CN113090956A - Partitioned active explosion-proof and explosion-suppression device and control method thereof - Google Patents

Partitioned active explosion-proof and explosion-suppression device and control method thereof Download PDF

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CN113090956A
CN113090956A CN202110356131.3A CN202110356131A CN113090956A CN 113090956 A CN113090956 A CN 113090956A CN 202110356131 A CN202110356131 A CN 202110356131A CN 113090956 A CN113090956 A CN 113090956A
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explosion
proof
suppression
concentration
pressure
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CN113090956B (en
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喻健良
丁建飞
闫兴清
吕先舒
于小哲
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Dalian University of Technology
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Dalian University of Technology
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17DPIPE-LINE SYSTEMS; PIPE-LINES
    • F17D5/00Protection or supervision of installations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B19/00Alarms responsive to two or more different undesired or abnormal conditions, e.g. burglary and fire, abnormal temperature and abnormal rate of flow

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  • Fire-Extinguishing By Fire Departments, And Fire-Extinguishing Equipment And Control Thereof (AREA)

Abstract

本发明提供一种分区化主动防爆抑爆装置及其控制方法,其利用细水雾和惰性气体形成气‑雾防爆幕将大型空间分隔成相对独立的防爆分区,配合分区中央的快速响应抑爆器保证大型空间地安全生产。每个分区的主动防爆抑爆装置主要包括探测器、防爆装置、抑爆装置和控制器;每个分区的防爆装置至少包括四组喷雾装置,抑爆装置至少包括一个抑爆器。抑爆装置设计了基于双膜爆破原理的抑爆器,提高抑爆器响应速度,保障抑爆效果的稳定性与可靠性;防爆装置创新性地利用高压旋流风水喷雾装置和单水喷嘴形成集成化抑爆、防爆阻爆系统;分区化主动防爆抑爆装置通过探测器反馈的外界环境变化情况进行判断分析,保证大型化工生产空间内防爆抑爆的可靠性和稳定性。

Figure 202110356131

The invention provides a partitioned active explosion-proof and explosion-suppression device and a control method thereof, which utilizes water mist and inert gas to form a gas-mist explosion-proof curtain to partition a large space into relatively independent explosion-proof partitions, and cooperates with the rapid response explosion suppression in the center of the partitions The device ensures safe production in large spaces. The active explosion-proof and explosion-suppression device of each partition mainly includes a detector, an explosion-proof device, an explosion-suppression device and a controller; the explosion-proof device of each partition includes at least four groups of spray devices, and the explosion-suppression device includes at least one explosion suppressor. The explosion suppression device is designed with an explosion suppressor based on the double-membrane blasting principle, which improves the response speed of the explosion suppressor and ensures the stability and reliability of the explosion suppression effect; Integrated explosion suppression and explosion suppression systems; partitioned active explosion suppression devices judge and analyze changes in the external environment fed back by detectors to ensure the reliability and stability of explosion suppression in large chemical production spaces.

Figure 202110356131

Description

Partitioned active explosion-proof and explosion-suppression device and control method thereof
Technical Field
The invention relates to a zoned active explosion-proof and explosion-suppression device and a control method thereof, in particular to an active explosion-proof and explosion-suppression device suitable for fire and explosion prevention in coal chemical production and a control method thereof, and belongs to the technical field of coal chemical safety production.
Background
China is a large industrial country, large-scale limited space exists in industrial buildings and large-scale facilities, particularly in recent years, China vigorously develops safe, clean and efficient large-scale coal gasification technology, and breakthrough progress is made in the aspects of key technology, core equipment, major engineering and the like. The combustible gas dust explosion accidents in large-scale confined spaces such as industrial buildings, large-scale facilities and the like not only cause a great deal of economic loss and casualties, but also cause extremely bad social influence, and the research and development of the active explosion-proof and explosion-suppression device in the large-scale confined spaces, particularly in the coal gasification process, has great significance for the development of energy resources and the harmonious and stable society in China.
The explosion suppression means mainly comprises passive explosion suppression and active explosion suppression, the passive explosion suppression is mainly applied to combustible medium pipelines and coal mine tunnel systems and mainly comprises passive explosion suppression devices such as explosion suppression rock powder and explosion suppression water bags. The active explosion suppression mainly comprises inert gas explosion suppression and powder explosion suppression, is also applied to part of coal mines, mainly comprises an explosion suppressor, an ultrasonic atomizer and other devices, is influenced by factors such as response time, explosion suppression range and the like in a large-scale limited space, presents certain limitations, is single in the current explosion suppression measure, has insufficient secondary explosion suppression performance, is difficult to provide safety guarantee for industrial production in the large-scale limited space, and has fresh reports on related systematic explosion suppression devices and technologies in the aspects of explosion suppression and explosion prevention in the field.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a partitioned active explosion-proof and explosion-suppression device and a control method thereof, wherein a gas-fog explosion-proof curtain formed by fine water fog and inert gas is utilized to partition a large space into relatively independent explosion-proof partitions, the explosion-proof and explosion-suppression work is completed by matching with a quick response explosion-suppression device in the center of the partition, the dangerous conditions of combustible gas and dust in the space can be comprehensively analyzed and judged, and explosion-proof and explosion-suppression measures are implemented according to the judgment result, so that the reliability and the accuracy are ensured, and the device is particularly suitable for active explosion-proof and explosion-suppression in large industrial production spaces.
In order to achieve the purpose, the invention provides a partitioned active explosion-proof and explosion-suppression device, which comprises a high-pressure gas pipe network 1, a water pipe network 9, a detector, an explosion-proof device, an explosion-suppression device and a controller; the high-pressure gas pipe network 1 and the water pipe network 9 are fixed at the top of a large space, the large space is divided into a plurality of explosion-proof and explosion-suppression subareas according to the protection areas of the explosion-proof device and the explosion-suppression device, and the high-pressure gas pipe network 1 is connected with the gas pipe network 9 through a pipe clamp and arranged in parallel;
the detector is respectively arranged at four corners of each explosion-proof and explosion-suppression subarea and comprises a flame sensor 2, a pressure sensor 3, a dust concentration sensor 4 and a dust concentration sensor H which are suspended in each explosion-proof and explosion-suppression subarea2Sensor 5, CO sensor 6, and CH4A sensor; the sensors of the detector in each explosion-proof and explosion-suppression subarea are respectively and electrically connected with the controller 22;
each explosion-proof and explosion-suppression subarea is provided with the explosion-proof device which comprises an air-water spraying device 10 and a single-water nozzle group 8; wherein, the wind-water spraying device 10 is respectively connected with the pipelines of the high-pressure gas pipe network 1 and the pipelines of the water pipe network 9 around each explosion-proof and explosion-suppression subarea; the wind-water spraying device 10 is perpendicular to the top of the large space; two groups of single-water nozzle groups 8 are respectively arranged on one pair of sides of each explosion-proof and explosion-suppression subarea, each group of single-water nozzle groups 8 comprises two single-water nozzles which form different angles with the horizontal direction and respectively aim at the middle part and the bottom part of the explosion-proof and explosion-suppression subarea space; the single water nozzle group 8 is communicated with a pipeline of the water pipe network 9, each air and water spraying device 10 and the single water nozzle group 8 are respectively provided with a control valve, the control valves are communicated with the corresponding pipeline of the water pipe network 9 and the pipeline of the high-pressure gas pipe network 1, and the control valves are electrically connected with the controller 22 and controlled by the controller 22; the outside of the wind-water spraying device 10 is a negative pressure entrainment rotational flow spraying cover which is of a trumpet-shaped structure, and a spiral guide vane 23 is arranged in the negative pressure entrainment rotational flow spraying cover.
The high-pressure gas pipeline network (1) is communicated with the high-pressure gas storage tank (7) through a high-pressure pipeline, the high-pressure gas storage tank (7) is communicated with the electromagnetic valve (12) through a high-pressure pipeline, and the electromagnetic valve (12) is communicated with the water storage tank (11) through a water pipe high-pressure pipeline.
The explosion suppression device is communicated with a pipeline of the high-pressure gas pipe network 1, the explosion suppression device at least comprises an explosion suppression device 13, and the explosion suppression device 13 comprises a first cavity 14, a powder storage chamber 15, a first rupture disk 16, a second cavity 17, a pressure relief pipe 18, a second electromagnetic valve 19, a second rupture disk 20 and a powder spray head 21; the top end of the first cavity 14 is connected with the pipeline of the high-pressure gas pipe network 1 through threads and is fixedly installed at the central position of each explosion-proof and explosion-suppression subarea, wherein the first cavity 14 is communicated with the pipeline of the high-pressure gas pipe network 1, and inert gas is stored in the first cavity 14; the powder storage chamber 15 is positioned at the lower end of the first cavity 14, and explosion suppression powder is filled in the powder storage chamber; the second cavity 17 is hermetically connected with the first cavity 14 through a flange, and the first rupture disk 16 is clamped between the first cavity 14 and the second cavity 17; one end of the pressure relief pipe 18 is welded on the side wall of the second cavity 17 and is respectively connected with the pressure sensor 3 and a second electromagnetic valve 19 of the control explosion suppressor through a three-way pipe; the powder spraying head 21 and the second rupture disk 20 are hermetically connected with the second cavity 17 through flanges.
The controller 22 comprises a processor, an input port, an output port, a power supply loop, a data feedback loop, a data judgment loop, an explosion suppressor control loop and an explosion-proof device control loop, wherein the processor is respectively electrically connected with the input port and the output port, and the input port is respectively connected with the flame sensor 2, the pressure sensor 3, the dust concentration sensor 4 and the H2Sensor 5, CO sensor 6, and CH4The sensor is electrically connected, and the output end of the sensor is respectively connected with the first electromagnetic valve 12 and the second electromagnetic valve 19.
Further, the two single water nozzles with different angles with the horizontal direction are single water nozzles with 30 degrees and 60 degrees with the horizontal direction respectively.
Further, the storage pressure of the second cavity 17 is less than that of the first cavity 14, and the storage pressure of the first cavity 14 is 4-8 times that of the second cavity 17; the action pressure of the second rupture disk 20 is smaller than that of the first rupture disk 16, and the action pressure of the first rupture disk 16 is 2-5 times that of the second rupture disk 20.
Further, the gas having chemical inertness stored in the high-pressure gas tank 7 is carbon dioxide.
A control method of a partitioned active explosion-proof and explosion-suppression device is based on the partitioned active explosion-proof and explosion-suppression device and specifically comprises the following steps:
the method comprises the following steps: data feedback: after the power supply circuit is started, the data feedback circuit starts to work, and the pressure sensor 3, the flame sensor 2, the dust concentration sensor 4 and the H are connected2Sensor 5, CO sensor 6, and CH4The sensors respectively feed back signals to a processor of the controller 22 in real time, and the processor displays the flowing pressure value, dust concentration value and H of the combustible medium in the space in real time2Concentration number, CO concentration number and CH4The change of the concentration value;
step two: the data judging circuit starts working when the dust concentration and H2Concentration, CO concentration or CH4The concentration feedback value does not exceed the limit value 1, the processor judges the concentration feedback value to be a low-risk signal, and the dust concentration and H in different areas are displayed on the display screen2Concentration, CO concentration and methane concentration values;
when dust concentration, H2When the feedback value of the concentration, the CO concentration or the methane concentration exceeds the limit value 1, the processor judges the feedback value to be a risk signal, and the controller 22 controls the buzzer to alarm;
when dust concentration, H2The feedback value of the concentration, the CO concentration or the methane concentration exceeds the limit value 2, the processor judges the feedback value to be a danger signal, and the dust concentration and the H concentration in different areas are displayed on the display screen2The processor controls the control valves of the water source and the gas source of the air-water spraying device 10 to be opened through the output port respectively according to the concentration, the CO concentration and the methane concentration, and the air-water spraying device10 spraying water mist and carbon dioxide inert gas in the vertical direction;
when the flame sensor 2 senses that a spark occurs or the pressure sensor 3 senses explosion overpressure, the second electromagnetic valve 19 of the explosion suppressor 13 is controlled to be opened through the output port, the second cavity 17 of the explosion suppressor 13 is decompressed, the first rupture disc 16 is ruptured, high-pressure gas rushing out of the first cavity 14 rushes out the second rupture disc 20 and drives the explosion suppressor in the powder storage chamber 15 to be sprayed out from the powder spraying head 21 to form an explosion suppression powder curtain, and the high-pressure gas rushing out of the first cavity 14 rushes out the second rupture disc 20 and drives the explosion suppressor in the powder storage chamber 15 to be sprayed out from the powder spraying head 21 to form the explosion suppression powder curtain, so that flame is extinguished and explosion is suppressed;
meanwhile, the processor starts the explosion-proof and explosion-suppression subareas and the wind-water spraying devices 10 of the adjacent explosion-proof and explosion-suppression subareas to form a fog-gas explosion-proof curtain formed by fine water fog and inert gas, so that flame of primary explosion and secondary explosion is prevented from spreading to surrounding areas; the processor controls the electromagnetic valve through the output end, and the single-water nozzle group 8 sprays water mist to the explosion-proof and explosion-suppression subarea, so that the concentration of the water mist in the area is increased while the concentration of the dust is further reduced, and the secondary explosion of combustible gas/dust is prevented.
As a further improvement of the present invention, in the second step, the limit value 1 causes the processor to determine that the dust concentrations of the combustible gas as the risk signals are respectively: the concentrations of methane, hydrogen and carbon monoxide were 1% and the dust concentration was 10g/m3(ii) a The limit value 2 makes the processor judge that the dust concentration of the combustible gas as a danger signal is respectively as follows: the concentrations of methane, hydrogen and carbon monoxide were 2% respectively, and the dust concentration was 20mg/m3
The invention has the beneficial effects that:
1. the invention carries out zoning treatment on explosion prevention and explosion suppression of a large space, effectively monitors the migration state and concentration change condition of the combustible medium in an explosion prevention and explosion suppression area, can realize the aim of inerting the combustible medium which reaches the explosion limit but is not ignited to prevent explosion, and can also realize the aim of inhibiting flame and blocking flame propagation when the combustible medium explodes. The method overcomes the defects that the prior art does not have the characteristics of gas explosion prevention, difficult synchronization and even delay of the release time of the inhibitor and the arrival time of the explosion flame, continuous release of the inhibitor and difficult inhibition of subsequent explosion flame;
2. according to the invention, a zoning combustible medium concentration sensor is adopted to track and monitor the change rule of the concentration of a combustible medium in a large space in real time, an alarm is started to give an early warning when the fact that an explosion risk is about to occur in a region is detected, a high-pressure inerting fine water mist explosion-proof device is quickly started when the fact that the concentration of the combustible medium in the region is further increased is detected, a spray hood is arranged outside the wind-water spray device, the wind-water spray device has the effects of small spray droplet particle size and strong negative pressure entrainment capacity, a regional explosion-proof mist-air curtain is formed by a wind-water nozzle to prevent the combustible medium from diffusing and exploding, meanwhile, guide vanes are arranged inside the wind-water spray hood, a negative pressure entrainment structure is formed inside the wind-water spray hood to circularly inerte the combustible gas in the surrounding region, the dust concentration is;
3. the invention adopts the explosion pressure and the flame sensor to cooperatively detect the explosion condition of the combustible medium in the space, and has the function of quickly detecting the explosion in the space; the explosion sensor controls the double-membrane explosion type pressure storage type explosion suppressor, the explosion suppressor can rapidly open the explosion sheet under the control of the electromagnetic valve, the response time is within 20ms, the storage is stable, the performance is reliable, explosion suppression powder can be sprayed out when flame is in a development stage, and the problem of long response time of a common explosion suppressor is effectively solved;
4. the two sides of the explosion suppression area are respectively provided with a group of single water nozzle groups with different injection angles, after the explosion suppressor is started and injects the explosion suppression agent to the explosion suppression subarea, fine water droplets are uniformly injected into the space, and continuously diffuse and move in the space containing the combustible medium along with the movement of the air flow, so that the combustible dust is captured on the basis of further extinguishing an ignition source, the dust concentration is reduced, the explosiveness of the combustible gas is inerted, and the occurrence of secondary explosion is prevented.
Drawings
Fig. 1 is a schematic layout diagram of a partitioned active explosion-proof and explosion-suppression device provided in an embodiment of the present invention.
Fig. 2A and fig. 2B are schematic structural diagrams of an explosion suppressor of a partitioned active explosion-proof explosion suppression device provided in the embodiment of the invention.
Fig. 3 is a schematic structural diagram of an explosion-proof device of a partitioned active explosion-proof and explosion-suppression device provided in the embodiment of the invention.
Fig. 4 is a schematic flow chart of a spatially partitioned explosion-proof and explosion-suppression method provided in an embodiment of the present invention.
In the figure: 1-high pressure gas pipe network; 2-a flame sensor; 3-a pressure sensor; 4-dust concentration sensor; 5-H2A sensor; a 6-CO sensor; 7-a high-pressure gas storage tank; 8-single water nozzle group; 9-water pipe network; 10-wind and water spraying device; 11-a water storage tank; 12-a first electromagnetic valve; 13-a suppressor; 14-a first cavity; 15-a powder storage chamber; 16-rupture disk one; 17-a second cavity; 18-a pressure relief tube; 19-electromagnetic valve II; 20-rupture disk II; 21-a powder spray head; 22-a controller; 23-helical guide vanes.
Detailed Description
The following further describes a specific embodiment of the present invention with reference to the drawings and technical solutions.
It is to be understood that the appended drawings are not to scale, but are merely drawn with appropriate simplifications to illustrate various features of the basic principles of the invention. Specific design features of the invention disclosed herein, including, for example, specific dimensions, orientations, locations, and configurations, will be determined in part by the particular intended application and use environment.
In the several figures of the drawings, identical or equivalent components (elements) are referenced with the same reference numerals.
In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
The invention provides a zoned active explosion-proof and explosion-suppression device and a control method thereof.
Fig. 1 is a schematic layout diagram of a partitioned active explosion-proof and explosion-suppression device provided in an embodiment of the present invention. As shown in fig. 1, the zoning active explosion-proof and explosion-suppression device comprises a high-pressure gas pipe network 1, a water pipe network 9, a detector, an explosion-proof device, an explosion-suppression device and a controller. The high-pressure gas pipe network 1 and the water pipe network 9 are fixed at the top of the large space, the large space is divided into a plurality of explosion-proof and explosion-suppression subareas according to the protection areas of the explosion-proof device and the explosion-suppression device, and the high-pressure gas pipe network 1 is connected with the gas pipe network 9 through a pipe clamp and arranged in parallel.
The detector is respectively arranged at four corners of each explosion-proof and explosion-suppression subarea and comprises a flame sensor 2, a pressure sensor 3, a dust concentration sensor 4 and a dust concentration sensor H which are suspended in each explosion-proof and explosion-suppression subarea2Sensor 5, CO sensor 6, and CH4A sensor.
Wherein, the dust concentration sensor 4, H2Sensor 5, CO sensor 6, and CH4The sensor is a combustible medium concentration sensor; the flame sensor 2, the pressure sensor 3 and the explosion suppression device are arranged at the center of each explosion-proof and explosion-suppression subarea, each sensor of the detector in each explosion-proof and explosion-suppression subarea is electrically connected with the controller 22, and the explosion suppression device is communicated with the pipeline of the high-pressure gas pipe network 1.
Fig. 3 is a schematic structural diagram of an explosion-proof device of a partitioned active explosion-proof and explosion-suppression device provided in the embodiment of the invention. As shown in fig. 3, each explosion-proof and explosion-suppression subarea is provided with the explosion-proof device which comprises an air-water spraying device 10 and a single-water nozzle group 8; wherein, the wind-water spraying device 10 is respectively connected with the pipelines of the high-pressure gas pipe network 1 and the pipelines of the water pipe network 9 around (front, back, left and right) each explosion-proof and explosion-suppression subarea. The wind and water spraying device 10 is perpendicular to the top of the large space.
Two groups of single-water nozzle groups 8 are respectively arranged on a pair of edges (front and back) of each explosion-proof and explosion-suppression subarea, each group of single-water nozzle groups 8 comprises two single-water nozzles which form different angles with the horizontal direction and are respectively aligned with the middle part and the bottom of the space of the explosion-proof and explosion-suppression subarea, the single-water nozzle groups 8 are communicated with the pipeline of the water pipe network 9, each wind-water spraying device 10 and each single-water nozzle group 8 are respectively provided with a control valve, the control valves are communicated with the pipeline of the corresponding water pipe network 9 and the pipeline of the high-pressure gas pipe network 1, and the control valves are electrically connected with the controller 22 and controlled by the controller 22.
Specifically, the two single water nozzles with different angles from the horizontal direction are respectively 30 degrees and 60 degrees from the horizontal direction, the single water nozzle with 30 degrees from the horizontal direction is aligned to the middle of the space of the explosion-proof and explosion-suppression subarea, the single water nozzle with 60 degrees from the horizontal direction is aligned to the bottom of the space of the explosion-proof and explosion-suppression subarea, the negative pressure entrainment rotational flow spray cover is arranged outside the wind-water spraying device 10 and is of a horn-shaped structure, and the spiral guide vanes 23 are arranged in the negative pressure entrainment rotational flow spray cover.
The high-pressure gas pipeline network (1) is communicated with the high-pressure gas storage tank (7) through a high-pressure pipeline, the high-pressure gas storage tank (7) is communicated with the electromagnetic valve (12) through a high-pressure pipeline, and the electromagnetic valve (12) is communicated with the water storage tank (11) through a water pipe high-pressure pipeline.
Fig. 2A and fig. 2B are schematic structural diagrams of an explosion suppressor of a partitioned active explosion-proof explosion suppression device provided in the embodiment of the invention. As shown in fig. 2A and 2B, the explosion suppression device at least comprises an explosion suppressor 13, and the explosion suppressor 13 comprises a first cavity 14, a powder storage chamber 15, a first rupture disk 16, a second cavity 17, a pressure relief pipe 18, a second electromagnetic valve 19, a second rupture disk 20 and a powder spray head 21; the top end of the first cavity 14 is connected with a pipeline of the high-pressure gas pipe network 1 through threads and is fixedly installed at the central position of each explosion-proof and explosion-suppression subarea, wherein the first cavity 14 is communicated with the pipeline of the high-pressure gas pipe network 1, and high-pressure inert gas capable of reducing combustible dust and gas explosiveness is stored in the first cavity 14; the powder storage chamber 15 is positioned at the lower end of the first cavity 14, and explosion suppression powder capable of preventing explosion propagation is filled in the powder storage chamber; the second cavity 17 is hermetically connected with the first cavity 14 through a flange, and the first rupture disk 16 is clamped between the first cavity 14 and the second cavity 17; one end of the pressure relief pipe 18 is welded on the side wall of the second cavity 17 and is respectively connected with the pressure sensor 3 and a second electromagnetic valve 19 of the control explosion suppressor through a three-way pipe; the powder spraying head 21 and the second rupture disk 20 are hermetically connected with the second cavity 17 through flanges.
The storage pressure of the second cavity 17 is less than that of the first cavity 14, and the storage pressure of the first cavity 14 is 4-8 times that of the second cavity 17; the action pressure of the second rupture disk 20 is smaller than that of the first rupture disk 16, and the action pressure of the first rupture disk 16 is 2-5 times that of the second rupture disk 20; the gas with chemical inertia stored in the high-pressure gas storage tank 7 is carbon dioxide.
The controller 22 comprises a processor, an input port, an output port, a power supply loop, a data feedback loop, a data judgment loop, an explosion suppressor control loop and an explosion-proof device control loop, wherein the processor is respectively electrically connected with the input port and the output port, and the input port is respectively connected with the flame sensor 2, the pressure sensor 3, the dust concentration sensor 4 and the H2Sensor 5, CO sensor 6, and CH4The sensor is electrically connected, and the output end of the sensor is respectively connected with the first electromagnetic valve 12 and the second electromagnetic valve 19.
As shown in fig. 4, the partitioned explosion-proof and explosion-suppression device provided by the invention performs judgment and analysis according to the external environment change condition fed back by the detector, and controls the corresponding action of the explosion-proof and explosion-suppression device according to the judgment result.
When the partitioned explosion-proof and explosion-suppression device provided by the invention is installed in a large space for use, the data feedback loop starts to work after the power supply loop is started, and the dust concentration sensors 4 and H at four corners of each explosion-proof and explosion-suppression partition2Sensor 5, CO sensor 6, and CH4The sensors respectively feed back signals to a processor of the controller 22 in real time, and the processor displays the pressure value, the dust concentration value and H of the flowing air flow of the workshop in real time2Concentration number, CO concentration number and CH4The change of the concentration value;
when dust concentration, H2Concentration, CO concentration or CH4The concentration feedback value does not exceed the limit value 1, the processor judges the concentration feedback value to be a low-risk signal, and the dust concentration and H in different areas are displayed on the display screen2Concentration, CO concentration andCH4a concentration value; when dust concentration, H2Concentration, CO concentration or CH4The concentration feedback value exceeds the limit value 1, the processor judges the concentration feedback value is a risk signal, and the processor controls the buzzer to give an alarm; when dust concentration, H2Concentration, CO concentration or CH4The concentration feedback value exceeds the limit value 2, the processor judges the concentration feedback value to be a dangerous signal, and the dust concentration and H in different areas are displayed on the display screen2Concentration, CO concentration and CH4The controller 22 respectively controls the control valves of the air-water spraying device 10 communicated with the pipeline of the high-pressure gas pipe network 1 and the pipeline of the water pipe network 9 to be opened through the output ports, the air-water spraying device 10 sprays water mist and carbon dioxide inert gas in the vertical direction, the dust concentration is reduced, the explosiveness of combustible gas is inerted, the possibility of explosion is effectively reduced, a mist-gas explosion-proof curtain composed of superfine water mist and carbon dioxide is formed, and flame in an explosion area is prevented from spreading to the surrounding area; the negative pressure entrainment rotational flow spray cover absorbs combustible gas/dust in the space of the explosion-proof and explosion-suppression subareas, inerts the combustible gas, wets the combustible dust and reduces the concentration of a combustible medium.
The limit value 1 causes the processor to judge that the dust concentration of the combustible gas as a risk signal is respectively: the concentrations of methane, hydrogen and carbon monoxide are respectively 1 percent and the dust concentration is 10g/m3(ii) a The limit value 2 makes the processor judge that the dust concentration of the combustible gas as a danger signal is respectively as follows: the concentrations of methane, hydrogen and carbon monoxide are respectively 2 percent and the dust concentration is 20mg/m3
When the feedback value of the concentration sensor does not exceed the set value, the processor monitors the combustible gas/dust in real time according to the set degree, and displays the airflow direction and the dynamic change of the concentration of the combustible gas dust in each region; when the feedback value of the concentration sensor exceeds a set value 1, the processor judges that the concentration sensor is a risk signal, the controller starts a buzzer to alarm, related personnel is reminded to stop the machine for ventilation maintenance, the concentration change dynamic of combustible gas in each area is monitored and calculated on a display, and a leakage source is determined in an auxiliary mode; when the feedback value of the concentration sensor is further increased and exceeds the set value 2, the processor judges that the signal is a dangerous signal, the controller controls the water source control valve and the water source control valve of the air-water nozzle to be opened respectively through the output port, the air-water spraying device sprays water mist in the vertical direction to form a partitioned explosion-proof mist belt, the negative pressure rotational flow entrainment structure absorbs combustible gas/dust in the space, inerts the combustible gas, wets the combustible dust and reduces the concentration of the combustible medium.
When the flame sensor 2 at the center of the explosion-proof and explosion-suppression subarea senses the occurrence of sparks or the pressure sensor 3 senses explosion overpressure, an inductive signal directly controls the opening of an electromagnetic valve of a pressure relief pipe 18 of the explosion suppressor 13 through an output port, the second cavity 17 of the explosion suppressor 13 is quickly decompressed, the first rupture disk 16 is ruptured under the influence of internal and external pressure difference, high-pressure gas rushing out from the first cavity 14 breaks the second rupture disk 20 and drives an explosion suppressor in the powder storage chamber 15 to be sprayed out from a powder spraying head 21 to form an explosion-suppression powder curtain, and flames are extinguished and explosion is suppressed; meanwhile, the processor detects an opening signal of the pressure relief pipe 18, the control valve of the air-water spraying device 10 communicated with the explosion region and the adjacent region is controlled to be opened through the output end, the air-water spraying device 10 sprays carbon dioxide and fine water mist in the vertical direction to form a mist-gas explosion-proof curtain coupling the fine water mist and inert gas, and flame of primary explosion and secondary explosion is prevented from being transmitted to the surrounding region; the processor is connected with a control valve of the single-water nozzle group 8 through an output end in a control mode, the single-water nozzle group 8 sprays water mist to the middle space and the lower space of the explosion-proof and explosion-suppression subarea, the concentration of the water mist in the area is increased while the concentration of dust is further reduced, and secondary explosion of combustible gas/dust is prevented.
In order to enable the explosion-proof and explosion-suppression device to better match with actual conditions on site, the control system is provided with a manual operation interface, can adjust a set numerical value and manually controls and controls the control valves of the air-water spraying device and the single-water nozzle group to act.
The above description of exemplary embodiments has been presented only to illustrate the technical solution of the invention and is not intended to be exhaustive or to limit the invention to the precise form described. Obviously, many modifications and variations are possible in light of the above teaching to those skilled in the art. The exemplary embodiments were chosen and described in order to explain certain principles of the invention and its practical application to thereby enable others skilled in the art to understand, implement and utilize the invention in various exemplary embodiments and with various alternatives and modifications. It is intended that the scope of the invention be defined by the following claims and their equivalents.

Claims (7)

1.一种分区化主动防爆抑爆装置,其特征在于,所述的分区化主动防爆抑爆装置包括高压气体管网(1)、水管管网(9)、探测器、防爆装置、抑爆装置和控制器;其中,所述的高压气体管网(1)与水管管网(9)固定在大型空间顶部,根据防爆装置与抑爆装置的防护面积将大型空间划分为多个防爆抑爆分区,高压气体管网(1)通过管卡与气体管网(9)相互连接,且相互平行设置;1. A partitioned active explosion-proof explosion-suppression device is characterized in that, the partitioned active explosion-proof explosion-suppression device comprises a high-pressure gas pipe network (1), a water pipe network (9), a detector, an explosion-proof device, an explosion-suppression device Device and controller; wherein, the high-pressure gas pipe network (1) and the water pipe network (9) are fixed on the top of the large space, and the large space is divided into multiple explosion-proof and explosion-suppression devices according to the protection area of the explosion-proof device and the explosion-suppression device Partitioning, the high-pressure gas pipe network (1) is connected to the gas pipe network (9) through pipe clamps, and is arranged parallel to each other; 每个防爆抑爆分区四角位置分别设置有所述的探测器,所述的探测器包括悬挂在每个防爆抑爆分区内的火焰传感器(2)、压力传感器(3)和可燃介质浓度传感器;每个防爆抑爆分区中的探测器的各传感器分别与所述的控制器(22)电连接;The detectors are respectively provided at the four corners of each explosion-proof and explosion-suppression subarea, and the detectors include a flame sensor (2), a pressure sensor (3) and a combustible medium concentration sensor suspended in each explosion-proof and explosion-suppression subarea; Each sensor of the detector in each explosion-proof and explosion-suppression zone is respectively electrically connected to the controller (22); 每个防爆抑爆分区均设置所述的防爆装置,其包括风水喷雾装置(10)和单水喷嘴组(8);其中,风水喷雾装置(10)分别与每个防爆抑爆分区四周的高压气体管网(1)的管道和水管管网(9)的管道相连接;所述的风水喷雾装置(10)与大型空间顶部相互垂直设置;每个防爆抑爆分区的一对边上分别设置有两组单水喷嘴组(8),每组单水喷嘴组(8)包括两个与水平方向呈不同角度的单水喷嘴,分别对准防爆抑爆分区空间中部和底部;所述单水喷嘴组(8)与水管管网(9)的管道连通,每个风水喷雾装置(10)和单水喷嘴组(8)分别设置有控制阀,控制阀与相应的水管管网(9)的管道和高压气体管网(1)的管道连通,所述控制阀与所述的控制器(22)电连接,由控制器(22)控制;所述的风水喷雾装置(10)外部为负压卷吸旋流喷雾罩,负压卷吸旋流喷雾罩呈喇叭状结构,负压卷吸旋流喷雾罩内设有螺旋状导流叶片(23);Each explosion-proof and explosion-suppression partition is provided with the explosion-proof device, which includes a feng shui spray device (10) and a single water nozzle group (8); wherein, the feng shui spray device (10) is respectively connected with the high pressure surrounding each explosion-proof and explosion-suppression partition. The pipes of the gas pipe network (1) are connected with the pipes of the water pipe network (9); the feng shui spray device (10) is arranged perpendicular to the top of the large space; each explosion-proof and explosion-suppression partition is arranged on a pair of sides respectively There are two groups of single-water nozzle groups (8), and each group of single-water nozzle groups (8) includes two single-water nozzles with different angles from the horizontal direction, which are respectively aimed at the middle and the bottom of the explosion-proof and explosion-suppression partition space; The nozzle group (8) is communicated with the pipeline of the water pipe network (9), and each feng shui spray device (10) and the single water nozzle group (8) are respectively provided with a control valve, and the control valve is connected to the corresponding water pipe network (9). The pipeline is communicated with the pipeline of the high-pressure gas pipeline network (1), the control valve is electrically connected with the controller (22), and is controlled by the controller (22); the outside of the feng shui spray device (10) is negative pressure The entraining swirl spray hood has a horn-like structure, and the negative pressure entraining swirl spray hood is provided with helical guide vanes (23); 所述的高压气体管网(1)通过高压管道与高压储气罐(7)连通,高压储气罐(7)通过高压管道与电磁阀(12)连通,电磁阀(12)通过水管高压管道与储水箱(11)连通;所述的抑爆装置与高压气体管网(1)的管道连通,抑爆装置至少包括一个抑爆器(13),抑爆器(13)包括第一腔体(14)、储粉室(15)、爆破片一(16)、第二腔体(17)、泄压管(18)、电磁阀二(19)、爆破片二(20)和喷粉头(21);第一腔体(14)顶端通过螺纹与高压气体管网(1)的管道相连接,固定安装在每个防爆抑爆分区中心位置,其中第一腔体(14)与高压气体管网(1)的管道连通,第一腔体(14)内储存惰性气体;储粉室(15)位于第一腔体(14)下端,内部填充抑爆粉剂;第二腔体(17)通过法兰与第一腔体(14)密封连接,爆破片一(16)夹持在第一腔体(14)与第二腔体(17)之间;泄压管(18)一端焊接在第二腔体(17)侧壁,通过三通管分别与压力传感器(3)和控制抑爆器的电磁阀二(19)连接;喷粉头(21)与爆破片二(20)通过法兰与第二腔体(17)密封连接;The high-pressure gas pipeline network (1) is communicated with the high-pressure gas storage tank (7) through the high-pressure pipeline, the high-pressure gas storage tank (7) is communicated with the electromagnetic valve (12) through the high-pressure pipeline, and the electromagnetic valve (12) is connected through the high-pressure pipeline of the water pipe. communicated with the water storage tank (11); the explosion suppression device is communicated with the pipeline of the high-pressure gas pipe network (1), and the explosion suppression device at least includes an explosion suppressor (13), and the explosion suppressor (13) includes a first cavity (14), powder storage chamber (15), bursting disc one (16), second cavity (17), pressure relief pipe (18), solenoid valve two (19), bursting disc two (20) and powder spray head (21); the top of the first cavity (14) is connected to the pipeline of the high-pressure gas pipe network (1) through threads, and is fixedly installed at the center of each explosion-proof and explosion-suppression zone, wherein the first cavity (14) is connected to the high-pressure gas The pipes of the pipe network (1) are connected, and the first cavity (14) stores inert gas; the powder storage chamber (15) is located at the lower end of the first cavity (14), and the inside is filled with anti-explosion powder; the second cavity (17) The first cavity (14) is sealedly connected with the flange, and the first rupture disc (16) is clamped between the first cavity (14) and the second cavity (17); one end of the pressure relief pipe (18) is welded to the The side wall of the second cavity (17) is connected to the pressure sensor (3) and the second solenoid valve (19) for controlling the explosion suppressor through the three-way pipe; the powder spraying head (21) and the second rupture disc (20) pass through The blue is sealed with the second cavity (17); 所述的控制器(22)包括处理器、输入端口、输出端口、电源回路、数据反馈回路、数据判断回路、抑爆器控制回路、防爆装置控制回路,处理器分别与输入端口、输出端口电连接、输入端口分别与火焰传感器(2)、压力传感器(3)、可燃介质浓度传感器电连接,输出端分别与电磁阀一(12)和电磁阀二(19)连接;The controller (22) includes a processor, an input port, an output port, a power supply loop, a data feedback loop, a data judgment loop, an explosion suppressor control loop, and an explosion-proof device control loop. The processor is electrically connected to the input port and the output port respectively. The connection and input ports are respectively electrically connected with the flame sensor (2), the pressure sensor (3) and the combustible medium concentration sensor, and the output ends are respectively connected with the first solenoid valve (12) and the second solenoid valve (19); 所述的可燃介质浓度传感器包括粉尘浓度传感器(4)、H2传感器(5)、CO传感器(6)以及CH4传感器。The combustible medium concentration sensor includes a dust concentration sensor (4), an H 2 sensor (5), a CO sensor (6) and a CH 4 sensor. 2.根据权利要求1所述的分区化主动防爆抑爆装置,其特征在于,两个与水平方向呈不同角度的单水喷嘴为分别与水平方向呈30°和60°的单水喷嘴。2 . The partitioned active explosion-proof and explosion-suppression device according to claim 1 , wherein the two single water nozzles with different angles from the horizontal direction are single water nozzles with 30° and 60° respectively from the horizontal direction. 3 . 3.根据权利要求1或2所述的分区化主动防爆抑爆装置,其特征在于,第一腔体(14)的储存压力为第二腔体(17)的4-8倍;所述的爆破片一(16)的动作压力为爆破片二(20)的2-5倍。3. The partitioned active explosion-proof and explosion-suppression device according to claim 1 or 2, wherein the storage pressure of the first cavity (14) is 4-8 times that of the second cavity (17); the The operating pressure of bursting disc one (16) is 2-5 times that of bursting disc two (20). 4.根据权利要求1或2所述的分区化主动防爆抑爆装置,其特征在于,所述的高压储气罐(7)内储存具有化学惰性的气体是二氧化碳。4. The partitioned active explosion-proof and explosion-suppression device according to claim 1 or 2, characterized in that the chemically inert gas stored in the high-pressure gas storage tank (7) is carbon dioxide. 5.根据权利要求3所述的分区化主动防爆抑爆装置,其特征在于,所述的高压储气罐(7)内储存具有化学惰性的气体是二氧化碳。5 . The partitioned active explosion-proof and explosion-suppression device according to claim 3 , wherein the chemically inert gas stored in the high-pressure gas storage tank ( 7 ) is carbon dioxide. 6 . 6.一种分区化主动防爆抑爆装置控制方法,其基于权利要求1-5中任一项所述的分区化主动防爆抑爆装置,具体包括以下步骤:6. A partitioned active explosion-proof explosion-suppression device control method, based on the partitioned active explosion-proof explosion-suppression device described in any one of claims 1-5, specifically comprising the following steps: 步骤一:数据反馈:启动电源回路后数据反馈回路开始工作,压力传感器(3)、火焰传感器(2)、粉尘浓度传感器(4)、H2传感器(5)、CO传感器(6)以及CH4传感器分别实时向控制器(22)的处理器反馈信号,处理器实时显示空间内可燃介质流动的压力值、粉尘浓度值、H2浓度数值、CO浓度数值以及CH4浓度数值的变化情况;Step 1: Data feedback: After starting the power circuit, the data feedback loop starts to work, the pressure sensor (3), flame sensor (2), dust concentration sensor (4), H2 sensor (5), CO sensor (6) and CH4 The sensors respectively feed back signals to the processor of the controller (22) in real time, and the processor displays the changes of the pressure value, dust concentration value, H2 concentration value, CO concentration value and CH4 concentration value of the flow of the combustible medium in the space in real time; 步骤二:数据判断回路开始工作,当粉尘浓度、H2浓度、CO浓度或CH4浓度反馈数值未超过限制数值1,处理器判断为低风险信号,并在显示屏上显示不同区域的粉尘浓度、H2浓度、CO浓度和CH4浓度数值;Step 2: The data judgment loop starts to work. When the feedback value of dust concentration, H 2 concentration, CO concentration or CH 4 concentration does not exceed the limit value of 1, the processor judges it as a low-risk signal, and displays the dust concentration in different areas on the display screen , H 2 concentration, CO concentration and CH 4 concentration values; 当粉尘浓度、H2浓度、CO浓度或CH4浓度反馈数值超过限制数值1,处理器判断为风险信号,控制器(22)控制蜂鸣器报警;When the feedback value of dust concentration, H2 concentration, CO concentration or CH4 concentration exceeds the limit value of 1, the processor judges it as a risk signal, and the controller (22) controls the buzzer to give an alarm; 当粉尘浓度、H2浓度、CO浓度或CH4浓度反馈数值超过限制数值2,处理器判断为危险信号,并在显示屏上显示不同区域的粉尘浓度、H2浓度、CO浓度和CH4浓度数值,处理器通过输出端口控制风水喷雾装置(10)的水源、气源的控制阀分别打开,风水喷雾装置10在竖直方向喷出细水雾和二氧化碳惰性气体;When the feedback value of dust concentration, H2 concentration, CO concentration or CH4 concentration exceeds the limit value 2, the processor judges it as a danger signal, and displays the dust concentration, H2 concentration, CO concentration and CH4 concentration in different areas on the display screen value, the processor controls the control valves of the water source and the air source of the feng shui spray device (10) to open respectively through the output port, and the feng shui spray device 10 sprays fine water mist and carbon dioxide inert gas in the vertical direction; 当火焰传感器(2)感应到火花出现或压力传感器(3)感应到爆炸超压,通过输出端口控制抑爆器(13)的电磁阀二(19)开启,抑爆器(13)的第二腔体(17)泄压,爆破片一(16)破裂,第一腔体(14)内涌出的高压气体冲破爆破片二(20),并带动储粉室(15)内的抑爆剂从喷粉头(21)喷出形成抑爆粉幕,第一腔体(14)内涌出的高压气体冲破爆破片二(20)并带动储粉室(15)内的抑爆剂从喷粉头(21)喷出形成抑爆粉幕,熄灭火焰并抑制爆炸;When the flame sensor (2) senses the appearance of a spark or the pressure sensor (3) senses an explosion overpressure, the second solenoid valve (19) of the explosion suppressor (13) is controlled through the output port to open, and the second solenoid valve (19) of the explosion suppressor (13) is opened. The cavity (17) is depressurized, the first bursting disc (16) is ruptured, and the high-pressure gas gushing out of the first cavity (14) breaks through the second bursting disc (20), and drives the explosion suppressant in the powder storage chamber (15) The explosion-suppressing powder curtain is formed by spraying from the powder spraying head (21), and the high-pressure gas gushing from the first cavity (14) breaks through the second bursting disc (20) and drives the explosion-suppressing agent in the powder storage chamber (15) from the spraying The powder head (21) is ejected to form an explosion suppression powder curtain, which extinguishes the flame and suppresses the explosion; 同时处理器开启防爆抑爆分区及相邻防爆抑爆分区风水喷雾装置(10),形成细水雾与惰性气体形成的雾-气隔爆幕,阻止一次爆炸和二次爆炸的火焰向周围区域传播;处理器通过输出端控制电磁阀,单水喷嘴组(8)向防爆抑爆分区喷射水雾,进一步降低粉尘浓度的同时增加区域内水雾浓度,防止可燃气体/粉尘二次爆炸。At the same time, the processor turns on the explosion-proof and explosion-suppression zone and the feng shui spray device (10) in the adjacent explosion-proof and explosion-suppression zone to form a mist-gas explosion-proof curtain formed by fine water mist and inert gas, preventing the flames of the primary explosion and the secondary explosion from spreading to the surrounding area. The processor controls the solenoid valve through the output end, and the single water nozzle group (8) sprays water mist to the explosion-proof and explosion-suppression area, further reducing the dust concentration and increasing the water mist concentration in the area to prevent the secondary explosion of combustible gas/dust. 7.根据权利要求6所述的分区化主动防爆抑爆装置控制方法,其特征在于,步骤二中限制数值1使处理器判断为风险信号的可燃气体粉尘浓度分别是:甲烷、氢气和一氧化碳浓度分别为1%,粉尘浓度为10g/m3;限制数值2使处理器判断为危险信号的可燃气体粉尘浓度分别是:甲烷、氢气和一氧化碳浓度分别为2%,粉尘浓度为20mg/m37. The zoning active explosion-proof and explosion-suppression device control method according to claim 6, wherein in step 2, the limit value 1 makes the processor judge the combustible gas dust concentration as a risk signal to be respectively: methane, hydrogen and carbon monoxide concentrations Respectively 1%, the dust concentration is 10g/m 3 ; the limit value 2 makes the processor judge the combustible gas dust concentration as a danger signal respectively: methane, hydrogen and carbon monoxide concentrations are respectively 2%, and the dust concentration is 20mg/m 3 .
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