (502), a cylindrical carrier (503) and a roller (504);
middle-end top fixedly connected with backing plate (501) of movable plate (203), two sets of baffle (502) of top fixedly connected with of backing plate (501), two sets of baffle (502) fixed connection in the top of backing plate (501) is terminal, both ends slant fixedly connected with gyro wheel (504) about the inboard of baffle (502), the top of gyro wheel (504) is supported there is cylinder carrier (503).
CN202110255211.XA 2021-03-09 2021-03-09 Device for processing carrier coil Active CN113096953B (en)

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Application Number Priority Date Filing Date Title
CN202110255211.XA CN113096953B (en) 2021-03-09 2021-03-09 Device for processing carrier coil

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Application Number Priority Date Filing Date Title
CN202110255211.XA CN113096953B (en) 2021-03-09 2021-03-09 Device for processing carrier coil

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CN113096953A true CN113096953A (en) 2021-07-09
CN113096953B CN113096953B (en) 2023-01-13

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6375113B1 (en) * 1999-05-13 2002-04-23 Toyota Jidosha Kabushiki Kaisha Wire winder and wire winding method
CN108389715A (en) * 2017-12-30 2018-08-10 铜陵日科电子有限责任公司 The transformer coiling safeguard structure of tempest
CN209133351U (en) * 2019-01-14 2019-07-19 天津威尔弗电子有限公司 A kind of coil winding device
CN209626034U (en) * 2019-05-10 2019-11-12 江苏巨力电力设备有限公司 A kind of transformer manufacturing copper wire winding wheel installation device
CN210795390U (en) * 2019-07-16 2020-06-19 深圳市嘉正欣实业有限公司 Cable wire reel fixing device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6375113B1 (en) * 1999-05-13 2002-04-23 Toyota Jidosha Kabushiki Kaisha Wire winder and wire winding method
CN108389715A (en) * 2017-12-30 2018-08-10 铜陵日科电子有限责任公司 The transformer coiling safeguard structure of tempest
CN209133351U (en) * 2019-01-14 2019-07-19 天津威尔弗电子有限公司 A kind of coil winding device
CN209626034U (en) * 2019-05-10 2019-11-12 江苏巨力电力设备有限公司 A kind of transformer manufacturing copper wire winding wheel installation device
CN210795390U (en) * 2019-07-16 2020-06-19 深圳市嘉正欣实业有限公司 Cable wire reel fixing device

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Denomination of invention: A device for processing carrier coils

Effective date of registration: 20231228

Granted publication date: 20230113

Pledgee: Bengbu Branch of China Postal Savings Bank Co.,Ltd.

Pledgor: ANHUI SHANGQIN ELECTRONIC TECHNOLOGY Co.,Ltd.

Registration number: Y2023980074592