CN113096087A - Soft measurement method for purity of phosphorus recovery product - Google Patents

Soft measurement method for purity of phosphorus recovery product Download PDF

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CN113096087A
CN113096087A CN202110366780.1A CN202110366780A CN113096087A CN 113096087 A CN113096087 A CN 113096087A CN 202110366780 A CN202110366780 A CN 202110366780A CN 113096087 A CN113096087 A CN 113096087A
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李兵
黄跃飞
韩京成
武晓峰
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Abstract

A soft measurement method for the purity of a phosphorus recovery product comprises the following steps: (1) shooting the collected phosphorus recovery product by using an optical microscope, and recording the micro-morphology structure of the phosphorus recovery product on a two-dimensional plane; (2) processing the picture shot in the step (1); (3) measurement and calculation: distance nF between two points farthest from the periphery of the particlemax(ii) a Distance nF between two nearest points on the periphery of the particlemin(ii) a Elongation nEl1(ii) a Aspect ratio nEl2(ii) a Total area n of particlesA(ii) a Perimeter n of particleP(ii) a Perimeter n of particleCi(ii) a Equivalent diameter nEd(ii) a Solidity ns(ii) a Roughness nCo(ii) a (4) Establishing a soft measurement model of the purity of the phosphorus recovery product by adopting a nonlinear partial least square NLPLS method; and for a new phosphorus recovery product, performing predictive analysis on the product purity by using an NLPLS model, and updating the model by using new predictive analysis data. The invention provides a rapid, simple and accurate method for determining the purity of the phosphorus recovery product.

Description

Soft measurement method for purity of phosphorus recovery product
Technical Field
The invention belongs to the technical field of environmental protection, and particularly relates to a soft measurement method for the purity of a phosphorus recovery product.
Background
Phosphorus is an important nutrient element and has important significance for human beings and various organisms in the natural world. Due to the large amount of mining by humans and the unidirectional flow of phosphorus in nature, phosphorite will be mined out within 50 to 100 years in the future, and at that time a serious phosphorus resource crisis will result. To alleviate this phenomenon, techniques for recovering and reusing phosphorus resources have been receiving wide attention. In the last decade, struvite crystallization has been considered as a very promising approach to solve the phosphorus resource crisis, and not only can precipitate phosphate in wastewater, but also the product MgNH4PO3 · H2O (struvite) is a good slow-release fertilizer, and thus has received extensive attention. The crystallization process is comprehensively influenced by liquid-solid equilibrium thermodynamics and solid-liquid interphase mass transfer, and other process factors, such as pH, supersaturation degree, mixing energy, temperature and the existence of competitive ions, can influence the purity of the product struvite. High strength, low dissolution rate, sustained release properties and high purity are all of the primary considerations in order for struvite to be an economically viable commercial fertilizer.
In general, during the struvite crystallization process, many impurity ions precipitate with magnesium and phosphate, resulting in impure crystal substances, which reduces the application effect of the product as fertilizer, and therefore, the purity of struvite in the precipitated product, i.e., the specific gravity of struvite in the whole precipitated product, must be determined. The commonly used method for determining the purity of struvite comprises the following steps: 1) qualitative determination, using fourier transform infrared spectroscopy (FTIR) or X-ray diffraction (XRD) spectroscopy to compare the morphology of solid precipitates and pure struvite; 2) comparing the percentage of each element in the solid by taking the theoretical value of the pure struvite as a reference; 3) measuring the nitrogen content by using an element analysis instrument and taking the nitrogen content as a reference value; 4) quantitative X-ray diffraction method. However, these purity determination methods limit the overall production process due to the additional time required for sample preparation and analysis, since the production line needs to be halted during testing until the appropriate product purity is achieved. Therefore, the currently used methods for measuring the purity of phosphorus recovery products have the defects of complex operation, long time and the like, and the efficiency of the whole production process is greatly reduced.
It is to be noted that the information disclosed in the above background section is only for understanding the background of the present application and thus may include information that does not constitute prior art known to a person of ordinary skill in the art.
Disclosure of Invention
The main purpose of the present invention is to overcome the above mentioned drawbacks of the background art and to provide a method for soft measurement of the purity of a phosphorus recovery product.
In order to achieve the purpose, the invention adopts the following technical scheme:
a soft measurement method for the purity of a phosphorus recovery product comprises the following steps:
(1) shooting the collected phosphorus recovery product by using an optical microscope, and recording the micro-morphology structure of the phosphorus recovery product on a two-dimensional plane;
(2) processing the picture shot in the step (1) so as to measure physical parameters of the particles in the picture;
(3) measuring and calculating the following physical parameters of the particles in the picture processed in the step (2): distance nF between two points farthest from the periphery of the particlemax(ii) a Distance nF between two nearest points on the periphery of the particlemin(ii) a Elongation nEl1(ii) a Aspect ratio nEl2(ii) a Total area n of particlesA(ii) a Perimeter n of particleP(ii) a Perimeter n of particleCi(ii) a Equivalent diameter nEd(ii) a Solidity ns(ii) a Roughness nCo
(4) Establishing a soft measurement model of the purity of the phosphorus recovery product by adopting a nonlinear partial least square NLPLS method based on the physical parameters of the product obtained by measurement and calculation in the step (3); and for a new phosphorus recovery product, performing pre-estimation analysis on the product purity by using an established NLPLS model, and updating the model by using a recursive algorithm by combining new pre-estimation analysis data with the original NLPLS model.
Further:
the processing in the step (2) comprises enhancing chromatic aberration and contrast, and performing edge tracing processing on the two-dimensional plane shape of the phosphorus recovery product in the picture.
The step (4) of establishing the soft measurement model of the purity of the phosphorus recovery product specifically comprises the following steps:
taking the measured and calculated sample morphology parameters as a data-driven sample set, and expressing as { X (i), Y (i) }, wherein X (i) expresses the ith group of input data, namely the parameters obtained in the step (3), Y (i) expresses the ith group of output data, and the input data forms a matrix X and the output data forms an output matrix Y for the purity of the product;
establishing an NLPLS model based on input and output data, which specifically comprises the following steps:
normalizing the matrixes X and Y to enable the mean value to be 0 and the variance to be 1, then expanding the input matrix in rows and columns, wherein the expansion terms are a hidden node output matrix G of a Radial Basis Function (RBF) neural network and a column vector 1 with all elements being 1, each row of G corresponds to the output of a hidden node under the action of an input vector, and the offset term coefficient of the hidden node is 1; partial Least Squares (PLS) recovery is performed on the following augmented input and output matrices:
{ [ 1X G ], Y }, the obtained NLPLS model is expressed as:
Figure BDA0003007434320000031
in the formula, XE represents an augmented input matrix, A and H are weight coefficient matrixes corresponding to an original input vector and an output vector of a hidden node of a RBF network respectively, b is an input offset vector, T represents transposition, c is a center vector of the hidden node, sigma is a corresponding width vector, and A and H are weight coefficient matrixes.
In step II, a hidden node center vector c, a corresponding width vector sigma, weight coefficient matrixes A and H and an input offset vector b are determined according to the following steps:
firstly, clustering input data by using a k-means clustering algorithm to obtain a hidden node center c;
secondly, adopting a p neighbor rule to calculate the width of the hidden node:
Figure BDA0003007434320000032
wherein N is the number of hidden node centers, and ci is the nearest p hidden node centers to the jth hidden node center;
thirdly, determining a weight coefficient matrix A, H and an offset vector b by adopting PLS regression:
and calculating a hidden node output matrix G according to the obtained hidden node center and width, then expanding the input matrix to obtain an augmented input matrix [ 1X G ], performing PLS regression on the data { [ 1X G ], Y } to obtain a PLS model parameter matrix { T, W, P, B, Q }, extracting the feature variable number a, determining the obtained parameter matrix as { Ta, Wa, Pa, Ba, Qa }, and further calculating a PLS regression coefficient matrix beta to obtain A, H and B.
In the step (4), the model is updated by a recursive algorithm by combining new pre-estimation analysis data with the original NLPLS model, and the method specifically comprises the following steps:
a. recording the input and output data of new phosphorus recovery product batches as X1 and Y1 respectively, and not containing abnormal points;
b. judging whether a new hidden node is added or not, and adding the new hidden node if the distance between the new data X1 and the center of the existing hidden node of the RBF network is greater than a set value; if the distance between the X1 and the center of the hidden node of the existing RBF network is less than or equal to a set value, the hidden node does not need to be added;
c. expanding X1, performing PLS regression to obtain an updated NLPLS model; then, the weight coefficient matrix A, H and the offset vector b are calculated according to the method of the step (c).
In step b, if the distance between the new data X1 and the existing RBF network hidden node center is larger than the set distanceValue, new hidden node center matrix is recorded as CgnewThe corresponding width vector is σgnewFor the original hidden node center matrix CgCorresponding width vector σgAnd the load matrix P is extended as follows:
Figure BDA0003007434320000041
if the distance between the X1 and the center of the hidden node of the existing RBF network is less than or equal to a set value, Cg、σgAnd P remains unchanged.
Extension of X1 to XE1 ═ 1X 1G 1]Where G1 is the output matrix of hidden nodes to X1, let
Figure BDA0003007434320000042
For data pair { XEAnd Y, performing PLS regression to obtain an updated NLPLS model.
A computer-readable storage medium storing a computer program which, when executed by a processor, performs steps (2) to (4) of the method for soft measurement of phosphorus recovery product purity.
The invention has the following beneficial effects:
the invention provides a soft measurement method for the purity of a phosphorus recovery product, which quantitatively describes a two-dimensional morphology structure of the product, and then adopts a nonlinear least squares (NLPLS) method to establish a soft measurement model between a shape factor and the product purity, so that the defects of complex operation, long time and the like of the existing purity measurement method are overcome, and the efficiency of the whole production process is greatly improved. The method is based on a microscope photographing technology, the shape factor of the product is expressed by physical parameters, a soft measurement model between the shape factor and the product purity is established by adopting a nonlinear least square method, and the model is used for predicting the product purity so as to provide operation guidance for production control and optimization. The method effectively avoids the problems of overlong time consumption, signal distortion and the like in the traditional purity measurement process, and provides a quick, simple and accurate method for measuring the purity of the phosphorus recovery product.
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FIG. 1 is a schematic flow chart of a soft measurement method for a phosphorus recovery product according to an embodiment of the present invention.
Detailed Description
The embodiments of the present invention will be described in detail below. It should be emphasized that the following description is merely exemplary in nature and is not intended to limit the scope of the invention or its application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element. In addition, the connection may be for either a fixed or coupled or communicating function.
It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing the embodiments of the present invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be in any way limiting of the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1, the soft measurement method for the purity of the phosphorus recovery product provided by the embodiment of the invention comprises the following steps:
when the concentration of each ion in the wastewater is Mg2+:NH4 +:PO4 3-:Ca2+When the ratio is 2:4:1:0.4, white solid precipitates such as calcium phosphate, magnesium phosphate, struvite and the like are formed. The solid precipitated products were collected, and the phosphorus recovery products were photographed using an optical microscope and their microscopic morphology on a two-dimensional plane was recorded.
And processing the shot picture, adjusting the picture background to be white, adjusting the particles to be black, enhancing the color difference and contrast, and performing edge tracing processing on the two-dimensional plane shape of the phosphorus recovery product on the picture.
The following physical parameters of the particles evident in the pictures were measured:
distance between two points farthest from the periphery of the particle (Max Feret Diameter): nFmax
Distance between the nearest two points around the particle (Min Feret Diameter): nFmin
Total Area of particles (Area): n isA
Perimeter of particle (Perimeter): n isP
The following physical quantities were calculated using the measurement parameters:
elongation (Elongation):
Figure BDA0003007434320000051
aspect ratio (Aspect ratio):
Figure BDA0003007434320000052
roundness (Circularity):
Figure BDA0003007434320000053
equivalent Diameter (Circle equivalent Diameter):
Figure BDA0003007434320000061
solidity (solid):
Figure BDA0003007434320000062
roughness (concavity):
Figure BDA0003007434320000063
the model establishment and purity prediction process is as follows:
the method comprises the following steps: and establishing a soft measurement model of the purity of the phosphorus recovery product by adopting a nonlinear partial least squares (NLPLS) method based on the physical parameters of the product obtained by measurement and calculation. The specific method comprises the following steps:
and I, taking the measured and calculated sample morphology parameters as a data-driven sample set, and expressing as { x (i), y (i) }, wherein x (i) represents the ith group of input data, and all the parameters capable of determining the purity of the product, namely the parameters obtained in the step (3) above. y (i) represents the output data of the ith group, which is the purity of the product. Forming input data into a matrix X and forming output data into an output matrix Y;
and II, establishing an NLPLS model based on the input and output data. The method comprises the following steps:
the matrices X and Y are normalized to have a mean of 0 and a variance of 1. Then, performing row-column expansion on the input matrix, wherein expansion terms are a hidden node output matrix G of a Radial Basis Function (RBF) neural network and a column vector 1 with elements of all 1, each row of G corresponds to the output of a hidden node under the action of an input vector, and the offset term coefficient of the hidden node is 1; partial Least Squares (PLS) recovery is performed on the following augmented input and output matrices:
{ [ 1X G ], Y }, the obtained NLPLS model is expressed as:
Figure BDA0003007434320000064
in the formula, XE represents an augmented input matrix, A and H are weight coefficient matrixes corresponding to an original input vector and an output vector of a hidden node of the RBF network respectively, b is an input offset vector, and T represents transposition.
Unknown parameters in the NLPLS model are a hidden node center vector c, a corresponding width vector sigma, weight coefficient matrixes A and H and a model offset vector b, and the parameters are determined according to the following steps:
firstly, clustering input data by using a k-means clustering algorithm to obtain a hidden node center c; the algorithm can determine the optimal number of the clustering centers and simultaneously can ensure that the clustering centers are reasonably distributed in a data space;
secondly, adopting a p neighbor rule to calculate the width of the hidden node:
Figure BDA0003007434320000071
wherein N is the number of hidden node centers, and ci is the nearest p hidden node centers to the jth hidden node center.
Thirdly, determining a weight coefficient matrix A, H and an offset vector b by adopting PLS regression:
and calculating a hidden node output matrix G according to the obtained hidden node center and width, and then expanding the input matrix to obtain an augmented input matrix [ 1X G ]. And performing PLS regression on the data { [ 1X G ], Y } to obtain a PLS model parameter matrix { T, W, P, B, Q }. In order to retain all information in the subsequent model updating, the number a of extracted characteristic variables is determined by a cross-check method, the obtained parameter matrix is marked as { Ta, Wa, Pa, Ba, Qa }, and a PLS regression coefficient matrix beta is calculated by the parameter matrix and the parameter matrix, so that A, H and b are obtained.
Step two: for a new batch, performing predictive analysis on the product purity by using an established NLPLS model: and (4) transmitting the product shape parameters of the new batch to the NLPLS model, and estimating the product purity of the batch.
Step three: and when a new batch is finished, the model is updated by combining the new data with the original NLPLS model and adopting a recursion algorithm, so that the model can continuously adopt new information and adapt to the change of the process. The method comprises the following specific steps:
a. the input/output data of the newly obtained batches are X1 and Y1 (may be data of one batch or data of a plurality of accumulated batches), and do not contain outliers. Firstly, the data preprocessing is carried out on the new data by adopting the same method as the step one.
b. Judging whether a new hidden node is added:
if the distance between the new data X1 and the center of the hidden node of the existing RBF network is greater than a set value, adding a new hidden node; recording the new hidden node central matrix as CgnewThe corresponding width vector is σgnewFor the original hidden node center matrix CgCorresponding width vector σgAnd the load matrix P is extended as follows:
Figure BDA0003007434320000072
if the distance between the X1 and the center of the hidden node of the existing RBF network is less than or equal to a set value, the hidden node, C, does not need to be addedg、σgAnd P remains unchanged;
c. extension of X1 to XE1 ═ 1X 1G 1]Where G1 is the output matrix of hidden nodes to X1, let
Figure BDA0003007434320000073
For data pair { XEY } performing PLS regression to obtain a new NLPLS model:
Figure BDA0003007434320000081
then, calculating a weight coefficient matrix A, H and a bias vector b according to the method in the third step;
d. and after obtaining a new model, returning to the step two, and using the new model for the newly obtained batch data.
The background of the present invention may contain background information related to the problem or environment of the present invention and does not necessarily describe the prior art. Accordingly, the inclusion in the background section is not an admission of prior art by the applicant.
The foregoing is a more detailed description of the invention in connection with specific/preferred embodiments and is not intended to limit the practice of the invention to those descriptions. It will be apparent to those skilled in the art that various substitutions and modifications can be made to the described embodiments without departing from the spirit of the invention, and these substitutions and modifications should be considered to fall within the scope of the invention. In the description herein, references to the description of the term "one embodiment," "some embodiments," "preferred embodiments," "an example," "a specific example," or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Various embodiments or examples and features of various embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction. Although embodiments of the present invention and their advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the scope of the claims.

Claims (8)

1. A soft measurement method for the purity of a phosphorus recovery product is characterized by comprising the following steps:
(1) shooting the collected phosphorus recovery product by using an optical microscope, and recording the micro-morphology structure of the phosphorus recovery product on a two-dimensional plane;
(2) processing the picture shot in the step (1) so as to measure physical parameters of the particles in the picture;
(3) measuring and calculating the following physical parameters of the particles in the picture processed in the step (2): distance nF between two points farthest from the periphery of the particlemax(ii) a Distance nF between two nearest points on the periphery of the particlemin(ii) a Elongation nEl1(ii) a Aspect ratio nEl2(ii) a Total area n of particlesA(ii) a Perimeter n of particleP(ii) a Perimeter n of particleCi(ii) a Equivalent diameter nEd(ii) a Solidity ns(ii) a Roughness nCo
(4) Establishing a soft measurement model of the purity of the phosphorus recovery product by adopting a nonlinear partial least square NLPLS method based on the physical parameters of the product obtained by measurement and calculation in the step (3); and for a new phosphorus recovery product, performing pre-estimation analysis on the product purity by using an established NLPLS model, and updating the model by using a recursive algorithm by combining new pre-estimation analysis data with the original NLPLS model.
2. The method of claim 1, wherein the processing in step (2) comprises enhancing color difference and contrast to border the two-dimensional planar shape of the phosphorus recovery product in the picture.
3. The method of claim 1, wherein the step (4) of establishing a soft measurement model of the purity of the recovered phosphorus product comprises the steps of:
taking the measured and calculated sample morphology parameters as a data-driven sample set, and expressing as { X (i), Y (i) }, wherein X (i) expresses the ith group of input data, namely the parameters obtained in the step (3), Y (i) expresses the ith group of output data, and the input data forms a matrix X and the output data forms an output matrix Y for the purity of the product;
establishing an NLPLS model based on input and output data, which specifically comprises the following steps:
normalizing the matrixes X and Y to enable the mean value to be 0 and the variance to be 1, then expanding the input matrix in rows and columns, wherein the expansion terms are a hidden node output matrix G of a Radial Basis Function (RBF) neural network and a column vector 1 with all elements being 1, each row of G corresponds to the output of a hidden node under the action of an input vector, and the offset term coefficient of the hidden node is 1; partial Least Squares (PLS) recovery is performed on the following augmented input and output matrices:
{ [ 1X G ], Y }, the obtained NLPLS model is expressed as:
Figure FDA0003007434310000021
in the formula, XE represents an augmented input matrix, A and H are weight coefficient matrixes corresponding to an original input vector and an output vector of a hidden node of a RBF network respectively, b is an input offset vector, T represents transposition, c is a center vector of the hidden node, sigma is a corresponding width vector, and A and H are weight coefficient matrixes.
4. The method of claim 3, wherein in step ii, the center vector c of the hidden node, the corresponding width vector σ, the weight coefficient matrices a and H, and the input offset vector b are determined by:
firstly, clustering input data by using a k-means clustering algorithm to obtain a hidden node center c;
secondly, adopting a p neighbor rule to calculate the width of the hidden node:
Figure FDA0003007434310000022
wherein N is the number of hidden node centers, and ci is the nearest p hidden node centers to the jth hidden node center;
thirdly, determining a weight coefficient matrix A, H and an offset vector b by adopting PLS regression:
and calculating a hidden node output matrix G according to the obtained hidden node center and width, then expanding the input matrix to obtain an augmented input matrix [ 1X G ], performing PLS regression on the data { [ 1X G ], Y } to obtain a PLS model parameter matrix { T, W, P, B, Q }, extracting the feature variable number a, determining the obtained parameter matrix as { Ta, Wa, Pa, Ba, Qa }, and further calculating a PLS regression coefficient matrix beta to obtain A, H and B.
5. The method of claim 3 or 4, wherein the step (4) of updating the model with a recursive algorithm using new pre-estimated analytical data in combination with the original NLPLS model comprises the steps of:
a. recording the input and output data of new phosphorus recovery product batches as X1 and Y1 respectively, and not containing abnormal points;
b. judging whether a new hidden node is added or not, and adding the new hidden node if the distance between the new data X1 and the center of the existing hidden node of the RBF network is greater than a set value; if the distance between the X1 and the center of the hidden node of the existing RBF network is less than or equal to a set value, the hidden node does not need to be added;
c. expanding X1, performing PLS regression to obtain an updated NLPLS model; then, the weight coefficient matrix A, H and the offset vector b are calculated according to the method of the step (c).
6. The method of claim 5, wherein in step b, if the new data X1 is more than a predetermined distance from the center of hidden nodes in the existing RBF network, the new hidden node center matrix is recorded as CgnewThe corresponding width vector is σgnewFor the original hidden node center matrix CgCorresponding width vector σgAnd the load matrix P is extended as follows:
Figure FDA0003007434310000031
if the distance between the X1 and the center of the hidden node of the existing RBF network is less than or equal to a set value, Cg、σgAnd P remains unchanged.
7. The method of soft measurement of phosphorus recovery product purity of claim 6,
extension of X1 to XE1 ═ 1X 1G 1]Where G1 is the output matrix of hidden nodes to X1, let
Figure FDA0003007434310000032
For data pair { XEAnd Y, performing PLS regression to obtain an updated NLPLS model.
8. A computer readable storage medium storing a computer program, wherein the computer program, when executed by a processor, performs steps (2) to (4) of the method for soft measurement of phosphorus recovery product purity of any of claims 1 to 7.
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