CN113091808A - Chemical industry industrial control instrument with comprehensive information management system and system thereof - Google Patents
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Abstract
The invention discloses a chemical industry industrial control instrument with an integrated information management system and a system thereof, relating to the technical field of chemical industry industrial control instrument management and solving the technical problem that the raw materials cannot be analyzed in the prior art so that the safety of chemical engineering procedures cannot be ensured, a raw material analysis unit is used for analyzing raw material data participating in reaction, an analysis coefficient Xi corresponding to the raw materials participating in the reaction is obtained through a formula, if the analysis coefficient Xi corresponding to the raw materials participating in the reaction is less than a corresponding analysis coefficient threshold value, the corresponding raw materials are judged to be unqualified, the corresponding raw materials are marked as unqualified raw materials, and then unqualified signals and unqualified raw materials are generated and sent to a controller; the raw materials are analyzed, so that the chemical process can be safely carried out, and the probability of rework is reduced.
Description
Technical Field
The invention relates to the technical field of chemical industrial control instrument management, in particular to a chemical industrial control instrument with an integrated information management system and a system thereof.
Background
With the rapid development of economy in China, chemical production is more and more mature, and the demand of the chemical production on automatic instruments becomes a development trend. Because the chemical automation instruments are complex and have high requirements on safety, the chemical enterprises must pay high attention to the maintenance of the automation instruments.
However, in the prior art, the raw materials cannot be analyzed, and the chemical process cannot be safely performed.
Disclosure of Invention
The invention aims to provide a chemical industry industrial control instrument with a comprehensive information management system and a system thereof.A raw material analysis unit is used for analyzing raw material data participating in reaction, an analysis coefficient Xi corresponding to the raw material participating in the reaction is obtained through a formula, if the analysis coefficient Xi corresponding to the raw material participating in the reaction is more than or equal to a corresponding analysis coefficient threshold value, the corresponding raw material is judged to be qualified, the corresponding raw material is marked as a qualified raw material, a qualified signal is generated and the qualified signal and the qualified raw material are sent to a controller, and after the controller receives the qualified raw material, a reaction starting signal is generated and the reaction starting signal and the qualified raw material are sent to a reaction monitoring unit; if the analysis coefficient Xi corresponding to the raw material participating in the reaction is smaller than the corresponding analysis coefficient threshold value, judging that the corresponding raw material is unqualified, marking the corresponding raw material as an unqualified raw material, then generating an unqualified signal and sending the unqualified signal and the unqualified raw material to a controller, and after receiving the unqualified raw material, generating a raw material morton signal and sending the corresponding raw material morton signal and the unqualified raw material to a mobile phone terminal of a manager; the raw materials are analyzed, so that the chemical process can be safely carried out, and the probability of rework is reduced.
The purpose of the invention can be realized by the following technical scheme:
a chemical industry industrial control instrument system with a comprehensive information management system comprises a controller, wherein the controller is in communication connection with a raw material analysis unit, a reaction monitoring unit, a setting monitoring unit, an equipment maintenance unit, a registration unit and a database;
the raw material analysis unit is used for analyzing raw material data participating in the reaction so as to detect the raw materials participating in the reaction, the raw material data are pH value data, heavy metal data and insoluble substance data, the pH value data are the pH value corresponding to the raw materials participating in the reaction, the heavy metal data are the content of heavy metals in the raw materials participating in the reaction, the insoluble substance data are the content of insoluble substances generated by the raw materials in the reaction process, the raw materials are marked as i, i is 1, 2, … …, n and n is a positive integer, and the specific analysis and detection process is as follows:
step S1: sampling and averaging the raw materials participating in the reaction to obtain the corresponding pH value of the raw materials participating in the reaction, and marking the pH value of the raw materials participating in the reaction as PHi;
step S2: acquiring the content of heavy metal in the raw materials participating in the reaction by sampling detection, acquiring the content of heavy metal in the raw materials participating in the reaction, and marking the content of heavy metal in the raw materials participating in the reaction as HLi;
step S3: obtaining the content of insoluble substances generated in the reaction process of the raw materials through a sampling test, and marking the content of the insoluble substances generated in the reaction process of the raw materials as BRI;
step S4: by the formula
Obtaining analysis coefficients Xi corresponding to raw materials participating in the reaction, wherein a1, a2 and a3 are proportional coefficients, and a1 is more than a2 is more than a3 is more than 0;
step S5: comparing the analysis coefficient Xi corresponding to the raw materials participating in the reaction with the corresponding analysis coefficient threshold value:
if the analysis coefficient Xi corresponding to the raw materials participating in the reaction is larger than or equal to the corresponding analysis coefficient threshold value, judging that the corresponding raw materials are qualified, marking the corresponding raw materials as qualified raw materials, then generating qualified signals, sending the qualified signals and the qualified raw materials to a controller, and after receiving the qualified raw materials, generating reaction starting signals and sending the reaction starting signals and the qualified raw materials to a reaction monitoring unit by the controller;
if the analysis coefficient Xi corresponding to the raw material participating in the reaction is smaller than the corresponding analysis coefficient threshold value, judging that the corresponding raw material is unqualified, marking the corresponding raw material as an unqualified raw material, then generating an unqualified signal and sending the unqualified signal and the unqualified raw material to a controller, and after receiving the unqualified raw material, generating a raw material morton signal and sending the corresponding raw material morton signal and the unqualified raw material to a mobile phone terminal of a manager.
Further, after receiving the reaction start signal, the reaction monitoring unit monitors the reaction of the qualified raw materials, and the specific monitoring process is as follows:
step SS 1: when the qualified raw materials enter the reaction box body, recording the time of the qualified raw materials entering the reaction box body, marking the time as the reaction starting time, and then monitoring the reaction of the raw materials in the reaction box body by taking the reaction starting time as a time starting point and taking half an hour as a monitoring interval duration;
step SS 2: acquiring the amount of a raw material through a sensor, then displaying the value through a raw material instrument panel, then visually acquiring the moving angle of a pointer in the raw material instrument panel on the reaction box body within an interval time through a manager, marking the moving angle of the pointer in the raw material instrument panel on the reaction box body within the interval time as JD1, then calculating the ratio of the moving angle of the pointer in the raw material instrument panel JD1 to the interval time, and acquiring the reaction speed of the raw material in the reaction box body;
step SS 3: then, visually acquiring the moving speed of a pointer in a product instrument panel on the reaction box body within the interval time through a manager, marking the moving angle of the pointer in the product instrument panel on the reaction box body within the interval time as JD2, and then calculating the ratio of the moving angle of the pointer in the raw material instrument panel JD2 to the interval time to acquire the product generation speed in the reaction box body;
step SS 4: comparing the raw material reaction speed and the product generation speed of the reaction box body, if the difference value between the raw material reaction speed and the product generation speed is within an error threshold range, judging that the raw material reaction is normal, generating a normal reaction signal and sending the normal reaction signal to a mobile phone terminal of a manager, if the difference value between the raw material reaction speed and the product generation speed is not within the error threshold range, judging that the raw material reaction is abnormal, generating an abnormal reaction signal and sending the abnormal reaction signal to a controller; and the controller generates an equipment monitoring signal after receiving the reaction abnormal signal and sends the equipment monitoring signal to the equipment monitoring unit.
Further, after the device monitoring unit receives the device monitoring signal, the device monitoring unit monitors the operation information of the device, the operation information of the device includes temperature data, noise data and heat dissipation data, the temperature data is an internal temperature value of the device in a working process, the noise data is a difference value between a maximum decibel value and a minimum decibel value of noise when the device works, the heat dissipation data is a temperature drop speed of the device in the working process, the device is marked as o, o is 1, 2, … …, m, m is a positive integer, and the specific monitoring process is as follows:
step V1: acquiring an internal temperature value of the equipment in the working process, and marking the internal temperature value of the equipment in the working process as WDo;
step V2: acquiring a difference value between the maximum decibel value and the minimum decibel value of the noise when the equipment works, and marking the difference value between the maximum decibel value and the minimum decibel value of the noise when the equipment works as CZo;
step V3: acquiring the temperature reduction speed of the equipment in the working process, and marking the temperature reduction speed of the equipment in the working process as SDo;
step V4: by the formula
Obtaining a monitoring coefficient JCo of the equipment, wherein b1, b2 and b3 are proportional coefficients, and b1 is more than b2 and more than b3 is more than 0;
step V5: compare the monitoring coefficient JCo of the device to a monitoring coefficient threshold of the device:
if the monitoring coefficient JCo of the equipment is not less than the monitoring coefficient threshold of the equipment, judging that the corresponding equipment runs abnormally, generating an equipment abnormal signal, marking the corresponding equipment as abnormal equipment, and then sending the abnormal equipment and the equipment abnormal signal to the controller;
if the monitoring coefficient JCo of the equipment is smaller than the monitoring coefficient threshold of the equipment, judging that the corresponding equipment normally operates, generating an equipment normal signal, marking the corresponding equipment as normal equipment, and then sending the normal equipment and the equipment normal signal to the controller;
step V6: the controller receives the equipment abnormal signal, generates an equipment maintenance signal and sends the equipment maintenance signal and the abnormal equipment to the equipment maintenance unit.
Further, after the equipment maintenance unit receives the equipment maintenance signal, maintenance personnel are reasonably screened, and the specific screening process is as follows:
step VV 1: acquiring maintenance personnel on duty, marking the maintenance personnel on duty as preselected personnel, marking the preselected personnel as p, p is 1, 2 … … k, k is a positive integer, then comparing the working time of the preselected personnel with the current time of the system, acquiring the working time of the preselected personnel, and marking the working time of the preselected personnel as Sp;
step VV 2: sequencing the preselection personnel according to the working time from long to short, marking the preselection personnel with the first ten sequenced preselection personnel as screening personnel, then acquiring the total number of equipment to be maintained by the screening personnel within ten days and the number of working hours within ten days, and calculating the equipment maintenance efficiency value of the screening personnel according to the ratio;
step VV 3: sorting the screening personnel according to the descending order of the equipment maintenance efficiency value, marking the first screening personnel as selected personnel, marking the second screening personnel as alternative personnel, and then sending the selected personnel and the alternative personnel to the controller;
step VV 4: the controller generates an equipment maintenance signal and sends the equipment maintenance signal to a mobile phone terminal of the selected person after receiving the selected person and the alternative person, the selected person sets maintenance time after receiving the equipment maintenance signal, and then the set maintenance time is sent to the controller.
Further, the registration login unit is used for the manager and the maintainer to submit the manager information and the maintainer information for registration through the mobile phone terminal, and the manager information and the maintainer information which are successfully registered are sent to the database for storage, the manager information comprises the name, the age, the time of entry and the mobile phone number of the personal real name authentication, and the maintainer information comprises the name, the age, the time of entry and the mobile phone number of the personal real name authentication.
The utility model provides a chemical industry industrial control instrument with integrated information management system, includes the reaction box, be provided with raw materials panel board, control button, glass window and result panel board on the reaction box, the side of reaction box is provided with the access door, be provided with the handle on the access door, the top fixedly connected with controller of reaction box.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the method, raw material data participating in a reaction are analyzed through a raw material analysis unit, an analysis coefficient Xi corresponding to the raw material participating in the reaction is obtained through a formula, if the analysis coefficient Xi corresponding to the raw material participating in the reaction is larger than or equal to a corresponding analysis coefficient threshold value, the corresponding raw material is judged to be qualified, the corresponding raw material is marked as a qualified raw material, a qualified signal is generated, the qualified signal and the qualified raw material are sent to a controller, and after the controller receives the qualified raw material, a reaction starting signal is generated and the reaction starting signal and the qualified raw material are sent to a reaction monitoring unit; if the analysis coefficient Xi corresponding to the raw material participating in the reaction is smaller than the corresponding analysis coefficient threshold value, judging that the corresponding raw material is unqualified, marking the corresponding raw material as an unqualified raw material, then generating an unqualified signal and sending the unqualified signal and the unqualified raw material to a controller, and after receiving the unqualified raw material, generating a raw material morton signal and sending the corresponding raw material morton signal and the unqualified raw material to a mobile phone terminal of a manager; the raw materials are analyzed, so that the chemical process can be safely carried out, and the probability of rework is reduced;
2. in the invention, after a reaction starting signal is received by a reaction monitoring unit, the reaction of qualified raw materials is monitored, when the qualified raw materials enter a reaction box body, the time for the qualified raw materials to enter the reaction box body is recorded, and then the reaction of the raw materials in the reaction box body is monitored by taking the reaction starting time as a time starting point and taking half an hour as a monitoring interval duration; acquiring the amount of raw materials through a sensor, then displaying numerical values through a raw material instrument panel, then visually acquiring the moving angle of a pointer in the raw material instrument panel on the reaction box body within an interval time through a manager, and then calculating the ratio of the moving angle JD1 of the pointer in the raw material instrument panel to the interval time to acquire the reaction speed of the raw materials in the reaction box body; then, visually acquiring the moving speed of a pointer in a product instrument panel on the reaction box body within the interval time through a manager, and then calculating the ratio of the moving angle JD2 of the pointer in the raw material instrument panel to the interval time to acquire the product generation speed in the reaction box body; if the difference value between the reaction speed of the raw materials and the generation speed of the products is within the error threshold range, judging that the reaction of the raw materials is normal, and if the difference value between the reaction speed of the raw materials and the generation speed of the products is not within the error threshold range, judging that the reaction of the raw materials is abnormal; the method has the advantages that the reaction process of the raw materials is monitored, accidents caused by abnormal chemical reactions are prevented, the reaction process is monitored, and if the reaction goes wrong, the reaction raw materials can be greatly saved.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic structural diagram of a chemical industrial control instrument;
FIG. 2 is a functional block diagram of the present invention;
in the figure: 1. a controller; 2. a reaction box body; 3. a raw material instrument panel; 4. a control button; 5. a handle; 6. an access door; 7. a glass window; 8. and (5) a product instrument panel.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-2, a chemical industrial control instrument with a comprehensive information management system comprises a reaction box body 2, wherein a raw material instrument panel 3, a control button 4, a glass window 7 and a product instrument panel 8 are arranged on the reaction box body 2, an access door 6 is arranged on the side surface of the reaction box body 2, a handle 5 is arranged on the access door 6, and the top end of the reaction box body 2 is fixedly connected with a controller 1;
a chemical industry industrial control instrument system with a comprehensive information management system is characterized in that a controller 1 is in communication connection with a raw material analysis unit, a reaction monitoring unit, a setting monitoring unit, an equipment maintenance unit, a registration login unit and a database;
the registration login unit is used for the manager and the maintainer to submit manager information and maintainer information for registration through the mobile phone terminal, and sending the manager information and the maintainer information which are successfully registered to the database for storage, wherein the manager information comprises the name, the age, the time of entry and the mobile phone number of real name authentication of the manager, and the maintainer information comprises the name, the age, the time of entry and the mobile phone number of real name authentication of the maintainer;
the raw material analysis unit is used for analyzing raw material data participating in the reaction so as to detect the raw materials participating in the reaction, the raw material data are pH value data, heavy metal data and insoluble substance data, the pH value data are the pH value corresponding to the raw materials participating in the reaction, the heavy metal data are the content of heavy metals in the raw materials participating in the reaction, the insoluble substance data are the content of insoluble substances generated by the raw materials in the reaction process, the raw materials are marked as i, i is 1, 2, … …, n and n is a positive integer, and the specific analysis and detection process is as follows:
step S1: sampling and averaging the raw materials participating in the reaction to obtain the corresponding pH value of the raw materials participating in the reaction, and marking the pH value of the raw materials participating in the reaction as PHi;
step S2: acquiring the content of heavy metal in the raw materials participating in the reaction by sampling detection, acquiring the content of heavy metal in the raw materials participating in the reaction, and marking the content of heavy metal in the raw materials participating in the reaction as HLi;
step S3: obtaining the content of insoluble substances generated in the reaction process of the raw materials through a sampling test, and marking the content of the insoluble substances generated in the reaction process of the raw materials as BRI;
step S4: by the formula
Obtaining ginsengAdding analytical coefficients Xi corresponding to the raw materials for reaction, wherein a1, a2 and a3 are proportional coefficients, and a1 is more than a2 is more than a3 is more than 0;
step S5: comparing the analysis coefficient Xi corresponding to the raw materials participating in the reaction with the corresponding analysis coefficient threshold value:
if the analysis coefficient Xi corresponding to the raw material participating in the reaction is larger than or equal to the corresponding analysis coefficient threshold value, judging that the corresponding raw material is qualified, marking the corresponding raw material as a qualified raw material, then generating a qualified signal and sending the qualified signal and the qualified raw material to the controller 1, and after the controller 1 receives the qualified raw material, generating a reaction starting signal and sending the reaction starting signal and the qualified raw material to the reaction monitoring unit;
if the analysis coefficient Xi corresponding to the raw material participating in the reaction is smaller than the corresponding analysis coefficient threshold value, judging that the corresponding raw material is unqualified, marking the corresponding raw material as an unqualified raw material, then generating an unqualified signal and sending the unqualified signal and the unqualified raw material to the controller 1, after receiving the unqualified raw material, generating a raw material setup signal and sending the corresponding raw material setup signal and the unqualified raw material to a mobile phone terminal of a manager;
after the reaction monitoring unit receives the reaction starting signal, the reaction of qualified raw materials is monitored, and the specific monitoring process is as follows:
step SS 1: when the qualified raw materials enter the reaction box body 2, recording the time of the qualified raw materials entering the reaction box body 2, marking the time as the reaction starting time, and then monitoring the reaction of the raw materials in the reaction box body 2 by taking the reaction starting time as a time starting point and taking half an hour as a monitoring interval duration;
step SS 2: acquiring the amount of the raw material through a sensor, then displaying the value through a raw material instrument panel 3, then visually acquiring the moving angle of a pointer in the raw material instrument panel 3 on the reaction box body 2 within the interval time through a manager, marking the moving angle of the pointer in the raw material instrument panel 3 on the reaction box body 2 within the interval time as JD1, then calculating the ratio of the moving angle JD1 of the pointer in the raw material instrument panel 3 to the interval time, and acquiring the reaction speed of the raw material in the reaction box body 2;
step SS 3: then, visually acquiring the moving speed of the pointer in the product instrument panel 8 on the reaction box body 2 within the interval time through a manager, marking the moving angle of the pointer in the product instrument panel 8 on the reaction box body 2 within the interval time as JD2, and then calculating the ratio of the moving angle of the pointer in the raw material instrument panel 3 JD2 to the interval time to acquire the product generation speed in the reaction box body 2;
step SS 4: comparing the raw material reaction speed of the reaction box body 2 with the product generation speed, if the difference value between the raw material reaction speed and the product generation speed is within an error threshold range, judging that the raw material reaction is normal, generating a normal reaction signal and sending the normal reaction signal to a mobile phone terminal of a manager, if the difference value between the raw material reaction speed and the product generation speed is not within the error threshold range, judging that the raw material reaction is abnormal, generating an abnormal reaction signal and sending the abnormal reaction signal to the controller 1; the controller 1 generates an equipment monitoring signal after receiving the reaction abnormal signal and sends the equipment monitoring signal to the equipment monitoring unit, and the error threshold range can be obtained through comparison of a plurality of tests;
after equipment monitoring unit received equipment monitoring signal, the operation information to equipment is monitored, the operation information of equipment includes temperature data, noise data and heat dissipation data, temperature data is the inside temperature value of equipment in the course of the work, noise data is the difference of the biggest decibel value and the minimum decibel value of equipment during operation noise, heat dissipation data is the temperature falling speed of equipment in the course of the work, mark equipment as o, o is 1, 2, … …, m, m is positive integer, concrete monitoring process is as follows:
step V1: acquiring an internal temperature value of the equipment in the working process, and marking the internal temperature value of the equipment in the working process as WDo;
step V2: acquiring a difference value between the maximum decibel value and the minimum decibel value of the noise when the equipment works, and marking the difference value between the maximum decibel value and the minimum decibel value of the noise when the equipment works as CZo;
step V3: acquiring the temperature reduction speed of the equipment in the working process, and marking the temperature reduction speed of the equipment in the working process as SDo;
step V4: by the formula
Obtaining a monitoring coefficient JCo of the equipment, wherein b1, b2 and b3 are proportional coefficients, and b1 is more than b2 and more than b3 is more than 0;
step V5: compare the monitoring coefficient JCo of the device to a monitoring coefficient threshold of the device:
if the monitoring coefficient JCo of the equipment is not less than the monitoring coefficient threshold of the equipment, judging that the corresponding equipment runs abnormally, generating an equipment abnormal signal, marking the corresponding equipment as abnormal equipment, and then sending the abnormal equipment and the equipment abnormal signal to the controller 1;
if the monitoring coefficient JCo of the equipment is smaller than the monitoring coefficient threshold of the equipment, judging that the corresponding equipment runs normally, generating an equipment normal signal, marking the corresponding equipment as normal equipment, and then sending the normal equipment and the equipment normal signal to the controller 1;
step V6: the controller 1 receives the equipment abnormal signal, generates an equipment maintenance signal and sends the equipment maintenance signal and the abnormal equipment to the equipment maintenance unit;
after the equipment maintenance unit receives the equipment maintenance signal, reasonably screening maintenance personnel, wherein the specific screening process is as follows:
step VV 1: acquiring maintenance personnel on duty, marking the maintenance personnel on duty as preselected personnel, marking the preselected personnel as p, p is 1, 2 … … k, k is a positive integer, then comparing the working time of the preselected personnel with the current time of the system, acquiring the working time of the preselected personnel, and marking the working time of the preselected personnel as Sp;
step VV 2: sequencing the preselection personnel according to the working time from long to short, marking the preselection personnel with the first ten sequenced preselection personnel as screening personnel, then acquiring the total number of equipment to be maintained by the screening personnel within ten days and the number of working hours within ten days, and calculating the equipment maintenance efficiency value of the screening personnel according to the ratio;
step VV 3: sorting the screening personnel according to the descending order of the equipment maintenance efficiency value, marking the first screening personnel as selected personnel, marking the second screening personnel as alternative personnel, and then sending the selected personnel and the alternative personnel to the controller 1;
step VV 4: the controller 1 generates an equipment maintenance signal and sends the equipment maintenance signal to a mobile phone terminal of the selected person after receiving the selected person and the alternative person, the selected person sets maintenance time after receiving the equipment maintenance signal, and then the set maintenance time is sent to the controller 1.
The working principle of the invention is as follows:
a chemical industry industrial control instrument with a comprehensive information management system and a system thereof are provided, during operation, raw material data participating in reaction are analyzed through a raw material analysis unit so as to detect raw materials participating in reaction, the raw materials participating in reaction are sampled and averaged to obtain the pH value corresponding to the raw materials participating in reaction, the content of heavy metal in the raw materials participating in reaction is obtained through sampling detection so as to obtain the content of heavy metal in the raw materials participating in reaction, insoluble substances generated in the reaction process of the raw materials are obtained through sampling tests, an analysis coefficient Xi corresponding to the raw materials participating in reaction is obtained through a formula, if the analysis coefficient Xi corresponding to the raw materials participating in reaction is larger than or equal to a corresponding analysis coefficient threshold value, the corresponding raw materials are judged to be qualified, the corresponding raw materials are marked as qualified raw materials, qualified signals are generated, and the qualified signals and the qualified raw materials are sent to a controller 1, after receiving the qualified raw materials, the controller 1 generates a reaction starting signal and sends the reaction starting signal and the qualified raw materials to a reaction monitoring unit; if the analysis coefficient Xi corresponding to the raw material participating in the reaction is smaller than the corresponding analysis coefficient threshold value, judging that the corresponding raw material is unqualified, marking the corresponding raw material as an unqualified raw material, then generating an unqualified signal and sending the unqualified signal and the unqualified raw material to the controller 1, and after receiving the unqualified raw material, the controller 1 generates a raw material setup signal and sends the corresponding raw material setup signal and the unqualified raw material to a mobile phone terminal of a manager.
The above formulas are all calculated by taking the numerical value of the dimension, the formula is a formula which obtains the latest real situation by acquiring a large amount of data and performing software simulation, and the preset parameters in the formula are set by the technical personnel in the field according to the actual situation.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (5)
1. The chemical industry industrial control instrument system with the comprehensive information management system is characterized by comprising a controller (1), wherein the controller (1) is in communication connection with a raw material analysis unit, a reaction monitoring unit, a setting monitoring unit, an equipment maintenance unit, a registration unit and a database;
the raw material analysis unit is used for analyzing raw material data participating in the reaction so as to detect the raw materials participating in the reaction, the raw material data are pH value data, heavy metal data and insoluble substance data, the raw materials are marked as i, i is 1, 2, … …, n, n is a positive integer, and the specific analysis and detection process is as follows: sampling raw materials participating in a reaction to obtain an average value, obtaining the pH value corresponding to the raw materials participating in the reaction, sampling and detecting the content of heavy metal in the raw materials participating in the reaction, obtaining the content of the heavy metal in the raw materials participating in the reaction, obtaining the content of insoluble substances generated in the reaction process of the raw materials through a sampling test, obtaining an analysis coefficient Xi corresponding to the raw materials participating in the reaction through a formula, and comparing the analysis coefficient Xi corresponding to the raw materials participating in the reaction with a corresponding analysis coefficient threshold.
2. The chemical industry industrial control instrument system with the integrated information management system according to claim 1, wherein the reaction monitoring unit monitors the reaction of qualified raw materials after receiving the reaction start signal, and the specific monitoring process is as follows: when the qualified raw materials enter the reaction box body (2), recording the time of the qualified raw materials entering the reaction box body (2), marking the time as the reaction starting time, and then monitoring the raw material reaction in the reaction box body (2) by taking the reaction starting time as the time starting point and taking half an hour as the monitoring interval duration; acquiring the amount of a raw material through a sensor, then displaying the amount of the raw material through a raw material instrument panel (3), then visually acquiring the moving angle of a pointer in the raw material instrument panel (3) on a reaction box body (2) within an interval time through a manager, marking the moving angle of the pointer in the raw material instrument panel (3) on the reaction box body (2) within the interval time as JD1, then calculating the ratio of the moving angle of the pointer in the raw material instrument panel (3) JD1 to the interval time, and acquiring the reaction speed of the raw material in the reaction box body (2); then, visually acquiring the moving speed of a pointer in a product instrument panel (8) on the reaction box body (2) within the interval time through a manager, marking the moving angle of the pointer in the product instrument panel (8) on the reaction box body (2) within the interval time as JD2, and then calculating the ratio of the moving angle JD2 of the pointer in the raw material instrument panel (3) to the interval time to acquire the product generation speed in the reaction box body (2); comparing the raw material reaction speed of the reaction box body (2) with the product generation speed, if the difference value of the raw material reaction speed and the product generation speed is within an error threshold range, judging that the raw material reaction is normal, generating a normal reaction signal and sending the normal reaction signal to a mobile phone terminal of a manager, if the difference value of the raw material reaction speed and the product generation speed is not within the error threshold range, judging that the raw material reaction is abnormal, generating an abnormal reaction signal and sending the abnormal reaction signal to the controller (1); the controller (1) generates an equipment monitoring signal after receiving the reaction abnormal signal and sends the equipment monitoring signal to the equipment monitoring unit.
3. The chemical industry industrial control instrument system with the integrated information management system according to claim 1, wherein the device monitoring unit monitors operation information of the device after receiving the device monitoring signal, the operation information of the device includes temperature data, noise data and heat dissipation data, the temperature data is an internal temperature value of the device during operation, the device is marked as o, o is 1, 2, … …, m, m is a positive integer, and the specific monitoring process is as follows: the method comprises the steps of obtaining an internal temperature value of the equipment in the working process, a difference value between a maximum decibel value and a minimum decibel value of noise when the equipment works and a temperature drop speed of the equipment in the working process, obtaining a monitoring coefficient JCo of the equipment through a formula, and comparing a monitoring coefficient JCo of the equipment with a monitoring coefficient threshold of the equipment.
4. The chemical industry industrial control instrument system with the integrated information management system according to claim 1, wherein the equipment maintenance unit reasonably screens maintenance personnel after receiving the equipment maintenance signal, and the specific screening process is as follows: acquiring maintenance personnel on duty, marking the maintenance personnel on duty as preselected personnel, marking the preselected personnel as p, p is 1, 2 … … k, k is a positive integer, acquiring the working time of the preselected personnel, sequencing the preselected personnel according to the sequence of the working time from long to short, marking the first ten preselected personnel in the sequence as screening personnel, acquiring the total number of equipment maintained by the screening personnel in ten days and the number of working hours in ten days, and calculating the equipment maintenance efficiency value of the screening personnel through a ratio; and then sorting the screening personnel according to the descending order of the equipment maintenance efficiency value, marking the screening personnel with the first sorting as selected personnel, marking the screening personnel with the second sorting as alternative personnel, and then sending the selected personnel and the alternative personnel to the controller (1).
5. The utility model provides a chemical industry industrial control instrument with synthesize information management system, a serial communication port, including reaction box (2), be provided with raw materials panel board (3), control button (4), glass window (7) and result panel board (8) on reaction box (2), the side of reaction box (2) is provided with access door (6), be provided with handle (5) on access door (6), the top fixedly connected with controller (1) of reaction box (2).
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