CN113088231A - True porcelain cement and preparation method thereof - Google Patents

True porcelain cement and preparation method thereof Download PDF

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Publication number
CN113088231A
CN113088231A CN202110380849.6A CN202110380849A CN113088231A CN 113088231 A CN113088231 A CN 113088231A CN 202110380849 A CN202110380849 A CN 202110380849A CN 113088231 A CN113088231 A CN 113088231A
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parts
agent
component
epoxy resin
flow stopping
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Inventor
张燕
夏建陵
丁海阳
杨小华
许利娜
李梅
李守海
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Nanjing Linke Zhongyue New Material Technology Development Co ltd
Institute of Chemical Industry of Forest Products of CAF
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Nanjing Linke Zhongyue New Material Technology Development Co ltd
Institute of Chemical Industry of Forest Products of CAF
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Priority to CN202110380849.6A priority Critical patent/CN113088231A/en
Publication of CN113088231A publication Critical patent/CN113088231A/en
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Sealing Material Composition (AREA)

Abstract

The real porcelain cement comprises a component A and a component B, wherein the weight ratio of the component A to the component B is 1: 1. The component A comprises the following components in parts by weight: 100 parts of epoxy resin, 1-10 parts of toughening agent, 5-10 parts of reactive diluent, 0.1-2 parts of defoaming agent, 4-10 parts of thixotropic agent, 1-5 parts of flow stopping agent and 1-5 parts of odor purifying agent; the component B comprises the following components in parts by weight: 100 parts of amine curing agent, 1-5 parts of coupling agent, 4-10 parts of thixotropic agent, 1-5 parts of flow stopping agent and 5-30 parts of pigment. The high-toughness and odor-free true porcelain adhesive prepared by the invention can realize the effects of smooth and translucent surface similar to ceramic enamel, high hardness, scratch resistance, good water resistance, easy cleaning, no toxicity and no volatile substances, and particularly can show high toughness, no cracking and odor removal, thereby really achieving the effects of environmental protection, odor removal and water resistance.

Description

True porcelain cement and preparation method thereof
Technical Field
The invention belongs to the field of chemical building materials, and particularly relates to a high-toughness, non-mildew and odor-removing true porcelain adhesive and a preparation method thereof.
Background
The traditional crack sealer is coated on the surface of the crack sealer, and the novel crack sealer does not need the crack sealer as a bottom layer and can be directly added into the gaps of the ceramic tiles after the ceramic tiles are bonded. The filling agent is suitable for filling gaps with the thickness of more than 2mm, is more convenient than the common filling agent in construction, and is an upgrading and updating product of the filling agent. The novel seam beautifying agent is a semi-fluid liquid prepared by finely mixing a high-tech novel polymer, a high-grade pigment and a special auxiliary agent, and is different from white cement and a color seam filling agent (dry powder cement material and low-grade pigment). The novel seam beautifying agent has luster, rich, natural and fine color, such as golden color, silver color, pearly color and the like; the white and black chromaticities are obviously higher than those of the white cement and the color gap filler, and a better integral effect is brought to the wall surface, so that the decoration property is greatly stronger than that of the white cement and the color gap filler. And after the ceramic tile is solidified, the surface is smooth like porcelain, can be scrubbed together with the ceramic tile, has the characteristics of permeation resistance and water resistance, and can realize that the real gap of the ceramic tile never becomes black.
The problems that gaps of ceramic tiles are changed from white to black and are extremely unsanitary and attractive are usually encountered in living rooms and kitchens and toilets of modern homes, bacteria are bred when the gaps of the ceramic tiles are changed to black, peculiar smell is generated, the health of human bodies is seriously harmed, and the bacteria are particularly obvious in summer. The difficult problem which puzzles the decoration industry for many years is overcome by the crack-beautifying agent, a series of problems caused by blackening of brick joints are solved, and the decoration grade is greatly improved. The seam beautifying agent has various colors, no water absorption, oil stain resistance, easy cleaning, no color change, wear resistance and high strength. Completely changes the phenomenon of black and mildew.
The main material of the seam beautifying agent is epoxy resin and epoxy curing agent, and the auxiliary materials are toner, fumed silica, auxiliary agent, titanium dioxide and the like. According to the material, the method can be divided into three types: the polyether modified crack sealer, the alicyclic amine modified crack sealer and the fatty amine modified crack sealer have the following advantages and disadvantages:
polyether modified crack beautifying agent: the main materials of the epoxy resin are the same, but the main material of the curing agent is modified by polyether amine as the main material.
The advantages are that: the product has the advantages of high gloss, good flexibility, slow curing speed, small smell, easy construction, easy cleaning and relatively low cost, and is a main seam beautifying material popular in the market at present.
The disadvantages are as follows: the hardness is not high, the strength is poor, the heat resistance is not good, the yellowing is easy to happen when the ultraviolet light is encountered, and in addition, the water absorption property of the polyether product is good, so the construction is not suitable when the water resistance or the humidity is high. The cured product has good flexibility but poor adhesion, so the material is not suitable for edge sealing of hotels, bathrooms and kitchens and bathrooms.
② alicyclic amine modified crack-beautifying agent
The advantages are that: the product has the advantages of flexibility, rigidity, excellent yellowing resistance, high strength after curing, strong adhesive force, certain acid and alkali resistance, and is very suitable for high-grade hotel decoration and home decoration. After the curing is completed, the temperature resistance is superior to that of the polyether modified seam beautifying material.
The disadvantages are as follows: because the main bodies of the raw materials are imported, the product cost is relatively high. But the waterproof performance is excellent, the product has higher requirement on storage, and particularly, the product is easy to react with carbon dioxide in the air to form waxing or atomizing phenomena in the production process, such as poor sealing or long-time exposure in the air.
③ fatty amine modified crack-beautifying agent
The advantages are that: the curing speed is high, the cured product has high hardness, strong adhesive force, good chemical corrosion resistance, low price of raw materials and low cost.
The disadvantages are as follows: poor yellowing resistance, poor water resistance, poor gloss of a cured product on a wet surface, water swelling, poor flexibility and insufficient durability.
At present, the crack beautifying agent has a plurality of products in the market, but compared with a plurality of advantages announced by production enterprises, the real porcelain cement really used by consumers has the defect of not being small. For example, the product has insufficient toughness, and after the product is used for a period of time, the product is often cracked under the action of reaction shrinkage stress and bonding tensile stress.
Disclosure of Invention
The technical problem to be solved is as follows: the invention provides the real porcelain cement and the preparation method thereof, which can comprehensively improve the toughness and mildew resistance of the real porcelain cement, really realize the odor elimination and environmental protection, and enable the product to have the advantages of bright and rich color, glittering and translucent surface layer, high-grade luster, high hardness, good toughness, no aging, no color change, water resistance, mildew resistance and easy cleaning.
The technical scheme is as follows: the real porcelain cement consists of a component A and a component B, wherein the weight ratio of the component A to the component B is 1: 1; the component A comprises the following components in parts by weight: 100 parts of epoxy resin, 1-10 parts of toughening agent, 5-10 parts of benzyl glycidyl ether, 0.1-2 parts of organic silicon defoaming agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 1-5 parts of odor purifying agent; the component B comprises the following components in parts by weight: 100 parts of amine curing agent, 1-5 parts of silane coupling agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 5-30 parts of pigment.
Preferably, the toughening agent in the component A is polyurethane modified epoxy resin PMP-80; the epoxy resin is general bisphenol A epoxy resin E51 or E44, bisphenol F epoxy resin F170; the odor purifying agent is a resin type odor purifying agent; the flow stopping agent is BYK-607.
Preferably, in the component B, the amine curing agent is alicyclic amine curing agent M-108X; the silane coupling agent is KH 550; the flow stopping agent is BYK-607.
Preferably, the polyurethane modified epoxy resin has an isocyanate content of 40% to 70% and a viscosity of 15 to 30pa · s.
Preferably, the component A in the real porcelain cement is obtained by adding 5 parts of flexibilizer, 6 parts of benzyl glycidyl ether, 0.8 part of defoaming agent, 6 parts of fumed silica, 1.2 parts of flow stopping agent and 5 parts of smell purifying agent into 100 parts of epoxy resin F-170 and uniformly mixing; the component B is obtained by adding 2 parts of silane coupling agent, 6 parts of fumed silica, 1.2 parts of flow stopping agent and 20 parts of pigment into 100 parts of amine curing agent and uniformly mixing.
The preparation method of the true porcelain cement comprises the following steps: 1) in a mixing device, adding 1-10 parts of toughening agent, 5-10 parts of benzyl glycidyl ether, 0.1-2 parts of organosilicon defoaming agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 1-5 parts of odor purifying agent into 80 parts of epoxy resin E51, 10 parts of epoxy resin E44 and 10 parts of epoxy resin F170, and uniformly mixing to obtain a component A; 2) in mixing equipment, adding 1-5 parts of silane coupling agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 5-30 parts of pigment into 100 parts of amine curing agent, and uniformly mixing to obtain a component B; 3) and respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging to obtain the rubber.
Has the advantages that: compared with the prior art, the true porcelain cement prepared by the invention has the effects of smooth, translucent, high hardness, scratch resistance, good water resistance, easy cleaning, no toxicity and no volatile substances, can especially show high toughness, no cracking and no odor, and really achieves the effects of environmental protection, odor purification and water resistance.
Secondly, the toughening agent used in the invention is polyurethane modified epoxy resin which is synthesized by grafting reaction of polyurethane prepolymer and epoxy resin through a catalyst, the isocyanate content is 40-70%, the viscosity is 15-30 pa.s, the toughness of epoxy can be obviously enhanced, the strength is kept, the effect of toughness is realized, the true porcelain cement can resist the deformation force of brick joints after construction, and no crack is generated. The toughening agent is odorless and can achieve the effect of odor purification.
Detailed Description
The present invention is described in detail below by way of examples, which give detailed embodiments and specific operating procedures for further illustration of the invention and are not to be construed as limiting the scope of the invention.
The main raw material designations, abbreviations and manufacturers used in the examples are shown in table 1.
TABLE 1 main raw material brand, abbreviation and manufacturer
Figure BDA0003012911730000031
Figure BDA0003012911730000041
Example 1
(1) In a mixing device, 100 parts of epoxy resin E51 are added with 2 parts of toughening agent, 5 parts of reactive diluent, 0.5 part of defoaming agent, 4 parts of thixotropic agent, 1 part of flow stopping agent and 2 parts of smell cleaning agent, and the components A are obtained by uniformly mixing.
(2) In mixing equipment, 100 parts of amine curing agent is added with 1 part of coupling agent, 4 parts of thixotropic agent, 1 part of flow stopping agent and 5 parts of pigment, and the components are uniformly mixed to obtain the component B.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Example 2
(1) In a mixing device, 4 parts of toughening agent, 6 parts of reactive diluent, 0.8 part of defoaming agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 3 parts of smell cleaning agent are added into 80 parts of epoxy resin E51 and 20 parts of epoxy resin E44, and the components A are obtained after uniform mixing.
(2) In mixing equipment, 100 parts of amine curing agent is added with 1.5 parts of coupling agent, 5 parts of thixotropic agent, 1.2 parts of flow stopping agent and 10 parts of pigment, and the components B are obtained by uniformly mixing.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Example 3
(1) In a mixing device, 4 parts of toughening agent, 5 parts of reactive diluent, 0.8 part of defoaming agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 5 parts of smell cleaning agent are added into 90 parts of epoxy resin E51 and 10 parts of epoxy resin F-170, and the components A are obtained by uniformly mixing.
(2) In mixing equipment, 100 parts of amine curing agent is added with 2 parts of coupling agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 15 parts of pigment, and the components are uniformly mixed to obtain the component B.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Example 4
(1) In a mixing device, 100 parts of epoxy resin F-170 are added with 5 parts of toughening agent, 6 parts of reactive diluent, 0.8 part of defoaming agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 5 parts of smell cleaning agent, and the components A are obtained after uniform mixing.
(2) In mixing equipment, 100 parts of amine curing agent is added with 2 parts of coupling agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 20 parts of pigment, and the components B are obtained by uniformly mixing.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Example 5
(1) In mixing equipment, 80 parts of epoxy resin E-51, 10 parts of epoxy resin E-44 and 10 parts of epoxy resin F-170 are added with 5 parts of toughening agent, 6 parts of reactive diluent, 0.8 part of defoaming agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 5 parts of odor purifying agent, and the components A are uniformly mixed to obtain a component A
(2) In mixing equipment, 100 parts of amine curing agent is added with 2 parts of coupling agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 25 parts of pigment, and the components B are obtained by uniformly mixing.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Comparative example 1
In order to better illustrate the effects of the polyurethane modified epoxy toughening agent and the high-efficiency odor removal agent adopted in the technical scheme, a blank test is carried out for comparison.
(1) In a mixing device, 100 parts of epoxy resin E51 are added with 6 parts of reactive diluent, 0.5 part of defoaming agent, 5 parts of thixotropic agent, 1 part of flow stopping agent and 1 part of flavoring agent, and are uniformly mixed to obtain a component A.
(2) In mixing equipment, 100 parts of amine curing agent is added with 1 part of coupling agent, 4 parts of thixotropic agent, 1 part of flow stopping agent and 5 parts of pigment, and the components are uniformly mixed to obtain the component B.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Comparative example 2
(1) In a mixing device, 100 parts of epoxy resin F-170 are added with 5 parts of toughening agent, 6 parts of reactive diluent, 0.8 part of defoaming agent, 6 parts of thixotropic agent and 1.2 parts of flow stopping agent, and the components A are obtained by uniformly mixing.
(2) In mixing equipment, 100 parts of amine curing agent is added with 2 parts of coupling agent, 6 parts of thixotropic agent, 1.2 parts of flow stopping agent and 20 parts of pigment, and the components are uniformly mixed to obtain a component B.
(3) And respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging and storing.
Comparative example 3
The tensile strength of the colloid is determined according to GB/T2567-2008 resin casting body performance test method, and the odor detection standard is determined according to HG/T4065-2008 adhesive evaluation method.
TABLE 2 comparison of the properties of the examples with those of the comparative examples
Figure BDA0003012911730000061
TABLE 3 mechanical Properties and acid and alkali-and medium-resistance of example 5
Test index True porcelain glue Test method
Yellowing resistance (for light color) No yellowing for 48h Reference GB/T23983-
Tensile strength of colloid 20.43Mpa Reference GB/T2567-
Elongation at break 25.48% Reference GB/T2567-
Adhesion strength to ceramic tile (drawing test) Reference GB/T5210-
General of 6.55Mpa
Soaking in water 5.13Mpa Maintaining for 7 days, soaking in water for 48h
Thermal ageing 4.19Mpa Curing for 7 days, and placing at 70 deg.C for 48h
Liquid resistant medium Reference GB/T9274-
Acid (5% acetic acid) No bubble, crack, slight color change
Alkali (5% NaOH) No bubble, crack, slight color change
Water (W) No bubble, crack, slight color change

Claims (6)

1. The real porcelain cement is characterized by consisting of a component A and a component B, wherein the weight ratio of the component A to the component B is 1: 1; the component A comprises the following components in parts by weight: 100 parts of epoxy resin, 1-10 parts of toughening agent, 5-10 parts of benzyl glycidyl ether, 0.1-2 parts of organic silicon defoaming agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 1-5 parts of odor purifying agent; the component B comprises the following components in parts by weight: 100 parts of amine curing agent, 1-5 parts of silane coupling agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 5-30 parts of pigment.
2. The real porcelain cement as claimed in claim 1, wherein the toughening agent in the component A is polyurethane modified epoxy resin PMP-80; the epoxy resin is general bisphenol A epoxy resin E51 or E44, bisphenol F epoxy resin F170; the odor purifying agent is a resin type odor purifying agent-; the flow stopping agent is BYK-607.
3. The real porcelain glue according to claim 1, wherein in the component B, the amine curing agent is alicyclic amine curing agent M-108X; the silane coupling agent is KH 550; the flow stopping agent is BYK-607.
4. The real porcelain cement as claimed in claim 2, wherein the polyurethane modified epoxy resin has an isocyanate content of 40-70% and a viscosity of 15-30 pa-s.
5. The real porcelain cement as claimed in claim 1, wherein the component A is obtained by adding 5 parts of flexibilizer, 6 parts of benzyl glycidyl ether, 0.8 part of defoaming agent, 6 parts of fumed silica, 1.2 parts of flow stopping agent and 5 parts of odor purifying agent into 100 parts of epoxy resin F-170 and uniformly mixing; the component B is obtained by adding 2 parts of silane coupling agent, 6 parts of fumed silica, 1.2 parts of flow stopping agent and 20 parts of pigment into 100 parts of amine curing agent and uniformly mixing.
6. The method for preparing true porcelain glue according to any one of claims 1 to 5, which is characterized by comprising the following steps:
1) in a mixing device, adding 1-10 parts of toughening agent, 5-10 parts of benzyl glycidyl ether, 0.1-2 parts of organosilicon defoaming agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 1-5 parts of odor purifying agent into 80 parts of epoxy resin E51, 10 parts of epoxy resin E44 and 10 parts of epoxy resin F170, and uniformly mixing to obtain a component A;
2) in mixing equipment, adding 1-5 parts of silane coupling agent, 4-10 parts of fumed silica, 1-5 parts of flow stopping agent and 5-30 parts of pigment into 100 parts of amine curing agent, and uniformly mixing to obtain a component B;
3) and respectively filling the mixed component A and the component B into two-component rubber cylinders, wherein the weight ratio of the component A to the component B in each rubber cylinder is 1:1, and then packaging to obtain the rubber.
CN202110380849.6A 2021-04-09 2021-04-09 True porcelain cement and preparation method thereof Pending CN113088231A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN114702929A (en) * 2022-03-22 2022-07-05 湖南浩森胶业有限公司 Environment-friendly water-resistant epoxy crack sealer
CN114736639A (en) * 2022-03-22 2022-07-12 湖南浩森胶业有限公司 Epoxy crack sealer with high water resistance
CN114736637A (en) * 2022-03-22 2022-07-12 湖南浩森胶业有限公司 Environment-friendly weather-resistant epoxy seam beautifying agent
CN114752331A (en) * 2022-03-22 2022-07-15 湖南浩森胶业有限公司 Low-cost water-resistant epoxy crack sealer
CN114752328A (en) * 2022-03-22 2022-07-15 湖南浩森胶业有限公司 Environment-friendly epoxy crack sealer

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CN114702929A (en) * 2022-03-22 2022-07-05 湖南浩森胶业有限公司 Environment-friendly water-resistant epoxy crack sealer
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CN114752331A (en) * 2022-03-22 2022-07-15 湖南浩森胶业有限公司 Low-cost water-resistant epoxy crack sealer
CN114752328A (en) * 2022-03-22 2022-07-15 湖南浩森胶业有限公司 Environment-friendly epoxy crack sealer

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Application publication date: 20210709