Disclosure of Invention
The invention aims to overcome the defect that the photoelectric conversion efficiency of glass powder used in a solar cell is still to be further improved in the prior art, and provides composite glass powder and electrode silver paste prepared from the composite glass powder.
In order to achieve the above object, a first aspect of the present invention provides a composite glass frit comprising 44 to 74wt% of a Bi oxide, 10 to 20wt% of a B oxide, 3 to 7wt% of a Zn oxide, 10 to 20wt% of a Si oxide, 1 to 5wt% of a V oxide, and 2 to 4wt% of a Mo oxide.
Preferably, 59-74wt% of Bi oxide, 10-15wt% of B oxide, 3-5wt% of Zn oxide, 10-15wt% of Si oxide, 1-3wt% of V oxide, 2-3wt% of Mo oxide are included.
Preferably, the weight ratio of the V oxide to the Mo oxide is 1.2-2: 1.
Preferably, the weight ratio of the V oxide to the Mo oxide is 1.2-1.5: 1.
Preferably, the weight ratio of the B oxide, the Si oxide and the Zn oxide is 2-3.5:2-3: 1.
Preferably, it comprises 65-74wt% Bi oxide, 10-13wt% B oxide, 3-4wt% Zn oxide, 10-13wt% Si oxide, 1-2wt% V oxide, 2-3wt% Mo oxide.
The second aspect of the present invention provides an electrode silver paste, including: 50-65 wt% of silver powder, 10-20wt% of glass powder, 1-5wt% of auxiliary agent and 10-39 wt% of organic carrier, wherein the glass powder is the composite glass powder in any one of claims 1-6.
Preferably, the promoter is Ti oxide.
Preferably, the organic carrier is at least one of carboxymethyl cellulose, ethyl cellulose and terpineol.
Preferably, the organic carrier is carboxymethyl cellulose, ethyl cellulose and terpineol, and the weight ratio of the carboxymethyl cellulose to the ethyl cellulose to the terpineol is 1:1: 2-4.
Compared with the prior art, the composite glass powder provided by the invention has the advantages that the oxide of a plurality of specific elements, particularly V and Mo, is matched with other elements, so that the synergistic effect can be achieved, and the photoelectric conversion efficiency of the composite glass powder used in the solar cell is high. Furthermore, the inventor further researches and discovers that the photoelectric conversion efficiency of the obtained composite glass powder for the solar cell is higher by adopting a preferable scheme of V and Mo with a specific ratio; by adopting the preferable scheme of B, Si and Zn with specific ratio, the obtained composite glass powder has higher photoelectric conversion efficiency when used in a solar cell. The composite glass powder is used in electrode silver paste, and has high photoelectric conversion efficiency.
Detailed Description
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The first aspect of the present invention provides a composite glass frit comprising 44 to 74wt% of a Bi oxide, 10 to 20wt% of a B oxide, 3 to 7wt% of a Zn oxide, 10 to 20wt% of a Si oxide, 1 to 5wt% of a V oxide, and 2 to 4wt% of a Mo oxide.
In the present invention, the a oxide means an oxide containing an element a, and for example, the Bi oxide means an oxide containing a Bi element, that is, bismuth oxide.
According to the present invention, it is preferable to include 59-74wt% of Bi oxide, 10-15wt% of B oxide, 3-5wt% of Zn oxide, 10-15wt% of Si oxide, 1-3wt% of V oxide, 2-3wt% of Mo oxide.
More preferably, it comprises 65-74wt% of Bi oxide, 10-13wt% of B oxide, 3-4wt% of Zn oxide, 10-13wt% of Si oxide, 1-2wt% of V oxide, 2-3wt% of Mo oxide.
The inventor further researches to find that the photoelectric conversion efficiency of the obtained composite glass powder for the solar cell is higher by adopting a preferable scheme of V and Mo with a specific ratio; preferably, the weight ratio of the V oxide to the Mo oxide is 1.2-2: 1.
Further preferably, the weight ratio of the V oxide to the Mo oxide is 1.2-1.5: 1.
The inventor further researches to find that the photoelectric conversion efficiency of the obtained composite glass powder used in the solar cell is higher by adopting a preferable scheme of B oxide, Si oxide and Zn oxide with specific proportions; preferably, the weight ratio of the B oxide, the Si oxide and the Zn oxide is 2-3.5:2-3: 1.
The inventor further researches to find that when each element has specific content and relative proportion, the synergistic effect is optimal; preferably, the composite glass frit comprises 44-74wt% of Bi oxide, 10-20wt% of B oxide, 3-7wt% of Zn oxide, 10-20wt% of Si oxide, 1-5wt% of V oxide, 2-4wt% of Mo oxide; the weight ratio of the V oxide to the Mo oxide is 1.2-2:1, and the weight ratio of the B oxide, the Si oxide and the Zn oxide is 2-3.5:2-3: 1.
The preparation method of the glass powder is not limited at all, and can be carried out by adopting the method existing in the field, such as: (1) weighing the raw materials to prepare a mixture; (2) putting the mixture into a crucible for smelting (the temperature is preferably 1200-1500 ℃), and the heat preservation time is 10-30 min); (3) water quenching the molten glass; (4) drying; (5) then ball milling and crushing into powder; (6) sieving (preferably to obtain 0.5-6 μm glass powder).
The second aspect of the present invention provides an electrode silver paste, including: 50-65 wt% of silver powder, 10-20wt% of glass powder, 1-5wt% of auxiliary agent and 10-39 wt% of organic carrier, wherein the glass powder is the composite glass powder in any one of claims 1-6.
According to the invention, preferably, the promoter is Ti oxide.
According to the present invention, preferably, the organic vehicle is at least one of carboxymethyl cellulose, ethyl cellulose and terpineol.
Preferably, the organic carrier is carboxymethyl cellulose, ethyl cellulose and terpineol, and the weight ratio of the carboxymethyl cellulose to the ethyl cellulose to the terpineol is 1:1: 2-4.
According to a preferred embodiment of the present invention, the electrode silver paste includes: 50-65 wt% of silver powder, 10-20wt% of glass frit, 1-5wt% of an additive and 10-39 wt% of an organic vehicle, the glass frit comprising 44-74wt% of a Bi oxide, 10-20wt% of a B oxide, 3-7wt% of a Zn oxide, 10-20wt% of a Si oxide, 1-5wt% of a V oxide, 2-4wt% of a Mo oxide; the weight ratio of the V oxide to the Mo oxide is 1.2-2:1, and the weight ratio of the B oxide to the Si oxide to the Zn oxide is 2-3.5:2-3: 1; the auxiliary agent is Ti oxide; the organic carrier is carboxymethyl cellulose, ethyl cellulose and terpineol, and the weight ratio of the carboxymethyl cellulose to the ethyl cellulose to the terpineol is 1:1: 2-4.
The preparation method of the electrode silver paste is not limited at all, and can be any existing preparation method, for example, the raw materials are mixed according to the weight percentage and stirred uniformly, and then a three-roll grinder is used for rolling for 10-30 times.
The present invention will be described in detail below by way of examples. In the following examples, the starting materials were all commercially available products unless otherwise specified.
Example 1
(1) Preparing a Bi oxide, a B oxide, a Zn oxide, a Si oxide, a V oxide and a Mo oxide (the dosage of each raw material is shown in table 1) into a mixture; putting the mixture into a crucible for smelting (the temperature is 1300 ℃, and the heat preservation time is 20 min); water quenching the molten glass; drying; then ball milling and crushing into powder; sieving to obtain 0.5-6 μm composite glass powder;
(2) the silver powder, the composite glass powder, the auxiliary agent and the organic carrier are mixed and stirred uniformly according to the weight percentage shown in the table 1, and then a three-roll grinder is used for rolling for 20 times to obtain the electrode silver paste.
Then, electrode silver paste was printed on a P-type single crystal silicon substrate having a diameter of 100mm, and the substrate was placed in an infrared tunnel furnace and sintered at 800 ℃ to obtain a solar cell, and the photoelectric conversion efficiency of the solar cell was measured by a JT-1 transistor characteristic graph instrument as shown in table 2.
Examples 2 to 3
The procedure is as in example 1, except that the amounts of the starting materials and the process parameters indicated in Table 1 are used.
Examples 4 to 5
The procedure is as in example 1, except that the amounts of the starting materials and the process parameters indicated in Table 1 are used.
TABLE 1
Example 6
The procedure is as in example 1, except that the weight ratio of V oxide to Mo oxide is 1: 3. The photoelectric conversion efficiency was measured as shown in table 2.
Example 7
The procedure is as in example 1, except that the weight ratio of the B oxide, Si oxide and Zn oxide is 4:4: 1. The photoelectric conversion efficiency was measured as shown in table 2.
Example 8
The procedure is as in example 1, except that the weight ratio of carboxymethyl cellulose, ethyl cellulose and terpineol is 1:2: 6. The photoelectric conversion efficiency was measured as shown in table 2.
Example 9
The procedure is as in example 1, except that the organic vehicle is carboxymethylcellulose and terpineol, the weight ratio of carboxymethylcellulose to terpineol is 1:2, and the total amount of organic vehicle is the same as in example 1. The photoelectric conversion efficiency was measured as shown in table 2.
Comparative example 1
The procedure is as in example 1, except that no promoter Ti oxide is introduced in step (2). The photoelectric conversion efficiency was measured as shown in table 2.
Comparative example 2
The procedure of example 1 was followed except that no Mo oxide was introduced in step (1). The photoelectric conversion efficiency was measured as shown in table 2.
TABLE 2
Example numbering
|
Photoelectric conversion efficiency%
|
Example 1
|
25
|
Example 2
|
24
|
Example 3
|
25
|
Example 4
|
21
|
Example 5
|
20
|
Example 6
|
22
|
Example 7
|
23
|
Example 8
|
22
|
Example 9
|
21
|
Comparative example 1
|
17
|
Comparative example 2
|
16 |
As can be seen from the results of table 2, the examples according to the present invention have significantly better effects.
The preferred embodiments of the present invention have been described above in detail, but the present invention is not limited thereto. Within the scope of the technical idea of the invention, many simple modifications can be made to the technical solution of the invention, including combinations of various technical features in any other suitable way, and these simple modifications and combinations should also be regarded as the disclosure of the invention, and all fall within the scope of the invention.